“constant flow meter-mix” tm technology cyclomix™ micro entry level 2k metering system
Post on 26-Dec-2015
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“Constant Flow Meter-Mix”TM Technology
Cyclomix™ Micro Entry Level 2K Metering System
Cyclomix MicroThe Cyclomix Micro is the latest in Exel’s
“Constant Flow Meter Mix” Technology
Exel’s exclusive “Constant Flow” Technology is proving its competitive superiority in installations throughout North America. When low price is a key purchasing criteria the Cyclomix™ Micro is an
exciting new product designed to fill that market segment.
Use the CyclomixTM Micro Electronic 2K System for the following features:
– *Volumetric Ratio Range 0.6 – 20:1– *The material is only mixed when needed– *Flexible system can be used on all spray technologies– *Small volume of solvent required for flushing– *Data storage on VOC & material consumption– *Continuous metering performance monitoring– *Easy to use– *Consistent quality of mixed material ( ± 1% accuracy)– *Available in a one or three color system– *Easy to change colors
Cyclomix™ Product FamilyThe Kremlin range of Electronic 2K Meter Mix Systems starts with
the NEW entry level Cyclomix Micro followed by the Cyclomix and recently introduced Cyclomix Multi. The Kremlin Cyclomat remains the
highest performing system in the Kremlin line with literally hundreds of satisfied users around the world. All four models are based on Kremlin’s exclusive
Constant Flow Meter Mix Technology
Cyclomat
Cyclomix
Cyclomix MultiAll are available in PH models
Cyclomix™ MicroThe following are key advantages when using Electronic Metering.
• Wide range of Volumetric Ratios 0.6 – 20:1
• The material is only mixed when needed – reduced waste
• Flexible system can be used on all spray technologies and is proven to be superior with Kremlin Airmix applicators
• Small volumes of solvent required for flushing – significant reduction from integrator style proportioners
• Data storage on VOC and material consumption
• Continuous metering performance monitoring
• Easy to use with intuitive controls
• Easy to change colors
• Consistent quality of mixed material (Metering accuracy ±1%)
Cyclomix™ Micro
Designed as an Entry Level 2K System – easy to use and pay for Easy to use and very reliable
Modular construction for easy installation
•Electrical Control Panel
•Material Mix Panel
Includes all the existing benefits of Electronic Meter Mix Control
•Precise metering control
•Performance monitoring for complete documentation
•Improved production capabilities
The Cyclomix™ Micro
Electrical Control Cabinet
Material Mix Panel
Standard connecting cable 5.8ft (1.8 m)
120V AC Input
System Layout
This is a modular system where the electric powered control cabinet can be mounted directly to the material mix panel or remotely in two different locations
The Cyclomix™ Micro is available either as a one color system or a three color system This system is only capable of having one catalyst
The Cyclomix™ Micro
Typical System Installation
Cyclomix™ MicroCommon of Technology and Components
The Cyclomix™ Micro is based on the same technology as Cyclomix™ and the Cyclomix™ Multi
The Material Mix Panel is built from Standard Cyclomix Parts
The operating principle and all components are “tested and proven” with
users all over North America and the world delivering great RELIABILITY and STANDARDIZATION OF PARTS
•Flow Meters
•Color Change Valves
•Catalyst Injector Valve
•Mixer Injection Block
•Mixer Assembly
•Simplified Spare Parts Inventory
Cyclomix™ MicroSystem Layout
All wetted parts come standard with Stainless Steel construction
Cyclomix™ MicroThe Electrical Control Cabinet• Simple and easy to use
• Able to be mounted in a number of different configurations
• New method to deliver commands to the system
• Input parameters have been reduced to those only required to give outstanding results
Exel engineers produced a new electrical control cabinet for the Cyclomix™ Micro with a magnetic signal for data input. The Metering ratio is continuously monitored and adjusted as necessary. In case of a malfunction, an error code will be displayed on the screen and an audible alarm will sound
Cyclomix™ MicroMaterial Mix Panel – Front View
Static Mixer Assembly
Component A Three way valve for Ratio Check
Mixer Block
Catalyst Injection Valve
Flow meters for A and B Components
Electrical socket Inlet
Component B Inlet
Component A Inlet
Solvent Inlet
Cyclomix™ MicroNew Screen Layout
Enables the operator to exit both the menus and the modes (production, flush and parameters)
Enables the operator to enter different menus or validate an entered parameter value
Enables the operator to move between menus and increase parameter values
Enables the operator to move between menus and decrease parameter values
