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©2006 LEVERA Pte Ltd
Future of PSA Label Applications Future of PSA Label Applications
and Technologies Trendsand Technologies Trends
CC LeeM.Sc., B.Sc.(Hons)
Principal Consultant
©2006 LEVERA Pte Ltd
Global PSA Label Market 2002Global PSA Label Market 2002
23%
35%
36%
6%
Asia Pacific Nafta Europe Others
23%
35%
36%
6%
Asia Pacific Nafta Europe Others
©2006 LEVERA Pte Ltd
PS Materials Market GrowthPS Materials Market Growth
0.1
1
10
100
100 1000 10000 100000
Per Capital GDP (PPP)
Lab
el C
onsu
mpt
ion
(m2
) per
Cap
ital
US
Westen Europe
Japan
Australia
Singapore
Hong Kong
Taiwan
South Korea
Malaysia
Thailand
Indonesia
China
0.1
1
10
100
100 1000 10000 100000
Per Capital GDP (PPP)
Lab
el C
onsu
mpt
ion
(m2
) per
Cap
ital
US
Westen Europe
Japan
Australia
Singapore
Hong Kong
Taiwan
South Korea
Malaysia
Thailand
Indonesia
China
©2006 LEVERA Pte Ltd
0
2
4
6
8
10
12
Asia Pacific Nafta Europe Others
Asia Pacific Nafta Europe Others
0
2
4
6
8
10
12
Asia Pacific Nafta Europe Others
Asia Pacific Nafta Europe Others
1010--year Growth Rate of PSA Label Marketyear Growth Rate of PSA Label Market
%
©2006 LEVERA Pte Ltd
0
1
2
3
4
5
6
7
8
Asia Pacific Nafta Europe Others
Labels 2002 Labels 2012
0
1
2
3
4
5
6
7
8
Asia Pacific Nafta Europe Others
Labels 2002 Labels 2012
PSA Label Market 2012PSA Label Market 2012
By 2012, around 23 billions sqm of PSA Label materi al may be produced world-wide annually.
Billion sqm
©2006 LEVERA Pte Ltd
Medical TDD & Medical TDD & Cosmeceutical Cosmeceutical
PatchesPatches
Security & Security & Smart LabelsSmart Labels
High High Performance Performance
LabelsLabelsRemovable & Removable & Recyclable Recyclable
LabelsLabels
Clean Clean Room Room LabelsLabels
Drivers of our FutureDrivers of our FutureDrivers of our FutureDrivers of our Future PSA base BusinessPSA base BusinessPSA base BusinessPSA base Business
Environments
Conservation &
Protection
Environments
Conservation &
Protection
High Performance & High
Reliability Devices
Security &
Authentication
Counterfeiting
Security &
Authentication
Counterfeiting
Transdermal Drug Delivery
©2006 LEVERA Pte Ltd
Technology Road MapTechnology Road Map
New
Pro
cess
Exi
stin
g P
roce
ssExisting Market New Business
UV ReleaseUV Release
DrugDrug --InIn--PSAPSA
UV PSAUV PSA
HM PSAHM PSA
Emulsion Emulsion PSAPSA
Indoor Label Market
Medical
Product
Specialty ProductOutdoor / Hi-RelProduct Market
Ultra
Removable
Application
Out Door
Label
Water
Resistance
LabelRFID &
Security
Label
High Temp
Label
Laser
ProductSheet Product
Low
Temp
PSACost
Reduction
Products
Clean Room
Label
New Market Capability
©2006 LEVERA Pte Ltd
PSA Based Products Value Added ProfilePSA Based Products Value Added Profile
Paper
Lab
el
Film
Lab
el
Tran
sfer
Adh
esiv
e
Peggy
Bac
kW
asha
ble
Labe
lC
lean
Rm
Lab
el
TDD
Pat
ch
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Value added
RMC
Paper
Lab
el
Film
Lab
el
Tran
sfer
Adh
esiv
e
Peggy
Bac
kW
asha
ble
Labe
lC
lean
Rm
Lab
el
TDD
Pat
ch
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Value added
RMC
©2006 LEVERA Pte Ltd
Major Areas of Application ResearchMajor Areas of Application Research
Clean Room PSA Materials
Transdermal Drug in
Adhesive Delivery System
RFID embedded PSA Materials
Micro-Electronics
MicroMicro --ElectronicsElectronics
Security & Authentication
Security & Security & AuthenticationAuthentication
Medical ProductsMedical Medical
ProductsProducts
©2006 LEVERA Pte Ltd
Security Labels Security Labels Area of
Application:
• Tamper Evident• Product
Authentication• Anti-Counterfeit
©2006 LEVERA Pte Ltd
The Market The Market
• Cosmetic• Drugs• Food & Beverages• Electronics• Automotives & Planes• Hospitals• Animals• Airports, Customs …..
