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JOLOOD CITYAn Industrial Clusters for Leather Sector
The Sudanese Chamber of Leather IndustryFebruary 2013
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Leather in Sudan
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Status of Leather Production
السنة
األبقار الضأن الماعز
الكميةألف) قطعة (
الوزن ألفطن )
)
الكميةألف ) قطعة (
الوزنألفطن )
)
الكمية ألف) قطعة(
الوزن ألفطن )
)
1997 1592 12.7 9974 16.0 11186 12.3
1998 1612 12.9 10099 16.2 11322 12.5
1999 1635 13.5 10939 17.5 12343 13.6
2000 3002 24.0 11077 17.7 12305 13.5
2001 3336 26.4 12255 19.6 12287 13.5
2002 3350 26.8 12389 19.8 12367 13.6
2003 3510 28.1 13497 21.5 13488 14.8
2004 4087 32.7 13643 21.8 13510 14.9
2005 4121 33.0 14193 22.7 13792 15.2
2006 4297 34.4 14544 23.3 14033 15.4
2007 4320 34.6 14624 23.4 14255 15.7
In the year 2007, the total estimated number of raw material production was 16 millions pieces (2 millions cattle hides, 8 millions sheepskins and 6 millions goatskins and). About 10.8 millions skins and 0.5 million hides are processed locally in the mechanised tanneries. The rest, (which is 1.5 millions hides and 3.2 millions of sheep and goat skins) are exported as raw, go to the artisan tanneries or are lost due to defects and damages. Nowadays the real production of the mechanised tanneries does not exceed 26% of hides and 35% of skins from the original designed capacities. In 2007, 6.6 millions skins and 0.2 million hides were exported in semi-processed form. These values represent 61% of skins and 40% of hides of the local production of working tanneries.
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Status of Leather Industry
االســــــــــــــــم
Skins Hides FinishingDesign Actual Design Actual Design Actual
بالقطعة خفيفة جلود ثقيلة جلود ج ) ( التشطيب
تصميم فعلي تصميم فعلي تصميم فعلي
افروتان 10000 9250 1000 200 -- --مدبغة مؤسسة
الجزيرة8000 7500 1500 750 -- --
مدبغة شركةالخرطوم
10000 7000 600 400 300 200
األبيض النيل 10000 2000 750 -- -- --أفريقيا مصنع
للجلود3000 100 300 300 -- --
النصر 6000 3000 300 200 60 120للجلود امدرمان
واألحذية5000 1000
متوقفة300 100 30 100
للصناعات سمارهالجلدية
4000 2000 -- -- -- --
سالم مدبغة 3000 2000 600 100 -- --
سليمان مدبغة 6000 3000 متوقفة
-- -- -- --
تكسيم مدبغة 8000 3000 -- -- -- --أبو – هبتان مدبغة
العز5000 2000 500 180 -- --
أستار آفرو مدبغة 4500 3000 250 10 -- --إمدادات مصنع
للجلود5000 800
متوقفة150 100 6 67
مصعب مدبغة 4000 3000 -- -- -- --لتحنيط الشيخ
الجلود3000 200
متوقفة-- -- -- --
درما مدبغة 4000 1500 -- -- -- --الفاروق مدبغة 3000 متوقفة -- -- -- --اآلمال مدبغة 2000 متوقفة -- -- -- --نباال مدبغة 2000 متوقفة -- -- -- --
الحديثة امدرمان 1000 متوقفة -- -- -- --األحمر البحر 1500 750 -- -- -- --هايد آفرو 1500 1500 -- -- -- --اليومية الجملة 99500 53150 62550 2930 780 607
السنوية الطاقة 29850000 15945000 1875000 579000 -- --النسبة 55.3 46.9
1. The absence of the specialised industrial estate, which increases the production costs in many aspects.2. The close down of many tanneries due to absence of drain systems.3. Insufficient raw material for the tanneries, due to the export of the raw material.4. High deficiency in the finished leather for the footwear industry.5. Inadequate training and knowledge of skilled labour involved in the industry from the flayer in abattoirs to the shoemaker in the shoe factories. 6. The lack of recognised standards of healthy requirements for leather products and the imported leather footwear.7. Low customs duties of the imported footwear compare to the customs duties of the imported production components for the local footwear factories.
