foundation for rom 2013 14 presentation

1Automation 2013 Mumbai

FOUNDATION for Remote Operations Management

Outline

• Definition

• The Business Challenges

• The Market Opportunity

• ROM as a Next Generation SCADA Enabler

• ROM Product Development

• Demo Program

• Sponsorship

Remote Operations Management Applications

• Oil & Gas Pipeline SCADA

• Offshore Platforms

• Oil & Gas Fields

• Water & Wastewater SCADA

• Tank Farms & Terminal Automation

• Mining All are Fastest Growing Marketing in Process

Business Drivers for Growth in ROM Market

• Plant operations are becoming more geographically dispersed

• Remote operations are moving into more dangerous places where we don’t want to minimize exposure to risk

• Old SCADA systems cannot support the requirements of the new face of remote operations

Projects are Getting Bigger and More Complex

• Jamnagar: World’s largest single location refinery complex

In Brazil: Petrobras Reports Record Upstream Capital Spending

• Petrobras will spend $236.7 billion from 2013- 2017 developing an estimated 5 billion barrels of reserves.

• Largest planned capex spending in an industry used to spending huge sums.

• New projects in E&P account for over $147 billion.

India: ONGC Capital Spending

The Business Challenges

• Move from steady state to dynamic environment

• Dynamically changing supply and demand

• Tighter production specifications

• Increased regulatory pressure

• Increasingly challenging to send operators to remote service areas

Workers Check a Pipeline in ChinaSource: AP

The Old Remote Operations Management Model

• Systems collect historical data

• End users analyze the data using their tools and their intellect

• End user make decisions about the future based on historical data

• Steady state environment

• “Rigid, hierarchical”: ARC Advisory Group

• Hard wired

• Large degree of customization is often the case

• Run to failure

We Need Digital Solutions to Cope with the Transition to Real Time Operations

• What were once transactional variables are now real time variables

• We need automation technologies that provide instant, real time information to respond effectively

• Let’s make decisions on what is really happening, not what happened, or what we think might happen

• Let’s eliminate the significant amount of money spent on customization

Regulatory Pressures & Safety

• Fieldbus is really a platform for risk management

• We need better traceability, what happened and when? Who did it?

• Avoid sending humans to remote locations where hazards exist

• Remote processes can have a lot of safety interlocks. Fieldbus provides a single solution for both BPCS and safety

• Avoiding even one incident more than pays for the automation investment

Technology Challenges

• Integrating disparate wireless technologies: Maybe users want to use both?

• Increased security and critical infrastructure protection

The Economic Impact of Fieldbus Devices

Traditional Maintenance Methods Result in Wasted Effort

Routinecheck

NoProblem

Calibrationshift

Zero Off Pluggedlines

Failed

Source: Shell Global Solutions

63% of maintenance labor results in no action!

The Economic Impact of Fieldbus Devices

10-15 percent 20-40 Percent 20-40 Percent

“Saves”Reduced

Unplanned Shutdowns

The Opportunity

• FOUNDATION for ROM can address these key business issues

• Standards based environment that is sustainable

• Significantly reduced lifecycle costs

• Reduced customization

• Increased safety

FOUNDATION for Remote Operations Management Addresses the Requirements

of the Industry

• FOUNDATION for ROM has the potential to transform remote operations, providing greater reliability and reduced costs.

Wireless

FOUNDATION for ROM Device

Control Room

Wireless Backhaul Enables Access To Remote Sensors UsingStandard Wireless Technologies

Remote Process

HSE Wired and Wireless Backhaul

BACKHAUL: WIFI, WIMAX,

SATELLITECELLULAR, ETC.

Application Example

What are FOUNDATION for ROM Products?

• More than a simple protocol translation gateway

• Capability Can be Embedded into Existing RTUs, Controllers, etc.

• Will be Tested & Registered with Fieldbus Foundation

• We are close to testing and registering our first wave of products!