©2006 LEVERA Pte Ltd
Types of Security LabelTypes of Security Label
These smart labels, also called radio frequency identification (RFID), are predicted to replace the traditional bar code in the near future. Smart labels offer a wide variety of capabilities such as anti-theft, data carrying, item identification, and continuous tracking. RFID technology allows for a remote and indirect line-of-sight interface between the physical and data management environments. These type tags and labels have read/write capabilities. This means the tag can be reused over and over.Genuine OEM replacement parts, audio-video equipmen t, credit cards and personal identification cards
High Security• RFID
Electronic Article Surveillance (EAS) labels are widely used to prevent theft in supermarkets, drug stores, warehouses, and other retail or manufacturing industries. These transponders only communicate a binary code, which requires minimal operating energy. This means that EAS labels do not offer inventory management capabilities and do not contain any identity codes concerning the product in which it is attached. These labels are simply used for security purposes. The induction systems used to detect these labels can detect a transponder over a distance of two and one-half feetCDs, audio-video tapes, sports equipment, credit ca rd overlays
Medium Security
• EAS
Custom Security Hologram involves the design and creation of unique images. Hologram descriptions 2D/3D – holograms contain several image planes, which are visually placed one behind another and produce an effect of three-dimensional structure CDs, audio-video tapes, sports equipment, credit ca rd overlays
Medium Security
• Holograms / Optically Variable Devices
Tamper Evident labels are used for lower level security applications or where tamper prevention is your primary goal. This type of security solution is cost-effective and simple to use. These destructible pressure sensitive films either break apart or leave behind a specific pattern displaying that the product has been tampered with. This in return can protect you from potential liability or injury resulting from tampering. Fire extinguishers, OTC drugs, Genuine OEM replacem ent parts
Low Security
• Destructible• Tamper Evident
/ Voids
Possible UsesSecurity
TypeProducts
©2006 LEVERA Pte Ltd
Low Security LabelLow Security Label
• Tamper Evident Labels(Polystyrene Label)(Cellulose Acetate Label)
• Voids(Silver PET50 TC Label) (White PET50TC Label)
©2006 LEVERA Pte Ltd
Medium Security LabelMedium Security Label
Types of Holograms:Types of Holograms:• Standard 2D/3D
holograms• PKM (Pixelated
Kinematics)• Dot Matrix (450 dpi)• Multigram (3D + PKM)• Diffractive Optics
©2006 LEVERA Pte Ltd
Advantages & Disadvantages of Advantages & Disadvantages of HologramsHolograms
• Strength– Difficult & expensive to duplicate– A wide variety of options available– Visual effect
• Limitation– High Cost– MOQ is high– Customized– Need to observed security
procedures
©2006 LEVERA Pte Ltd
Smart Label Supply Chain & Smart Label Supply Chain & Manufacturing Processes Manufacturing Processes
RFID Chip RFID Chip ManufacturerManufacturer
Inlay / Transponder Inlay / Transponder ManufacturerManufacturer Smart Label ConverterSmart Label Converter
Smart Smart Label Label Printer Printer EncoderEncoder
Application Application System System
IntegratorIntegrator
RFID Materials GroupRFID Materials Group
