iec 61238-1 compression and mechanical connectors for power cables
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TECHINICAL INFORMATION
DONG-A Terminal Lug "PPIO & PPIT" type, PPEO & PPET Type(see page E4~E15) are complied with
IEC61238-1 requirements and they have been carried out the tests according to "Class A" of IEC61238-1.
1. Scope and object of IEC61238-1
Compression and mechanical connectors for power cables for rated voltages up to 30kV(Um=36kV),
e.g. burried cables or cables installed in buildings, having
a) conductors complying with IEC60228 and IEC60228A with cross-sectional areas 10mm2 and
greater for copper and 16mm2 and greater for aluminum,
b) a maximum continuous conductor temperature not exceeding 90℃
Class A
These are connectors intended for electricity distribution or industrial networks in which they can be subjected
to short-circuits of relatively high intensity and duration. As a consequence, Class A connectors are suitable
for the majority of applications.
Class B
These are connectors for networks in which overloads or short-circuits are rapidly cleared by the installed
protective devices, e.g. fast-acting fuses.
Depending on the application, the connectors are subjected to the following tests :
Class A : heat cycle, short-circuit tests and mechanical tests.
Class B : heat cycle tests only.
2. IEC 61238-1 Class A Test Process.
Installation : All conductors of the same cross-sectional area in the test loop shall be taken from the same
continuous core and installed in a location where the air calm and the ambient temperature
between 15℃ and 30℃
• Heat Cycle Test - Total 1000 cycles required.
- First heat cycle :
Current is circulated in the test loop, bringing the reference conductor to 120℃ at equilibrium.
Equilibrium is defined as the moment when the reference conductor and the connectors do not vary in
temperature by more than ±2 K for 15 min.if the temperature of the median connector is equal to or greater
than 100℃ the reference conductor temperature for subsequent heat cycles shall be deemed to be 120℃if not, then the current shall be increased until the median connector temperature reaches 100℃ at
equilibrium, subject to the reference conductor temperature not exceeding 140℃ If the temperature of the
median connector does not reach 100℃ even with a reference conductor temperature of 140℃ the test
shall be continued at that temperature.
IEC 61238-1 Compression and Mechanical Connectors for Power Cables for rated voltages up to 30 kV (Um = 36 kV).
Typical test circuit for through connectors and terminal lugs
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- Second heat cycle :
The second heat cycle is to determine the heat cycle duration and temperature profile which will be used on the
test loop for all subsequent heat cycles. Current is circulated in the loop until the main reference conductor
temperature reaches the value determined in first heat cycle, with a tolerance of +6/0 K and the median
connector temperature is stable within a band of 2K over a 10 min period.
An elevated current may be used to reduce the heating period.
- Subsequent heat cycles :
Measurements shall be made at the following cycles (Class A).
0 (before the first heat cycle)
200 cycles, before short-circuit
200 cycles, after short-circuit
250
Then every 75 cycles
(in total 14 measurements)
• Short-circuit tests (for Class A connectors only).
Six short-circuits are applied after the 200th heat cycle.
The short-circuit current level shall be such that it raises the bare reference conductors from a temperature
of ≤ 35℃ to a temperature between 250℃ and 270℃
The maximum temperature, time and approximate current, or the actual current and time, used for the short-circuit
test, shall be recorded and stated in the test report. After each short-circuit, the test loop shall be cooled to a
temperature ≤ 35℃
•Mechanical Tests.
The conductor lengths, between connector and tensile test machine jaws, shall be ≥500mm.
The rate of application of the load shall not exceed 10N per square millimetre of cross-sectional area and per
second up to the value in copper 60 x Aa(mm2) : maximum 20000N, which is then maintained for 1 min.
•Quality Products.
Barrel Diameter : Type of conductors -
- compacted.
- non-compacted.
- flexible(class 5 and 6, according to IEC60228)
- number and arrangement of strands.
Color coding on the barrel for easy selection of crimping dies.
Eye-hole(inspection hole)
•Quality Approved by DnV(Det Norske Veritas).
Certificate No : E-10595
Application : Cable shoes for installation inside switchboards/ enclosures onboard ships and mobile offshore units.
