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Table Of Contents
1. About Us
2. Introduction to Cleaning In Place (CIP)
3. Cleaning In Place (CIP) Systems
4. Introduction to Washers
5. PartsWashers
6. IBCWashers
7. Introduction to BioWaste Effluent Treatment
8. BioWaste Effluent Treatment Systems
9. Processing Skids and Modules
10. Storage, Mixing and Preparation Tanks and Vessels
11. IBC, Sanitary Drums and LiquiVessels
12. Automation and Integration
Suncombe Equipment
Static CIP Skids PartsWashers Mobile CIP skids IBC Wash Booths
Tanks, Vessels and Mixers Bio-Waste Inactivation Skids BioPharma Processing Skids Solution Preparation Systems
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
Introduction Suncombe, formed in 1961, design and manufactures
high quality cleaning and critical processing systems for
the Processing Industries. Our expertise includes
Cleaning In Place and Sterilising, Washers, BioWaste
Effluent Treatment, Liquid Processing, Tanks and
Vessels, Filter Skids, Processing Skids/Modules and
bespoke processing solutions and projects for the
BioPharma, Personal Care, Food and Beverage,
Medical, Research and other critical processing
Industries.
Our Business Engineering Excellence
Pioneers of Hygienic Processing
Worldwide network of sales and service agents
UK Design and Manufacture to CE, cGMP,
ASME BPE, EHEDG, GAMP, ATEX
In-house personnel for all disciplines
Motivated and experienced Term Staff
Single point of contact for all Projects
Our Design
ABOUT US
Our Manufacturing
Our Validation
Our Clientele
Our Markets
Equipment supplied worldwide through a network of
agents and service companies.
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
CIP or in its full form, Cleaning In Place, is defined as techniques to clean process equipment without dismantling and with minimal operator involvement.
Suncombe and CIP
Suncombe pioneered the technology of CIP in the 1950's. Suncombe CIP Systems have been supplied for over 50 years and are used throughout the world in many different industries and sectors.
First System installed in 1961
1,000s of System used throughout the world.
50+ years of design experience.
Developed with major clientele to meet their requirements.
Suitable for full validation.
CIP - Using Energy for Cleaning
Cleaning uses a combination of thermal, chemical and kinetic energy applied for a set time. CIP allows higher thermal, chemical energies to be used for set times, thereby providing guaranteed repeatable cleaning.
Benefits of CIP
CIP provides many benefits over other methods of cleaning, including:
Automated, repeatable, reliable and validatable
Improved Health and Safety
No/minimal equipment dismantling required
Often improves cleaning times and reduces labour costs
More effective using higher temperatures, stronger chemicals
INTRODUCTION TO CLEANING IN PLACE (CIP)
Time Kinetic
Temperature Chemical
Mobile CIP
Plug and Play CIP system that is moved to
point of use and connected via flexibles.
Static CIP
Permanently installed unit with pipework and CIP routing
used to transfer CIP fluids to the equipment being cleaned.
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
PureCIP™
The PureCIP™ is a Total Loss Cleaning In Place system
supplied worldwide to the Biotech, Pharmaceutical, Medical,
Healthcare, Personal Care and other critical processing
industries. Complying with ASME BPE, GAMP, ISPE and
21CFR11. Built to hygienic and sanitary standards the PureCIP™
incorporates a number of CIP buffer vessels for storing, batching
and delivering CIP fluids. It also includes heating facilities,
detergent dosing facilities, valving, pumps, instrumentation and
an in-built control system.
CLEANING IN PLACE (CIP) SYSTEMS
CIP+Plus™
The original Suncombe CIP+Plus™ systems were introduced in
1963. Since this time they have been continuously developed to
provide a technologically advanced and robust, reliable means of
supplying repeatable, validateable, controllable CIP cleaning.
Used throughout the world in the Dairy, Food, Beverage,
Cosmetics, Personal Care and other Industries, the
CIP+Plus™ is available as a full or partial recovery system, which
allow the recovery and reuse of the detergents used for CIP
saving utilities and energy and subsequently costs.
MobileCIP™
The MobileCIP™ is a Total Loss Cleaning In Place system
supplied worldwide to the BioPharma, Healthcare, Cosmetics,
Personal Care, Food, Dairy, Beverage and other Processing
Industries. Designed and developed to be mobile to allow the
entire system to be moved to its point of use. Manual or
automatically operated, the systems can be used for cleaning
processing equipment including Tanks, Vessels, Vats,
Fermenters, Mixers, Processors, Pipework, Valves, Isolators,
Mills, Coaters, Filters, Pumps, Dryers and Fillers.