©2006 LEVERA Pte Ltd
The Center for Construction Design & Conversion ofRF-Transponder into Smart Label/Tag
The Center for Construction Design & Conversion ofRF-Transponder into Smart Label/Tag
Applications:Applications:
• Transportation/Distribution • Industrial
– Direct product identification – Carrier identification
• Security and Access Control • Animal Identification • Retail
©2006 LEVERA Pte Ltd
Typical Smart Label/Tag constructions
Face-stock
Adhesive
RF Transponder
Adhesive
Release Coating
Release Liner
Half-LabelHalfHalf--LabelLabel Full-LabelFullFull--LabelLabel TagTagTag
RFID Materials GroupRFID Materials Group
©2006 LEVERA Pte Ltd
Standard Converting Process Protocol – Half Label ConstructionHalf Label Construction
RF Transponder
Transfer Adhesive
RFID Materials GroupRFID Materials Group
©2006 LEVERA Pte Ltd
Standard Converting Process Protocol – Full Label ConstructionFull Label Construction
Half Label
Standard Label
RFID Materials GroupRFID Materials Group
©2006 LEVERA Pte Ltd
Standard Converting Process Protocol – Half Tag ConstructionHalf Tag Construction
Standard Label
RF Transponder
RFID Materials GroupRFID Materials Group
©2006 LEVERA Pte Ltd
Standard Converting Process Protocol – Full Tag ConstructionFull Tag Construction
Half Tag
Standard Label
RFID Materials GroupRFID Materials Group
©2006 LEVERA Pte Ltd
Label Materials Printing & Converting
ClassClass --100 Environment100 Environment
ClassClass --1000 Environment1000 Environment
ClassClass -- 10K Environment10K Environment
Class-100K Environment
ClassClass -- 1 1 –– 10 Environment10 Environment
LSI / Magnetic Disk manufacturing
ULSI Wafer Fabrication manufacturing
IC / LCD manufacturing
MicroMicro --electronic Cleanelectronic Clean --room Hierarchyroom Hierarchy
Micro-electronic Clean RoomProduct Group MicroMicro --electronic Clean Roomelectronic Clean RoomProduct Group
Transistor / Magnetic Tape manufacturing
©2006 LEVERA Pte Ltd
Current Technical Challenge :Current Technical Challenge :
• Development of Functional Pressure Sensitive Adhesive– Low Out-Gassing, – Low Bleachable Ions
• Development of Controllable Release Coating for Synthetic Liner– Silicone free– Low Bleachable Ions
Micro-electronic Clean RoomProduct Group MicroMicro --electronic Clean Roomelectronic Clean RoomProduct Group
©2006 LEVERA Pte Ltd
Clean Room Release Liner:Clean Room Release Liner:
• PET36 RSL• Reduced Si Release Liner
• PET36 SFL• Si Free Release Liner
Micro-electronic Clean RoomProduct Group MicroMicro --electronic Clean Roomelectronic Clean RoomProduct Group
©2006 LEVERA Pte Ltd
Microelectronic Clean Room LabelMicroelectronic Clean Room LabelSilicone Contaminants Limits:Silicone Contaminants Limits:
< 250 ng/cm2
<2.0% Atomic
<2.0% Atomic
RSL
PET36
< 390 ng/cm2
Seagate #30825-001 Spec Limit
< 1%* Atomic
< 1%* Atomic
< 7% Atomic
KOMAGSpec Limit
Not Detectable
<2.0% Atomic
<2.0% Atomic
SFL
PET36
< 40 ng/cm2
Release Liner –Adhesive side
Release Liner –Backing side
Facestock –Print side
Read-Rite #15-50043-00
Spec Limit
Micro-electronic Clean RoomProduct Group MicroMicro --electronic Clean Roomelectronic Clean RoomProduct Group
©2006 LEVERA Pte Ltd
Microelectronic Grade Microelectronic Grade Variable Imprintable Variable Imprintable
FacestockFacestock
• Matte White BOPP Direct Thermal– Service Temperature (-25oC to +60oC)
– Limited Chemical resistance
• Matte White BOPP FT– Service Temperature (-25oC to +80oC)
