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Energy Efficiency Export Initiative
Energy Efficiency in Industry –Status & PerspectivesStatus & Perspectives
June 23, 2009, Detroit, USA
Jan-Benjamin Spitzley, eclareon GmbH Management Consultantson behalf of the German Federal Ministry of Economics and Technology
www.efficiency-from-germany.info
Energy Efficiency Export Initiative
I. “Energy Efficiency Made in gy yGermany“ – You are invited to start Business!
www.efficiency-from-germany.info
Aims of the Initiative
Show solutions in the field of energy efficiency Implement and expand energy efficiency measures as a way
to underpin competitiveness Transfer know-how into the hands of political decision- Transfer know how into the hands of political decision
makers, key opinion leaders, and market participants Make a tangible contribution to international climate
protection
The Energy Efficiency Export Imitative at a Glance
Umbrella Brand“Energieeffizienz - made in Germany“
Information on the Website Information on the Websitewww.efficiency-from-germany.info
N t k NetworkDecision Makers and “Advocates”,Private Companies
Energy Efficiency made in Germany
II. On the importance of energy p gyefficiency in industry
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Economic and Political Framework for the Industry
Economic Motives: International competition
Political Motives: EU-Directives (EU-policy)te at o a co pet t o
Cutting production costs Saving Energy (costs)
U ect ves ( U po cy) National legislation EU-Emission trading
Technological innovation Investing in new products
d i d t i l
system Tax incentives R h & D l tand industrial processes Research & Development
Sustainable Energy Strategy (1)
Strategic Goals: Energy Security: e gy Secu ty:
reducing energy imports, lowering geopolitical risks Economic Growth:
securing international markets, promoting technological advances
Cli t P t ti Climate Protection: meeting Kyoto and EU-reductions targets 2020 (minus 20% resp. 30 %)p )
Sustainable Energy Strategy (2)
Strategic Instruments for Energy Efficiency:
1 ffi i i f ( d id ) 1. efficient conversion of energy resources (producer side) 2. cost-effective use of energy services (demand side) 3 promoting energy efficiency measures (policy side) 3. promoting energy efficiency measures (policy side) 4. renewable energy resources (policy side)
Energy efficiency and renewable energies are two sides of the same coin !
Sustainable Energy Strategy (3)
GAPEnergy Savings
Renewables
Fossil Fuels
Source: Dr.-Ing. D.Scherz, Scherz & Scherz, Hamburg
EU-Targets for Integrated Energy and Climate Policy
EU-Summit of March 8, 2007Targets for 2020
reducing GHG-emissions by 20% compared to 1990 reducing primary energy use by 20% compared to 1990 reducing primary energy use by 20% compared to 1990 raising the share of renewable energies up to 20% of prime
energy raising energy efficiency by 20% compared to 1990
German Energy and Climate Package 2007
German Targets
40% d i f h i i b 2020 40% reduction of greenhouse gas emissions by 2020 compared to 1990
Doubling of energy productvivity by 2020Doubling of energy productvivity by 2020 25-30% share of renewables in energy generation by 2020 6-14% share of renewables in the heat sector 25% share of cogeneration (CHP) in electricity generation
by 2020
Saving Costs in Industrial Production
German target for 2020: cutting 20–40% of energy consumption in industry:
German industry reduced total energy consumption while continuing to expand its production through efficient energy management
Electrical engines use two thirds of electricity consumption in industry Saving Potential of 15% by using electronic steering of engines and
pumps This amounts to savings in electricity use in the magnitude of 4000 MW,g y g ,
which is the electricity production of 3-4 big power plants
Energy Efficiency Export Initiative
Common Technologies used in IndustryCompressed airCompressed airElectric enginesPump systemsElectric lightingVentilation and coolingHeating and warm waterIndustrial stoves
C i f d hCogeneration of power and heatInformation technology (IT)
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Importance of common technologies in industry
They offer great opportunities to save energy (costs) by efficient use of advanced technologies
They can be applied in all industrial sectors as well as in small and intermediate enterprises
They promise a fast rentability of capital investments (often within a period of 2-4 years)
They offer a vast market and often a high rentability because of large-scale application in different sectors
Therefore research and development will center on these universally applicable technologies
Example: Compressed air technology
Strategies for raising energy efficiency and reducing energy costs
production distribution consumption steering maintenance
Using more efficient components
Avoiding losses in the system
Avoiding unnecessary uses (cleaning or cooling))
Optimizing production size
Regular maintenance (of filters and dryers)
