cooling elements
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GENERAL CATALOGUE
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Distributed by
76 McGuire TrailCaledonOntarioCanada
L7E 0E3Tel (905) 880 8029
www.cbmouldservices.ca
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“ R A P I D P L U G A N D U N P L U G S Y S T E M ”
C O M P L E T E P R O D U C T L I N E F O R T H E
E Q U I P M E N T O F T H E C O N D I T I O N I N G
C I R C U I T S O F T H E M O U L D S
1.01
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PROCEDURE FOR THE APPLICATION
STANDARD SET
EXECUTION PLUGS’ HOUSING1) PERFORM HOLE WITH DRILL (the diameter of the drill has to correspond to the mark of the plug;
example: for the plug TR-8 use drill Ø8). SEE PICTURE 1.The diameter obtained by the drill can also be increased of 0,2-0,3 millimetres.
2) PERFORM BLADE WITH A SUITABLE REAMER. SEE PICTURE 2.In the operation n° 2 the hole has to be calibrated with a suitable reamer to Ø drill+0,5(example: the hole Ø8 will be brought up to Ø8,5).N.B.: the cutting speed of this operation will change according to the type of machined steel and will be equal to theone used for any other reamer in stainless steel.
3) PERFORM CHECK CANAL WITH SUITABLE TOOL (the suggested speed is 400/600 rpm, according tothe type of machined steel and to the diameter of the hole). SEE PICTURE 3
SOME ADVICE FOR THE CORRECT USE OF ABOVE MENTIONED TOOLa) Before beginning the operation put a drop of oil on the piece by the reamer (PICTURE 2) to encourage
the sliding of the centering bush of the tool.b) The descent in vertical of the tool has to be slow (as adopted when a centre drill is used). Consider however that
such a tool works only in the last millimetre of the descent.c) When the two elements of the tool separated by the spring (visible) touch each other, the operation is completed.
Now neither make further pressure on the tool nor stopping in such a position more than a few seconds is notadvisable (so to avoid the heating of the centering bush that rubs on the piece).
d) The above mentioned advice, related to the pressure that has to be applied on the tool, are obviously usable by theworker only in case of operation on a drill or also on a miller, only if provided by a mobile chuck (type drill) so to havethe sensitivity of the practiced pressure.In case of performing the above mentioned operation on a machine with fixed head or on a machining centre, it’snecessary to use the tool with the pressure compensator (provided on request).
PLUGS ASSEMBLY1) INSERT THE PIECE TO BE ASSEMBLED IN ITS SEAT.2) INSERT THE KEY AS IN PICTURE 4.3) HOLDING THE KEY “A” TIGHT, ROTATE THE KEY “B” CLOCKWISE BLOCKING THE PLUG WITH
STRONG PRESSURE, BUT USING ONLY THE HANDS (without the help of any other keys to subsequentlyincrease the pressure of locking).
PLUGS DISASSEMBLY1) INSERT THE KEYS AS IN PICTURE 4.2) UNBLOCK THE PLUG HOLDING THE KEY “A” TIGHT AND ROTATING THE KEY “B” COUNTER CLOCKWISE
(1-2 turns maximum)3) REMOVE THE KEYS4) USING THE KEY “B” FROM THE SIDE WITH THE INNER THREAD HOOK THE PLUG AND EXTRACT.
1.02
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EXTERNAL PLUGRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
COD. ØA T L
CHARACTERISTICS
1) RAPID SLOTTING ;
2) RAPID PLUG FITTING AND REMOVING;
3) SECURE SEAL IS MAINTAINED EVEN UNDER HIGH PRESSURE CONDITIONS;
N.B.: AVAILABLE ALSO WITH SCREW IN STAINLESS STEEL.
STAN
DAR
D S
ET
1.03
TR-6
TR-8
TR-10
TR-12
TR-14
6,5
8,5
10,5
12,5
14,5
0,5
1
1
1
1
7
9
12,5
12,5
12,5
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PROCEDURE FOR THE APPLICATION
SET “F”
EXECUTION PLUGS’ HOUSING
1) PERFORM THE HOLE WITH PERFORATIONS’ DRILL (the diameter of the drill has to correspond to the mark of theplug; for example: for the plug type TR-8F use drill Ø8. SEE PICTURE 1.
2) PERFORM FLARING. SEE PICTURE 2.
3) PERFORM CHECK CANAL WITH SUITABLE TOOL (the suggested speed is 400/600 rpm, according to the type ofmachined steel and to the diameter of the hole). SEE PICTURE 3.
SOME ADVICE FOR THE CORRECT USE OF ABOVE MENTIONED TOOLa) Before beginning the operation put a drop of oil on the piece by the reamer (PICTURE 2) to encourage
the sliding of the centering bush of the tool.b) The descent in vertical of the tool has to be slow (as adopted when a centre drill is used). Consider however that
such a tool works only in the last millimetre of the descent.c) When the two elements of the tool separated by the spring (visible) touch each other, the operation is completed.
Now neither make further pressure on the tool nor stopping in such a position more than a few seconds is notadvisable (so to avoid the heating of the centering bush that rubs on the piece).
d) The above mentioned advice, related to the pressure that has to be applied on the tool, are obviously usable bythe worker only in case of operation on a drill or also on a miller, only if provided by a mobile chuck (type drill) soto have the sensitivity of the practiced pressure.In case of performing the above mentioned operation on a machine with fixed head or on a machining centre, it’snecessary to use the tool with the pressure compensator (provided on request).
PLUGS ASSEMBLY1) INSERT THE PIECE TO BE ASSEMBLED IN ITS SEAT.2) INSERT THE KEY AS IN PICTURE 4.3) HOLDING THE KEY “A” TIGHT, ROTATE THE KEY “B” CLOCKWISE BLOCKING THE PLUG WITH
STRONG PRESSURE, BUT USING ONLY THE HANDS (without the help of any other keys to subsequentlyincrease the pressure of locking).
PLUGS DISASSEMBLY1) INSERT THE KEYS AS IN PICTURE 4.2) UNBLOCK THE PLUG HOLDING THE KEY “A” TIGHT AND ROTATING THE KEY “B” COUNTER CLOCKWISE
(1-2 turns maximum)3) REMOVE THE KEYS4) USING THE KEY “B” FROM THE SIDE WITH THE INNER THREAD HOOK THE PLUG AND EXTRACT.
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EXTERNAL PLUGRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICSBY COMPARISON TO “TR” PLUG (NORMAL SET), PLUGS SET “F” HAS THEPOSSIBILITY TO BE APPLIED MAKING ONLY A FLARING FOR THE HEADHOUSING AND A SMALL CHECK CHANNEL MADE WITH THE PROPER TOOL.N.B.: AVAILABLE ALSO WITH SCREW IN STAINLESS STEEL.
1.05
TR-6F 6 0,5 7
COD. ØA T L
SE
T “F
”
TR-8F 8 1 9
TR-10F 10 1 12,5
TR-11F 11 1 12,5
TR-11,5F 11,5 1 12,5
TR-12F 12 1 12,5
TR-14F 14 1 12,5
TR-15F 15 1,2 12,5
TR-16F 16 1,2 13
TR-18F 18 1,2 13
TR-19F 19 1,2 13
TR-20F 20 1,2 13
TR-25F 25 1,2 13
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PROCEDURE FOR THE APPLICATION OF THE INNER PLUGS TRI
PLUGS ASSEMBLY
1) Assemble the plug “A” around two hexagons “B” verifying that it’s well inserted.2) Holding the handle “E” tight, screw the handle “F”, blocking it with a light pressure.3) Verify that the plug is hooked to the rod.4) Insert the rod in the hole determining the position with the ring nut “C”.5) Holding the handle “D” tight, rotate the handle “E” counter-clockwise until it blocks .6) Verify that the plug is blocked in the hole, pushing the rod forwards and backwards.7) Holding the handle “E” tight, unscrew the handle “F” (1 or 2 turns are enough).8) Unthread the rod preferably by the handle “D”.
PLUGS DISASSEMBLY
1) Insert the rod in the hole and, slightly rotating the handle “D” and “E”, practice a light pressureon the plug until the two hexagons “B” have entered in their seats.(The operation has happened when the handle “D” and “E” don’t rotate anymore)
2) Holding the handle “E” tight, screw the handle “F” blocking it with a light pressure and verifythat the plug is hooked, pulling the rod towards outside.
3) Holding the handle “D” tight, unblock the handle “E” clockwise.4) Unthread the rod with the plug.
1.06
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PLUG FOR THE DEVIATION OF THE FLOWRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID PLUG FITTING AND REMOVING;2) UNLIMITED PLUG RE UTILIZATION;3) POSSIBLE PLUG SECURING FOR HOLES WHITINCREASED DIAMETER (UP ØA+0.3 ÷0.4mm);N.B.: ON DEMAND THE ROD CAN BE SUPPLIED IN SPECIAL LENGTHS.
