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Table Of Contents

1. About Us

2. Introduction to Cleaning In Place (CIP)

3. Cleaning In Place (CIP) Systems

4. Introduction to Washers

5. PartsWashers

6. IBCWashers

7. Introduction to BioWaste Effluent Treatment

8. BioWaste Effluent Treatment Systems

9. Processing Skids and Modules

10. Storage, Mixing and Preparation Tanks and Vessels

11. IBC, Sanitary Drums and LiquiVessels

12. Automation and Integration

Suncombe Equipment

Static CIP Skids PartsWashers Mobile CIP skids IBC Wash Booths

Tanks, Vessels and Mixers Bio-Waste Inactivation Skids BioPharma Processing Skids Solution Preparation Systems

web: www.suncombe.com • tel: +44 (0) 20 8443 3454 • fax: +44 (0) 20 8443 3969 Jade House • Lockfield Avenue • Brimsdown • Enfield • Middlesex EN3 7JY • United Kingdom


Introduction Suncombe, formed in 1961, design and manufactures

high quality cleaning and critical processing systems for

the Processing Industries. Our expertise includes

Cleaning In Place and Sterilising, Washers, BioWaste

Effluent Treatment, Liquid Processing, Tanks and

Vessels, Filter Skids, Processing Skids/Modules and

bespoke processing solutions and projects for the

BioPharma, Personal Care, Food and Beverage,

Medical, Research and other critical processing

Industries.

Our Business Engineering Excellence

Pioneers of Hygienic Processing

Worldwide network of sales and service agents

UK Design and Manufacture to CE, cGMP,

ASME BPE, EHEDG, GAMP, ATEX

In-house personnel for all disciplines

Motivated and experienced Term Staff

Single point of contact for all Projects

Our Design

ABOUT US

Our Manufacturing

Our Validation

Our Clientele

Our Markets

Equipment supplied worldwide through a network of

agents and service companies.


CIP or in its full form, Cleaning In Place, is defined as techniques to clean process equipment without dismantling and with minimal operator involvement.

Suncombe and CIP

Suncombe pioneered the technology of CIP in the 1950's. Suncombe CIP Systems have been supplied for over 50 years and are used throughout the world in many different industries and sectors.

First System installed in 1961

1,000s of System used throughout the world.

50+ years of design experience.

Developed with major clientele to meet their requirements.

Suitable for full validation.

CIP - Using Energy for Cleaning

Cleaning uses a combination of thermal, chemical and kinetic energy applied for a set time. CIP allows higher thermal, chemical energies to be used for set times, thereby providing guaranteed repeatable cleaning.

Benefits of CIP

CIP provides many benefits over other methods of cleaning, including:

Automated, repeatable, reliable and validatable

Improved Health and Safety

No/minimal equipment dismantling required

Often improves cleaning times and reduces labour costs

More effective using higher temperatures, stronger chemicals

INTRODUCTION TO CLEANING IN PLACE (CIP)

Time Kinetic

Temperature Chemical

Mobile CIP

Plug and Play CIP system that is moved to

point of use and connected via flexibles.

Static CIP

Permanently installed unit with pipework and CIP routing

used to transfer CIP fluids to the equipment being cleaned.


PureCIP™

The PureCIP™ is a Total Loss Cleaning In Place system

supplied worldwide to the Biotech, Pharmaceutical, Medical,

Healthcare, Personal Care and other critical processing

industries. Complying with ASME BPE, GAMP, ISPE and

21CFR11. Built to hygienic and sanitary standards the PureCIP™

incorporates a number of CIP buffer vessels for storing, batching

and delivering CIP fluids. It also includes heating facilities,

detergent dosing facilities, valving, pumps, instrumentation and

an in-built control system.

CLEANING IN PLACE (CIP) SYSTEMS

CIP+Plus™

The original Suncombe CIP+Plus™ systems were introduced in

1963. Since this time they have been continuously developed to

provide a technologically advanced and robust, reliable means of

supplying repeatable, validateable, controllable CIP cleaning.

Used throughout the world in the Dairy, Food, Beverage,

Cosmetics, Personal Care and other Industries, the

CIP+Plus™ is available as a full or partial recovery system, which

allow the recovery and reuse of the detergents used for CIP

saving utilities and energy and subsequently costs.