Improving production methods
Optimizing the size of pressure tanks and system
Regular monitoring
Optimizing pressure quality (using better filters and dryers)
Otimizing pressure use according to production
i trequirements
Example: Electric engines
Strategies for raising energy efficiency and reducing energy costs
production distribution consumption steering maintenance
Application of efficient engines and drive systems
Reduction of transmission losses
Examination of the actual demand of every engine
Steering improvement consideration of the actual demand
Periodic maintenance of engine according to manufacturers` instructionsdemand instructions
Shut down, when not needed
Installation of measuring applications to collect and
Periodic maintenance of drive system for maximum efficiencycollect and
record engine data
maximum efficiencyLife time cycle costs of
an electric motor/engine
Example: Pump systems
Strategies for raising energy efficiency and reducing energy costs
production distribution consumption steering maintenance
Application of efficient pumps for the specific purpose
Reduced pressure losses in the distribution system
Reduction of the required rate of delivery or delivery head
Optimimizing the pump steering to reduce losses
Periodic maintenance of pumps and drive systems
A li ti f I t ll ti fApplication of more efficient engines and drive systems
Installation of measuring applications to collect and record engine gdata Typical Share of the overall costs
for pump systems
Energy-Loss and Electricity/Heat Generation –CHP vs. Conventional Power Plants
Source: German CHP Association (Bundesverband KWK e.V.)
Advantages of CHP-Technology
Simultaneous generation of two energy products:Simultaneous generation of two energy products: ELECTRICITY and HEATMore efficient use of primary energy sourcesMore efficient use of primary energy sourcesDecrease of harmful greenhouse gases, e.g. CO2D d t i i l (i th f l lDecreased transmission losses (in the case of local CHPs)
Common Challenges
Reducing dependence from oil and gas (imports) by using energy efficiency and carbon-neutral technologies (nuclear or renewables?)Cutting GHG-emissions by using a power switch to non-fossile fuels and investing in energy efficiencyInvesting in research and development of energy efficiency and renewable energies (with great economic potentials)Convincing citizens to engage in energy saving by using energy efficient appliances and by modifying their wasteful consumer behaviorDesigning a path for sustainable national development which will find public acceptance
Lessons Learned
Energy prices have a dual function:they serve as useful drivers for technological innovations;but they are also economic costs for enterprices and private householdsPlaying the technology card for government and business is easier thanchanging people‘s behavior patternsg g p p pGovernment and industry should not underestimate civic opposition to certain energy forms (nuclear or coal) and untested technologies (CCS)Energy and climate policy is a vital global issue but national governmentEnergy and climate policy is a vital global issue but national governmentis not likely to act in opposition to powerful economic interests
Participating German Companies I
ompany Representative Business segment
BM Drives / ABM Gabriel Venzin Drive mechanism solutions,BM Drives / ABM eiffenberger
ntriebstechnik GmbH
Gabriel Venzin Drive mechanism solutions, electric motors, gears, customized solutions
rleader / WF Jan Hoetzel Compressor management, euerungstechnik GmbH compressor controlling solutions
& applications
osch Rexroth Scott Hibbard Complete range of products, systems and services for drivesystems and services for drive, control and motion technologies
ur Pumps / EDUR-mpenfabrik Eduard
Larry Shanley Pump systems for water supply, cooling, waste water treatment, p
dlieng
process technology
Participating German Companies II
ompany Representative Business segment
sto Corporation / Festo AG Randy Pellett Pneumatic and electro-Co. KG mechanical components and
systems; energy savings solutions and services
EC-Kretschmer Energie Roland Kretschmer Efficient lighting solutionsEC Kretschmer Energie onsulting GmbH
Roland Kretschmer Efficient lighting solutions, including reflectors and housings
wersol GmbH Scott Ames Comprehensive energy concepts, solar thermal applications for process heat
ilo USA LLC/ Wilo SE Tim Ruppert Pumps, systems and mixers for id ti l d i lresidential and commercial
applications
Energy efficiency made in Germany
Quotes:
„A reliable and affordable energy supply is the foundation for economic stability and development“. (G-8-Summit at Gleneagles in 2005)
„The scarcest resource of today is neither oil, nor gas or uranium; rather it is the time that is left to adapt our behaviour to the exigencies and limits of our environment.“ Russell Train, to the exigencies and limits of our environment. Russell Train, ecological expert
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