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TECHINICAL INFORMATION
Nominal conductorcross-sectional area, A
Time
16≤A≤5010≤A≤35
5
50≤A≤15035≤A≤95
10
150≤A≤63095≤A≤400
15
A>630A>400
20
mm2
min
AlCu
◀
◀
◀
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TERMINAL LUG - Comply with IEC61238-1COPPER CABLES ONLY
Wire Range(mm2)
Soild /Stranded FLEX
StudSize
¢d2W
(Min) ¢d1C
1-S 2-LL
1-S 2-L
PART NO.Dimension (mm) Dies
No.(※) Drawing
PPIO0010-xx05PPIO0010-xx06PPIO0010-xx08PPIO0010-xx10PPIO0010-xx12
PPIO0016-xx05PPIO0016-xx06PPIO0016-xx08PPIO0016-xx10PPIO0016-xx12
PPIO0025-xx05PPIO0025-xx06PPIO0025-xx08PPIO0025-xx10PPIO0025-xx12
PPIO0035-xx05PPIO0035-xx06PPIO0035-xx08PPIO0035-xx10PPIO0035-xx12
PPIO0035-xx05-FPPIO0035-xx06-FPPIO0035-xx08-FPPIO0035-xx10-FPPIO0035-xx12-F
PPIO0050-xx05PPIO0050-xx06PPIO0050-xx08PPIO0050-xx10PPIO0050-xx12
PPIO0050-xx05-FPPIO0050-xx06-FPPIO0050-xx08-FPPIO0050-xx10-FPPIO0050-xx12-F
PPIO0070-xx08PPIO0070-xx10PPIO0070-xx12PPIO0070-xx14PPIO0070-xx16
PPIO0070-xx08-FPPIO0070-xx10-FPPIO0070-xx12-FPPIO0070-xx14-FPPIO0070-xx16-F
PPIO0002.5-xx03PPIO0002.5-xx04PPIO0002.5-xx05PPIO0002.5-xx06PPIO0002.5-xx08
PPIO0004-xx03PPIO0004-xx04PPIO0004-xx05PPIO0004-xx06PPIO0004-xx08
PPIO0006-xx04PPIO0006-xx05PPIO0006-xx06PPIO0006-xx08PPIO0006-xx10
PPIO0001.5-xx03PPIO0001.5-xx04PPIO0001.5-xx05PPIO0001.5-xx06
PPEO0000.75 - xx03PPEO0000.75 - xx04PPEO0000.75 - xx05
34568
34568
456810
3456
345
3.34.35.46.48.5
3.34.45.46.48.5
4.45.46.48.5
10.5
3.34.35.46.4
6.52.8
3.34.35.4
6
9
17
19
5681012
5681012
5681012
5681012
5681012
5681012
5681012
810121416
810121416
9
13.5
19
11
13.5
19
13.5
19
15.6
19
17
19
19
21
22
25
6.5
6.5
9
9
13
6.5
9.5
137.5
11
15.5
10
16
25
35
50
70
10
16
25
35
50
70
4.5
5.5
7
8.2
9
9.5
11
11.5
13
15
15
20
20
20
23
23
25
25
25
25
25
25
25
35
35
35
35
36
17
17
19.5
21.5
26
30
1921
25.5
1921
21.523.528
46
41 51
DCD3-0010C
DCD3-0016C
DCD3-0025C
DCD3-0035C
DCD3-0035F
DCD3-0050C
DCD3-0050F
DCD3-0070C
DCD3-0070F
Fig1Fig2Fig3Fig4Fig5
Fig1Fig2
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
8.410.5131517
8.410.5131517
30 40
33 43
39 49
41 51
43 48
48 53
45 50
48 53
45 50
53
24
65
53 65
64 74
64 74
48 53
2.52.5
1.51.5
0.75 0.75
44
6
2.3
1.8
3
3.5
6
6
8
106
ONE-HOLE
Fig 1 Fig 2 Fig 3
• Available wire range : IEC standard cables
• Material : High Conductivity copper per 99.9% up with Electro-Tin Plated.
• Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)
DATH-40
TOOL
DATH-60
TOOL
(※) Dies No : See detail page E44~E45
Certificate No : E-10595
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TERMINAL LUG - Comply with IEC61238-1
Wire Range(mm2)
Soild /Stranded FLEX
StudSize
¢d2W
(Min)
25.595
2895
13.5
15
31
31
45
45
70
70
84
84
¢d1C
1-S 2-LL
1-S 2-L
PART NO.Dimension (mm)
Dies
No.(※)Drawing
PPIO00120-xx08PPIO00120-xx10PPIO00120-xx12PPIO00120-xx14PPIO00120-xx16PPIO00120-xx08-FPPIO00120-xx10-FPPIO00120-xx12-FPPIO00120-xx14-FPPIO00120-xx16-FPPIO00150-xx08PPIO00150-xx10PPIO00150-xx12PPIO00150-xx14PPIO00150-xx16PPIO00150-xx08-FPPIO00150-xx10-FPPIO00150-xx12-FPPIO00150-xx14-FPPIO00150-xx16-FPPIO00185-xx10PPIO00185-xx12PPIO00185-xx14PPIO00185-xx16PPIO00185-xx20PPIO00185-xx10-FPPIO00185-xx12-FPPIO00185-xx14-FPPIO00185-xx16-FPPIO00185-xx20-FPPIO00240-xx10PPIO00240-xx12PPIO00240-xx14PPIO00240-xx16PPIO00240-xx20PPIO00240-xx10-FPPIO00240-xx12-FPPIO00240-xx14-FPPIO00240-xx16-FPPIO00240-xx20-FPPIO00300-xx10PPIO00300-xx12PPIO00300-xx14PPIO00300-xx16PPIO00300-xx20PPIO00300-xx24PPIO00300-xx10-FPPIO00300-xx12-FPPIO00300-xx14-FPPIO00300-xx16-FPPIO00300-xx20-FPPIO00300-xx24-FPPIO00400-xx12PPIO00400-xx14PPIO00400-xx16PPIO00400-xx20PPIO00400-xx24PPIO00500-xx12PPIO00500-xx14PPIO00500-xx16PPIO00500-xx20PPIO00500-xx24PPIO00630-xx12PPIO00630-xx14PPIO00630xx16PPIO00630-xx20PPIO00630-xx24
PPIO0095-xx08PPIO0095-xx10PPIO0095-xx12PPIO0095-xx14PPIO0095-xx16PPIO0095-xx08-FPPIO0095-xx10-FPPIO0095-xx12-FPPIO0095-xx14-FPPIO0095-xx16-F
8101214168
101214168
101214168
101214161012141620101214162010121416201012141620101214162024101214162024121416202412141620241214162024
8101214168
10121416
120
150
185
240
300
400
500
630
29
31.5
32.5
35.5
35.5
38.5
41
43.5
46
48
55
60
66.5
15.5
17
17
19
19
21
21.5
23
24.5
26
27.5
31
35.5
35
35
35
35
40
40
45
45
58
58
45
45
45
45
50
50
55
55
68
68
70
70
80
85
85
87
87
93
93
100
100
122
122
95
95
97
97
103
103
110
110
132
132
137
150
162
120
150
185
240
300
DCD3-0120C
DCD3-0120F
DCD3-0150C
DCD3-0150F
DCD3-0185C
DCD3-0185F
DCD3-0240C
DCD3-0240F
DSD3-0300C
DSD3-0300F
DSD3-0400C
DSD3-0500C
DSD3-0630C
DCD3-0095C
DCD3-0095F
Fig1Fig2Fig3Fig4Fig5
8.410.51315178.410.51315178.410.51315178.410.5131517
10.513151721
10.513151721
10.513151721
10.513151721
10.51315172125
10.51315172125131517212513151721251315172125
8.410.51315178.410.5131517
Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)
Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel)
HOW TO ORDER
P P I O 0000 - X R 0 0 - XBarrel I.D / See wire range
Stud Size (i.e. 10=M10, 12=M12 ... etc)
Serial Number
(※) Dies No : See detail page E44~E45
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TERMINAL LUG - Comply with IEC61238-1
COPPER CABLES ONLY
TWO-HOLE
• Available wire range : IEC standard cables
• Material : High Conductivity copper per 99.9% up with Electro-Tin Plated.