MobileCIP™

The MobileCIP™ is a Total Loss Cleaning In Place system

supplied worldwide to the BioPharma, Healthcare, Cosmetics,

Personal Care, Food, Dairy, Beverage and other Processing

Industries. Designed and developed to be mobile to allow the

entire system to be moved to its point of use. Manual or

automatically operated, the systems can be used for cleaning

processing equipment including Tanks, Vessels, Vats,

Fermenters, Mixers, Processors, Pipework, Valves, Isolators,

Mills, Coaters, Filters, Pumps, Dryers and Fillers.


The definition of washing is “to clean with water and typically, soap or detergent and clean as free from dirt, marks, or stains”. The result of washing is "the removal of all residues of soil and all washing agents so that contact with the cleaned surface does not result in physical contamination".

Suncombe and Washers

Suncombe washers have been supplied for over 50 years since the 1950's and encompass many different washing technologies to provide a full range of washing facilities. They are used throughout the world in many different industries and sectors.

First System installed in 1961

1,000s of System used throughout the world.


Developed with major clientele to meet their requirements.


BoothWasher™

The BoothWasher™ is a multi-purpose washer in single door

or pass through versions, that offers a contained, validateable

unit to clean and dry any combination of components,

INTRODUCTION TO WASHERS

Washing Technologies

Immersion

Immersion with Agitation

Immersion with Turbulation

Spray Cleaning

Fogging

Ultrasonic Cleaning

Air Purging

Drying and Cooling


PureKleen™

PureKleen™ range of PartsWashers are front loading or pass-

through washer/disinfectors, supplied worldwide to the Biotech,

Pharmaceutical, Medical, Healthcare, Personal Care and other

critical processing industries. Built to hygienic and sanitary

standards and complying with ASME BPE, GAMP, ISPE and

21CFR11, they are designed for the cleaning of critical

components.

PARTSWASHERS

SonoKleen™

Built to hygienic and sanitary standards and complying with

ASME BPE, GAMP, ISPE and 21CFR11, the SonoKleen™

PartsWashers employ a combination of ultrasonic, immersion,

turbulation, recirculation and spray cleaning to provide the

ultimate clean. They provide an environmentally friendly, low

water and energy usage washing facility for parts washing.

ImmersionWasher™

Employing a combination of immersion, turbulation, recirculation

and spray cleaning, the ImmersionWasher™ range of Parts

Washers are top loading washer/disinfectors, which provide a

cleaning solution for hoses, pipework, change parts, valves,

fittings and other parts. Direct connections within the washers can

be used for hoses and standard and bespoke baskets can be

used for parts cleaning. They provide an environmentally friendly,

low water and energy usage washing facility for washing.


IBCWashBooth™

The Suncombe IBCWashBooth™ is a high specification unit,

using an innovative spray technique, that offers a contained,

validatable unit to clean and dry Intermediate Bulk Containers

(IBCs). Achieving excellent cleaning using high impact accurate

spray targeting, they incorporate existing and new technologies

to provide an environmentally friendly, low water and energy

usage washing facility for IBC washing.

IBCWASHERS

IBCWashStation™

Supplied worldwide to the Food, Dairy, Beverage, Biotech,

Pharmaceutical, Medical, Healthcare, Personal Care and other

processing industries, the IBCWashStation™ provides internal

IBC cleaning and drying, incorporating technologies to provide

repeatable patterns to ensure total coverage of all internal

surfaces.

IBC Discharge Stations

The IBC discharge station mounts a single or more IBCs which

are connected to a transfer pump for IBC discharge.

Instrumentation allows for discharge at controlled rates and

sensing when the IBC is low. At this point the system can

automatically switch to another IBC or come to a controlled stop.

After discharge, if the cleaning option has been included, the IBC

can be cleaned prior to removal and replacement.


Suncombe BioWaste Effluent Treatment Systems decontaminate liquid hazardous infectious waste streams for research, production, laboratory and bio-containment environments.

Suncombe and BioWaste

We offer Continuous Flow BioWaste decontamination systems and Batch BioWaste decontamination systems. Our systems are available for both thermal and thermochemical inactivation. Thermal inactivation can be performed using steam, super heated water or an established licensed electrical heating technique which minimises time and space.

First System installed in 1990s



Treatment Excellence

Using robust, proven design principles, the systems deal with Biowaste Level 1 to 4 and take into account two main areas of concern. Firstly the systems effectively sterilise or inactivate any harmful pathogens in the waste stream and secondly total containment must be assured at all times.