1.07
ASSEMBLY DEVICE
COD. Ø LAPT-0 5,9 250
APT-1 7,7 400
APT-2 9,7 800
APT-3 14 1000
PLUGSCOD. ØA L
APT-0
APT-1
APT-2
APT-3
TRI-6 6 12 * 10
TRI-8 8 14 * 10
16*13,5TRI-10 10
TRI-11 11 16
TRI-11,5 11,5 16
TRI-12 12 16
TRI-14 14 16
TRI-15 15 16
TRI-16 16 21
TRI-18 18 21
TRI-19 19 21
TRI-20 20 21
TRI-25 25 21PLUG WITHOUT O-RING*
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INSTRUCTION FOR APPLICATION IN DEPTH
NOTE
1) In case of necessity to apply some elements in depth (as in the diagramabove) and it is desired to execute the check canal using the appropriatetool, carry out the undercut ØT1 with the measures indicated in table.
2) The angle ß (front inclination of the drill) should vary from aminimum of 0° to a maximum of 45°.
3) During the execution of a seat with double diameter (as in the diagramabove), the depth of the Ø A must be minimum 2 mm longer than thedimension «L2» of the bubbles.
POSITIONING
In order to obtain a correct circulationof the coolant, position the alignment markS that you can see on the bubble asindicated in the diagram.
EXAMPLES OF APPLICATION
1.08
DIMENSION ØAOF THE
ITEM TO APPLYØ T1
6 / 6,58 / 8,5
10 / 10,511
11,512 / 12,514 / 14,5
151618192025
10,513
16,516,516,516,517,520
20,522,523,524,529
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BUBBLESRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID FITTING AND REMOVING;3) VERSATILITY OF POSITIONING (due to the shape of the inlet and outlet liquid discharges).
1.09
Order example: RF-8x150/2I
STA
ND
AR
D S
ET
RF-8 8,5 1 2 3 4
COD. ØA T ØB S C L1 L2 L0,25 4 13,5 18 150 300 450 600
RF-10 10,5 1 2,5 3 4 5 0,25 5 16 22,5 150 300 450 600
RF-12 12,5 1 6 0,5 5 16,5 23 150 300 450 600
RF-14 14,5 1 7 0,5 6 17 24,5 150 300 450 600
Order example: RF-8Fx150/2I
SE
T “F
”
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BUBBLESRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID FITTING AND REMOVING;3) VERSATILITY OF POSITIONING.
1.10
COD ØA T ØB S C L1 L2 LRF-8F 8 1
RF-10F 10 1
RF-12F 12 1
RF-14F 14 1
2 3 4
2,5 3 4 5
6
7
0,25 4 13,5 18 150 300 450 600
0,25 5 16 22,5 150 300 450 600
23 150 300 450 6000,5 5 16,5
24,5 150 300 450 6000,5 6 17
RF-16F 16
RF-20F 20
RF-25F 25
1,2
1,2
1,2
8
12
15
0,5
1
1
8
10
12
19
20
22,5
27,5
29,5
33,5
150 300 450 600
150 300 450 600
150 300 450 600
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BUBBLES
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID FITTING AND REMOVING;3) UNIFORMITY OF TEMPERATURE ON THE MOULD.
1.11
FOR PARALLEL COOLING
Order example: RFP-8x150/2I
COD. ØA T ØB S C L1 L2 LRFP-8 8,5 1
RFP-10 10,5 1
RFP-12 12,5 1
RFP-14 14,5 1
2 3 4
2,5 3 4 5
6
7
0,25 5,5 13,5 18 150 300 450 600
0,25 7 16 22,5 150 300 450 600
23 150 300 450 6000,5 8 16,5
24,5 150 300 450 6000,5 10 17STA
ND
AR
D S
ET
ØA T ØB S C L1 L2 LRFP-8F 8 1
RFP-10F 10 1
RFP-12F 12 1
RFP-14F 14 1
2 3 4
2,5 3 4 5
6
7
0,25 5,5 13,5 18 150 300 450 600
0,25 7 16 22,5 150 300 450 600
23 150 300 450 6000,5 8 16,5
24,5 150 300 450 6000,5 10 17
COD.
SE
T “F
”
RFP-16F
RFP-20F
RFP-25F
16
20
25
1,2
1,2
1,2
8
12
15
0,5
1
1
12
14
16
19
20
22,5
27,5
29,5
33,5
150 300 450 600
150 300 450 600
150 300 450 600
Order example: RFP-8Fx150/2I
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POSITIONING OF THE BAFFLES RL / RLS
APPLICATION OF BAFFLES RL - RLS
Considering that the baffles with Ø bigger than 14mm are available only in the set F andif it couldn’t be possible to perform the hole with perforations' drill, it is advisable to applythe baffle set F with a width B lower than the major diameter and to proceed as in theexample.
In order to obtain a correct circulation of the coolant, position the alignmentmarks S that you can find on the baffle as indicated in the diagram.
EXAMPLE OF APPLICATION RL-16Fp (B=15,5mm)
1- perform hole with drill Ø15,5;2- perform blade with a reamer Ø16 for a depth of L1+2mm;3- to go on with the procedure for the application of the item set F.
1.12
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BAFFLESRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID FITTING AND REMOVING;3) SUPPLIED WITH VITON OR WHICH MAY ALSO BE USED AT HIGH TEMPERATURES.
1.13
COD. ØA TRL-6 6,5 1
RL-8 8,5 1
RL-10 10,5 1
RL-12 12,5 1
STA
ND
AR
D S
ET S B
1 6
1 8
1 10
1 12
L1 L7 100 200 300
9,5
12,5
12,5
100 200 300
100 200 300
100 200 300
100 200 300RL-14 14,5 1 1 14 12,5
Order example: RL-8x100
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BAFFLESRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID FITTING AND REMOVING;3) SUPPLIED WITH VITON OR WHICH MAY ALSO BE USED AT HIGH TEMPERATURES.
1.14
N.B
.: Th
e ba
ffles
RL1
6F20
F25F
are
avai
labl
e w
ith tw
o di
ffere
nt b
affle
dim
ensi
ons
“B”.
Ord
er e
xam
ple:
RL
16Fx
150p
(baf
fle 1
5,5m
m)
Order example: RL-16Fx150
SE
T “F
”
COD.RL-6F
RL-8F
RL-10F
RL-12F
RL-14F
RL-15F
RL-20F
RL-25F
RL-16F
RL-19F
ØA T6 1
8 1
10 1
12 1
S B1 6
1 8
1 10
1 12
L1 L7 100 200 300
9,5
12,5
12,5
100 200 300
100 200 300
100 200 300
100 200 30014 1 1 14 12,5
150 300 45016 1,2 1 15,516 14
150 300 45020 1,2 1 19,520 14
150 300 45025 1,2 1 24,5 14
600
600
60025
150 300 45019 1,2 1 19 14 600
150 300 45015 1,2 1 15 14 600
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BAFFLESSPIRAL SHAPE
1.15
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID FITTING AND REMOVING;3) OPTIMISATION OF THE COOLING.
NB
: th
e bl
ades
1 m
m th
ick
are
in s
tain
less
ste
el.
the
blad
e 1,
5 m
m th
ick
are
in b
rass
0T6
3th
e ba
ffles
RLS
16F
RLS
20F
and
RLS
25F
are
avai
labl
e w
ith tw
o di
ffere
nt b
lade
dim
ensi
on “
B”.
COD. ØA TRLS-6 6,5 1
RLS-8 8,5 1
RLS-10 10,5 1
RLS-12 12,5 1
STA
ND
AR
D S
ET S B
1 6
1 8
1 10
1 12
L1 L2 L7 1/4L 100 200 300
9,5 1/4L
12,5 1/4L
12,5 1/4L
100 200 300
100 200 300
100 200 300
100 200 300RLS-14 14,5 1 1 14 12,5
Order example: RLS-8x100
1/4L
ØA TRLS-6F 6 1
RLS-8F 8 1
RLS-10F 10 1
RLS-12F 12 1
COD.
SE
T “F
”
S B1 6
1 8
1 10
1 12
L1 L2 L7 1/4L 100 200 300
9,5
12,5
12,5
1/4L 100 200 300
1/4L 100 200 300
1/4L 100 200 300
1/4L 100 200 300RLS-14F 14 1 1 14 12,5
150 300 450RLS-16F 16 1,2 1 15,516 14
150 300 450RLS-20F 20 1,2 1,5 19,520 14
150 300 450RLS-25F 25 1,2 1,5 24,5 14
600
600
60025
1/4L
1/4L
1/4L
Order example: RLS-8Fx100
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APPLICATION OF BAFFLES RLA
The standard type COD. RLA is inserted in the holewithout additional machining and the double springallows the locking inside the same hole.
