j1939 powercell and configuration guide hmi … powercell setup and configuration guide hmi systems...

Version20141021 P a g e |1Infinitybox,LLC|www.infinitybox.com|(847)232‐1991

J1939POWERCELLSetupandConfigurationGuideHMISystems482CRMSwitches

TableofContentsOverview .......................................................................................................................................... 2 

Warnings.......................................................................................................................................... 3 

J1939 POWERCELL Technical Details ............................................................................................... 4 

POWERCELL Installation Steps ........................................................................................................ 5 

Mounting the POWERCELL .......................................................................................................... 5 

Supplying 12‐volt Power .............................................................................................................. 5 

Wiring the Output Harnesses ...................................................................................................... 6 

Installing Fuses ............................................................................................................................ 8 

Connecting J1939 CAN Network .................................................................................................. 8 

Configuring J1939 Commands from HMI Systems 482CRM ........................................................... 9 

Load CANconnect Software ......................................................................................................... 9 

Install Software for CAN to J1939 Adaptor ................................................................................. 9 

Setting the J1939 POWERCELL Address .................................................................................... 10 

CAN Parameter Setup ................................................................................................................ 11 

POWERCELL Personality Glossary .............................................................................................. 14 

Track...................................................................................................................................................14 Toggle.................................................................................................................................................14 PulseWidthModulation(PWM).............................................................................................14 Post‐Time..........................................................................................................................................14 ToggleTime.....................................................................................................................................15 Track:Pattern.................................................................................................................................15 

Powering the System ..................................................................................................................... 16 

Warranty Information ................................................................................................................... 17 

Version20141021 P a g e |2Infinitybox,LLC|www.infinitybox.com|(847)232‐1991

Overview

TheInfinityboxJ1939POWERCELLbringsflexiblemultiplexedpowerdistributiontoanyvehiclebuilder.UsingstandardJ1939PGNstructuresandcommands,youcancontroltheoutputsonthePOWERCELLwithpracticallyanyJ1939inputdevice.

TheJ1939POWERCELLcomeswithastandardconfigurationthatallowstheend‐userbroadflexibilityincreatingtheirownlayoutstosuittheiruniqueapplications.UsingsimplesoftwaretoolsfromtheirJ1939inputmanufacturer,theycanquicklyconfigurethesysteminthefield.Incaseswherecustomconfigurationsarerequiredforaspecificvehicle,thesystemcanbemodifiedeasily.Contacttechnicalsupportformoredetails.

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WarningsTHEINFINITYBOXJ1939POWERCELLISAFUSEDPOWERDISTRIBUTIONMODULEFORVEHICLES.PROPERCAREMUSTBETAKENTOFUSETHEINPUTFEEDSTOTHECELLAND THE OUTPUT FEEDS FROM THE CELL. IMPROPER FUSE SELECTION CAN CAUSEDAMAGETOTHEVEHICLEELECTRICALSYSTEMRESULTINGINFIRE.PROPERCAREMUSTBETAKENTOENSURETHATPOWER IS CORRECTLYAPPLIED TOTHEPOWERCELL.REVERSINGPOLARITYTOTHEPOWERANDGROUNDFEEDSWILLCAUSEIRREPARABLEDAMAGETOTHECELLANDWILLVOIDTHEWARRANTY.ADDINGANYELECTRONICSMODULESTOAVEHICLEWILLINCREASETHEDEMANDONTHEBATTERY.CAREMUSTBETAKENTOMAINTAINACHARGEONTHEBATTERYWHENTHEVEHICLESITSIDLEFORPERIODSOFTIME.THISISESPECIALLYIMPORTANTWITHGEL‐CELL AND AGM BATTERIES. WE STRONGLY RECOMMEND INSTALLING A

DISCONNECTSWITCHTHATSEPARATESTHEELECTRICALLOADSINTHEVEHICLEFROM

THEBATTERYWHENNOTINUSE.