INTRODUCTION TO BIOWASTE EFFLUENT TREATMENT

Batch BioWaste Treatment Systems

BioWasteBatch™

For any volume from CL1 to CL4

ETP+Plus™

For any volume from CL1 to CL3

Continuous BioWaste Treatment Systems

BioWasteFlow™

For volumes 500 litres per day + from CL1 to CL3

Small Scale BioWaste Treatment Systems

BioWasteMicro™ and BioWasteSink™

For volumes from 30 to 500 litres per day + from CL1 to CL3

BioWaste Levels

Bio-waste can be classified by the relative danger to the surrounding environment as biological safety levels (BSL). There are four safety levels. These are level 1 through level 4. Higher numbers indicate a greater risk to the external environment.


BioWasteSink™

The BioWasteSink™ effluent treatment system are units of laboratory

furniture and placed against the service spine or a wall. They are pre-

designed systems for use in biocontainment labs, to treat low volumes of

effluent using an innovative batch process allowing positive release of all

of your waste. The system is designed to fit into new or retrofit into

existing laboratories.

Designed to operate from a single 13 amp 230 Vac plug (European

versions), the BioWasteSink™, uses SteriHeat™ established licensed

electrical heating technology to treat the effluent in batches at variable f0

lethality settings.

BIOWASTE EFFLUENT TREATMENT SYSTEMS 0 - 150 litres per day BSL 1, 2 and 3 Waste

BioWasteMicro™

The BioWasteMicro™ effluent treatment system is a pre-designed

system which treats low volumes of effluent using an innovative

batch process allowing positive release of all of your waste. A

buffer vessel is used to provide a continuous collection facility and

a set volume batch treatment facility is used.

Using SteriHeat™ our trademarked established licensed electrical

heating technology, steam or super heated water, the effluent is

inactivated in batch at variable f0 lethality settings.

BioWasteFlow™

The BioWasteFlow™ effluent treatment system is a pre-

designed system which treats effluent continuously. It

consists of a buffer tank which buffers the effluent,

ensuring that there is a controlled supply to the continuous

system regardless of flow peaks and toughs. Using

SteriHeat™ our trademarked established licensed

electrical heating technology, steam or super heated

water, the effluent is passed through a heating zone, held

at temperature and then passed back through 2 cooling

zones. Only on confirmation of success of all of these

steps is the effluent cleared for release.

Up to 500 litres per day BSL 1, 2 and 3 Waste

Up to 5,000 litres per hour BSL 1, 2 and 3 Waste


ETP+Plus™

The ETP+Plus system is a pre-designed system consisting of 2 vessels,

which are used for both collection and treatment. With capacities to suit

the waste volume, the systems are supplied with controls and

interlocking functionality to ensure containment is always maintained and

there is always a positive release prior to discharge of treated waste.

Our Bio-Waste Effluent Treatment Systems are available for both thermal

and thermochemical inactivation. Thermal inactivation can be performed

using steam, super heated water or an established licensed electrical

heating technique which minimises time and space.

BIOWASTE EFFLUENT TREATMENT SYSTEMS Up to 1,000 litres per hour BSL 1, 2 and 3 Waste

BioWasteBatch™

The BioWasteBatch™ effluent treatment systems are custom

designed systems which provide any number of collection and

treatment vessels. They are available in the traditional, heat and

cool in the treatment vessels or our new hybrid technology that

heats them in vessel and cools them on discharge. On higher

level systems, Safety Integrity Assessments and facilities are

carried out to ensure that their is no possibility of untreated

waste being inadvertently discharged.

Any Capacity BSL 1, 2, 3 and 4


Example Skids/Modules

Solution Preparation

Buffer and Media Preparation

Final Formulation and Fill

Process Utility Skids

Temperature Control Systems

Powder Incorporation

Heating/Cooling Skids

IBC Discharge Stations

Neutralisation Skids

SunFlo™ Utility Panels

Transfer Panels & Flowplates

Skid mounted, sanitary modular systems helps simplify the installation of complicated processes and are used throughout industry. Providing a controlled environment for manufacture, skid mounting allows in process inspection and Factory Acceptance testing prior to delivery.

Advantages of Processing Skids/Modules

Smart Project Management controlling all aspects of the Skid/Module with a single Project Manager/Director.