APPLICATION OF BAFFLES RLA-SM
REALIZATION OF THE SEAT FOR THE BAFFLES RLA-SM
1) Insert the tool in a normal spindle for drill or ofwhich ever type.
2) Insert a hinge Ø 6 mm on the hole over tool andorientate the insert.
3) Centre the hole to machine until the insert rests on thepiece.
4) To make the machining, press until the tool UTB restson the piece, then to return.
NB :IT IS IMPORTANT THAT THE PRESSUREEXERCISED OVER TOOL IS CARRIED OUTIN THE ABOVE DESCRIBED WAY AND NOTUSING A HAMMER OR SUCHLIKE.
The type without spring COD. RLA-SM baffle is inserted in the holeafter having realized, with the appropriate tool, a seat in which willbe inserted the head part of the baffle.The advantage in this application is the perfect positioning of thebaffle, in case of spin or in depth, and also in the smaller costof the component, due to the lack of the double spring.
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AUTO LOCKING BAFFLESWITH POSITIONING SYSTEM
CHARACTERISTICS1) RAPID APPLICATION;2) POSSIBILITY TO REALIZE, WITH THE APPROPRIATE TOOL, A SEATING
FOR THE POSITIONING OF THE BAFFLE;3) SECURE POSITIONING EVEN IN CASE OF MAINTENANCE;4) UNLIMITED RE UTILIZATION;
N.B.: ALL THE BAFFLES ARE IN STAINLESS STEEL.
1.17
COD. ØARLA-10 10
RLA-12 12
RLA-14 14
RLA-16 16
STA
ND
AR
D S
ET
S1 18
1 20
1 22
1 24
L100 200
100 200
100 200
150 300
150 300RLA-20 20 1 26
RLA-25 25 1 28 150 300 SE
T W
ITH
OU
T S
PR
ING
COD. ØA S L
RLA-10SM 10
RLA-12SM 12
RLA-14SM 14
RLA-16SM 16
1 18
1 20
1 22
1 24
100 200
100 200
100 200
150 300
150 300RLA-20SM 20 1 26
RLA-25SM 25 1 28 150 300
RLA-8SM
RLA-6SM
8
6
1
1
16
14
100
100 200
200
Order example: RLA-10x100
Order example: RLA-10SMx100
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TOOLS FOR THE MACHININGOF THE SEAT FOR RLA-SM E RLAS-SM
1.18
BOREDIAMETER “A”
COD.BROACH
COD.CENTERING
HINGE
COD.TOOLS
Ø8 BR-8 PC-8 UTB-1UTB-1C
Ø10 BR-10 PC-10UTB-2
UTB-2CØ12 BR-12 PC-12Ø14 BR-14 PC-14
Ø16 BR-16 PC-16UTB-3
UTB-3CØ20 BR-20 PC-20Ø25 BR-25 PC-25
UTB
(STA
NDAR
D BR
OAC
HING
TO
OL)
UTB-
C(B
ROAC
HING
TO
OL
WIT
H PR
ESSU
RE C
OM
PENS
ATO
R )
BR(BROACH)
PC(CENTERING HINGE)
IMPLANTATIONSCREW
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AUTO LOCKING BAFFLESWITH SPIRAL BAFFLE
CHARACTERISTICS1) RAPID APPLICATION;2) POSSIBILITY TO REALIZE, WITH A PROPER TOOL, A SEATING
FOR THE POSITIONING OF THE BAFFLE.
COD. ØARLAS-10 10
RLAS-12 12
RLAS-14 14
RLAS-16 16
STA
ND
AR
D S
ET
S1 18*
1 20*
1 22*
1 24*
L100 200
100 200
100 200
150 300
150 300RLAS-20 20 1,5 26*
RLAS-25 25 1,5 28* 150 300 SE
T W
ITH
OU
T S
PR
ING
COD. ØA S L
RLAS-10SM 10
RLAS-12SM 12
RLAS-14SM 14
RLAS-16SM 16
1 18*
1 20*
1 22*
1 24*
100 200
100 200
100 200
150 300
150 300RLAS-20SM 20 1,5 26*
RLAS-25SM 25 1,5 28* 150 300
RLAS-8SM
RLAS-6SM
8
6
1
1
16*
14*
100
100 200
200
Order example: RLAS-10SMx100
Order example: RLAS-10x100
* BAF
FLE
WIT
HO
UT
SPIR
AL
* BAF
FLE
WIT
HO
UT
SPIR
ALN
B :
the
blad
es 1
mm
thic
k ar
e in
sta
inle
ss s
teel
.th
e bl
ade
1,5
mm
thic
k ar
e in
bra
ss 0
T63.
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INSTRUCTION FOR APPLICATION IN DEPTH
NB :USING THE PROPER EXTENSION PR.., IT IS POSSIBLE TO APPLY
THE CONNECTOR DIRECTLY ON INTERNAL PARTS OF THE MOLD.
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RAPID CONNECTORRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING;2) CONTAINED DIMENSION OF ENCUMBRANCE;3) SUPPLIED WITH VITON O-RING FOR USE AT HIGH TEMPERATURES.N.B.: AFTER THE RELEASE IT IS POSSIBLE TO CLOSE THE CONNECTOR WITH A
CAP IN PP (SEE PAGE 1.27).
COD. ØA ØB ØC ØD T L L1 L2AR12 12 6 16
13
16 9 19
1
1
20 24 1
AR16
AR20
10
13
20
57
60
68
12
12,5
13,5
14
15
16,5
COD. ØF LAR12-1/8” 1/8”
AR16-1/4” 1/4”
AR20-1/2” 1/2”
37
40
50
COD. L L3AR12-90
AR16-90
AR20-90
47
55
61
30
30
42
COD.AR12-45
AR16-45
AR20-45
L40
46
56
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ATTACHMENTS FOR RAPID CONNECTOR
EXTENSION FOR APPLICATIONS IN DEPTH
CLOSING PLUG IN TWO COLORS
COD.: TPa (BLUE color)COD.: TPr (RED color)
REDUCTION FOR THREADED HOLES
Mat.: BRASS
VITON-RING
ASSEMBLY SLEEVESPLIERS FOR ASSEMBLYSLEEVES
Cod. :PAF
COD.AR12-PRC
AR12-PRL
AR16-PRC
ØA21
21
24
L100
200
100
AR16-PRL
AR20-PRL
AR20-PRC
24
29
29
200
100
200
COD.AR12-TPa
AR12-TPr
AR16-TPa
AR16-TPr
AR20-TPa
AR20-TPr
COD.AR12-R1/4”
AR16-R3/8”
AR20-R1/2”
COD.AR12-OR
AR16-OR
AR20-OR
OR107
OR114
OR2062
COD.AR12-AF16
AR12-AF18
AR16-AF19
16
18
19
10
10
13
D d
AR16-AF20
AR20-AF23
AR20-AF29
20
23
29
13
13
19
Mat.: VITON
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EXAMPLES OF APPLICATION
APPLICATION IN DEPTH
It is possible to connect two different fittingsaccording to the need of application.
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CONNECTOR BRIDGERAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING (check canal can be made with suitable tool);2) CONTAINED DIMENSION OF ENCUMBRANCE;3) SUPPLIED WITH VITON O-RING FOR USE AT HIGH TEMPERATURES;4) POSSIBILITY OF 360° ROTATION.
1.25
COD. ØAPT12
16
12
20
25
ØB ØC T L L1 L2 CH
PT16
PT20
PT25
8
5,5
11
14
1/4”
1/8”
3/8”
1/2”
1,2
1
1,2
1,2
25
20
30
36
12
11,5
12
12
25,5
20
31
35
17
13
21
26
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ATTACHMENTS FOR CONNECTOR BRIDGE
TUBE FOR CONNECTOR BRIDGE
KEY FOR APPLICATION IN DEPTH
N.B.: IN ORDER TO AVOID THE DAMAGINGOF THE O-RING, IT IS ADVISABLE TO EXECUTEA CHAMFER AT THE EXTREMITY OF THE TUBE.