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J1939POWERCELLTechnicalDetailsSystemOperatingVoltage:7.0to15.8VDCNumberofOutputs:10OutputType:High‐SideSwitchedviaMOSFETsMaximumCurrentRatingperOutput:25‐ampsMaximumCurrentRatingperPOWERCELL:125‐ampsInternalFusing:StandardMini™FuseMaximumOperatingTemperature:125°CMinimumOperatingTemperature:‐20°C

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POWERCELLInstallationSteps

MountingthePOWERCELLMountthePOWERCELLonasuitableflatsurfaceinthevehicle.Usethe4mountingpointsinthecornersofthecelland1/4–inchhardware.TherecommendedmethodtomountthePOWERCELListouse¼‐inchX5/8‐inchshoulderscrews.Ifnotusingshoulderscrews,takecareastonotcrushthemountingpointsbyovertighteningthescrews.Inapplicationswherethesteady‐statecurrentdrawoutofthePOWERCELLexceeds90‐amps,mountthePOWERCELLinanareawithadequateventilationandwiththefinsoftheheatsinkrunningvertically.

Supplying12‐voltPowerThePOWERCELLgetsits12‐voltpowerfromthe3circularMaxi‐styleconnectorsontheedgeofthecell.Eachoftheseconnectorscanacceptupto60‐amps.Thefollowingtablesummarizesallofthecomponentsfortheseconnectors.ThePOWERCELLinputconnectorsusereadilyavailableconnectorcomponentsfromDelphi.SeetheinstructionsfromDelphiforproperassemblyandterminationoftheseconnectorcomponents.BasedonthetotalcurrentoutputofthePOWERCELLrequired,install1or2powerfeedsintotheroundMaxi‐styleconnectors.SealthethirdremainingconnectorwithanPOWERCELLsealingplug.Table1:POWERCELLInputConnectorComponents.

DelphiPartNumber

POWERCELL

Input

Connector

Connector 12129380Seal 12129382TPA 12129384WireSeal 12129381Terminal 12129414

EachofthepowerfeedwirestothePOWERCELLshouldbeprotectedwithafuselocatedascloselytothebatterysourceaspossible.SizethefusebasedonthegaugeofwirefeedingthePOWERCELL.TheTable2summarizestheproperfusesizesfordifferentwires.

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Table2:MaximumFuseRatingsforDifferentWireGauges.

AWGSize MaximumFuseRating(Amps)12 4010 508 60

WiringtheOutputHarnessesThePOWERCELLoutputconnectorsusereadilyavailableconnectorcomponentsfromDelphi.SeetheinstructionsfromDelphiforproperassemblyandterminationoftheseconnectorcomponents.Table3summarizesalloftheconnectorandterminalcomponentsrequiredtobuildcustomwiringharnessesforyourJ1939POWERCELL.Table3:POWERCELLOutputConnectorComponents.

DelphiPartNumber

POWERCELL

Output

Connector

Connector/Seal 12110295

TPA 12059195

WireSeal 12015323

Terminal 12129493

Eachoutputharnesshasonegroundwireand5outputwires.Thegroundwiresshouldbe14‐AWGandshouldbeconnectedtothevehicleground.ItisimportantthatthePOWERCELLisgroundedtothechassisthroughametal‐to‐metalconnection.Makesuretoremoveallpaint,powdercoating,dirtandgreasefromthecontactarea.Theindividualoutputwiresshouldbeproperlysizedtocarrytheoutputload.ThemaximumoutputcurrentforasinglePOWERCELLoutputis25‐amps.ThetotalPOWERCELLcancarryupto125‐amps.Exceedingthesevalueswilldamagethecellandvoidthewarranty.

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Table4summarizesthedetailsoftheoutputharnessesbyconnectorandcavityidentification.Table4:POWERCELLOutputHarnessConnectorDetails.CavityID ConnectorA ConnectorBA GROUND GROUNDB Output10 Output1C Output9 Output2D Output8 Output3E Output7 Output4F Output6 Output5Figure1identifiesalloftheconnectorsontheJ1939POWERCELL.

Figure1:SocketIdentificationforJ1939POWERCELL.

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InstallingFusesThePOWERCELLhasinternalfuseholderstoprotecttheoutputwiresfromshortcircuitsandlow‐overloads.TheholdersaredesignedforastandardMini™automotivefuse.Selecttheratingoffusetoprotectthesmallestgaugeofwireintheharnessforeachoutput.Neveruseafuseratedathigherthan25‐ampstoprotectaPOWERCELLoutput.Table5givesrecommendationsonfuseratingsfordifferentwiregauges.Table5:MaximumFuseRatingsforDifferentWireGauges.

AWGSize MaximumFuseRating(Amps)20 1018 1516 2014 25

UseonlyOEMapprovedMini™fusestoprotectthePOWERCELLoutputs.Therearenumerousgrey‐marketmanufacturersoffusesthatareunsafeandunreliable.RecommendedmanufacturersforthesefusesareLittelfuse,Inc,BussmannandPacificEngineering.

