industrial seminar

INDUSTRIAL SEMINAR

PRESENTED BY

SANDEEP S S8 MECH ROLL

NO:40

INDUSTRIAL VISITS

•Travancore Titanium Products Ltd.•Hindustan Machine Tools Ltd.•Fertilisers And Chemicals Travancore Ltd.

INDUSTRIAL TRAINING

*Kerala State Road Transport Corporation central workshop

TRAVANCORE TITANIUM PRODUCTS Ltd.

Travancore Titanium Products Ltd. was incorporated on 18th of December 1946, to produce pigment grade Titanium dioxide from ilmenite

*The Company which started production at a modest rate of 5 tonnes per day, increased its capacity in stages to the present level of 40-45 tonnes per day.*The Company also installed its own sulphuric acid plant to produce acid for captive consumption.To meet the increased requirement of sulphuric acid, a third acid plant of 300 tonnes per day capacity was also put on stream.

THE PROCESS

ILMINITE SULPHURIC ACID POROUS CAKE

POROUS CAKE DIL. SULPHURIC ACID LIQOUR

: LIQOUR TiSO4 FERRIC IRON

LIQOUR reduced FERROUS IRON BLACK LIQOUR

BLACK LIQOUR injecting steam HYDRATED TITANIAHYDRATE

D TITANIA

LEACHING THE PULP WITH dil.H2SO4

CALCEANED IN ROTARY

KILN

DE-AGGLOMERATED IN PENDULAM

MILLS

FINE WHITE POWDER OF

TiO2

FILTERD WASHED

COOLED

Titanium Dioxide is an ingredient of:-

All types of white and pastel shades of paints 

White walled tyres and car tyres Glazed paper 

Plastics Printed fabrics Soaps and face powders

Flooring materials like linoleum, white mosaics etc. 

Pharmaceutical and cosmetic products 

Electronic components

Foot-wear and leather goods

Dyes and printing inks

APPLICATIONS

The FACT-CD has two phases. The phase - I of the division is having facilities to produce 1,98,000 tonnes of Ammonia and 3,33,000 tonnes of Urea per annum. But due to financial crisis, these plants are not productive presently. Only phase II plants are in production now. Phase – II consists of three plants namely, Sulphuric acid plant, Phosphoric acid plant and NP plant having annual capacities of 3,30,000 MT, 115200 MT of P2O5 and 4,85,000 MT of complex fertilizers respectively.

SLURRYROTORY

GRANULATOR

ROTORY DRAYER

THROUGH CONVEYOR

SCREENING

PRODUCT SIZE

MATERIAL

COOLERCOATER

BAGGING SECTION

NH3 P2O5 H2SO4 SLURRY

PROCESS

APPLICATIONS

*used in farming needs.

• Can handle machining of components weighing up to

10 tons

• Captive foundry of capacity 2500 MT per annum – Size

of Grey Cast Iron casting up to 9.5 MT & S.G. Iron up to

2 MT

• A range of CNC machines for manufacturing small

parts and heavy parts

• Pattern shop

• Tool room with latest facilities

• In-house heat treatment plant

• Experienced in-house design team with CAD facility

• Online production monitoring and material

management system

• Best application engineering

Major Manufacturing Facilities

*First in the country to manufacture CNC Slant Bed Turning Center through in-house development *First in the country to develop flexible turning cells

*Design, development, manufacture and commissioning of fully automated flexible turning system to manufacture heavy armour penetrator for Stragegic Sector

*Heavy duty CNC Turning Machines with gantry load/unload systems

*Machines exported to Europe, America and Middle East Countries

Major Projects Executed

INDUSTRIAL TRAINING

KSRTC CENTRAL WORKSHOP, PAPPANAMCODE

MAIN SECTIONS*EOH SECTION

*GEAR TRANSMITION SECTION

*PROPELLER SHAFT SECTION

*CLUTCH ASSEMBLY SECTION

*VOH SECTION

*BODY BUILDING SECTION

*ELECTRICAL SECTION

*TYRE REPAIRING SECTION

*DIFFERENTIAL AND BRAKE SECTION

*STEERING SECTION

ENGINE OVERHAULING (EOH) SECTION

Hear collects all the damaged engines and overhauls them. The main parts of engine which overhauls here are; cylinder crank shaft piston and its assembly cylinder head fuel pump

Cylinder block Piston and connecting rod

Crank shaft Cylinder head

Fuel pump

After the placement of new or machined parts in the place of damaged parts the engine is re-assembled.

Re-assembled engine

GEAR TRANSMITION SECTION

In this section repairs the gear transmission system.

COUNTER SHAFT

SHIFT SLEEVE

MAIN SHAFT WITH IN GEAR BOX

PROPELLER SHAFT SECTION

In this section inspect and repairs the propeller shaft.

CLUTCH ASSEMBLY SECTION

This section perform the repairing of the clutch system.

DIFFERENTIAL AND BRAKE SECTION

In this section the repairing of the differential and brake are performed.

STEERING AND ASSEMBLY SECTION

The repairing of steering assembly .

*ELECTRICAL SECTION

*TYRE REPAIRING SECTION

BODY BUILDING SECTION

In this section the bus body is builded.

VEHICLE OVERHAULING (VOH) SECTIONIn this section re-assembled all the parts in the vehicle.

THANK YOU