crystal group best practice
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Crystal Martin UK (2005)
Crystal Martin FE (2005)
Crystal Sweater Ltd.
(1982)
Elegance Industrial Co. Ltd. (1974)
Crystal Apparel Co. Ltd. (1982)
About Crystal
2
Year of Establishment: 1970
Employee: 40,000
Production base: PRC, Vietnam, Bangladesh, Sri Lanka
Market base: US, EU, Japan
Annual production: 230M pieces3
Start from oneself
• It all started from one film……“An Inconvenient Truth - Al Gore”
• More “ passionate ” about the commitment we need to make
Top-down
Passion
and go beyond……
4
Sustainability:
While sustaining our business growth,
we make better use of resources without compromising our future.
Profit
PlanetPeople
Triple Bottom Line
Sustainable
Being Responsible– Makes Perfect Business Sense
5
The Environment
Innovation
Product Integrity
Employee Care
Community Engagement
Sustainability in Crystal
6
Yida Denim Factory
• The 2nd biggest bottom exporter in PRC – 2011
• Established in 2005
• Employees : 3,500
• Main Product: Jeans
• Specialty: Eco wet processing
• Annual production: 12.5 millions pairs
• Machines: 1,374
11
Environmental Efficiency
0.09 0.07 0.06
1.260.92
0.83
5.23
3.59
2.73
0
1
2
3
4
5
6
2007 2010 2011
Water Electricity Steam
12
Lighting System
– Environmental-friendly lighting: T5
– Individual switches in workshops
– Occupancy sensors for corridor
Started from: Jun 2008
Payback: 14 months
14
Lighting System
Started from: May 2010
Payback: 46 months
LED application
• Selected sewing floors
• Recycle cotton workshop
15
Servo-motor in sewing m/c
Air Compressor
Variable Frequency Devices
Started from: Aug 2008
Payback: 8.8 months
16
Water Curtain Cooling
• Low energy consumption compared to air-con system
Started from: Nov 2009
Payback: 9.3 months
17
High Efficiency Dryers
Started from: Oct 2010
Payback: 90.5 months
18
• Exhaust heat recovered to
reduce steam consumption
• Shortened drying time
Save 17% steam
Steam Condensation Recovery
• For Laundry useStarted from: Jun 2010
Payback: 4.3 months
Steam saving: 3,685 ton/yr
Hot water supply: 130 m3/day
19
Green Logistics
• Cost Saving
• HK$ 4 million in 1 year
• Quicker response in factory
• ↓ 52 km of travel
67% CO2 saved
23
Parameter BSRWater Quality Guidelines
PRCDB44/26-2001 Grade 1
Denim Factory(Actual)
Temperature (˚C) ≤ 37 - 31.6
pH 6.0-9.0 6.0-9.0 7.5
TSS (mg/l)(Total Suspended Solids)
≤ 30.0 20 None
BOD (mg/l)(Biological Oxygen Demand)
≤ 30.0 20 8
COD (mg/l)(Chemical Oxygen Demand)
≤ 200.0 90 25
Color(ADMI units or Pt-Co units)
≤ 150 40 1.5
Meet National Class 1
Wastewater Treatment
25
Wastewater Treatment System
• To ensure stability for reuse of treated wastewaterAdvanced Technology
• Less chemical needed, less sludge, high quality & low treatment cost
Benefits
26
Sustainable Washing
28
Laser
G2 Technology
Front Loading
Eco-softener
↓ Cost
↓ Water
↓ Manpower
↓ Chemical
Turn Food Waste into Treasure
Handling Food Waste
Composting to Organic Fertilizer
Fertilizing Organic Garden
31
Canteen waste +
Production e-Ticket: ETS + RFID
ERP System – SAP
e-Documentation Management
e-Form
e-Banking
Saved 90% paper
Paper-less
32
Cleaner Production Enterprise of Guangdong
ISO 14001 EMS Certification
Eco Achievements
35
↓ 17%
Carbon
ISO 50001: Energy Management System (EnMS) in Progress
Global Next 5-Year Targets
↓Water by 10%
Zero Landfill
↓Carbon Footprint by 6%
↓Energy by 5%
The Use of Renewable Energy 5-10%
Plant 1,000,000 Trees more
Supply Chain Traceability
42
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