• Voltage Rating : According to IEC61238-1 up to 30kV (Um 36kV)
Fig 1
Fig 2 Fig 3
Wire Range(mm2)
Soild /Stranded FLEX
StudSize
¢d2W
(Min) ¢d1AC
1-S 2-LL
1-S 2-L
PART NO.Dimension (mm)
Dies
No.Drawing
PPIT0010-xx05PPIT0010-xx06PPIT0010-xx08PPIT0010-xx10PPIT0010-xx12
PPIT0016-xx05PPIT0016-xx06PPIT0016-xx08PPIT0016-xx10PPIT0016-xx12
PPIT0025-xx05PPIT0025-xx06PPIT0025-xx08PPIT0025-xx10PPIT0025-xx12
PPIT0035-xx05PPIT0035-xx06PPIT0035-xx08PPIT0035-xx10PPIT0035-xx12
PPIT0035-xx05-FPPIT0035-xx06-FPPIT0035-xx08-FPPIT0035-xx10-FPPIT0035-xx12-F
PPIT0050-xx05PPIT0050-xx06PPIT0050-xx08PPIT0050-xx10PPIT0050-xx12
PPIT0050-xx05-FPPIT0050-xx06-FPPIT0050-xx08-FPPIT0050-xx10-FPPIT0050-xx12-F
PPIT0070-xx08PPIT0070-xx10PPIT0070-xx12PPIT0070-xx14PPIT0070-xx16
PPIT0070-xx08-FPPIT0070-xx10-FPPIT0070-xx12-FPPIT0070-xx14-FPPIT0070-xx16-F
PPIT0095-xx08PPIT0095-xx10PPIT0095-xx12PPIT0095-xx14PPIT0095-xx16
PPIT0095-xx08-FPPIT0095-xx10-FPPIT0095-xx12-FPPIT0095-xx14-FPPIT0095-xx16-F
5681012
5681012
5681012
5681012
5681012
5681012
5681012
810121416
810121416
810121416
810121416
9
13.5
19
11
13.5
19
13.5
19
15.6
19
17
19
19
21
22
25
25.5
28
10
16
25
35
50
70
95
10
16
25
35
50
70
95
4.5
5.5
7
8.2
9
9.5
11
11.5
13
13.5
15
16~44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
15
15
20
20
20
23
23
25
25
31
31
25
25
25
25
25
35
35
35
35
45
45
97.5
97.5
108.5
108.5
114.5
114.5
109.5
109.5
118.5
118.5
128.5
128.5
DCD3-0010C
DCD3-0025C
DCD3-0035C
DCD3-0035F
DCD3-0050C
DCD3-0050F
DCD3-0070C
DCD3-0070F
DCD3-0095C
DCD3-0095F
Fig1Fig2Fig3Fig4Fig5
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.46.48.410.513
5.4 6.48.410.513
8.410.5131517
8.410.51315
17
8.410.5131517
8.410.5131517
Certificate No : E-10595
74.5 84.5
80.5 90.5
85.5 95.5
77.5 87.5
83.5 93.5
87.5 92.5
92.5 97.5
89.5 94.5
92.5 97.5
89.5
24
94.5
92.5 97.5
85.5 95.5
DCD3-0016C
(※) Dies No : See detail page E44~E45
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TERMINAL LUG - Comply with IEC61238-1
Wire Range(mm2)
Soild /Stranded FLEX
StudSize
¢d2W
(Min) ¢d1C
1-S 2-LL
1-S 2-L
PART NO.Dimension (mm)
Dies
No.Drawing
PPIT00120-xx08PPIT00120-xx10PPIT00120-xx12PPIT00120-xx14PPIT00120-xx16PPIT00120-xx08-FPPIT00120-xx10-FPPIT00120-xx12-FPPIT00120-xx14-FPPIT00120-xx16-FPPIT00150-xx08PPIT00150-xx10PPIT00150-xx12PPIT00150-xx14PPIT00150-xx16PPIT00150-xx08-FPPIT00150-xx10-FPPIT00150-xx12-FPPIT00150-xx14-FPPIT00150-xx16-FPPIT00185-xx10PPIT00185-xx12PPIT00185-xx14PPIT00185-xx16PPIT00185-xx20PPIT00185-xx10-FPPIT00185-xx12-FPPIT00185-xx14-FPPIT00185-xx16-FPPIT00185-xx20-FPPIT00240-xx10PPIT00240-xx12PPIT00240-xx14PPIT00240-xx16PPIT00240-xx20PPIT00240-xx10-FPPIT00240-xx12-FPPIT00240-xx14-FPPIT00240-xx16-FPPIT00240-xx20-FPPIT00300-xx10PPIT00300-xx12PPIT00300-xx14PPIT00300-xx16PPIT00300-xx20PPIT00300-xx24PPIT00300-xx10-FPPIT00300-xx12-FPPIT00300-xx14-FPPIT00300-xx16-FPPIT00300-xx20-FPPIT00300-xx24-FPPIT00400-xx12PPIT00400-xx14PPIT00400-xx16PPIT00400-xx20PPIT00400-xx24PPIT00500-xx12PPIT00500-xx14PPIT00500-xx16PPIT00500-xx20PPIT00500-xx24PPIT00630-xx12PPIT00630-xx14PPIT00630xx16PPIT00630-xx20PPIT00630-xx24