ConnectingJ1939CANNetworkTheCANsocketsontheJ1939POWERCELLsconnecttheJ1939inputdevicetothecells.Thesesocketsprovide12‐voltpowerfortheJ1939inputdeviceandtheCANHI&LOWconnectionfortheJ1939network.TherearetwoCANsocketsonthePOWERCELLsothatmultipleJ1939POWERCELLsandJ1939inMOTIONCellscanbeconnectedonthesamenetwork.AnCANterminatorplugwitha120‐ohmresistorshouldbeinsertedintothelastopenCANsocketontheJ1939network.ThetwoCANsocketsonaPOWERCELLareelectricallyidenticalsoyoucanplugtheCANconnectorintoeithersocket.Table6showsthefunction,cavityidentificationandwirecolorsfortheCANconnector.ConnectthecorrespondingwiresfromtheJ1939inputdevicetothesecavitiesintheconnector.

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Table6:CANConnectorWiringDetails.

CavityID Function StandardWireColor5 Ground Black6 CANLOW Green7 CANHIGH Yellow8 +12VoltPower Red

WhenbuildingtheJ1939networkbetweenthecells,the+12VoltPowerwiresandtheGroundwiresshouldonlygobetweenthefirstPOWERCELLandtheJ1939inputdevice.ThereshouldnotbepowerandgroundwiresbetweenthedifferentJ1939cellsinthenetwork.TheJ1939POWERCELLcansupplyatotalof0.6‐ampsoutonthe+12VoltPowerwireintheconnectorsocket.IfthetotalcurrentdrawfortheJ1939inputdevicesexceedsthislimit,theymustbeconnectedto+12voltsfromadifferentsource.

ConfiguringJ1939CommandsfromHMISystems482CRM

LoadCANconnectSoftwareFollowtheinstructionssuppliedwiththeHMISystemsCANconnectSoftwareforproperinstallation.Moreinformationcanbefoundatwww.hmisystems.net.

InstallSoftwareforCANtoJ1939AdaptorFollowtheinstallationinstructionssuppliedwithyourJ1939toUSBadaptor.

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SettingtheJ1939POWERCELLAddressEachJ1939POWERCELLorJ1939inMOTIONCellmusthaveitsownuniqueaddressforthenetworktoworkcorrectly.TheaddressissetbyarrangingjumpersinabinarypatternunderthecoverofthePOWERCELL.Figure2showsthelocationoftheaddressheadersonthePOWERCELL.

Figure2:LocationoftheAddressHeadersontheJ1939POWERCELL.

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Figure3showshowtoproperlyorientthejumpersontheheaderstosetthecelladdress.

Figure3:CorrectOrientationoftheAddressHeaders.

CANParameterSetupForPGN’sintherangeofFF00throughFF0F,thefirst60ofthe64bitsintheavailable8bytescorrespondtooutputsonthecellsattachedtotheJ1939network.A(1)inanyofthesebitswillcauseitscorrespondingcelloutputtoreactbasedonitsconfigurationtable.OnoneJ1939network,therecanbetwodifferentgroupsofJ1939inputdevicesassignedtoPGN’sFF00throughFF0F.J1939inputdevicesinGroup1canbeassignedPGN’sFF00throughFF07andcancontrolPOWERCELLorinMOTIONcellsaddressedatA1,A2orA3..J1939inputdevicesinGroup2canbeassignedPGN’sFF08throughFF0FandcancontrolPOWERCELLorinMOTIONcellsaddressedatA4,A5orA6.SwitchesassignedtoGroup1cannotcontrolcellsassignedinGroup2.SwitchesinGroup2cannotcontrolcellsassignedinGroup1.SeeFigure4formoredetails.

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Figure4:Groups,PGN’sandCellAddressesforJ1939Network.Table7summarizesthecontrolbits,theassignedpersonalitiesandthedetailsforeachoutputintheGroup1cells.Table7:ControlBitDetailsforGroup1Outputs.

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 1 1

Cell Output 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2

Connector B B B B B A A A A A B B B B B A A A A A B B B B B A A A A A B B

Cavity ID B C D E F F E D C B B C D E F F E D C B B C D E F F E D C B B C

Personality

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Toggle

Toggle

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 X X X X

Cell Output 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 6 7 8 9 10 9 10 X X X X

Connector B B B A A A A A B B B B B A A A A A B B B A A A A A A A X X X X

Cavity ID D E F F E D C B B C D E F F E D C B B C D E F F E D C B X X X X

Personality

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Track: PWM 50%

Track: PWM 50%

Track: PWM 50%

Post Time: 30 Sec.