1.26
COD.CE-PT12
CE-PT16
CE-PT20
CE-PT25
COD.TBP-12
TBP-16
TBP-20
TBP-25
HOSE ”RILSAN” PT12
TUBE CONNECTORBRIDGE
HOSE ”RILSAN” PT16
HOSE ”RILSAN” PT20
HOSE ”RILSAN” PT25
COD.TBO-12
TBO-16
TBO-20
TBO-25
BRASS TUBE PT12
TUBE
PT16
PT20
PT25
BRASS TUBE
BRASS TUBE
BRASS TUBE
COD.TBI-12
TBI-16
TBI-20
TBI-25
INOX TUBE PT12
TUBE
PT16
PT20
PT25
INOX TUBE
INOX TUBE
INOX TUBE
CONNECTORBRIDGE
CONNECTORBRIDGE
INOX = Stainless Steel
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SET KEYSFOR THE ASSEMBLY OF „STANDARD SET” AND „SET F”
HOLEDIAMETER “A”
COD.KEYS
Ø6 CE-5Ø6,5 CEB-2
Ø8 CE-6,5Ø8,5 CEB-2,5
Ø10Ø10,5Ø11Ø11,5Ø12Ø12,5Ø14Ø14,5
Ø15Ø16Ø18Ø19Ø20Ø25
CEBHEXAGONAL KEY „T”
(COD. 96T)
CESPECIAL HEXAGONAL
KEY
1.27
CE-8CEB-3
CE-12CEB-5
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REAMERSFOR THE EXECUTION OF STANDARD SEATS
BOREDIAMETER “A”
COD.EXTENSION
Ø6,5 PA-1
COD.REAMER
AL-6
Ø8,5 PA-2AL-8
ALP-8
Ø10,5 PA-3AL-10
ALP-10
Ø12,5 PA-3AL-12
ALP-12
Ø14,5 PA-3AL-14
ALP-14
1.28
AL
(STA
ND
AR
D R
EA
ME
R)
ALP
(EX
TEN
DE
D R
EA
ME
R)
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TOOLSFOR THE PERFORMING OF THE CHECK CANAL
1.29
COD.BIT
Ø6 IN-6F
COD.BUSH
BC-6F
COD.TOOLS
Ø6,5 IN-6 BC-6UT-1
UT-1C
Ø8 IN-8F BC-8FØ8,5 IN-8 BC-8
UT-2UT-2C
Ø10 IN-10F BC-10FØ10,5 IN-10 BC-10
UT-3UT-3C
Ø11 IN-11F BC-11FØ11,5 IN-11,5F BC-11,5FØ12 IN-12F BC-12FØ12,5 IN-12 BC-12Ø14 IN-14F BC-14FØ14,5 IN-14 BC-14Ø15 IN-15F BC-15F
Ø16 IN-16F BC-16FØ18 IN-18F BC-18FØ19 IN-19F BC-19FØ20 IN-20F BC-20FØ25 IN-25F BC-25F
UT-4UT-4C
BC(CENTERING BUSH)
IN(BIT)
BC(CENTERING BUSH)
IN(BIT)
UT-
..(S
TAN
DAR
D T
OO
L)
UT-
..C(T
OO
L W
ITH
PR
ESSU
RE
CO
MPE
NSA
TOR
)
HOLEDIAMETER “A”
info@ermannobalzi.com - www.ermannobalzi.com1.30
STANDARD SERIES TOOL BOX
“F” SERIES TOOL BOX
CODE STANDARD SET COMPOSITIONUT or UTC N°1 SINGLE TOOL
CE N°1 SPECIAL HEXAGONAL KEY
CEB N°1 “T” BETA HEXAGONAL KEY
PA N°1 REAMER EXTENSION
AL N°1 REAMER FOR EACH SIZE
BC N°1 CENTERING BUSH FOR EACH SIZE
IN N°1 BIT FOR EACH SIZE
CODE “F” SERIES SET COMPOSITIONUT or UTC N°1 SINGLE TOOL
CE N°1 SPECIAL HEXAGONAL KEY
CEB N°1 “T” BETA HEXAGONAL KEY
BC-F N°1 CENTERING BUSH FOR EACH SIZE
IN-F N°1 BIT FOR EACH SIZE
Order example: CS-10Order example: CS-10C
Order example: CSF-10Order example: CSF-10C
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EXTERNAL PLASTIC PLUGRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID PLUG FITTING AND REMOVING;3) HEAT RESISTANT UNTIL 130°C;4) ADAPTED FOR PRESSURE UNTIL 30 Bar.
1.31
COD. ØA T L
STA
ND
AR
D S
ET
TP-8
TP-10
TP-12
TP-14
8,5
10,5
12,5
14,5
1,3
1,3
1,3
1,3
10
13
13
13
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PROCEDURE FOR THE APPLICATION
PLASTIC PLUGS STANDARD SET
EXECUTION PLUGS’ HOUSING:Plastic plugs are perfectly interchangeable with the ones made in steel, so you can use theinstruction at page 1.02.N.B.:For the application of the plastic plugs it is absolutely necessary to realize the check canal.
PLUGS ASSEMBLY
1) IT IS ADVISABLE TO INSERT THE PIECE TO BE ASSEMBLED ON THE TWO KEYS, TAKING CARE TO PUSHTHE KEY “A” TO THE BOTTOM OF THE SEAT.
2) INSERT THE PLUG INTO THE HOLE. HOLDING THE KEY “A” ROTATE THE KEY “B” CLOCKWISE TILL IT STOPS(APPROXIMATLY 1/2 TURN), THEN REMOVE THE KEYS.N.B: ONCE THE PLUG HAS BEEN CLAMPED IT ISN’T NECESSARY TO APPLY FURTHER PRESSURE.
PLUGS DISASSEMBLY1) INSERT THE KEYS IN THE PLUG TAKING CARE TO PUSH THE KEY “A” TO THE BOTTOM OF THE SEAT.2) HOLDING THE KEY “A” ROTATE THE KEY “B” COUNTER CLOCKWISE TILL IT STOPS (APPROXIMATLY 1/2
TURN).THEN REMOVE THE KEYS.3) TURN THE KEY “B” AND USE THE SIDE WITH THE INNER THREAD.
4) INSERT THE KEYS “A” AND “B”TAKING CARE TO PUSH THE KEY “A” TO THE BOTTOM OF THE SEAT, THENHOOK THE PLUG SCREWING THE KEY “B” TILL IT STOPS. UNSCREW THE KEY “B” 1/2 TURN, PUSH LIGHTLYAND REMOVE THE PLUG.N.B: IT IS IMPORTANT TO USE THE KEY “A” ALSO IN THIS STEP BECAUSE IT WORKS AS A CENTER SQUAREFOR THE CORRECT HOOK OF THE THREAD.
1.32
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EXTERNAL PLASTIC PLUGRAPID PLUG AND UNPLUG SYSTEM
(PATENTED SYSTEM)
1.33
CHARACTERISTICS1) RAPID SLOTTING;2) RAPID PLUG FITTING AND REMOVING;3) HEAT RESISTANT UNTIL 130°C;4) ADAPTED FOR PRESSURE UNTIL 30 Bar.
COD. ØA T L
SE
T “F
”
TP-8F 8 1,3 10
TP-10F 10 1,3 13
TP-11F 11 1,3 13
TP-11,5F 11,5 1,3 13
TP-12F 12 1,3 13
TP-14F 14 1,3 13
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PROCEDURE FOR THE APPLICATION
PLASTIC PLUG SET “F”
EXECUTION PLUGS’ HOUSING:Plastic plugs are perfectly interchangeable with the ones made in steel, so you can use theinstruction at page 1.04.N.B.:For the application of the plastic plugs it is absolutely necessary to realize the check canal.
PLUGS ASSEMBLY
1) IT IS ADVISABLE TO INSERT THE PIECE TO BE ASSEMBLED ON THE TWO KEYS, TAKING CARE TO PUSHTHE KEY “A” TO THE BOTTOM OF THE SEAT.
2) INSERT THE PLUG INTO THE HOLE. HOLDING THE KEY “A” ROTATE THE KEY “B” CLOCKWISE TILL IT STOPS(APPROXIMATLY 1/2 TURN), THEN REMOVE THE KEYS.N.B: ONCE THE PLUG HAS BEEN CLAMPED IT ISN’T NECESSARY TO APPLY FURTHER PRESSURE.
PLUGS DISASSEMBLY
1) INSERT THE KEYS IN THE PLUG TAKING CARE TO PUSH THE KEY “A” TO THE BOTTOM OF THE SEAT.2) HOLDING THE KEY “A” ROTATE THE KEY “B” COUNTER CLOCKWISE TILL IT STOPS (APPROXIMATLY 1/2
TURN).THEN REMOVE THE KEYS.3) TURN THE KEY “B” AND USE THE SIDE WITH THE INNER THREAD.
4) INSERT THE KEYS “A” AND “B”TAKING CARE TO PUSH THE KEY “A” TO THE BOTTOM OF THE SEAT, THENHOOK THE PLUG SCREWING THE KEY “B” TILL IT STOPS. UNSCREW THE KEY “B” 1/2 TURN, PUSH LIGHTLYAND REMOVE THE PLUG.N.B: IT IS IMPORTANT TO USE THE KEY “A” ALSO IN THIS STEP BECAUSE IT WORKS AS A CENTER SQUAREFOR THE CORRECT HOOK OF THE THREAD.
