high resolution functional materials deposition systems combining aerosol jet … · 2020. 12....

CONFIDENTIALCONFIDENTIAL“WemakeDigitalPrintedElectronicsandSmart3DPrintingeasierworldwide”

HighresolutionfunctionalmaterialsdepositionsystemscombiningAerosolJetwithInkJetprintheads capabilitieswithin-linePhotonicPost

Drying/CuringforcompleteintegratedprocessingCPES2017– TorontoCanada– 05/25/2017

2

Shareevolution:5€to38€

35%Growthoverthepast5years

GlobalPresencein75Countries

Growthbyacquisitionwith

Köra-Packmat &Ceradrop

KM40%Shareholdersince

April1st2016

Foundedin1982

IntroducedonParisstockExchangein2006(ALMDG)

250$MillionMarketCapitalization

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NewMGICorporateHQ

MGI4,ruedela Méridienne94260 Fresnes - France• 10000sqm Land• 6000sqm Factory• 2000sqm Offices

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TheMGIGroup– InnovationinMotion

170 Employeesworldwide

70 R&DEngineers

20 Phd Doctors

Worldwidemanufacturerpioneerin

digitalprinting&finishingsolutions

FirstDigitalPressin1991

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TheInkjetTechnology

8th generationofinkjet

printingpresses

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WhatareourmainBusinessUnits?

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MGIGroup– Kora-Packmat

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Ceradropfocus

CERADROP, a MGI Group company, develops andsales innovative materials deposition digitalprinters dedicated to Printed Electronics andSmart 3D Printing.

Printed electronics

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DigitalPrintedElectronicsandSmart3DPrinting

Key differentiators:

§ More flexibility (possibility to make newcomponents),

§ No waste, mask free method, cheaper,full additive, without COV

§ Time saving for R&D (quick prototyping),

§ Productivity improvements (faster thanscreen printing, multiple heads),

§ Contactless method (no risk to damageprevious layers),

§ Capability to make 3D components inone single step without re-alignment,

§ Multimaterial possibility (one processdoes it all).

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FluidDynamicComparisonPiezo Ink Jet AerosolJetPrint

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ProcessFlowComparison

SpinCoat

SoftBake

Expose

PEB

Develop

PrintPattern

Thermal,UV,orPhotonicCure

Photolithography InkJetandAerosolJetPrint

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TypicalInkjetProcessDesign

CourseAdjustment?

DesignPatterns

Set/TestDrop

Spacing

AdjustPlatenTemp

Finish

Sizeandshapeoff?

Sizeor shapeoff?

Thicknessoffonly

AdjustPlatenTempor

ReformulateStart

Y

N

YY

N N

Source: Micro Chem Corp.

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Desktopsystemssinglefluid,multipletargetsManyrelatedpublishedtechnicalpapers

SU 8 inkjet photoresist

• DMP2800printer16nozzleprinthead withmax1.6mmcoverageperpassat100dpi.

• LargerPatternsRequiremultiplepasses

• Discontinuitybetweenpassescausesunequalpullonthefluidpattern

• Shapesprintedclosetoborderscanbedistorted

• Striationcan be controlledusing morenozzles forbetter areacoverage perpass

Photo courtesy of Micro Chem Corp.

ANP Ag Nano inkjet Ink

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DigitalPE&Smart3DPrintingiswonderfulbutit’saspecificanddifficulttopic

Different components

to print coming from

different software

Dynamic accuracy and repeatability

New ink / printhead

interactions

Complexink /

substrate interaction

Innovative drying and

curing technologies

High level of reliability

Inkjet printed electronics by adaptation of graphical state of art is a dream

Innovative Software

Process knowledge

New printer hardware

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Asingleplatformisbetterthanseparatetechnologies:CeraPrinterF-Serie

Plug-and-PlayPrintheads holder

CeraPrinterF-Serie:oneplatformandonesoftwarefortwotechnologiesHybridmaterialsdepositiontechnology(Inkjet,AerosolJet,…)In-linemulti-curingtechnologiesintegrated(NIR,UV,Photonics)In-linecharacterizationdevices(Laserreflectometer,4PointProbe)Suitablewithawiderangeofinksandpastes

Post-processcuring

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All-in-oneState-of-of-the-artDigitalMaterialsDepositionPlatform

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Advantages

• 1cpsto1000cpsviscosityfunctionalmaterialscapable

• Ideal forsmall features,highresolution linewidth downto5Micronspossible

• Highaspectratio3Dgeometryjetting

• Idealforrapidprototyping

• Maskless Lithography

• Rapidprototyping

• Reducedmaterialwaste

• Abilitytocoatunusualsubstrates

• Reachnewapplications

• Rolltoroll

• Largesingle-formatsheet

Aerosol Jet Ink-Jet

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MGIGroupknow-howdedicatedtoPrintedElectronicsandSmart3DPrinting