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Leather Production
Preparatory Tanning Crusting
Preservation, Soaking, Liming,
Unhairing, Fleshing, Splitting, Reliming, Deliming, Bating,
Degreasing, Frizing, Bleaching, Pickling,
and Depickling
Wetting back, Sammying, Splitting,
Shaving, Rechroming,
Neutralization, Retanning, Dyeing, Fatliquoring, Filling, stuffing, stripping, whitening, fixating,
setting, drying, conditioning,
milling, staking, and Buffing
Vegetable Tanning, Mineral Tanning, Chrome Tanning, Tawing
Finishing
Oiling, Brushing, Padding,
Impregnation, Buffing, Spraying,
Roller Coating, Curtain Coating,
Polishing, Plating, embossing, ironing,
Ironing/Combing (for hair-on), Glazing, and
Tumbling
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Leather Crafting
Footwear
Coats & Dresses
Dying
Accessories
Painting
Carving
Furniture
Bookbinding
Sport Gears
Stamping
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Academic Wishfulness
Most Studies had addressed both Economic and Operational factors, with little to emphasis on Urban, Social and Demographic Impacts
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Industry Challenges
Regulatory
Investment
Technology
Resources
Organization, Eligibility and Affiliation
Cluster Management and Development
Feasibility, Marketing and Sales
Incentives, Vacancies and Opportunities
Urban & Environmental Alignments
Equipments, Logistics and Supplies
Sustainable Capacity Building
Infrastructure and Civic Facilities
In the $ 70 billion business , Africa has more than 25% of the world animals, yet with inadequate implementations and technology, it only contributes
by 10% of the global industry. Sudan is a mirror of African Leather Business
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Stakeholders
JoloodCity
Civic Regulatory Agencies
Environmental Management Agency
Meat Business Interest Group
Seed & Strategic Investors
Entrepreneurs & SMEs
National Planning Agencies
Industrial Development Agencies
An Exclusive Industrial & Urban Community
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UNIDO Framework
Advanced Inclusive and Sustainable Industrial
Development
Partnership
Local Businesses
Increasing Stakeholder Value and Sustainable Business
Growth
Government
Public Sector
Private Sector
SME Business
S. I. Groups
MDGs
Capacity Building
Environment & Energy
The United Nations Industrial Development Organization (UNIDO) helps developing countries and countries with economies in transition in their fight against marginalization in today's globalized world. It mobilizes knowledge, skills, information and technology to promote productive employment, a competitive economy and a sound environment.
- Service Modules: Instructions- Industrial Governance and Statistics- Investment and Technology Promotion- Industrial Competitiveness and Trade- Private Sector Development- Agro-Industries- Sustainable Energy and Climate Change- Montreal Protocol- Environmental Management
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Location Challenges
SUPPLIES
MARKETS
TRANSPORT
LABORS
UTILITIES
CIVICS
BUSINESS
ECOLOGY
HABITATS
12
Technology Challenges
Urban & Environmental Alignment
Cost of Modernization and Refurbishment
Training of Professional Staff and Labors
Equipment, Logistics & Supplies
Capacity Building Challenges in the Underdeveloped
Business Subscriptions and Affiliations
Conceptual Structuring of Sustainability and Efficiency
Waste Water Treatment & Purification Systems
Air Pollution Control & Protection Systems
Solid Waste Management and Treatments
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Location Challenges
Avoid the Dense Capital
Establish New Urban Center
Linked to Major High Ways
Preferably Linked to Rail Ways
Linked to National Grids
Linked to Water Resources
Management of Solid & Wet Waist
Easy Urban Expansions & Extensions
Jolood City
Alternate Sites
ProposedSite
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Asset Based Development
The Development Baselines’ Integration, Optimization & Validation
Revised Sales Modeling; Based on GFA & Commercialization
Developing Alternative Concessions & Revenue Streams
Re-value the DevelopmentOn Asset-Base Valuations
Neo Investment Modeling
(Asset-Based Investment)
FDI’s &Shareholding
PPPModeling
Conventional Debt Management(Debt-Based Investment)
Concession Enablers & Design
Banking Credits & Facilities
Risk-ExposureManagement
Legal Limits & Constraints
The Holistic Real Estate Approach
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Excellence Road Mapping
ConsortiumCompany
Delivery ofInfra-Products
Initial Consent
Location’s Composition
Connectivity& Transit
Engineering Framework
Technical Guidelines
PublicAmenities
Macro Planning Targets
Branding & Marketability
Area/GFABreakdown
FDIs’ Credits & Incentives
Commercial Concessions
Administration One Stop Shop
Township Management
The Assets
TheCapital
TheProduct
Legal Framework
Enabling Environment
Statuary Permits
Cost of Assets
Delivery Protocols
Project Plan & Program
Pre-Operating Budget
These 25 Focal-Zones will generate the Standard Bankable Documents
16
Town Management
Expand Expand
Expand Expand
Residential
Commercial
Industrial
Utilities
17
Real Estate Products
Industrial42%
Housing42%
Commercial8%
Others8%
Urban BreakdownHeavy Indus-trial20%
Medium Industrial40%
Small Industrial40%
Profile of Businesses
Family Housing60%
Bachler Housing40%
Profile of Housing
Industrial35%
Housing45%
Commercial15%
Others5%
Cost Breakdown
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Model Plot Details