1.34
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S Y S T E M F O R T H E M O V I N G O F
M E C H A N I C A L E L E M E N T S A N D M O L D E D
P A R T S I N M O U L D S
2.01
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TECHNICAL NOTES FOR THE DESIGNER
EXAMPLES OF APPLICATION
2.02
AA
+0,1PLANTING DIMENSION = Ø STEM+0,2
8÷9
5÷6
MINIMUM ADVISABLESTROKE
INSUFFICIENT STROKE
CRITICAL POSITION
POSITION OK
N.B.: IT’S IMPORTANT IN THE FIRST PHASE OFTHE STROKE (MOMENT OF GREATER FORCE)THAT THE PIECE “A” SUTS COMPLETELY ON THELARGEST DIAMETER OF THE STEM TO AVOIDPREMATURE WEAR.
SPECIAL APPLICATION
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TWO STAGES EJECTOR
CHARACTERISTICS1) EASE OF APPLICATION;2) VERSATILITY OF USE;3) BLOCKAGE OF THE PLATE TRAILED AFTER UNHOOKING;4) WITHOUT LIMIT OF STROKE;N.B.: IT’S IMPORTANT TO OBSERVE THE MAXIMUM WORKING LOADS INDICATED IN TA-BLE,WHICH ARE 100Kg FOR AS-12 AND 300Kg FOR AS-16.IN CASE OF UNCERTAIN APPLICATIONS CONSULT THE CONSTRUCTOR.
2.03
COD.:AS
COD. ØA ØB ØC ØD ØE F G H I ØL ØM ØN ØO P Q R ØS MAXDYNAMIC
LOAD
AS-12 12 50 29 29,5 38
AS-16 16 70 41 41,5 52 13 13
8 21,5 12 M5 46 33 22 19,5 M5 8 9 M8 Kg100
28 17 M8 70 52 33 29 M8 12 M10 Kg300
±0,02 ±0,02
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APPLICATION
PLATES CHECK
SADDLES CHECK
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ADJUSTABLE SLIDE RETAINER
CHARACTERISTICS
2.05
COD.:RCRWAYS OF APPLICATIONAdjustable
Fixed
Positioning the screws withinter axis E/1, it is possible tomove the holder according tothe quote X. In this case werecommend to mark,afterthe setting, at least a pin ofpositioning, that allows tomaintain the position in caseof disassembly.
Positioning the screws withinter axis E/2 the holder isfixed.
COD. A B C D E/1 E/2 F G H I L M V X R KRCR-10 38 24 10 18,5 10 12 7,5 6 6 15 6 M5 M5x15 1 4 Kg10
RCR-20
RCR-40
50 36 12 25,5 12 15 9 8 8 19 8 M6 M6x15 1,5 6 Kg20
64 46 16 33 15 19 12 12 8 23 10 M10 M8x20 2 8 Kg40
1) POSSIBILITY OF REGULATION;
2) ELEVATED LOAD CAPACITY;
3) ABSENCE OF WEAR (guaranteed by hooking by rolls);
4) PROTECTED MECHANISM OF HOOKING (no fear of dirt).
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TECHNICAL NOTES
APPLICATIONPROCESS
CAUTION
EXAMPLE OF THEDIAGRAM READING
2.06
1) Build the seat in the mould.N.B.: the “C” collar can beused also with the proper tool(see catalogue page.1.04Fig.3)
2) Temporarily take off the “A”ring or the “B” o-ring.
3) Re-assemble the washerand the ring nut.
4) Set the “T” quote workingon the screw for the setting.
5) Adapt the valve in lengthshortening the needle inthe rear part.
6) Take off the setting screwand re-assemble “A” and “B”.
7) Fix the valve with the properkeys (see catalogue page.1fig.3) pressing simultaneously
The values expressed in the
schedule at the side refer to
a moulding pressure
of 1000Kg/cm² Max.
In case of higher pressure
the diameter of the “F” hole
in the matrix die should be
re dimensioned.
Having at disposal an air
pressure of 8÷10 bar:
1) Set the “T” quote to 2 mm
2) Build in the matrix die an hole
“F”=Ø1mm Max
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AIR NEEDLE VALVE
CHARACTERISTICS1) VERY LIMITED ENCUMBRANCE;2) LIMITED JAMMING RISK;3) IDEAL IN CASE OF AESTHETIC SURFACES;4) USABLE AS SELF-CLEANING GAS OUTLET POINT
(by means of the special needle shaping);5) MAXIMUM WORKING TEMPERATURE 120°C.
2.07
COD.:VASP
COD. SVASP-C
VASP-L
100
200
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AIR VALVES
2.08
CHARACTERISTICS
1) STAINLESSNESS, MAT. INOX AISI 420 50÷55 HRC;2) GROUND ALL OVER;3) COMPACT STRUCTURE (avoid the breakage in case of disassembly).
TECHNICAL NOTES FOR DISASSEMBLYAIR VALVES
SOLUTION 1 SOLUTION 2
COD. A B L L1 C D EVA-4
VA-6
VA-8
VA-10
VA-12
VA-16
VA-20
4 3,4 8 4 3,5 2,8 3
6 5 10 4 5 4 4,5
8 5,6 12 4 6,5 5 6
10 8 14 5 7,5 5 7
12 10 14 5 9 5,5 8,5
16 12 20 6 12 6,5 11
20 16 20 6 12 6,5 11COD.:VA
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GUARANTEED LOCKING UP AIR
COD. ØA ØB L L1 SVABA-8 8 5 12 4 1
VABA-12 12 7 14 5 1,5
VABA-16 16 10 20 6 2,5
CHARACTERISTICS1) LOCKING UP IS GUARANTEED IN SPITE OF VALVE JAMMING;2) STAINLESSNESS, MAT. INOX AISI 420 50÷55 HRC;3) GROUND ALL OVER;4) MAXIMUM AIR PRESSURE: 10 BAR.
S= maximum thickness of the moulded part
TECHNICAL NOTES FOR THEAPPLICATION
(PATENT REGISTERED)
COD.:VABA
1) In order to disassembly the air valveand avoid damaging, we recommend drillinga feeding hole as pictured.
2) In order to insert the air valve properly, werecommend not to push the poppet but tooperate only on the external crown aspictured.
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TECHNICAL NOTES
In the ejection phase the BALZI air valve introduces air inthe cavity of the mould, first in limited quantitythrough the space between the body of the valveand the convex poppet, than in big quantity through theproper bleeds.
In the closure phase of the mould, in case of valvejamming or solenoid valve malfunction, the push of thematrix guarantee the first closing of the convex poppet thatmoves in anti-filling position.
During the injection phase the front flow of the plasticmaterial, getting between the convex poppet and thematrix, brings the convex poppet into the right position.
3)
2)
1)
One of the most recurring and onerous problems with the air valves is the jamming and thesubsequent filling of them and of their air feeding holes. This problems generate long productiondowntime and costs for the restoration of the mould. With the BALZI air valve the filling problemis definitively excluded and could be necessary only a routine maintenance to guarantee the bestefficiency of the valve.
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INSERT FOR GAS VENT
2.09
CHARACTERISTICS1) STAINLESSNESS;2) POSSIBILITY OF FRONT ASSEMBLY AND DISASSEMBLY;3) EASE OF MAINTENANCE (because completely removable) ;4) POSSIBILITY OF MODIFYING THE EXTERNAL DIAMETER (removing some parts);5) POSSIBILITY TO SHAPE THE INSERT.6) 0,03 mm GAS BREATHING BETWEEN EACH RING ELEMENT.
COD.: ISG-20
info@ermannobalzi.com - www.ermannobalzi.com2.10
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CHARACTERISTICS
1) UNIT-COMPOSED SYSTEM FOR ALL SIZES FROM 20 TO 220mm;2) MORE COMPACT DESIGN THANKS TO THE ELIMINATION OF EXTERNAL GUIDES;3) EXTENDED GUIDES AVAILABLE WITHOUT STROKE LIMITS;4) POSSIBILITY TO APPLY A SPECIAL ROUND SLIDE RETAINER TO THE CYLINDRICAL
GUIDES;5) COUPLING OF THE HYDRAULIC CYLINDER TO THE CYLINDRICAL GUIDES, LEAN
SOLUTION THAT AVOID BULKY FRAMES;6) SPRING LOADED SLIDE RETAINER DEVICE FOR THE END OF STROKE IN THE SLIDING
PLATES SET 12.N.B.: CYLINDRICAL GUIDES AND SLIDING PLATES AVAILABLE COVERED WITH SOLIDANTIFRICTION LUBRICATING .
2.11
STANDARD SLIDECORSOIO NORMALIZZATO
UNIT-COMPOSED SYSTEM FOR SLIDESWHIT CYLINDRICAL GUIDES
(PATENT PENDING)
info@ermannobalzi.com - www.ermannobalzi.com2.12
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SLIDING PLATE SET 12
2.13
COD.:PS12..
SPRING-LOADED2x
Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
KM
AX
IMU
M L
OA
D
CODE A B C D ØF H ØL M N N1 P KPS1220 60 20 9,5 40 5,5 12 4 13 3,5 3,5 13 2 Kg
PS1240 60 40 9,5 40 5,5 24 4 13 3,5 3,5 13 5 Kg
info@ermannobalzi.com - www.ermannobalzi.com2.14
SLIDING PLATE SET 12
COD.:PS12..