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
The definition of washing is “to clean with water and typically, soap or detergent and clean as free from dirt, marks, or stains”. The result of washing is "the removal of all residues of soil and all washing agents so that contact with the cleaned surface does not result in physical contamination".
Suncombe and Washers
Suncombe washers have been supplied for over 50 years since the 1950's and encompass many different washing technologies to provide a full range of washing facilities. They are used throughout the world in many different industries and sectors.
First System installed in 1961
1,000s of System used throughout the world.
50+ years of design experience.
Developed with major clientele to meet their requirements.
Suitable for full validation.
BoothWasher™
The BoothWasher™ is a multi-purpose washer in single door
or pass through versions, that offers a contained, validateable
unit to clean and dry any combination of components,
INTRODUCTION TO WASHERS
Washing Technologies
Immersion
Immersion with Agitation
Immersion with Turbulation
Spray Cleaning
Fogging
Ultrasonic Cleaning
Air Purging
Drying and Cooling
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
PureKleen™
PureKleen™ range of PartsWashers are front loading or pass-
through washer/disinfectors, supplied worldwide to the Biotech,
Pharmaceutical, Medical, Healthcare, Personal Care and other
critical processing industries. Built to hygienic and sanitary
standards and complying with ASME BPE, GAMP, ISPE and
21CFR11, they are designed for the cleaning of critical
components.
PARTSWASHERS
SonoKleen™
Built to hygienic and sanitary standards and complying with
ASME BPE, GAMP, ISPE and 21CFR11, the SonoKleen™
PartsWashers employ a combination of ultrasonic, immersion,
turbulation, recirculation and spray cleaning to provide the
ultimate clean. They provide an environmentally friendly, low
water and energy usage washing facility for parts washing.
ImmersionWasher™
Employing a combination of immersion, turbulation, recirculation
and spray cleaning, the ImmersionWasher™ range of Parts
Washers are top loading washer/disinfectors, which provide a
cleaning solution for hoses, pipework, change parts, valves,
fittings and other parts. Direct connections within the washers can
be used for hoses and standard and bespoke baskets can be
used for parts cleaning. They provide an environmentally friendly,
low water and energy usage washing facility for washing.
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
IBCWashBooth™
The Suncombe IBCWashBooth™ is a high specification unit,
using an innovative spray technique, that offers a contained,
validatable unit to clean and dry Intermediate Bulk Containers
(IBCs). Achieving excellent cleaning using high impact accurate
spray targeting, they incorporate existing and new technologies
to provide an environmentally friendly, low water and energy
usage washing facility for IBC washing.
IBCWASHERS
IBCWashStation™
Supplied worldwide to the Food, Dairy, Beverage, Biotech,
Pharmaceutical, Medical, Healthcare, Personal Care and other
processing industries, the IBCWashStation™ provides internal
IBC cleaning and drying, incorporating technologies to provide
repeatable patterns to ensure total coverage of all internal
surfaces.
IBC Discharge Stations
The IBC discharge station mounts a single or more IBCs which
are connected to a transfer pump for IBC discharge.
Instrumentation allows for discharge at controlled rates and
sensing when the IBC is low. At this point the system can
automatically switch to another IBC or come to a controlled stop.
After discharge, if the cleaning option has been included, the IBC
can be cleaned prior to removal and replacement.
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
Suncombe BioWaste Effluent Treatment Systems decontaminate liquid hazardous infectious waste streams for research, production, laboratory and bio-containment environments.
Suncombe and BioWaste
We offer Continuous Flow BioWaste decontamination systems and Batch BioWaste decontamination systems. Our systems are available for both thermal and thermochemical inactivation. Thermal inactivation can be performed using steam, super heated water or an established licensed electrical heating technique which minimises time and space.
First System installed in 1990s
50+ years of design experience.
Suitable for full validation.
Treatment Excellence
Using robust, proven design principles, the systems deal with Biowaste Level 1 to 4 and take into account two main areas of concern. Firstly the systems effectively sterilise or inactivate any harmful pathogens in the waste stream and secondly total containment must be assured at all times.
