“constant flow meter-mix” tm technology cyclomix™ micro entry level 2k metering system

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Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

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Page 1: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

“Constant Flow Meter-Mix”TM Technology

Cyclomix™ Micro Entry Level 2K Metering System

Page 2: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix MicroThe Cyclomix Micro is the latest in Exel’s

“Constant Flow Meter Mix” Technology

Exel’s exclusive “Constant Flow” Technology is proving its competitive superiority in installations throughout North America. When low price is a key purchasing criteria the Cyclomix™ Micro is an

exciting new product designed to fill that market segment.

Use the CyclomixTM Micro Electronic 2K System for the following features:

– *Volumetric Ratio Range 0.6 – 20:1– *The material is only mixed when needed– *Flexible system can be used on all spray technologies– *Small volume of solvent required for flushing– *Data storage on VOC & material consumption– *Continuous metering performance monitoring– *Easy to use– *Consistent quality of mixed material ( ± 1% accuracy)– *Available in a one or three color system– *Easy to change colors

Page 3: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ Product FamilyThe Kremlin range of Electronic 2K Meter Mix Systems starts with

the NEW entry level Cyclomix Micro followed by the Cyclomix and recently introduced Cyclomix Multi. The Kremlin Cyclomat remains the

highest performing system in the Kremlin line with literally hundreds of satisfied users around the world. All four models are based on Kremlin’s exclusive

Constant Flow Meter Mix Technology

Cyclomat

Cyclomix

Cyclomix MultiAll are available in PH models

Page 4: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroThe following are key advantages when using Electronic Metering.

• Wide range of Volumetric Ratios 0.6 – 20:1

• The material is only mixed when needed – reduced waste

• Flexible system can be used on all spray technologies and is proven to be superior with Kremlin Airmix applicators

• Small volumes of solvent required for flushing – significant reduction from integrator style proportioners

• Data storage on VOC and material consumption

• Continuous metering performance monitoring

• Easy to use with intuitive controls

• Easy to change colors

• Consistent quality of mixed material (Metering accuracy ±1%)

Page 5: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ Micro

Designed as an Entry Level 2K System – easy to use and pay for Easy to use and very reliable

Modular construction for easy installation

•Electrical Control Panel

•Material Mix Panel

Includes all the existing benefits of Electronic Meter Mix Control

•Precise metering control

•Performance monitoring for complete documentation

•Improved production capabilities

Page 6: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

The Cyclomix™ Micro

Electrical Control Cabinet

Material Mix Panel

Standard connecting cable 5.8ft (1.8 m)

120V AC Input

System Layout

This is a modular system where the electric powered control cabinet can be mounted directly to the material mix panel or remotely in two different locations

The Cyclomix™ Micro is available either as a one color system or a three color system This system is only capable of having one catalyst

Page 7: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

The Cyclomix™ Micro

Typical System Installation

Page 8: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroCommon of Technology and Components

The Cyclomix™ Micro is based on the same technology as Cyclomix™ and the Cyclomix™ Multi

The Material Mix Panel is built from Standard Cyclomix Parts

The operating principle and all components are “tested and proven” with

users all over North America and the world delivering great RELIABILITY and STANDARDIZATION OF PARTS

•Flow Meters

•Color Change Valves

•Catalyst Injector Valve

•Mixer Injection Block

•Mixer Assembly

•Simplified Spare Parts Inventory

Page 9: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroSystem Layout

All wetted parts come standard with Stainless Steel construction

Page 10: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroThe Electrical Control Cabinet• Simple and easy to use

• Able to be mounted in a number of different configurations

• New method to deliver commands to the system

• Input parameters have been reduced to those only required to give outstanding results

Exel engineers produced a new electrical control cabinet for the Cyclomix™ Micro with a magnetic signal for data input. The Metering ratio is continuously monitored and adjusted as necessary. In case of a malfunction, an error code will be displayed on the screen and an audible alarm will sound

Page 11: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroMaterial Mix Panel – Front View

Static Mixer Assembly

Component A Three way valve for Ratio Check

Mixer Block

Catalyst Injection Valve

Flow meters for A and B Components

Electrical socket Inlet

Component B Inlet

Component A Inlet

Solvent Inlet

Page 12: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroNew Screen Layout

Enables the operator to exit both the menus and the modes (production, flush and parameters)

Enables the operator to enter different menus or validate an entered parameter value

Enables the operator to move between menus and increase parameter values

Enables the operator to move between menus and decrease parameter values

Page 13: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroSystem Mounting Options