Post Time: 60 Sec.

Toggle Time: 30 Sec.

Track: Pattern

Track: Pattern

Track: Pattern

Track: Pattern

X X X X

Byte 5 Byte 6 Byte 7 Byte 8

Byte 1 Byte 2 Byte 3 Byte 4

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Table8summarizesthecontrolbits,theassignedpersonalitiesandthedetailsforeachoutputintheGroup2cells.Table8:ControlBitDetailsforGroup2Outputs.

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 4 4

Cell Output 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2

Connector B B B B B A A A A A B B B B B A A A A A B B B B B A A A A A B B

Cavity ID B C D E F F E D C B B C D E F F E D C B B C D E F F E D C B B C

Personality

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Toggle

Toggle

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 5 5 X X X X

Cell Output 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 6 7 8 9 10 9 10 X X X X

Connector B B B A A A A A B B B B B A A A A A B B B A A A A A A A X X X X

Cavity ID D E F F E D C B B C D E F F E D C B B C D E F F E D C B X X X X

Personality

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Toggle

Track: PWM 50%

Track: PWM 50%

Track: PWM 50%

Post Time: 30 Sec.

Post Time: 60 Sec.

Toggle Time: 30 Sec.

Track: Pattern

Track: Pattern

Track: Pattern

Track: Pattern

X X X X

Byte 5 Byte 6 Byte 7 Byte 8

Byte 1 Byte 2 Byte 3 Byte 4

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POWERCELLPersonalityGlossaryTheJ1939POWERCELLhasapre‐configuredlibraryofpersonalitiesthatdefinehowtheoutputreactswhenitreceivesaJ1939command.Thefollowinglistdescribesthesedifferentpersonalitiesandtheirbehaviors.

TrackTrackisthemostbasicpersonality.Theoutputtracksthestateoftheinput.WhentheJ1939switchispressedorlatchedintoanONposition,itisbroadcastinganONcommandtothePOWERCELLoutput.ThatoutputwillremainONaslongastheJ1939inputdeviceisbroadcastingtheONcommand.WhentheJ1939inputdevicebroadcastsanOFFcommand,thePOWERCELLoutputturnsOFF.

ToggleThetogglepersonalitylatchesthestateofthePOWERCELLoutputineitheranONorOFFstatebasedonreceivingacommandfromtheJ1939inputdevice.TheJ1939inputdevicebroadcastsacommandindicatingthatthestateoftheswitchhaschangedfromOFFtoONandbacktoOFFagain.ThisactioncausesthePOWERCELLtochangethestateoftheoutputfromOFFtoONorONtoOFF.ThisistobeusedwithJ1939inputsdevicesthathaveamomentarymechanicalactionandbroadcastachangeinswitchstateinthepressedpositionoftheswitch.

PulseWidthModulation(PWM)ThePoweroutputsarecontrolledbysolid‐stateMOSFETs.ThisallowsthePOWERCELLtovarytheamountofpowercomingoutofanoutputbypulsingtheoutputrapidly.Thisallowsforeasycontroloflightdimming,heatercontrolandmotorspeed.ThedefaultPWMdutycycleforaJ1939POWERCELLoutputis50%.ThebasefrequencyofthePWMpulseis200Hz.Customdutycyclesandbasefrequenciesareavailable.Contacttechnicalsupportformoreinformation.NOTE:PulseWidthModulationofinductiveloadswillrequireaquenchingdiodetosuppressanyback‐EMF.Consultthemanufacturerofyourloadformoreinformation.FailuretoinstallquenchingdiodeswillresultindamagetothePOWERCELLoutputandvoidthewarrantyofthecell.

Post‐Time

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APostTimeoutputisaTrackoutputwithdelaybuiltintoit.TheoutputturnsONwiththeJ1939input.WhentheJ1939inputturnsOFF,thePOWERCELLoutputremainsONforapresetperiodoftime.Thestandardconfigurationhasoptionsfor30and60seconds.Customtimingisavailable.Contacttechnicalsupportformoreinformation.