8101214168
101214168
101214168
101214161012141620101214162010121416201012141620101214162024101214162024121416202412141620241214162024
120
150
185
240
300
400
500
630
29
31.5
32.5
35.5
35.5
38.5
41
43.5
46
48
55
60
66.5
15.5
17
17
19
19
21
21.5
23
24.5
26
27.5
31
35.5
A
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
35
35
35
35
40
40
45
45
58
58
45
45
45
45
50
50
55
55
68
68
129.5
129.5
131.5
131.5
137.5
137.5
144.5
144.5
166.5
166.5
139.5
139.5
141.5
141.5
147.5
147.5
154.5
154.5
176.5
176.5
120
150
185
240
300
DCD3-0120C
DCD3-0120F
DCD3-0150C
DCD3-0150F
DCD3-0185C
DCD3-0185F
DCD3-0240C
DCD3-0240F
DSD3-0300C
DSD3-0300F
DSD3-0400C
DSD3-0500C
DSD3-0630C
Fig1Fig2Fig3Fig4Fig5
8.410.51315178.410.51315178.410.51315178.410.5131517
10.513151721
10.513151721
10.513151721
10.513151721
10.51315172125
10.51315172125131517212513151721251315172125
Stud Size (i.e. 10=M10, 12=M12 ... etc)
Barrel Length (i.e. 1-CI = standard barrel, 2-CI = Long Barrel)
Serial Number
Product Code (i.e. PPIO = One Hole type, PPIT = Two Hole type)
HOW TO ORDER
P P I T 0000 - X R 0 0 - X
Barrel I.D / See wire range
70
70
80
181.5
194.5
206.5
(※) Dies No : See detail page E44~E45
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StudDimension
Dies Part No.(※)
Size W ØD Ød1 Ød2 A BC L Drawing
CODE FLEX 1-S 2-L 1-S 2-L ㎟
PPEO0002.5 - xx03 - 3 3.317- xx04 - 4 4.3
8.5
2.5 2.5 - xx05 - 5 4.2 2.3 5.4 10.5 5 6 19- xx06 - 6 6.4 12.5 6 21- xx08 - 8 13 8.4 17 8 25.5
PPEO0004 - xx03 - 46.5
4.3- xx04 - 4 4.3
4
4 4- xx05 - 5
9.55 3 5.4 10.5 5 21.5
- xx06 - 6 6.4 12.5 6 8 23.5- xx08 - 8 13 8.4
PPEO0006 - xx04 - 4 4.4 10 4.5- xx05 - 5 5.4
6 6 - xx06 - 6 5.5 3.5 6.413 6
10- xx08 - 8 8.4- xx10 - 10 10.5
PPEO0101 - xx05 - 5 5.4- xx06 - 6 6.4
10 10 - xx08 - 8 6.6 4.6 8.4 15 21- xx10 - 10 10.5- xx12 - 12 18 13 23 10.7 43 49
PPEO0102 - xx05 - 5 5.4- xx06 - 6 6.4
16 16 - xx08 - 8 7.5 5.5 8.4 15 21- xx10 - 10 10.5- xx12 - 12 18 13 23 10.7 43 49
PPEO0103 - xx05 - 5 5.4- xx06 - 6 13.5 6.4 17 7 40 46
25 25 - xx08 - 8 9.5 7.2 8.4 17 23- xx10 - 10 15.5 10.5- xx12 - 12 18 13
PPEO0104 - xx05 - 5 5.4- xx06 - 6 6.4
35 - xx08 - 8 11 8.5 8.4 20 26- xx10 - 10 10.5- xx12 - 12 18 13 23 10.7 50 56
- xx05-F 5 5.4- xx06-F 6 6.4
35 - xx08-F 8 17 12 8.8 8.4 22 10 20 26 48 54- xx10-F 10 10.5- xx12-F 12 13
PPEO0105 - xx05 - 5 5.4- xx06 - 6 6.4- xx08 - 8 17.5 8.4 22 10.7 50 65
50 - xx10 - 10 12 9.5 10.5 20 35- xx12 - 12 13- xx14 - 14 15- xx16 - 16 17
PPEO0106 - xx05 - 5 5.4- xx06 - 6 6.4- xx08 - 8 19 8.4 25 11 52 67
50 - xx10 - 10 13.2 10.2 10.5 20 35- xx12 - 12 13- xx14 - 14 15- xx16 - 16 17
PPEO0107 - xx08 - 8 8.4- xx10 - 10 21 10.5 25 11 54 67
70 - xx12 - 12 14.5 11.2 13 22 35- xx14 - 14 15- xx16 - 16 17
PPEO0108 - xx08 - 8 8.4- xx10 - 10 10.5
70 - xx12 - 12 23 16 12.5 13 31 14.5 24 40 64 80- xx14 - 14 15- xx16 - 16 17
TERMINAL LUG - Comply with IEC61238-1COPPER CABLES ONLY• Available wire range : IEC standard cables of Metric Cables.