SP
RIN
G-LO
AD
ED
2x
Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
KMAXIMUM LOAD
CODE A B C D E F G H ØL M N N1 P KPS1260 60 60 9,5 48 48 M5 30 47 4 14 12 16,5 17 2 Kg
PS1280 60 80 9,5 48 68 M5 30 52 4 14 12 16,5 17 5 Kg
PS12100 60 100 9,5 48 80 M5 30 60 4 14 12 16,5 17 5 Kg
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SLIDING PLATE SET 20
COD.:PS20..
COD. A B C D E F G ØL N N1 PPS20100PS20120PS20140PS20160
100 100 11,5 80 82 M8 48 8 23,5 27 27
100
100
100
11,5
11,5
11,5
120
140
160
80
80
80
M8
M8
M8
48
48
48
8
8
8
23,5
23,5
23,5
27
27
27
27
27
27
90
100
110
Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
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SLIDING PLATE SET 30
COD.:PS30..
2.16
COD. A B C D E F G ØL N N1 PPS30160PS30180PS30200
150 160 14,5 120 120 M10 64 10 45 49 34
150
150
14,5
14,5
180
200
120
120
M10
M10
64
64
10
10
45
45
49
49
34
34
120
140
Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
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SLIDE SET 12
COD.:CI12..
2.17
COD. A B C D ØF G ØHCI1220CI1240CI1260
60 20 80 6 12 50 12,5
60
60
40 80 6 12 50 12,5
60 80 6 12 50 12,5
Mat.: 2311Hardness: 1000÷1100 N/mm² (33 HRC)
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SLIDE SET 12
2.18
COD.:CI12..
COD. A B C D E ØF G ØH MCI1280CI12100CI12120
60 80 80 6 30 12 50 12,5 M5
60
60
100 80 6 30 12 50 12,5 M5
120 80 6 30 12 50 12,5 M5
Mat.: 2311Hardness: 1000÷1100 N/mm² (33 HRC)
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SLIDE BEARING SET12
COD.:PC12..
2.19
COD. A B D ØF GPC1240PC1260
18 40 6 12 48
18 60 6 12 48
Mat.: 2311Hardness: 1000÷1100 N/mm² (33 HRC)
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SLIDE BEARING SET12
COD.:PC12..
2.20
COD. A B D E ØF G MPC1280PC12100PC12120
18 80 6 30 12 48 M5
18
18
100 6 30 12 48 M5
120 6 30 12 48 M5
Mat.: 2311Hardness: 1000÷1100 N/mm² (33 HRC)
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SLIDE BEARING SET20
COD.:PC20..
2.21
COD. A B D E ØF G MPC20120PC20140PC20160PC20180
28 120 10 48 20 78 M8
28
28
28
140 10 48 20 78 M8
160
180
10
10
20
20
48
48
M8
M8
78
78
Mat.: 2311Hardness: 1000÷1100 N/mm² (33 HRC)
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SLIDE BEARING SET30
COD.:PC30..
2.22
COD. A B D E ØF G MPC30180PC30200PC30220
48 180 15 64 30 118 M10
48
48
200 15 64 30 118 M10
220 15 64 30 118 M10
Mat.: 2311Hardness: 1000÷1100 N/mm² (33 HRC)
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CYLINDRICAL GUIDES SET 12
CYLINDRICAL GUIDES SET 12/20/30
COD.:GC1220
COD.:GC.. COD.:GC..
COD. ØA L COD. ØA LGC1220 12 20 GC1240 12 40
2.23
COD. ØA B LGC1260
GC20100GC30150
12
20
30
M5
M8
M10
60
100
100
COD. ØAGC12100GC20160GC30250
12
20
30
L100
160
250
COD.:GC1240
Mat.: 7225. Hardness:670 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
Mat.: 7225. Hardness:670 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating;Upon request special lengths available.
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ROUND SLIDE RETAINER SET 12/20/30
TANG FOR SLIDE RETAINER SET 12/20/30
COD.:RT..
COD.:CR..
COD. ØA B ØC D E F LOADRT12RT20RT30
44 13 12 1,5 30 M5 10 Kg
20 Kg
40 Kg
74 18 20 2 48 M8
99 20 30 2,5 64 M10
2.24
COD. ØA ØB C LCR12CR20CR30
11 5,5 19 25
17 8,5 32 42
24 10,5 49,5 62,5
Mat.: 7225Hardness: 800 N/mm² (21,7 HRC)Nitride depth 0,1mm.
Mat.: 7225Hardness: 670 HV05Nitride depth 0,3mm.
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FLANGE FOR SLIDE DOCKING SET 12/20/30
2.25
COD.:PBC..
COD. A B ØC D E F G ØHPBC12PBC20PBC30
45 10 12 1,5 30 12 M8 5,5
75 15 20 2 48 20 M10 8,5
100 20 30 2,5 64 30 M12 10,5
Mat.: 1191Hardness: 750 N/mm² (220 HB)Nitride depth 0,1mm.
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BEARING FLANGE FOR CYLINDER SET 20/30
2.26
COD.:FS..
COD. A B ØC D E F ØG HFS20FS30
120 30 20 5 48 80 20 M10
150 40 30 6 64 90 20 M12
Mat.: 1191
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TECHNICAL NOTES
1) IF NECESSARY IT IS POSSIBLE TO MODIFY THE SLOT OF THE SLIDING PLATE PS..(figure point 1)N.B.: IN THIS CASE IT IS IMPORTANT TO MAKE USE OF THE DOWEL PINS TO KEEP THEGEOMETRY OF THE ITEM AND TO GUARANTEE THE RIGHT WORKING OF THE SLIDE.
2) THE EXTENDED CYLINDRICAL GUIDES AND THE TANG FOR SLIDE RETAINER CAN BEEASILY SHORTENED AS NEEDED (figure point 2).
THE SLIDE BEARING PC.. WORKS AS A SUPPORT FOR THE MOULDING PART WHEN THEINTEGRAL SLIDE IS NOT AVAILABLE OR WHEN IT IS NECESSARY A DIFFERENT MATERIALFROM THE ONE IN THE CATALOGUE.
2.27
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TECHNICAL NOTES
2.28
1) THE SLIDES WITH THE SINGLE GUIDE ARE FIXED ON THE MOULD BASE AS SHOWNIN FIGURE.
2) IT IS ADVISABLE TO APPLY THIS SLIDE FOR A MAXIMUM STROKE OF 18mm.
3) THE FLANGE FOR SLIDE DOCKING PBC12 CAN ALSO BE USED TO DOCK THE SLIDEWITH THE SINGLE GUIDE.
N.B.: FOR SUCH USE IT IS NECESSARY TO TEMPORARILY APPLY THE EXTENDEDCYLINDRICAL GUIDE GC1240.
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TECHNICAL NOTES
2.29
N.B.:WHERE THE TOOLMAKER WOULD LIKE TO MACHINE THE SLIDE OR THE SLIDE BEARING
IT WILL BE NECESSARY TO FOLLOW THE DIMENSIONS INDICATE IN THE SCHEDULE.
0,8
COD. ØA ØA112
20
30
12,08 +0,02 12,04
20,10
30,15
0+0,020
+0,050
+0,050
B C D12 +0,04 30 5,5
20
30
48
64
8,5
10,5
+0,02 ±0,1
±0,1
±0,1
+0,04+0,02
+0,04+0,02
0,8
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COD.:PSR20..
COD. A B C D E F G ØL N N1 PPSR20100PSR20120PSR20140PSR20160
100 100 11,5 80 82 M8 48 8 23,5 27 27
100
100
100
11,5
11,5
11,5
120
140
160
80
80
80
M8
M8
M8
48
48
48
8
8
8
23,5
23,5
23,5
27
27
27
27
27
27
90
100
110
Maximum load 20 Kg.Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
SLIDING PLATE SET 20WITH ROLLER SLIDE RETAINER
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COD.:PSR30..
2.31
COD. A B C D E F G ØL N N1 PPSR30160PSR30180PSR30200
150 160 14,5 120 120 M10 64 10 45 49 34
150
150
14,5
14,5
180
200
120
120
M10
M10
64
64
10
10
45
45
49
49
34
34
120
140
Maximum load 40 Kg.Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.Available covered with solid antifriction lubricating.
SLIDING PLATE SET 30WITH ROLLER SLIDE RETAINER
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SLIDING PLATE WITHINTEGRATED SLIDE RETAINER
COD.:PRI....
Carbon steel. Hardness:430 HV05Nitride depth 0,3mm.