All aspects of the project carried out with in-house staff including design, development, drawings,

calculations, fabrication, finishing, piping, wiring, testing, automation, integration and testing.

Skid/Module can be built and completed in parallel with the facility build of pre-built ready for a shutdown/

changeover period.

Pre-validated system allows full documentation and testing protocols to be performed prior to shipment.

PROCESSING SKIDS AND MODULES


For over 50 years, Suncombe have been a leading manufacturer of hygienic and sterile Tanks, Vessels, Mixers and Processors. Manufactured in stainless steel, duplex and Hastelloy materials, they have been supplied to many major worldwide corporations in the Pharmaceutical, Biotech, Medical, Personal Care, Food, Dairy, Beverage and Process Sectors

Scope of Supply

We offer a range of standard solutions, as well as custom vessels and pride ourselves on our ability to understand and meet our customers’ particular needs by producing custom stainless steel vessels to match their precise requirements. Our pressure vessels are PED certified and conform to PD 5500, ASME VIII, EN13445 and other internationally recognised standards.

With in-house control, instrumentation and process designers, we work with our clients to develop, manufacture, install and validate an entire system with spray devices, mixers, jackets, valves, instrumentation and control systems.

STORAGE, MIXING & PREPARATION TANKS & VESSELS

Features

Heating and Cooling Jackets

Magnetic Mixers and Top Mount Mixers

Powder Incorporation

Mixing, blending, conditioning and transfer

CIP, SIP and Neutralisation

Media and Buffer Preparation

Simple Relay logic automation to PLC/HMI

and SCADA Control Systems with Batch

recording to 21CFR11 and networking


Liquid IBCs

Suncombe Liquid Intermediate Bulk Containers (IBCs) are a range of fully sanitary IBCs, available in capacities from 200 to 2,000 litre with the option of custom design and manufacture for your particular requirement.

Standard configurations and custom designed, the Liquid Intermediate Bulk Containers (IBCs) are manufactured from 316 stainless steel and are available manufactured to two different standards; ASME BPE for Biopharma applications and Sanitary for food, dairy, brewery, personal care and other sanitary sectors.

IBCs, SANITARY DRUMS AND LIQUIVESSEL™s

Sanitary Drums (GMPDrum™s)

Suncombe GMPDrum™ Liquid Storage and transport Containers are a range of fully sanitary liquid containers, developed for the specific requirements of the biopharmaceutical, personal care, healthcare, food science and beverage sectors. Available in capacities from 5 to 200 litres, with the option of custom design and manufacture for your particular requirement, they are manufactured to ASME BPE or food quality, EHEDG and other relevant guidelines and are designed for longevity, robustness and economy.

LiquiVessel™s

Suncombe LiquiVessel™ Liquid Storage and transport Containers, available in capacities from 10 to 500 litres, are a range of fully sanitary liquid containers available in 316 Stainless steel, duplex or Hastelloy materials, developed for the specific requirements of the biopharmaceutical, personal care, healthcare, food science and beverage sectors. With standard vessel internals they are available with different external layouts.

LiquiVessel™ with Legs LiquiVessel™ with Hanging Brackets LiquiVessel™ in Drum Body

With dedicated electrical, instrumentation, software and automation personnel, Suncombe engineers have tremendous experience in incorporating a broad range of control solutions to suit your specific control requirements.

ControlSuite™ Automation

Developed over the last 50+ years specifically for control of the Suncombe range of products, the ControlSuite™ range of packages are Automatic Control Systems which are renowned for their ease of use, reliability and longevity. Developed in co-ordination with clients operational staff, engineers and validation staff, they encompass all elements required to provide a controllable, repeatable automatic system.

Suite#1000

Basic Control

Suite#2000 Suite#3000

Mid level PLC and HMI Control High level PLC and HMI Control

Suite#4000

High level PLC and SCADA Control, electronic storage, optional 21CFR11 compliance, batch records

AUTOMATION AND INTEGRATION

Automation Activities

Automation Surveys and Evaluations

Integration Conceptual Analysis

CAD electrical and pneumatic schematic design

Functional Specifications

Hardware Specifications

Wiring Schedules

Software Specifications

Software Programming

HMI/Visualisation Development

Equipment and Instrumentation Specifications

Interfaces to Equipment, Factory Wide Control Systems

Printouts, batch reporting, electronic storage


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