– Good Chemical resistance
• Matte White PET 50
• Gloss White PET 50– Service Temperature (-40oC to +120oC)
– Excellent Chemical resistance
• Crystal Clear BOPP ESD Overlam– Tribo Charge < 10V
– Resistance < ND
Micro-electronic Clean RoomProduct Group MicroMicro --electronic Clean Roomelectronic Clean RoomProduct Group
©2006 LEVERA Pte Ltd
Pharmaceutical Label ProductPharmaceutical Label Product
• Two Category:– Ethical (Prescriptive Drug)– Over The Counter (OTC)
• Common Considerations:– High Speed Label Dispensing Process– High Mandrel Holding Requirement– Date, Batch Number variable
imprinting
Medical Products DivisionMedical Products Division
©2006 LEVERA Pte Ltd
OTC (Over The Counter) OTC (Over The Counter) Label ProductLabel Product
• Product Considerations:– Adhesive compliance for food labelling
• FDA(21CFR175.105)• BgVV Direct & Indirect food contacts
– Graphical & Consumer Appeal– Temper Evident
Medical Products DivisionMedical Products Division
©2006 LEVERA Pte Ltd
Ethical Label Product
• Products considerations:– Withstand Sterilization processes– Adhesive compliance for food labelling
• FDA(21CFR175.125)• BgVV Direct & Indirect food contacts
– Adhesive should be migration inert• For Bloodbags, • Plastic bags for infusion liquids
Medical Products DivisionMedical Products Division
©2006 LEVERA Pte Ltd
• No emission of organic solvents• Minimal migratable ingredients• Excellent ageing resistance• Good adhesion• Good plasticizer resistance• Good water resistance• Able to withstand Sterilization processes• Complies with FDA 175.105, 176.170, 176.180 & 177.1010
Emulsion PS Adhesive Technologiesoffers excellent adhesive performance platform suitable for
Pharmaceutical Label Application
Emulsion PS Adhesive Technologiesoffers excellent adhesive performance platform suitable for
Pharmaceutical Label Application
Medical Products DivisionMedical Products Division
©2006 LEVERA Pte Ltd
Range of Pharmaceutical AdhesivesRange of Pharmaceutical Adhesives
EmulsionAcrylic
UV
Acrylic
PVP
Indirect Food Contact Yes Yes Yes
Direct Food Contact No No Yes
Gamma Radiation Yes No Yes
E Tox Yes Yes Yes
Autoclaving No Yes No
Skin Contact
No Yes Yes
Medical Products DivisionMedical Products Division
©2006 LEVERA Pte Ltd
Transdermal Drug Delivery Offers the Transdermal Drug Delivery Offers the Best of IV and Oral AdministrationBest of IV and Oral Administration
IV Oral TDDReduced liver first-pass effects Yes No YesConstant drug levels Yes No* YesSelf-administration No Yes YesUnrestricted patient activity No Yes YesNon-invasive No Yes Yes*Sometimes can be achieved with controlled release.
IV Oral TDDReduced liver first-pass effects Yes No YesConstant drug levels Yes No* YesSelf-administration No Yes YesUnrestricted patient activity No Yes YesNon-invasive No Yes Yes*Sometimes can be achieved with controlled release.
Medical Products DivisionMedical Products Division
©2006 LEVERA Pte Ltd
Emulsion PS Adhesive Technologiesprovides a high ecological safety platform suitable for
Transdermal Drug Delivery Application
Emulsion PS Adhesive Technologiesprovides a high ecological safety platform suitable for
Transdermal Drug Delivery Application
• Adhesive compliance for skin contact: – FDA(16CFR1500.41)
• No skin irritation according – OECD-test 404
• No cytotoxicity according – ISO 10993-5– EN 30993-5
Medical Products DivisionMedical Products Division
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