• Color coded on the barrel to eliminate errors during
installation and select to easy crimping dies.
• Material : High Conductivity copper per 99.9% up
with Electro-Tin Plated.
• Voltage Rating : 35kV
ONE-HOLE(ROUND TYPE)ONE-HOLE(SQUARE TYPE)
Fig. 1 Fig. 2
Certificate No : E-11820
6.5
3.3 1.8 6
6
8.5
10.512.5
17
1921
56
41.51.5
4
19.5
21.5
26
33 39
39 45
39 45
44 50
33 39
30
288
8
8.5
14 6.2
20 8.2
14 6.2
20 8.2
20 9.3 46 52
55 70
55 70
57 70
28 13
28 13
28 13
23 10.7
17
17
7.5
11
15.5
9.5
16
24.5
24
25
10.5
15.5
15.5
9
9
6.5
DATH-60TOOL
DATH-40TOOL
DCI3- 0010C
DCI3- 0016C
DCI3- 0025C
DCI3- 0035C
DCI3- 0035F
DCI3- 0070C
DCI3- 0070F
DCI3- 0050C
DCI3- 0050F
Fig 1Fig 2Fig 3Fig 4Fig 5
Fig 1Fig 2
PPEO0001.5 - xx03 -- xx04 -- xx05 -- xx06 -
3.34.35.46.4
3456
Wire Range
Metric ㎟ Part No.
(※) Dies No : See detail page E44~E45
PPEO0000.75 - xx03 -- xx04 -- xx05 -
345
6.5 2.8 1.33.34.35.4
8.2
10.5 5
4
9
17
19
0.75 0.75
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TERMINAL LUG - Comply with IEC61238-1
Tongue Form R ; Round Type
S ; Square Type
Barrel Form S ; One(1) Clamping Type
L ; Two(2) Clamping Type
HOW TO ORDERPPEO 0101 - X X 0 5 - F
Fig. 3 Fig. 4 Fig. 5
For Flex, Conductor(Belled End)
Barrel I.D/see drawingStud Size
Wire RangeStud
Dimension
Metric ㎟ Part No.Size W ØD Ød1 Ød2 A B
C L Drawing
CODE FLEX 1-S 2-L 1-S 2-L ㎟
PPEO0110 - xx08 - 8 8.4
- xx10 - 12 10.5
120 - xx12 - 12 27.5 19 15.2 13 31 14.5 29 50 70 90
- xx14 - 14 15
- xx16 - 16 17
PPEO0111 - xx08 - 8 8.4
- xx10 - 10 10.5
150 120 - xx12 - 12 31 21 16.8 13 31 14.5 32 50 77 94
- xx14 - 14 15
- xx16 - 16 17
PPEO0111 - xx08-F 8 8.4
- xx10-F 10 10.5
- xx12-F 12 31 22 17.5 13 35 16 30 45 80 95
- xx14-F 14 15
- xx16-F 16 17
PPEO0112 - xx10 - 10 10.5
- xx12 - 12 13
185 150 - xx14 - 14 34 23.5 18.5 15 35 50
- xx16 - 16 17
- xx20 - 20 21 37 16.5 87 102
PPEO0113 - xx10 - 10 10.5
- xx12 - 12 13
200 185 - xx14 - 14 37.5 25 20 15 40 50
- xx16 - 16 17
- xx20 - 20 21 37 16.5 92 102
- xx10-F 10 10.5
- xx12-F 12 13
200 - xx14-F 14 37.5 26 20.5 15 38 18 40 51 94 105
- xx16-F 16 17
- xx20-F 20 21
PPEO0114 - xx10 - 10 10.5
- xx12 - 12 13
- xx14 - 14 15 34 14.5 102
240 - xx16 - 16 40.5 28 22 17 50
- xx18 - 18 19
- xx20 - 20 21
- xx24 - 24 25
PPEO0115 - xx10 - 10 10.5
- xx12 - 12 13
- xx14 - 14 15
- xx16 - 16 17
- xx20 - 20 21
- xx24 - 24 25
- xx10-F 10 10.5
- xx12-F 12 13
- xx14-F 14 15
- xx16-F 16 17
- xx20-F 20 21
- xx24-F 24 25
PPEO0116 - xx12 - 12 13
- xx14 - 14 15 36 15 127
400 - xx16 - 16 49 34 26.5 17 57
- xx20 - 20 21
- xx24 - 24 25
PPEO0117 - xx12 - 12 13
- xx14 - 14 15 36 15 122
500 - xx16 - 16 56.5 40 30 17 60
- xx20 - 20 21
- xx24 - 24 25
PPEO0118 - xx12 - 12 13
- xx14 - 14 15
630 - xx16 - 16 64.5 45 35.5 17 48 23 70 150
- xx20 - 20 21
- xx24 - 24 25