ToggleTimeToggleTimesetsatimeronthePOWERCELLoutputbasedonamomentaryinputfromtheJ1939inputdevice.AmomentarypressoftheinputswitchwillcausethePOWERCELLoutputtoturnONforapresetperiodoftime.ThePOWERCELLoutputwillturnOFFafterthispresetperiodoftimeregardlessforhowlongtheJ1939inputswitchispressed.Thestandardtimervalueis30secondsfromthepressoftheJ1939inputswitch.Customtimingisavailable.Contacttechnicalsupportformoreinformation.

Track:PatternTrackPatternisatrackingpersonalitythatgeneratesapatternapproximatingavehicleturn‐signal.ThePOWERCELLoutputwillturnONandOFFatarateofapproximatelyonecycleper2seconds.Theduty‐cycleofthepatternisapproximately50%.Custompatternsareavailable.Contacttechnicalsupportformoreinformation.

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PoweringtheSystemOncetheJ1939inputdevicesareproperlysetupandconfigured,connectthenetworkto+12voltsthroughtheinputharnessestothecells.After3seconds,thesystemwillbecommunicatingwiththeJ1939inputdevices.ThereisablueLEDlocatedtowardsthecenterofthePOWERCELLundertheclearcover.Thislightindicatesthestatusofthecommunicationonthenetwork.Whenthesystemisproperlyconnectedandcommunicating,thelightshouldblinkattherateestablishedontheHMIswitchpanel.ThelightwillalsoflashwhenitreceivesaswitchcommandfromoneoftheJ1939inputdevicesonthenetwork.IftheblueLEDturnsonandstaysonafterpowerisappliedtothesystem,checktheconnectorsintheJ1939networkorchecktomakesurethatthe120‐Ohmterminatorresistorisproperlyinstalledinthenetwork.AsteadybluelightindicatesthatthePOWERCELLprocessorisoperatingbutthereisnocommunicationontheJ1939network.IftheblueLEDdoesnotilluminateatall,checktomakesurethatyouaregettingpowertothePOWERCELL.

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WarrantyInformationInfinitybox,LLC(“Infinitybox”)warrantsagainstanydefectsinmaterialsandworkmanshiptotheProduct’smodules,wiringharnessesandaccessorymodulesforaperiodofone(1)yearfromthefirstdateofpurchase.Subjecttothetermsofthiswarrantydescribedbelow,InfinityboxwillreplaceanysuchdefectiveProductthatisreturnedtoInfinityboxwithintheone(1)yearperiodfrominitialpurchase.ReplacementofanydefectivepartorProductwillnotextendtheapplicablewarrantyperiod.Thewarrantydoesnotapplyto:(i)anyProductthatisnotinstalledincompliancewiththeapplicableProductdocumentation;(ii)anydefectin,orfailureof,theProductresultingfromanaccident,shock,negligence,waterimmersionormisuse;(iii)anyProductthathasbeenmodified,adjusted,repaired,ordisassembledbyanypartyotherthanInfinitybox;or(iv)anydefectotherthaninmaterialsandworkmanship.ThiswarrantycoversonlytheoriginalpurchaserofProductpurchasedfromanInfinityboxauthorizeddealerintheUnitedStates.Inordertoreceivewarrantyservice,purchasermustprovideInfinityboxwithacopyofthereceiptstatingthedealername,productpurchasedanddateofpurchase.Productsfoundtobedefectiveduringthewarrantyperiodwillbereplaced(withaproductdeemedtobeequivalentorbetter)atthediscretionofInfinitybox.Infinitybox’ssoleliabilityforanydefectiveProductislimitedsolelytothereplacementofProductpursuanttothiswarranty.Infinityboxreservestherighttoreplaceanyrepairablepartswithneworrefurbishedparts.INFINITYBOXDISCLAIMSALLOTHERWARRANTIES,WHETHEREXPRESS,IMPLIEDORSTATUTORY,SUCHASWARRANTIESOFMERCHANTABILITYANDFITNESSFORPURPOSE.INNOEVENTSHALLINFINITYBOXBELIABLEFORANYPUNITIVE,INDIRECT,INCIDENTALORCONSEQUENTIALDAMAGES,INCLUDINGWITHOUTLIMITATION,LIABILITYFORLOSSOFUSE,LOSSOFPROFITS,LOSSOFPRODUCTORBUSINESSINTERRUPTIONHOWEVERTHESAMEMAYBECAUSED,INCLUDINGNEGLIGENCE.