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CeraPrintersrangeandroadmap:fromlabtofabthankstoMGIgroup

CapabilitiesEmbeddedfunctions

TabletopinkjetprintersAerosol Jet 200 BenchTop Series

AJ 300 stand alone Serie

Industrial upscale from inkjet and aerosol jet technologies

AJ 5X Serie

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Automaticcharacterizationtools:DropAnalyser andFabAnalyser

Print head mapping

Nozzles clogging detection

Automated ink characterization

Automated report generation

Automated experiment plan

Printing job analysis

Shape and thickness measurement

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CeraSlice:aninfinite panelofsolutionsforaninfinite panelofdesigns

CAM:freelydefined

processsequencesbyuser-friendly

macro-programming

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Oursolution:effectivetoolsforaworkflowdedicatedtodigitalmanufacturing

CADfileanalysisInks/Heads/substratesparameters

Printingstrategy

Substrate/inkinteractioncharacterization

Printhead /inkinteractioncharacterization

Automaticprinterconfigurationfollowingtheneededprintingstrategy

NativeCADfilesfromdesigner

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Video:CeraSlice SoftwareFlow

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InkjetPrintedelectronicscomponentsrealizedwithCeraPrinterequipmentandCeraSlicesoftware

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Ceramicprintedelectronics:sol-gelpatterning

Sol-gelmesoporous SiO2basedinkforSmartendoscopicdevices

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Ceramicprintedelectronics:Silvermetallizationonaluminasubstrate

HomemadeAgwaterbasednanoinkwithadhesionpromoter

forceramicThickFilmapplication

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Ceramicprintedelectronics:Piezoelectricdevicewithhighaspectratio

PZT micropillars array

OnematerialprintedCeradropPZTink25mmx25mmsheets40µmpillarwidthand66µmspacing,upto800µmofthicknessWithoutrealignmentWithoutinsitudryingpost-process

1250°Csinteringcycle(Leadatmospherecontrol)VerygoodrepeatabilityNosignificantbendingGoodmechanicalstrengthFinegrainmicrostructureHighlydense(>95%)andcrack-lesspillars

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Ceramicprintedelectronics:3Dminiaturizedmultimaterial components

HomemadeBaTiO3,SiO2,magneticandAgwaterbasednanoinks

for3Dpassivecomponents

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Flexibleprintedelectronics:SilverUHFRFIDantenna[865– 960MHz]

SilvernanoinkSubstrate:Paper

Adaptation

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Organicprintedelectronics:CoppermetallizationonPETsubstrate

OnematerialprintedCopperinkdownto30µmlinewidthPETsubstrateA4format256components

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Organicprintedelectronics:OPVmodules

Multimaterialcomponentsmadeinonestep3DcomponentsthankstolayersstackingPossibilitytoproducespecificshapes,sizesandcolorsaccordingtothecustomer’sneeds

AdvantagesofIJPforOPVapplication:

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Hybrid(inkjet+aerosoljet)PrintedelectronicscomponentsrealizedwithHybridCERADROPequipment

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IndustrialSemicon Application:Humanactivitysensorsforsmartbuildings

P(VDF-TrFE)thinfilmSubstrate:200mmsiliconCMOSwafer

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Verygoodthicknessuniformity(6.9to7.1µm)

across1cm2squareandwafer Electricandpyroelectriccharacteristicsofinkjet

P(VDF-TrFE)FerroCapacitors arethesamethanspincoatingthinfilms.

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Firstsample:Smart3Dceramiccomponentswithdirect3Dmetallization

3D objects printed by inkjet+

3D metallization printed by Aerosol Jet

HomemadeAgandaluminawaterbasednano-inks

forinterconnected ceramic

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What’sthefutureintoMGIGroup?

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Alphajet:ModularPlatform

Digital Printing Printed Electronics

n Substrates: paper, plastic, cardboard and corrugate

n Substrates: organic, glass, metal and ceramic

CombinesMGIandCeradrop’s corecapabilitiesinDigitalPrintingandPrintedElectronics

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Thankyouverymuchforyourattention

32 rue de SoyouzParc d'ESTER

87068 Limoges - FRANCETél: +33 555 382 696 Fax: +33 555 381 751

n_bernardin@ceradrop.fr

http://www.youtube.com/user/CeradropTV

http://www.linkedin.com/company/ceradrop

http://www.ceradrop.fr/

Headquarters and manufacturing

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