2.32
K= MAXIMUM LOAD
(ROLLERRETAINER)
N.B.: Sliding plates codePRI 20x60 / 20x80PRI 30x100 / 30x120PRI 40x120 / 40x140are not provided withcentral screw
COD. A B C D E F G H ØL ØM N P ØQ R KPRI2060 20 60 11,5 44 8 M6 (2x) 9 10,5 5 14 14 1 6 7,5 10Kg
PRI2080 20 80 11,5 60 16 M6 (2x) 9 10,5 5 14 14 1 6 7,5 10Kg
PRI20100 20 100 11,5 80 26 M6 (3x) 20 10,5 5 14 14 1 6 7,5 10Kg
PRI20120 20 120 11,5 100 36 M6 (3x) 25 10,5 5 14 14 1 6 7,5 10Kg
COD. A B C D E F G H ØL ØM N P ØQ R KPRI30100 30 100 14,5 76 20 M8 (2x) 10 12,5 6 16 14 1,5 8 10 20Kg
PRI30120 30 120 14,5 92 28 M8 (2x) 10 12,5 6 16 14 1,5 8 10 20Kg
PRI30140 30 140 14,5 112 38 M8 (3x) 28 12,5 6 16 14 1,5 8 10 20Kg
PRI30160 30 160 14,5 132 48 M8 (3x) 33 12,5 6 16 14 1,5 8 10 20Kg
COD. A B C D E F G H ØL ØM N P ØQ R KPRI40120 40 120 19,5 88 22 M10 (2x) 14 18,5 8 22 18 2 12 14 50Kg
PRI40140 40 140 19,5 104 30 M10 (2x) 14 18,5 8 22 18 2 12 14 50Kg
PRI40160 40 160 19,5 124 40 M10 (3x) 31 18,5 8 22 18 2 12 14 50Kg
PRI40180 40 180 19,5 144 50 M10 (3x) 36 18,5 8 22 18 2 12 14 50Kg
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LAMELLAR GAS VENT DEVICE
COD.: ISGL20C
CHARACTERISTICS
COD.: ISGL20M
LOCK PIN Ø3
1) MODULAR SYSTEM (to be fitted in any given space);2) POSSIBILITY OF FRONT ASSEMBLY AND DISASSEMBLY (thanks to the shape of the fixingscrew, which also operates as ejecting devices);3) EASE OF MAINTENANCE (thanks to the fully removable set up).;4) POSSIBILITY TO SHAPE THE INSERT;5) STAINLESS STEEL.
MODULEBODY
20+0,020
5
0,03
5
1,48 ± 0,01
1213
+0,0
20
M5
COPPER PLUG NUTTO APPLY AFTER DEFINITIVE IMPLANTATION.IT CAN BE PIERCED IN CASE OFTAKING APART FOR MAINTENANCE
FASTENINGHEXAGON CH3
2.33
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LAMELLAR GAS VENT DEVICE
CHARACTERISTICS
COD.: ISGL60MMODULE
60+0,020
5
0,03
5
1,48 ± 0,01
1213
+0,0
20
M5
COPPER PLUG NUTTO APPLY AFTER DEFINITIVE IMPLANTATION.IT CAN BE PIERCED IN CASE OFTAKING APART FOR MAINTENANCE
FASTENINGHEXAGON CH340
COD.: ISGL60C
LOCK PIN Ø3
BODY
1) MODULAR SYSTEM (to be fitted in any given space);2) POSSIBILITY OF FRONT ASSEMBLY AND DISASSEMBLY (thanks to the shape of the fixingscrew, which also operates as ejecting devices);3) EASE OF MAINTENANCE (thanks to the fully removable set up).;4) POSSIBILITY TO SHAPE THE INSERT;5) STAINLESS STEEL.
2.34
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TECHNICAL NOTES
GRINDABLE SURFACES
The assembled insert final size amounts to thesummation of several dimensions subjected totolerance, thanks to the use of lamellar elements in thefinal set up. In order to ensure the correct placing intothe mould cavity, we recommend to measureempirically the size of the insert and, if required, tomodify it by grinding both inner sides of the centralinsert.
The seat edges radius should not exceed 2.5mm, in order to1.avoid intrusions with the gas vent’s lock pins.
2. The fixing screws also work as ejecting devices.
Ermanno Balzi’s modular system geometry grants gas evacuationthrough a full communicating system where gasses are conveyedtowards one only exit aperture. Such exit hole can always be placed inthe best available position, ensuring maximum flexibility(see examples).
2.35
3 M
ax
2 M
ax
It is possible to machine the insert according tothe mould surface. After, it will be necessary todisassembly the device in order to clean it.
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TECHNICAL NOTES
In case of central body application we recommend a maximum numberof 10 modular elements.It is necessary to apply at least the body and one modular element onboth sides.
In case of double body application we recommend to insert a maximumnumber of 30 modular elements.It is also necessary to insert one modular element on both ends of thebodies.
2.36
ISGL-20
ISGL-20
ISGL-60
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C O M P O N E N T S F O R T R A C E A B I L I T Y
A N D R E C Y C L I N G O F M O L D E D P A R T S
3.01
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INSTRUCTIONS FOR APPLICATION
3.02
1) INSERT THE THREADED RING NUT KEEPING THE COLD-HEADING EDGE UPWARDS;
2) INSERT A PUNCH OF THE SAME DIAMETER AND COLD HEAD THE EDGE;
3) INSERT THE DATER SCREWING IT WITH A SCREWDRIVER.
WITH THREADED RING NUT WITH THREAD MACHINEDIN THE MOLD PLATE
N.B.: THE EVERY DAY DATERS DA-G Ø..ARE ONLY INSERTED WITH THREADED RING NUT.
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INJECTION MOULDS DATERS
EVERY DAY DATERS
3.03
(PATENTED SYSTEM)
COMPLETE DATER
COMPLETE DATER
INTERCHANGEABLE INSERT
INTERCHANGEABLE INSERT
MAT.: AISI 420 50÷55 HRC
MAT.: AISI 420 50÷55 HRC
MAT.: AISI 420 48÷50 HRC
MAT.: AISI 420 48÷50 HRC
A B C D6 7 3 10
8 8 4 12
10 10 4 14
12 10 4 14
16 10 4 14
G H I3,8 10 M2,5
5 12 M3
6 14 M3
7 14 M4
9 14 M4
ORDERCODE
KODZAMÓWIENIA
KODZAMÓWIENIA
KODZAMÓWIENIA
KODZAMÓWIENIA
DA-MFA Ø6 DA-MFA Ø6 DA-MFA Ø6 DA-MFA Ø6 DA-MFA Ø6
DA-MFA Ø8 DA-MFA Ø8 DA-MFA Ø8 DA-MFA Ø8 DA-MFA Ø8
DA-MFA Ø10 DA-MFA Ø10 DA-MFA Ø10 DA-MFA Ø10 DA-MFA Ø10
DA-MFA Ø12 DA-MFA Ø12 DA-MFA Ø12 DA-MFA Ø12 DA-MFA Ø12
DA-MFA Ø16 DA-MFA Ø16 DA-MFA Ø16 DA-MFA Ø16 DA-MFA Ø16
ORDERCODE
ORDERCODE
ORDERCODE
ORDERCODE
DA-MF Ø6 DA-AF Ø6 ID-FA Ø6 ID-F Ø6
DA-MF Ø8 DA-AF Ø8 ID-FA Ø8 ID-F Ø8
DA-MF Ø10 DA-AF Ø10 ID-FA Ø10 ID-F Ø10
DA-MF Ø12 DA-AF Ø12 ID-FA Ø12 ID-F Ø12
DA-MF Ø16 DA-AF Ø16 ID-FA Ø16 ID-F Ø16
A B C D10 10 4 14
12 10 4 14
16 10 4 14
G H I6 14 M3x0,35
M4x0,35
M4x0,35
7 14
9 14
ORDERCODE
ORDERCODE
DA-GF Ø10 ID-FG Ø10
DA-GF Ø12 ID-FG Ø12
DA-GF Ø16 ID-FG Ø16
info@ermannobalzi.com - www.ermannobalzi.com3.04
STANDARD MODEL
MODEL FOR FRONT FIXING
INSERT FOR RECYCLING
MAT.: AISI 420 50÷55 HRC
MAT.: AISI 420 50÷55 HRC
A B L L1 S6 M4 10 4 4
8 M4 10 4 5
10 M5 12 5 6
12 M6 14 5 8
16 M6 14 6 10
20 M6 16 6 12
COD.IR-6
IR-8
IR-10
IR-12
IR-16
IR-20
UPON REQUEST WE REALIZE SPECIAL MARKING (LASER INCISION)ORDER EXAMPLE: IR-6PET
WITH SYSTEM FOR FIGURE ORIENTATION
AREASCREW-DRIVER INTAKE
A B L L1 L2 S10 M6 12 5 7 6
12 M6 14 6 7 8
16 M6 14 6 7 10
20 M6 16 6 7 12
COD.IRA-10
IRA-12
IRA-16
IRA-20
Application process
1) Build the seat according to the drawing.2) Fit the insert assembled in to the
mould screwing it with a screw-driver andverifying the phase-displacement as in thepicture.