INTRODUCTION TO BIOWASTE EFFLUENT TREATMENT
Batch BioWaste Treatment Systems
BioWasteBatch™
For any volume from CL1 to CL4
ETP+Plus™
For any volume from CL1 to CL3
Continuous BioWaste Treatment Systems
BioWasteFlow™
For volumes 500 litres per day + from CL1 to CL3
Small Scale BioWaste Treatment Systems
BioWasteMicro™ and BioWasteSink™
For volumes from 30 to 500 litres per day + from CL1 to CL3
BioWaste Levels
Bio-waste can be classified by the relative danger to the surrounding environment as biological safety levels (BSL). There are four safety levels. These are level 1 through level 4. Higher numbers indicate a greater risk to the external environment.
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
BioWasteSink™
The BioWasteSink™ effluent treatment system are units of laboratory
furniture and placed against the service spine or a wall. They are pre-
designed systems for use in biocontainment labs, to treat low volumes of
effluent using an innovative batch process allowing positive release of all
of your waste. The system is designed to fit into new or retrofit into
existing laboratories.
Designed to operate from a single 13 amp 230 Vac plug (European
versions), the BioWasteSink™, uses SteriHeat™ established licensed
electrical heating technology to treat the effluent in batches at variable f0
lethality settings.
BIOWASTE EFFLUENT TREATMENT SYSTEMS 0 - 150 litres per day BSL 1, 2 and 3 Waste
BioWasteMicro™
The BioWasteMicro™ effluent treatment system is a pre-designed
system which treats low volumes of effluent using an innovative
batch process allowing positive release of all of your waste. A
buffer vessel is used to provide a continuous collection facility and
a set volume batch treatment facility is used.
Using SteriHeat™ our trademarked established licensed electrical
heating technology, steam or super heated water, the effluent is
inactivated in batch at variable f0 lethality settings.
BioWasteFlow™
The BioWasteFlow™ effluent treatment system is a pre-
designed system which treats effluent continuously. It
consists of a buffer tank which buffers the effluent,
ensuring that there is a controlled supply to the continuous
system regardless of flow peaks and toughs. Using
SteriHeat™ our trademarked established licensed
electrical heating technology, steam or super heated
water, the effluent is passed through a heating zone, held
at temperature and then passed back through 2 cooling
zones. Only on confirmation of success of all of these
steps is the effluent cleared for release.
Up to 500 litres per day BSL 1, 2 and 3 Waste
Up to 5,000 litres per hour BSL 1, 2 and 3 Waste
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
ETP+Plus™
The ETP+Plus system is a pre-designed system consisting of 2 vessels,
which are used for both collection and treatment. With capacities to suit
the waste volume, the systems are supplied with controls and
interlocking functionality to ensure containment is always maintained and
there is always a positive release prior to discharge of treated waste.
Our Bio-Waste Effluent Treatment Systems are available for both thermal
and thermochemical inactivation. Thermal inactivation can be performed
using steam, super heated water or an established licensed electrical
heating technique which minimises time and space.
BIOWASTE EFFLUENT TREATMENT SYSTEMS Up to 1,000 litres per hour BSL 1, 2 and 3 Waste
BioWasteBatch™
The BioWasteBatch™ effluent treatment systems are custom
designed systems which provide any number of collection and
treatment vessels. They are available in the traditional, heat and
cool in the treatment vessels or our new hybrid technology that
heats them in vessel and cools them on discharge. On higher
level systems, Safety Integrity Assessments and facilities are
carried out to ensure that their is no possibility of untreated
waste being inadvertently discharged.
Any Capacity BSL 1, 2, 3 and 4
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
Example Skids/Modules
Solution Preparation
Buffer and Media Preparation
Final Formulation and Fill
Process Utility Skids
Temperature Control Systems
Powder Incorporation
Heating/Cooling Skids
IBC Discharge Stations
Neutralisation Skids
SunFlo™ Utility Panels
Transfer Panels & Flowplates
Skid mounted, sanitary modular systems helps simplify the installation of complicated processes and are used throughout industry. Providing a controlled environment for manufacture, skid mounting allows in process inspection and Factory Acceptance testing prior to delivery.
Advantages of Processing Skids/Modules
Smart Project Management controlling all aspects of the Skid/Module with a single Project Manager/Director.