Cyclomix™ MicroSystem Mounting Options
• The Cyclomix ™ Micro comes with a 5.8ft (1.8m) male / female connector cable
• Optional 22.9ft (7m) cable extension available
• Since each cable is M / F you can combine multiple cables to get the required length
• Suggested maximum cable length is 163ft (50m)
Electrical Control CabinetMaterial Mix Panel
Cyclomix™ MicroSystem Mounting Options
Mounting Option #1As a complete system with the standard mounting brackets outside the spray booth
The Cyclomix™ Micro has been designed so that it does not need a class 1 division 1 explosion proof classification
With the new magnetically signaled control panel, plus a new spray booth mounting kit, the system can be controlled from inside the booth while the equipment is mounted outside the booth in the safe area
This design also prevents paint from building up on the critical components, thus increasing system life and reliability
Cyclomix™ Micro
Mounting Option #2
Externally mounted as separate components outside the spray booth in a safe area
Convenient if more than one Cyclomix Micro system is installed in one area
Cyclomix™ MicroMounting Option #3
Mounted outside the booth in a safe area as combined or separate components, and fitted to the booth wall using a booth mounting kit
Safety Glass panel
Mounting Kit Template, instructions, tape and fittings
For System Control from inside the spray booth with a magnet
Booth Wall
Cyclomix™ Micro
Cyclomix™ Micro installed in the safe area
Controlled from inside the spray booth
B
AZ1
Z2
Z2
1m
1m2
3
4
5
8B
66
7 7
1
1
Cyclomix™ MicroTechnical Specification
Power & Air Supply• Supplied with either 115V or 230V electrical supply
• Air supply must be clean and dry air
• Minimum inlet air pressure 58psi (4bar)
• Maximum inlet air pressure 87psi (6bar)
• Connection to the Electronic Control Cabinet is a standard connector with an on / off switch
Cyclomix™ MicroTechnical Features
Number of Base Materials One to Three
Number of Catalyst Materials One
Number of Solvent Flush Materials One Base Side Only
Voltage 230 V 115V @ 10W
Fluid Pressure range 29 – 2538 psi (2 – 175 bar)
Wetted Parts Construction Stainless Steel as Standard
Dimensions 15” x 19.5” x 12” (370mm X493mm X 300mm)
Volumetric Ratio Range 0.6:1 – 20:1
Ability to process IK Material Yes i.e. as a color
Metering Precision + -1%
Fluid Output Range 1.7 – 68 oz/min (50 – 2000cc/min)
Solvent flow rate 238 oz/min (7000cc/mins)
Material Viscosity Range 30 – 5000cps
Cyclomix™ MicroOptional Extras
• Auto Wash as a Gun Support only - flushing etc
• Print Option or Data retrieval
• Extra Extension cable 7M between Electronic Control Panel and Material Mix Panel
Differences between the Micro and the Multi
• Only available as 1 color or 3 color and 1 catalyst system
• Different method for inputting data – but still simple and easy to use
• No flush valve on the Component B side
• No automatic batching
• Ratio Check procedure is different
• Slightly lower maximum working pressure
• Cannot be used for robot installations
Other Facts to Know
Every Cyclomix™ Micro built at the factory is subjected to a full Factory Testing Procedure in accordance withISO 9001
This involves Testing :– All Pneumatic functions– All Electrical functions– Testing the PLC interface to the electro-pneumatic solenoid
valves– Pressure testing on oil up to 2740 PSI (175 bar) leak testing– Material Valve function
Equipment Testing
Cyclomix™ MicroCyclomix™ Micro
Reliable Performance
Extremely accurate proportioning
Simple to operate and program
Low Material waste and fast flushing
Proven Technology
Reduced rejects and maintenance costs
Higher finish quality such as improved gloss
Quick setup and training
Lower labor costs, higher productivity
Ready for future coatings and new materials
Advantages
High Quality Performance will provide a fast return on investment
Replacing a mechanical Proportioner can be justified through the savings in solvent and mixed material waste alone
The Cyclomix™ Micro delivers a pre-programmed amount of flushing solvent and base/catalyst materials to reduce material waste
Upgrading from hand mixing can be justified through a savings in production time, costly hand mixing and rework due to off-ratio or poorly mixed material.
CyclomixCyclomix™ Micro™ Micro
Cyclomix™ MicroCyclomix™ Micro
Great for New 2K Users
Great for hand mixing users requiring higher qualitybut who were undecided about the need for more expensive
equipment
Replace existing mechanical metering systems Target all unsatisfied users of competitive equipment
Simple to use the Cyclomix™ Micro
Thank you for your attention and GOOD Selling
Cyclomix™ MicroCyclomix™ Micro Two Component Electronic Metering Two Component Electronic Metering
Marketing Department
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