3) Take “A” away from the seat, unscrew “C”replace “B”, screw “C” and assembly again.C
B
A
UPON REQUEST WE REALIZE SPECIAL MARKING (LASER INCISION)ORDER EXAMPLE: IRA-6PET
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DATERS FOR DIE CASTING MOULDS
ELECTRODES FOR RECYCLING
3.05
COD. A B L L1 COD. A B L L1DAP-5N 5 M3 10 4 DAP-5A 5 M3 10 4
DAP-6N 6 M4 10 4 DAP-6A 6 M4 10 4
DAP-8N 8 M4 10 4 DAP-8A 8 M4 10 4
DAP-10N 10 M5 12 5 DAP-10A 10 M5 12 5
DAP-12N 12 M6 14 5 DAP-12A 12 M6 14 5
DAP-16N 16 M6 14 6 DAP-16A 16 M6 14 6
DAP-20N 20 M6 16 6 DAP-20A 20 M6 16 6
MAT.: AISI 420 46÷48 HRC MAT.: AISI 420 46÷48 HRC
PICTURE ASSTANDARD MODEL
COD. A SER-6
ER-8
ER-10
ER-12
ER-16
ER-20
6 4
8 5
10
12
16
20
6
8
10
12
SPECIAL ON ELECTRODES AND INSERTS FOR RECYCLINGARE PRODUCED WITH INCISION LASER.
info@ermannobalzi.com - www.ermannobalzi.com3.06
INDICATOR INSERT
APPLICATION PROCESS
MAT.: AISI 420 50÷55 HRC
COD. A B L L1II-6
II-8
II-10
6 M3x0,35 10 10 min
14 min
14 min
8 M4x0,35 14
10 M4x0,35 14
1) Build the seat according to the drawing;2) Fit the threaded bush in with the cold-heading edge upwards;3) Cold-head the border with a drift of the same diameter;4) Fit the spring in and screw the insert.
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ORDERCODE
INSERT
G H IIDAU-F8 3,8 12 M2,5
IDAU-F10 4,8 14 M3
IDAU-F12 5,8 14 M4
IDAU-F16 7 14 M4
DOUBLE DATE STAMP
MAT.: AISI 420 50÷55 HRC
ORDERCODE
COMPLETE DATA
A B C DDAU-8 8 8 4 12
DAU-10 10 10 4 14
DAU-12 12 10 4 14
DAU-16 16 10 4 14
MAT.: AISI 420 48÷50 HRC
CHARACTERISTICS1) INCLUDES MARKS FOR 12 MONTHS AND 6 YEAR;2) POSSIBILITY OF FRONT ASSEMBLY AND DISASSEMBLY;3) GUARANTEED FLATNESS BETWEEN THE INSERT AND THE CROWN
;
Ø A
g6
B C
D
Ø G
H
Ø I
MAT.: AISI 420 50÷55 HRC
ORDERCODE
COMPLETE DATA
A B C DDAU-8D 8 8 4 12
DAU-10D 10 10 4 14
DAU-12D 12 10 4 14
DAU-16D 16 10 4 14
3.07
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T E S T I N G A N D S U P P O R T I N G E Q U I P M E N T S
U S E F U L I N T H E M A N U F A C T U R I N G A N D
M A I N T E N A N C E P H A S E O F T H E M O L D S
4.01
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TECHNICAL NOTES
4.02
THE TEST STATION CPR IS AN INDISPENSABLE TOOL FOR THE
FINAL TEST OF THE COOLING CIRCUITS.
WITH THE TEST STATION CPR IT IS POSSIBLE TO TEST BOTH THE CIRCUIT
WET SEAL AND THE FLOW RATE OF EVERY SINGLE CIRCUIT.
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COOLING TEST STATION
4.03
COD.:CPR
CHARACTERISTICS1) TANK CAPACITY: 30 Litres;2) PUMP FLOW RATE: ~ 7,5 L/min.;3) OPTION OF PRESSURE PRE-SETTING FROM 1 TO 50 Bar;4) FLOW MEASURING DEVICE (flowmeter);5) AIR JET DEVICE FOR THE CIRCUIT EMPTYING;6) DOUBLE OUTLET FILTERING FOR LIQUID WITH VISUAL INDICATOR
OF FILTER CONDITIONS.
info@ermannobalzi.com - www.ermannobalzi.com4.04
TECHNICAL NOTES
THE TEST STATION CPC IS USEFUL FOR THE MOVING TEST
OF HYDRAULIC CYLINDERS BEFORE THE MOLD TESTING
OR AS A SUPPORT DURING THE SAMPLING.
info@ermannobalzi.com - www.ermannobalzi.com4.05
HYDRAULIC CYLINDERS TEST STATION
COD.:CPC
CHARACTERISTICS1) TANK CAPACITY: 30 Litres;2) FLOW RATE 4÷15 L/Min (as a function of the required pump);3) PRESSURE 50÷150 Bar (as a function of the required pump);4) DISTRIBUTOR WITH HAND LEVER.
info@ermannobalzi.com - www.ermannobalzi.com4.06
TECHNICAL NOTES
EXAMPLES OF SOME EJECTORS MACHININGWITH THEIR MACHINING TIMES
N.B.: in case of multiple machining the times in table do not change.Example: for n°4 ejectors Ø2 the machining time is =1’
IT IS POSSIBLE TO INSERT ONE OR MORE SPACERS “D”IN THE EJECTOR VICE, SO IT IS POSSIBLE TO MACHINEMORE PIECES AT THE SAME TIME.
DEVICE FOR MULTIPLE MACHINING'S
TYPES OF FACETINGMACHINING
TIMED1 D2 SINGLE
A +0-0,05
+0-0,05
+0B C -0,025 C1 +0-0,025
FACETINGDOUBLE
FACETINGPHASE DOUBLE
FACETING
2
4
6
10
16
25
4
8
12
16
22
32
1,2
2,5
3,5
5,5
9
13,5
2,5
6
8
12
19
28
1,1
2,5
1,1
1,1
9
13,5
1,4
3,5
1,4
1,4
10
14,5
1’~
1’30”~
3’~
3’~
2’~
3’~
SPACER “D”
VICE FOREJECTORS
FACETING MACHINE FOR EJECTOR PINS
COD.:STE
CHARACTERISTICS1) ABILITY TO MAKE DIFFERENT MACHINING (single faceting, double faceting and out of
phase double faceting);2) DOUBLE LAP WITH DIMENSION’S FEEDBACK;3) INCREMENT SYSTEM WITH AUTOMATIC “STOP” AT THE REACHED DIMENSION;4) ABILITY TO MACHINE EJECTORS TILL Ø25;5) ABILITY TO MACHINE MORE THAN A PEACE AT THE SAME TIME;6) WITH DIGITAL DIMENSION VIEWER.
info@ermannobalzi.com - www.ermannobalzi.com4.08
TECHNICAL NOTES
THE C.D.C. TEST STATION WAS DESIGNED TO REMOVE CALCAREOUS DEPOSITS FROM
MOULD’S CONDITIONING CIRCUIT.
DURING THE MOULDING PROCESS THIS KIND OF DEPOSITS, SETTLED, OBSTRUCT THE
WATER FLOW LIMITING THE COOLING EFFICACY.
THE C.D.C. TEST STATION IS PROVIDED WITH TWO TANKS, ONE CONTAINING SOLVENT
LIQUID THE OTHER CONTAINING THE PASSIVATING LIQUID.
THE FIRST LIQUID DIS-SCALES THE CALCAREOUS DEPOSIT, WHILE THE LATTER RE-
STRAINS
THE CORROSIVE ACTION OF THE SOLVENT OCCASIONALLY LEFT IN THE CIRCUIT.
THE C.D.C. IS COMPLETELY PNEUMATIC AND EQUIPPED WITH A COOLING CIRCUIT
AUTOMATIC EMPTYING DEVICE.
info@ermannobalzi.com - www.ermannobalzi.com4.09
DE SCALING CIRCUITS TEST
CHARACTERISTICS
1) TANKS MADE IN STAINLESS STEEL;2) DIAPHRAGM PUMP MADE IN PP WITH 6 L/min FLOW RATE;3) WORKING PRESSURE: 5 Bar4) COOLING CIRCUIT AUTOMATIC EMPTYING DEVICE;5) EACH TANK CAPACITY: 25 Liters.
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Viale Enrico Mattei, 1325080 Mazzano (Brescia) - ITALY
C.F. e P. IVA: 03316170988Tel. +39 030 2120868 / +39 030 2591534
Fax +39 0302490796info@ermannobalzi.comwww.ermannobalzi.com
Made in Italy
ERMANNO BALZI srl76 McGuire Trail
CaledonOntario
L7E 0E3Canada
Tel (905) 880 8029www.cbmouldservices.ca
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