All aspects of the project carried out with in-house staff including design, development, drawings,
calculations, fabrication, finishing, piping, wiring, testing, automation, integration and testing.
Skid/Module can be built and completed in parallel with the facility build of pre-built ready for a shutdown/
changeover period.
Pre-validated system allows full documentation and testing protocols to be performed prior to shipment.
PROCESSING SKIDS AND MODULES
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
For over 50 years, Suncombe have been a leading manufacturer of hygienic and sterile Tanks, Vessels, Mixers and Processors. Manufactured in stainless steel, duplex and Hastelloy materials, they have been supplied to many major worldwide corporations in the Pharmaceutical, Biotech, Medical, Personal Care, Food, Dairy, Beverage and Process Sectors
Scope of Supply
We offer a range of standard solutions, as well as custom vessels and pride ourselves on our ability to understand and meet our customers’ particular needs by producing custom stainless steel vessels to match their precise requirements. Our pressure vessels are PED certified and conform to PD 5500, ASME VIII, EN13445 and other internationally recognised standards.
With in-house control, instrumentation and process designers, we work with our clients to develop, manufacture, install and validate an entire system with spray devices, mixers, jackets, valves, instrumentation and control systems.
STORAGE, MIXING & PREPARATION TANKS & VESSELS
Features
Heating and Cooling Jackets
Magnetic Mixers and Top Mount Mixers
Powder Incorporation
Mixing, blending, conditioning and transfer
CIP, SIP and Neutralisation
Media and Buffer Preparation
Simple Relay logic automation to PLC/HMI
and SCADA Control Systems with Batch
recording to 21CFR11 and networking
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
Liquid IBCs
Suncombe Liquid Intermediate Bulk Containers (IBCs) are a range of fully sanitary IBCs, available in capacities from 200 to 2,000 litre with the option of custom design and manufacture for your particular requirement.
Standard configurations and custom designed, the Liquid Intermediate Bulk Containers (IBCs) are manufactured from 316 stainless steel and are available manufactured to two different standards; ASME BPE for Biopharma applications and Sanitary for food, dairy, brewery, personal care and other sanitary sectors.
IBCs, SANITARY DRUMS AND LIQUIVESSEL™s
Sanitary Drums (GMPDrum™s)
Suncombe GMPDrum™ Liquid Storage and transport Containers are a range of fully sanitary liquid containers, developed for the specific requirements of the biopharmaceutical, personal care, healthcare, food science and beverage sectors. Available in capacities from 5 to 200 litres, with the option of custom design and manufacture for your particular requirement, they are manufactured to ASME BPE or food quality, EHEDG and other relevant guidelines and are designed for longevity, robustness and economy.
LiquiVessel™s
Suncombe LiquiVessel™ Liquid Storage and transport Containers, available in capacities from 10 to 500 litres, are a range of fully sanitary liquid containers available in 316 Stainless steel, duplex or Hastelloy materials, developed for the specific requirements of the biopharmaceutical, personal care, healthcare, food science and beverage sectors. With standard vessel internals they are available with different external layouts.
LiquiVessel™ with Legs LiquiVessel™ with Hanging Brackets LiquiVessel™ in Drum Body
With dedicated electrical, instrumentation, software and automation personnel, Suncombe engineers have tremendous experience in incorporating a broad range of control solutions to suit your specific control requirements.
ControlSuite™ Automation
Developed over the last 50+ years specifically for control of the Suncombe range of products, the ControlSuite™ range of packages are Automatic Control Systems which are renowned for their ease of use, reliability and longevity. Developed in co-ordination with clients operational staff, engineers and validation staff, they encompass all elements required to provide a controllable, repeatable automatic system.
Suite#1000
Basic Control
Suite#2000 Suite#3000
Mid level PLC and HMI Control High level PLC and HMI Control
Suite#4000
High level PLC and SCADA Control, electronic storage, optional 21CFR11 compliance, batch records
AUTOMATION AND INTEGRATION
Automation Activities
Automation Surveys and Evaluations
Integration Conceptual Analysis
CAD electrical and pneumatic schematic design
Functional Specifications
Hardware Specifications
Wiring Schedules
Software Specifications
Software Programming
HMI/Visualisation Development
Equipment and Instrumentation Specifications
Interfaces to Equipment, Factory Wide Control Systems
Printouts, batch reporting, electronic storage
web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom
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