design of a lightweight mounted tip/tilt mirror
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MIKE BORDENOPTI 523
4/6 /09
Design of a Lightweight Mounted Tip/Tilt Mirror
Design Problem 4: Large Mirror Mount
To Do List
Type of lightweight
Mirror material and coating
Linear actuator
Mount and flexure design
Lightweighting
Contoured Back • Sandwich, and Open Back
Lightweighting
Lightweighting
Mirror Material
Considerations High stiffness to weight Ease of manufacture Minimal thermal stresses Cost
Main materials being considered ULE, Zerodur, Fused Silica, Beryllium, Aluminum, BK7
Mirror Material
ULE
Zerod
ur
Fused
Silic
a
Beryll
ium
Aluminu
mBK7
0
20000
40000
60000
80000
100000
120000
140000
160000
Substrate Comparison
Stiff
ness
to
Wei
ght
(N/m
m^
2-kg
)
Mirror Materials
0 10 20 30 40 50 60 70 80 90 1000
1
2
3
4
5
6
Open Back Mirror Deflection Curve
ULEZerodurFused SilicaBeryllium
Mirror Angle (deg)
Defl
ecti
on (
nm)
Mirror Material
Possibilities Pure Beryllium mirror
Expensive and difficult to manufacture Thermal considerations non-issue
Fused Silica, BK7, Aluminum substrate w/ silver coating Aluminum w/ silver coating provides smallest ∆𝛂
(23 ppm / K and 18.9 ppm/ K) Thermal expansion / contraction an issue Something crazier – Copper, Brass, Beryllium Copper,
Stainless
Optical SpecificationsSilver Coating
Meets spectrum requirements
Optical Specifications
Error Budget – 30 nm rms WFE Mirror surface roughness (∆S)
20 nm rms Self weight deflection (δ)
20 nm rms
Beam diameter 200 mm diameter mirror accommodates 150 mm
beam diameter
Mounting Concept
Mounting Concept
Mounting Concept
Invar Sleeve
Spherical Bearing
Micrometer
Remaining Tasks
Verify number of supportsReflectance of BeTolerance bearings for thermal loadingFlexure design – dimensions, materialFEA analysis of deflection / thermal loading,
resonant frequencyLinear actuator / micrometer selection
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