PPEO0109 - xx08 - 8 8.4
- xx10 - 10 10.5
95 - xx12 - 12 24.5 17 13.3 13 31 14.5 29 40 69 80
- xx14 - 14 15
- xx16 - 16 17
- xx08-F 8 8.4
- xx10-F 10 10.5
95 - xx12-F 12 26 18 14 13 30 14 29 37 69 82
- xx14-F 14 15
- xx16-F 16 17
DCI3- 0120C
DCI3- 0150C-0120F
DCI3- 0095C
DCI3- 0095F
DCI3- 0185C-0150F
DCI3- 0200C-0185F
DCI3- 0240C
DSI3- 0240C
DCI3- 0300C-0240FDSI3
- 0300C
DSI3- 0300F
DSI3- 0400C
DSI3- 500C
DSI3- 0630C
300 240
300
43.5 30.5 24
46 32 25
33 14.5
33 14.5
46 22
36 15 54 110
48 22
48 24 131
48 24 135
57 125
48 22
83
88
98
98
114
122
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
(※) Dies No : See detail page E44~E45
Wire Part
Product Part PPEO ; One(1)-Hole Type
PPET ; Double(2)-Hole Type
Dies Part No.(※)
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PPET0201 - xx05 - 59
5.416 8 52 67
- xx06 - 6 6.410 10 - xx08 - 8
156.6 4.6 8.4
1915 30
67 82- xx10 - 10 10.5 14- xx12 - 12 19.5 13 22 70 85
PPET0202 - xx05 - 5 7 5.416 8 52 67
- xx06 - 6 6.416 16 - xx08 - 8
157.5 5.5 8.4
1915 30
67 82- xx10 - 10 10.5 14- xx12 - 12 19.5 13 22 70 85
PPET0203 - xx05 - 5 5.416 8 54 70
- xx06 - 6 13 6.425 25 - xx08 - 8 9.5 7.2 8.4
1917 33
70 86- xx10 - 10 15 10.5 14- xx12 - 12 19.5 13 22 73 89
PPET0204 - xx05 - 5 5.49 62 75
- xx06 - 616
6.419
35 - xx08 - 8 11 8.5 8.4 20 3372 85
- xx10 - 10 10.5 14- xx12 - 12 19.5 13 22 75 88
- xx05-F 5 5.4- xx06-F 6 6.4
35 - xx08-F 8 17 12 8.8 8.4 44.5 14 20 40 97 117- xx10-F 10 10.5- xx12-F 12 13
PPET0205 - xx05 - 5 5.4- xx06 - 6 6.4 Fig 1- xx08 - 8 17.5 8.4 14 97 112 Fig 2
50 - xx10 - 10 12 9.5 10.5 44.5 20 35 Fig 3- xx12 - 12 13 Fig 4- xx14 - 14
24.515
17 103 115Fig 5
- xx16 - 16 17PPET0206 - xx05 - 5 5.4
- xx06 - 6 6.4- xx08 - 8 19 8.4 14 100 115
50 - xx10 - 10 13.2 10.2 10.5 44.5 20 35- xx12 - 12 13- xx14 - 14
2415
17 106 121- xx16 - 16 17
PPET0207 - xx08 - 8 8.4- xx10 - 10 21 10.5 14 108 128
70 - xx12 - 12 14.5 11.2 13 44.5 24 45- xx14 - 14
2515
17 111 130- xx16 - 16 17
PPET0208 - xx08 - 8 8.4- xx10 - 10 10.5 14 106 130
70 - xx12 - 12 23 16 12.5 13 44.5 24 45- xx14 - 14 15
17 112 128- xx16 - 16 17
PPET0209 - xx08 - 8 8.4- xx10 - 10 10.5 14 106 122
95 - xx12 - 12 25.5 17 13.3 13 44.5 24 40- xx14 - 14 15
17 112 128- xx16 - 16 17
- xx08-F 8 8.4- xx10-F 10 10.5
14112 135
95 - xx12-F 12 26 18 14 13 44.5 24 47- xx14-F 14 15
17 115 138- xx16-F 16 17
Wire RangeStud
DimensionDies Part No.(※)
Metric ㎟ Part No.Size W ØD Ød1 Ød2 A
b1=b2 C L Drawing
CODE FLEX ±2 1-S 2-L 1-S 2-L ㎟
TERMINAL LUG - Comply with IEC61238-1
COPPER CABLES ONLY• Available wire range : IEC standard cables of Metric Cables.
• Color coded on the barrel to eliminate errors during(IEC61238:2003)
installation and select to easy crimping dies.
• Material : High Conductivity copper per 99.9% up
with Electro-Tin Plated.