Facilities and SuppliesPower Supply:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Potable Water Supply:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Gas Supply:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
ICT Supply:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Non-potable water Supply:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Broad Band Supply:Xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Sewage Disposal:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Drainage Disposal:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Solid Waste Disposal:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Hazardous Waste Disposal:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
CO2 Omission:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Gas Omissions:xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxXxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
Identifications
Plot ID: XXXXXXXXXZone: XXXXXXXXXXXXXPlot Area: xxxxx.xxx m2Coverage Area: xxxx.xxx m2Allowed GFA: xxxx.xxx m2Allowed FAR: xxx.xxxGIS Coordinates:A-xx.xx.xxxxxB-xx.xx.xxxxxC-xx.xx.xxxxxD-xx.xx.xxxxxSet Backs:Front: xx.xxxx mRare: xx.xxxx mSide-1: xx.xxxx mSide-2: xx.xxxx mGate Level: +xx.xxx m
Street No. xxx
Plot No. xxx
GIS xx.xx.xxxxxxGIS xx.xx.xxxxxx
GIS xx.xx.xxxxxx GIS xx.xx.xxxxxx
Area xxxx.xxx m2
Border xxx.xxx m
Border xxx.xxx m
Bord
er x
xx.x
xx m
Bord
er x
xx.x
xx m
xx.xxx mxx
.xxx
m
xx.x
xx m
Coverage ParameterPl
ot N
o. x
xx
Plot
No.
xxx
Plot No. xxx
The role of Urban Regulatory is the Unspoken Factor for Making or Breaking Development Endeavors
19
Conceptual Road Profiles
E-002
E-008
Roads Network is the Mirror of Competent Infrastructure, whereas their Concept, Design, and Construction Reflect the State of Urbanism
20
Urban Planning Guidelines
PrinciplesAspirationExcellence of urban development complement to national ambitionVisionSudanese economy contributes to raising stars of AfricaPurposeMagnet for int’l business and local industrial developmentJolood CityA New version of delivering the comprehensive and integrated developments
Open SpaceSustainabilityElements to assure the growth and conservation of healthy greenish areaBuffersPlants are ideally used to protect plots and enhance environmentRecreationalThe creative Urbanism has lots of added value for people preparednessWater BodiesThe magic of water bodies will enable spiritual balance and cheerful atmosphere
ContextRegionalCrowning the planning concepts of industrial parksLocalUtilize and capitalize on the local resources for socioeconomic successSite ConfigurationInterpret the constraints into feasible and successful business opportunitiesUrban FrameworkPlan and design adequate and practical details for the urban breakthrough
AmenitiesCommunityThe direct requirements for the public convenience & comfortEmergencyPreparedness against the unplanned risks, hazards or violationsFacilitiesCritical and physical aggregates for activities to be performedSecurityFramework, Personnel and tools to provide physical control
ZoningLand UseJolood will have predefined land use for each plot to shorten processing timeCommercialityThe more pros & cons are predefined, the assure its commercializationTransitRegional and local public transit will be integratedPopulationPeople are the critical soft resources for any success, therefore they are considered.
EngineeringSpecifications, delivery protocols and quantities of physical inputs and outputs of intended buildingsStructural IntegrityEngineering CodesWater SupplyPower SupplySewage TreatmentDrainageICT ManagementWaste ManagementDisposals
MobilityVehicularLong vehicles are considered in all maneuvering schemesRoad ProfilesMinimized profiles with single direction to avoid jamsParkingParking will be used for loading and unloading to maximize plot usePedestrianSide walkways are designed for all categories with sufficient accessories and furniture
ArchitecturalStreetsVision and Standards for the outdoor environmentExteriorsStrategy and codes for visual comfort and convenience of buildingsPlantationSustainability of landscape and plantation of public& private spacesUrban FurnitureAdding life to the public and open spaces, considering the physical needs of inhabitants
21
SCR Programs
CSR FrameworkPartnership Framework
Private Sector
Gov Ownership
Special Purpose Vehicle
PPP Product/Service
Asset Based Value
Partnership Form
Operating Company
Local Authority
CSR Initiatives
CSR Programs
Development Targets
Local Development Plans
VOCATIONALVocational High School
Vocational Training Programs
EMPLOYMENTPriorities and Opportunities to
Local Human Resources
HOUSINGContributions to Local Housing
Improvement Program
URBANISMDeveloping a Local Integrated
Community Center
YOUTHSponsoring Sport, Camping and
Campaigning Activities
EDUCATIONSupport Local Schools
Support Local Teachers
HEALTHCAREDeveloping a Comprehensive
Local Healthcare Center
INFRASTRUCTUREContributions to Local Grids and
Networking
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IDM Framework
Pre Concession Stage
Project Realization
Project Initiation
Product Validation
Fitness for Validation
SPV’s Initial Consent
Concession Company
Investment & Development Management Plan
Shareholders & Investors Management
Stakeholders & Regulatory Management
1
2
3
Post Concession Stage
Assets Development
Assets Management
Landlords &Plot Investors
End-Users
Infrastructure Technical & Procurement Management
Property & Commercial Concessions Management
4
5
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Legal Framework
Investment Development & Management (IDM)
Consortium of Jolood Capital Partners
Minority Investors
(Syndicates, SIGs, Unions,..)