How We Use Our Block Structure to Easily Manage Information

ConventionalI/O

WirelessHART

H1 HART I/O

ISA100.11a

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

I/O Data

FOUNDATION Infrastructure for Data Management and Diagnostic Information

Transducer Blocks

The Backhaul Network

HSE Wireless BackhaulConforms to ISA100.15 Host System

Central Control RoomRemote Monitoring Station

ConventionalI/O

WirelessHART

H1 HART I/O

ISA100.11a

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

Instrument Data

Diagnostic &

I/O Data

FOUNDATION Infrastructure for Data Management and Diagnostic Information

Transducer Blocks

Single Infrastructure Provides a “Single Version of the Truth”

Managing Diagnostic Data from Multiple Networks in a Single Infrastructure

• Easier audit trail and reporting

• Data is time-stamped

• FOUNDATION Fieldbus devices can indicate data quality -- whether signals communicating setpoints, PVs, etc. have good, bad or uncertain quality.

• Structured data and data quality means improved handling of failures when one does happen.

• Failure is alarmed, handled by control algorithm

Failure Function Check

Out of Specificati

Maintenance

Required

Out of Specificati

Maintenance

Required

Out of Specificati

Maintenance

Required

Out of Specificati

Maintenance

Required

Plugged Impulse line

Calibration HasDrifted

Device MemoryError

Device Internal Temperature High

H1 + HSE

Diagnostic Examples

Application Examples

Where Does ROM Fit in SCADA?

ROM Addresses Shortcomings of Traditional RTUs

• Fragmented market with proprietary programmable RTUs – Not Configurable

• Users want configurable DCS style applications support

• Users want support for data quality and automatic fault handling

• Users want products supported by traditional DCS configuration tools

• Users want converged support for wired and wireless busses

ROM Addresses Shortcomings of Traditional RTUs

• Brings benefits of DCS style integration to the RTU market place

• Can be designed to work over slow, intermittent, or unreliable backhaul links

• Supports change reporting to historian

ROM Provides a Path Forward for Backhaul

• Large number of single purpose proprietary networks

• User designed and implemented

• ISA100.15 Backhaul Technology• Multi purpose (mixed use) standardized

technology• Foundation and Vendor support• Applicable in many industries• Uses ISA99 Security Models

ROM Enables Suppliers to Leap Forward in the SCADA Market

• Enables Vendors to fill existing gaps in product and service offerings with support from industry standards and the Fieldbus Foundation

• Vendors can differentiate products and services to add value

• Reduces risk and maximizes opportunity for everyone

What About Suppliers?

• If you Already Support FOUNDATION Fieldbus, Development Costs are Incremental

• You can Embed ROM in Existing Products

• Provides a Leap Forward for SCADA Platforms

Analog InputAnalog Output Bias & GainControl SelectorDiscrete Input Discrete OutputManual LoaderPD ControlPID ControlRatio Control

Basic Control

Analog AlarmArithmeticDeadtimeDevice Control8 Channel Discrete Input/OutputFlexible Function BlockInput SelectorIntegratorLead/LagSetpoint Ramp GeneratorSignal CharacterizerSplitterTimer

Advanced Control

Large Point Count Remote Devices64 Channel Discrete Input/Output16 Channel Analog Input/OutputWired HART ® ConnectivityWireless Connectivity Wireless HSE Backhaul Wireless Field Devices

WirelessHART®

ISA100.11a

Remote Operations Management

Safety Instrumented Functions

FOUNDATION for ROM Spec Development

Petrobras April 2013 Field Demo

• Pilot plant at CENPES research facility outside of Rio.

• Largest oil and gas related research center in the southern hemisphere.

• The demo showed full functionality of ROM, including wireless devices integration, remote I/O integration, and wireless backhaul capability.

Petrobras April 2013 Field Demo

• “The Fieldbus Foundation’s ROM solution is attractive to us, since we want to gain access to diagnostic information from devices installed at our remote sites,” said Borges. “Petrobras is committed to investing in this type of technology, and is seeking the most effective solutions available in the marketplace.” -- Miguel Borges, Petrobras

Our Next Field Demo: Reliance Jamnagar!

• February 2014

• Full functionality of ROM, WirelessHART and ISA100.11a Device Integration

• The largest refinery in the world!

Our Booth at Automation 2013 Mumbai

JEMIMA 2013 Tokyo Demo Coming in November

Sponsors for ROM Demo Program

Summary

• FOUNDATION for ROM Addresses the Business Requirements for Remote Operations

• A Single, Standard Easy to Manage Infrastructure that Integrated Wireless, Wired Devices, Remote I/O

• Single Standard Backhaul

• Reduces Costs Significantly

• Addresses Shortcomings of Traditional RTU/SCADA Marketplace

• Demos are Proving the Technology Works!

• Interested? Talk to us to get Involved!

Thank You

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