• Voltage Rating : 35kV
TWO-HOLE(ROUND TYPE) TWO-HOLE(SQUARE TYPE)
Fig. 1 Fig. 2Certificate No : E-11820
DCI3- 0010C
DCI3- 0016C
DCI3- 0025C
DCI3- 0035C
DCI3- 0035F
DCI3- 0070C
DCI3- 0070F
DCI3- 0095C
DCI3- 0095F
DCI3- 0050C
DCI3- 0050F
(※) Dies No : See detail page E44~E45
동아내지1수(A~E)-수정2 2015.4.9 11:48 AM 페이지E10 MAC2 Lower-2540-color 2540DPI 175LPI
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TERMINAL LUG - Comply with IEC61238-1
PPET0210 - xx08 - 8 8.4
- xx10 - 12 10.5 14 112 137
120 - xx12 - 12 27.5 19 15.2 13 44.5 24 50
- xx14 - 14 1517 115 140
- xx16 - 16 17
PPET0211 - xx08 - 8 8.4
- xx10 - 10 10.5
150 120 - xx12 - 12 31 21 16.8 13 44.5 17 30 50 122 142
- xx14 - 14 15
- xx16 - 16 17
- xx08-F 8 8.4
- xx10-F 10 10.5
- xx12-F 12 31 22 17.5 13 44.5 17 30 50 124 147
- xx14-F 14 15
- xx16-F 16 17
PPET0212 - xx10 - 10 10.5
- xx12 - 12 13
185 150 - xx14 - 14 34 23.5 18.5 15 44.5 17 35 50 129 144
- xx16 - 16 17
- xx20 - 20 21
PPET0113 - xx10 - 10 10.5
- xx12 - 12 13
200 185 - xx14 - 14 37.5 25 20 15 44.5 17 35 50 129 144
- xx16 - 16 17
- xx20 - 20 21
- xx10-F 10 10.5
- xx12-F 12 13
200 - xx14-F 14 37.5 26 20.5 15 44.5 17 40 57 138 155
- xx16-F 16 17
- xx20-F 20 21
PPET0214 - xx10 - 10 10.5
- xx12 - 12 1317 142 159
240- xx14 - 14
40.5 28 2215
44.5 40 57- xx16 - 15 17
- xx20 - 20 2120 147 162
- xx24 - 24 25
PPET0215 - xx10 - 10 10.5
- xx12 - 12 13
300 240- xx14 - 14
43.5 30.5 2415
44.5 20 60 162- xx16 - 16 17
- xx20 - 20 21
- xx24 - 24 25
- xx10-F 10 10.5
- xx12-F 12 13
300- xx14-F 14
46 32 2515
44.5 20 66 168- xx16-F 16 17
- xx20-F 20 21
- xx24-F 24 25
PPET0216 - xx12 - 12 13
- xx14 - 14 15
400 - xx16 - 16 49 34 26.5 17 44.5 21 66 168
- xx20 - 20 21
- xx24 - 24 25
PPET0217 - xx12 - 12 13
- xx14 - 14 15
500 - xx16 - 16 56.5 40 30 17 44.5 21 60 73 173 189
- xx20 - 20 21
- xx24 - 24 25
PPET0218 - xx12 - 12 13
- xx14 - 14 15
630 - xx16 - 16 64.5 45 35.5 17 44.5 23 70 195
- xx20 - 20 21
- xx24 - 24 25
Wire RangeStud
DimensionDies Part No.(※)
Metric ㎟ Part No.Size W ØD Ød1 Ød2 A
b1=b2 C L Drawing
CODE FLEX ±2 1-S 2-L 1-S 2-L ㎟
Stud Size
Tongue Form R ; Round Type
S ; Square Type
Barrel Form S ; One(1) Clamping Type
L ; Two(2) Clamping Type
Serial Number
Product Part PPEO ; One(1)-Hole Type
PPET ; Double(2)-Hole Type
HOW TO ORDER
PPET 0101 - X X 0 5 - F
Fig. 3 Fig. 4 Fig. 5
For Flex, Conductor(Belled End)
Barrel I.D/see drawing
DCI3- 0120C
DCI3- 0150C- 0120F
DCI3- 0185C- 0150F
DCI3- 0200C- 0185F
DCI3- 00240C
DSI3- 00240C
DCI3- 0300C- 0240FDSI3
- 0300C
DSI3- 0300F
DSI3- 0400C
DSI3- 0500C
DSI3- 0630C
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
(※) Dies No : See detail page E44~E45
동아내지1수(A~E)-수정2 2015.4.9 11:48 AM 페이지E11 MAC2 Lower-2540-color 2540DPI 175LPI
Wire Range
Stud
Dimension
mm2
Part No.Size W фD фd1 фd2 A B C L
Dies Part No.(※)
www.dongabestech.comE16
TERMINAL LUG - Comply with IEC61238-1ONE HOLE
B
C
d1
A
W
L
d2D
C b2 A b1
d1
W
L
d2D
2.5 PPEO0080 - xx03 - 3 7.9 3.8 2.3 3.2 10 4.5 8 20.5 DATH-40
4 PPEO0090 - xx04 - 4 7.9 4.5 3 4.3 10 4.5 10 23 TOOL
6 PPEO0100 - xx04 - 4 7.9 5.5 4 4.3 10 4.5 10 23 DATH-60
10 PPEO0101 - xS06 - 6 9.5 6.6 4.6 6.4 20 8 15 39 DCI3-0010C
16 PPEO0102 - xS06 - 6 11 7.5 5.5 6.4 17 8 18 39 DCI3-0016C
25 PPEO0103 - xS08 - 8 13.5 9.5 7.2 8.4 21 9.5 21 48 DCI3-0025C
35 PPEO0104 - xS10 - 10 17 12 8.8 10.5 24 10.5 24 55 DCI3-0035F
