indusoft water wastewater webinar bill glover

William Glover

Water

Where did it come from?

How is water treated? How did it get

here/there?

City of Rock HillSouth Carolina

NorthCarolina

23,000 Residences/Commercial customers

Water supply

Rock HillWater Plant

To C

harlo

tte

Lake Wylie - SC

Influent TowerFlocculator

Clarifier

Clearwells

Re-Use Water System

Settling Basins

Chemical Building

Power Building

Filter Section

High Service Pump

Station

ReuseClearwell

City of Rock HillWater Treatment Facility

Lab Chemical Control Room

Drain Pump Sludge Pump

AdminBuilding

Influent Tower

Flocculator

Clarifier

Clearwells

Re-Use Water System

Settling Basins

Chemical Building

Power Building

Filter Section

High Service Pump

Station

ReuseClearwell

City of Rock HillWater Treatment Facility

Lab Chemical Control Room

Drain PumpSludge Pump

From Lake Wylie

To Water Towers or to City for use

To wastewater facility

Wat

er fo

r Ind

ustri

al &

Sprin

kler S

yste

ms

City of Rock HillWastewater Facility

Some from water treatment facility

Wastewater facility is also run by Indusoft and Think & Do

New Project for Upgrade

(See last page)

Influent Stage

Water enters Facility Pumped Directly from Lake Wylie

Pre-Filtrati

onLime Silo

WinPLC

Dinnectors

Terminator

Iboco

WMS

DinRail

Influent

Lime Silo

Settling Basins/Flocculator

FlocculatorSeparates high density

Solid particles

Entry Piping toFlocculators

Flocculator

WinPLC

TerminatorWinPLC

Flocculators

Control System:• Controls paddle mixers• Monitors levels• Monitors Temperature

FlocculatorDrives Panel

Flocculator Separates/Removes high density

particlesRemoves suspended solid particles

Customer replaced AB Drives

With ADC GS Drives

WMS

Terminator

Entry Piping toFolocculators

Flocculators

AB Reactors remain from original installation

Relays

GS Drives

GS Drives

Settling Basins

Medium size particles separatedTrac Vac – vacuums particles – Communicates this to the WinPLC

Settling Basins

Iboco

TerminatorWinPLC

WinPLC

Terminator

Carbon Sand Filters

Carbon SandFilter Area

Final Filtering of waterWater is forced thru sandParticles removedChemicals added.

Carbon Sand Filters

Final filtration of water Carbon Sand Filters

WinPLC controls• Valves, Water flow & levels• Backwash controls, • Chemical injections• All 6 filters are “synched” with flow rate• C-more panel for each filter

WinPLCTerminator

C-more

PB/PL/SW

WMS

Carbon SandFilter Area

Filter Controls Console

Filter Controls Console

Filter Station – HMI Thin Client

9 - Thin Client HMI stations are located throughout the facility

From the main menu, any station can show any part of the facility

Status of nearly every major function can be seen from anywhere in the plant

InduSoft Thin Client

InduSoft Thin Client

Chemicals – Lime Silo

Post filter Lime Silo

Lime SiloControl Panel

WinPLC

MSP

Terminator I/O

Signal Conditioners

GS Drive

WMS

Pipe Gallery

Chemical DistributionControl Panel

Master Chemical Control stationControls pumps, flow rates, levels5 other control panels also in this area

Chemical DistributionMaster Control Panel

C-more WinPLC

HW Enclosures

Terminator I/O

Chemical Storage

Drain Pump Panel

• Three door panel• Two - 100 HP Durapulse• Pumps process water that is not used to Clarifier• Clarifier in re-use area is holding tank for re-use water

WinPLCDurapulse

Rhino

Signal ConditionersDrain Pump Panel

Note: all outdoor panels are air conditioned

(FUEL team is launching this

product)

WMS

WinPLCRhino

DurapulseDurapulse

Clarifier - holding Tank for Wastewater

Clarifier

Clearwells Ready to Pump to Water Towers or Consumer Use

Water has been treatedReady to be pumped

For Consumer-UseOR

For pumping to Water Towers

Clearwell

Clearwell

High Service Pump

Six High Service PumpsPump water for consumer

useOR

Pump water to one of four water towers

High Service Pump

Control Panel

WinPLC

WMS

Sludge Pump Panel

Pumps process water from Flocculators and settling basins to

to wastewater treatment facility

• Twin Durapulse 100 HP on pumps• Win PLC• Rhino P.S.• Breakers• Dinnectors

DuraPulseDrives

WinPLC

Rhino

WinPLC

Signal Conditioners

Sludge Pump Control Panel

Powerhouse Control Cabinet

Monitors all power into plantGenerators & Power DistributionAssures power 100% of the time.

Power House Control Cabinet

Generators

WinPLC

Terminator

Terminator

Iboco

HW enclosure

Power House

Power house Controls & Servers

• 6 - Think & Do Servers• InduSoft HMI Dual Redundant Server –

• Serves 9 thin-client HMI • Ethernet (Fiber) backbone

Jon White City of Rock Hill

Bill GloverInteworx

HMI ServersThink & Do

Servers

Think & DoThink & Do

Think & DoThink & Do

InduSoft Redundant

Servers

Re-use AreaUV filters and HMI Thin-Client

InduSoft HMI Thin-Client Application

1 of 9 in systemShows Local Status

Status of all stations

UV Filter AreaTreats re-use water

Sold at high discountFor sprinkler/industrial

use

UV Filters in Re-use Area

Reuse – Sand Filter Control

Re-use Sand Filter PLC

DirectLogic PLCC-more Touch Panel

Reuse – Sand Filter Control

Cabinet

DirectLogic PLC

C-more

WinPLC Station

Think & Do Station

InduSoft Thin Client

DirectLogic PLC

Influent TowerFlocculator

Clarifier

Re-Use Water System

Settling Basins

Chemical Building

Power Building

Filter Section

PumpStation

ReuseClearwell

City of Rock HillWater Treatment Facility

Drain Pump

Sludge Pump

Clearwells

Dutchman CreekSewage Pump Station

C-more

Dutchman CreekSewage Pump Station

Rhino

WMS

WinPLC

Relays

C-more

Iboco

Din Rail

WinPLC

WMS

WMS

Dinnectors

Dinnectors

Rhino

WMS

WMS

Relays

RedundantWinPLC Systems

William Gloverwglover@inteworx.net770-886-6166 ext.111

www.inteworx.net