• The Cyclomix ™ Micro comes with a 5.8ft (1.8m) male / female connector cable

• Optional 22.9ft (7m) cable extension available

• Since each cable is M / F you can combine multiple cables to get the required length

• Suggested maximum cable length is 163ft (50m)

Electrical Control CabinetMaterial Mix Panel

Page 14: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroSystem Mounting Options

Mounting Option #1As a complete system with the standard mounting brackets outside the spray booth

The Cyclomix™ Micro has been designed so that it does not need a class 1 division 1 explosion proof classification

With the new magnetically signaled control panel, plus a new spray booth mounting kit, the system can be controlled from inside the booth while the equipment is mounted outside the booth in the safe area

This design also prevents paint from building up on the critical components, thus increasing system life and reliability

Page 15: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ Micro

Mounting Option #2

Externally mounted as separate components outside the spray booth in a safe area

Convenient if more than one Cyclomix Micro system is installed in one area

Page 16: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroMounting Option #3

Mounted outside the booth in a safe area as combined or separate components, and fitted to the booth wall using a booth mounting kit

Safety Glass panel

Mounting Kit Template, instructions, tape and fittings

For System Control from inside the spray booth with a magnet

Booth Wall

Page 17: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ Micro

Cyclomix™ Micro installed in the safe area

Controlled from inside the spray booth

B

AZ1

Z2

Z2

1m

1m2

3

4

5

8B

66

7 7

1

1

Page 18: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroTechnical Specification

Power & Air Supply• Supplied with either 115V or 230V electrical supply

• Air supply must be clean and dry air

• Minimum inlet air pressure 58psi (4bar)

• Maximum inlet air pressure 87psi (6bar)

• Connection to the Electronic Control Cabinet is a standard connector with an on / off switch

Page 19: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroTechnical Features

Number of Base Materials One to Three

Number of Catalyst Materials One

Number of Solvent Flush Materials One Base Side Only

Voltage 230 V 115V @ 10W

Fluid Pressure range 29 – 2538 psi (2 – 175 bar)

Wetted Parts Construction Stainless Steel as Standard

Dimensions 15” x 19.5” x 12” (370mm X493mm X 300mm)

Volumetric Ratio Range 0.6:1 – 20:1

Ability to process IK Material Yes i.e. as a color

Metering Precision + -1%

Fluid Output Range 1.7 – 68 oz/min (50 – 2000cc/min)

Solvent flow rate 238 oz/min (7000cc/mins)

Material Viscosity Range 30 – 5000cps

Page 20: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroOptional Extras

• Auto Wash as a Gun Support only - flushing etc

• Print Option or Data retrieval

• Extra Extension cable 7M between Electronic Control Panel and Material Mix Panel

Differences between the Micro and the Multi

• Only available as 1 color or 3 color and 1 catalyst system

• Different method for inputting data – but still simple and easy to use

• No flush valve on the Component B side

• No automatic batching

• Ratio Check procedure is different

• Slightly lower maximum working pressure

• Cannot be used for robot installations

Page 21: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Other Facts to Know

Every Cyclomix™ Micro built at the factory is subjected to a full Factory Testing Procedure in accordance withISO 9001

This involves Testing :– All Pneumatic functions– All Electrical functions– Testing the PLC interface to the electro-pneumatic solenoid

valves– Pressure testing on oil up to 2740 PSI (175 bar) leak testing– Material Valve function

Equipment Testing

Page 22: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroCyclomix™ Micro

Reliable Performance

Extremely accurate proportioning

Simple to operate and program

Low Material waste and fast flushing

Proven Technology

Reduced rejects and maintenance costs

Higher finish quality such as improved gloss

Quick setup and training

Lower labor costs, higher productivity

Ready for future coatings and new materials

Advantages

Page 23: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

High Quality Performance will provide a fast return on investment

Replacing a mechanical Proportioner can be justified through the savings in solvent and mixed material waste alone

The Cyclomix™ Micro delivers a pre-programmed amount of flushing solvent and base/catalyst materials to reduce material waste

Upgrading from hand mixing can be justified through a savings in production time, costly hand mixing and rework due to off-ratio or poorly mixed material.

CyclomixCyclomix™ Micro™ Micro

Page 24: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix™ MicroCyclomix™ Micro

Great for New 2K Users

Great for hand mixing users requiring higher qualitybut who were undecided about the need for more expensive

equipment

Replace existing mechanical metering systems Target all unsatisfied users of competitive equipment

Simple to use the Cyclomix™ Micro

Page 25: “Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Thank you for your attention and GOOD Selling

Cyclomix™ MicroCyclomix™ Micro Two Component Electronic Metering Two Component Electronic Metering

Marketing Department