50 PPEO0105 - xS10 - 10 19 13.2 10.2 10.5 25 11 32 65 DCI3-0050F
70 PPEO0106 - xS12 F 12 21.5 15 11.4 13 29 13 35 70 DCI3-0070C
F70 PPEO0108 - xS12 - 12 23 16 12.5 13 35 15.5 35 80 DCI3-0070F
95 PPEO0109 - xS12 F 12 26 18 14 13 33 15.5 35 82 DCI3-0095F
120 PPEO0110 - xS12 - 12 27.5 19 15.2 13 31 14.5 50 90 DCI3-0120C
150 PPEO0111 - xS12 F 12 31.5 22 17.5 13 36 16 45 95 DCI3-0120F
185 PPEO0112 - xS12 F 12 37.5 26 20.5 13 39 18 50 105 DCI3-0185F
240 PPEO0114 - xS12 - 12 40.5 28 22 13 46 18 50 110 DCI3-0240C
300 PPEO0115 - xS12 F 12 46 32 25 13 48 22 57 125 DCI3-0300F
400 PPEO0116 - xS12 F 12 52 36 27 13 48 24 57 128 DCI3-0400C
500 PPEO0117 - xS12 - 12 57.5 40 30 13 48 24 60 135 DCI3-0500C
630 PPEO0118 - xS12 - 12 64.5 45 35 13 48 23 70 150 DCI3-0630C
Wire Range
Stud
Dimension
mm2
Part No.Size W фD фd1 фd2 A b1 b2 C L
Dies Part No.(※)
10 PPET0201 - xS06 - 6 9.5 6.6 4.6 6.4 25 6.5 8 30 75 DCI3-0010C
16 PPET0202 - xS06 - 6 11 7.5 5.5 6.4 25 8 8 30 76 DCI3-0016C
25 PPET0203 - xS08 - 8 13.5 9.5 7.2 8.4 25 9 14 30 84 DCI3-0025C
35 PPET0204 - xS10 - 10 17 12 8.8 10.5 44.5 14 14.5 35 114 DCI3-0035F
50 PPET0205 - xS10 - 10 19 13.2 10.2 10.5 44.5 14 14.5 35 115 DCI3-0050F
70 PPET0205 - xS12 F 12 21.5 15 11.4 13 44.5 13 19.5 46 130 DCI3-0070C
F70 PPET0208 - xS12 - 12 23 16 12.5 13 44.5 13.5 15 47 130 DCI3-0070F
95 PPET0209 - xS12 F 12 26 18 14 13 44.5 14.5 15 50 136 DCI3-0095F
120 PPET0210 - xS12 - 12 27.5 19 15.2 13 44.5 15 17.5 50 137 DCI3-0120C
150 PPET0211 - xS12 F 12 31.5 22 17.5 13 44.5 16 18 55 146 DCI3-0120F
185 PPET0213 - xS12 F 12 37.5 26 20.5 13 44.5 17 19 58 155 DCI3-0185F
240 PPET0214 - xS12 - 12 40.5 28 22 13 44.5 17 23 60 160 DCI3-0240C
300 PPET0215 - xS12 F 12 46 32 25 13 44.5 17 20 66 168 DCI3-0300F
400 PPET0216 - xS12 F 12 52 36 27 13 44.5 18 20 66 168 DCI3-0400C
500 PPET0217 - xS12 - 12 57.5 40 30 13 44.5 21 21 73 189 DCI3-0500C
630 PPET0218 - xS12 - 12 64.5 45 35 13 44.5 23 23 70 195 DCI3-0630C
TWO HOLE
(※) Dies No : See detail page E44~E45
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TERMINAL LUG - Comply with IEC61238-1
FOUR HOLE
240
300
400
500
630
PPEF-0241
PPEF-0242
PPEF-0243
PPEF-0244
PPEF-0341
PPEF-0342
PPEF-0343
PPEF-0344
PPEF-0441
PPEF-0442
PPEF-0443
PPEF-0444
PPEF-0541
PPEF-0542
PPEF-0543
PPEF-0544
PPEF-0641
PPEF-0642
PPEF-0643
PPEF-0644
8
10
12
14
8
10
12
13
8
10
12
14
8
10
12
14
8
10
12
14
61
61
61
61
61
27
30.5
34.5
40
43
21
24
27
30
33.5
13
13
13
13
13
25
25
25
25
25
20
20
20
20
20
15
15
15
15
15
35
35
35
35
35
50
55
59
59
59
128
135
150
146
150
Wire Range
(mm2)Part No.
Stud
Size
Dimension
W ØD Ød1 Ød2 A a1 a2 B C L
300
400
500
630
800
1000
PPEF-0341H
PPEF-0342H
PPEF-0343H
PPEF-0344H
PPEF-0441H
PPEF-0442H
PPEF-0443H
PPEF-0444H
PPEF-0541H
PPEF-0542H
PPEF-0543H
PPEF-0544H
PPEF-0641H
PPEF-0642H
PPEF-0643H
PPEF-0644H
PPEF-0841H
PPEF-0842H
PPEF-0843H
PPEF-0844H
PPEF-1041H
PPEF-1042H
PPEF-1043H
PPEF-1044H
8
10
12
14
8
10
12
13
8
10
12
14
8
10
12
14
8
10
12
14
8
10
12
14
75
75
75
75
75
80
32
34.5
40
43
50
56
25
27
30
35
39
43
13
13
13
13
13
13
40
40
40
40
40
40
20
20
20
20
20
20
15
15
15
15
15
20
40
40
40
40
40
40
55
59
70
70
70
88
150
165
172
187
190
215
• Material : High Conductivity copper per 99.9% up with Electro-Tin Plated.
• Voltage Rating : 35kV
동아내지1수(A~E)-수정2 2015.4.9 11:49 AM 페이지E17 MAC2 Lower-2540-color 2540DPI 175LPI
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