Development Agency
(Government Partner)
Sector Operators
& Investors
X1, X2, X3, ..(Strategic Seed
Investors)
Jolood Holding
The Concession Company
World Bank Procurement
& ConcessionsGuidelines
Award Mgmt
Negotiate
Award
Product
Concession Design Mgmt
Enabling Environment
PPP Initiative
Regulatory
Targets
Special Purpose Vehicles (SPVs)
Jolood Capital SME Platform
Investments
JoloodDevelopment City Hall
Land Bank
JoloodProperties Land Concessions
Built Plots Concessions
Jolood Industries Business Development
Business Partnership
Jolood Resources CSR Programs
Training & Research
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Time Line
H2/Year -2 H1/Year 1 H1/Year 2H2/Year 1H2/Year -1H1/Year -1
Operations Planning
Prop
osal Ph1
ProjectRealization
Post Concession Activities & Implementations
Ph2Project
Initiation
Ph2Project
Validation
Legal, Financial & Technical Implementations
Proc
urem
ent o
f PM
/ E
PC /
Su
pplie
rs/O
pera
tors
Proc
urem
ent o
f Mas
ter
Plan
ning
Con
sulta
nts
Proc
urem
ent o
f Leg
al &
Co
rpor
ate
Cons
oler
sSign Off Ph2
Proc
urem
ent o
f O
rien
tatio
n Ex
pert
s
Development Processing
Enga
gem
ent o
f Inv
estm
ent
& D
evel
opm
ent M
anag
er
Sign Off
IDMA
Sign Off Ph1
Sign off The Concession Company
Sign Off
MOU
City Infrastructure (24 Months)
Built Plots Development (Phase-1)
Land Plots Development (Phase-1)
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Cost Estimates
Particular % Zone Plot Qty FAR Total GFA Plot Cost Plot Value Total Value Cpita %
City Border 100% 4,200,000 4,200,000 4,200,000
Infrastructure 40% 1,680,000 117,600,000
Totals 2,520,000 5,922 4,200,000 121,800,000 3,150,000,000 50,750
Heavy Industrial 5% 210,000 5,000 42 1 210,000 145,000 3,750,000 157,500,000 2,100
Medium Industrial 10% 420,000 2,000 210 1 420,000 58,000 1,500,000 315,000,000 5,600
Small Industrial 10% 420,000 500 840 2 840,000 14,500 750,000 630,000,000 8,400
Sub-Total 1,050,000 1,092 1,470,000 1,102,500,000 16,100 32%
Family Housing 15% 630,000 200 3,150 1 630,000 5,800 150,000 472,500,000 12,600
Bachelor Housing 10% 420,000 500 840 3 1,260,000 14,500 1,125,000 945,000,000 16,800
Sub-Total 1,050,000 3,990 1,890,000 1,417,500,000 29,400 58%
Commercial 5% 210,000 500 420 3 630,000 14,500 1,125,000 472,500,000 4,200
Others 5% 210,000 500 420 1 210,000 14,500 375,000 157,500,000 1,050
Sub-Total 420,000 840 840,000 630,000,000 5,250 10%
Land Cost calculated @ $1/m2
Infrastructure Cost calculated @ $7/m2
Construction Cost calculated @ $75/m2
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The Next Steps
Action Item Target Deadline
Proposal Submission Week: 0
Proposal Discussion Week: 1
Sign off MOU/HOA on Engagement Week: 2
Submission of Engagement Documents Week: 5
Engagement Discussions Week: 7
Sign off IDMA Week: 8
Launch Phase One: Project Realization Week: 9
Close out of Phase One Week: 20
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Thank You..!
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