company presentation & nuclear fusion · pdf file17 ut / ultrasonic xx ut / tofd...

1

Company presentation & nuclear fusion contracts

LA FUSIONE NUCLEARE E LE SUE PROSPETTIVE

2

• The Company

• Big Phisics Projects

• Nuclear Fusion

3

Company presentation

4

Consolidated turnover:100,000,000 euro

Employees: 500 +

Assets: 60,000,000 €

Investments: 50,000,000 € in the last 3 years

Net worth (Equity and Reserves): 70,000,000 €

Orders Portfolio: 160,000,000 €at March 31st 2014

Some numbers of the Tosto Group

5

6

Workshop Location

7

8

Engineering and Design

9

10

11

Manufacturing

12

“all in house”

13

Welding

14

15

This particular welding is performed using a gun inserted in thetubesheet hole with a rotating head. With special tools is possibleto re-build the seat when is necessary to cut the tube alreadywelded.

Internal Bore WeldingElectro Beam Welding with PRO-BEAM partnership

For the construction of the Vacuum Vessel,Walter Tosto, with the cooperation of PRO-BEAM, has developed and qualifiedprocedures for the execution of EB welding.EB welding, thanks to the law heat inputduring the activities, allows a better controlof the related deformation.

16

Non Destructive & Mechanical Testings

17

UT / Ultrasonic x x

UT / TOFD ("Ttime of Flight Diffraction") x x

RT / X-Ray x x

RT / Gamma Ray x x

PT / Dye-Penetrant x x

MT / Magnetic Particle x x

HB, HV, HRC / Hardness Testing x x

Air Pressure Testing x

Tightness / LeackageTesting Helium x

Hydro Pressure Testing x

Delta Ferrit Testing x

PMI x x

UT Phased array x x

Mechanical Test In‐house Contract

Tensile x x

Impact T. x x

Hardness x x

Bending x x

Macrotest x x

Disbonding x

Microtest x

Chemical analisys x

NDE Special dedicated androbotized equipmentshall be designedmanufactured andqualified for the NDEexaminations

18

Dimensional Inspection

19

3D laser scanner shall be used for dimensional check. This controlshall be done in any critical intermediate step of fabrication to keepunder control and in case to allow a remedial action, the actualdimension with the predicted ones.

20

Certificates

21

CERTIFICATESISO 3834‐2:2008

ISO 9001:2000

ISO 14001:2004

PED MODULO H1

SELO: PRESSURE VESSELS

SELO: BOILER

CERTIFICATE OF AUTHORIZATION U

CERTIFICATE OF AUTHORIZATION U2

CERTIFICATE OF AUTHORIZATION U3

CERTIFICATE OF AUTHORIZATION S

CERTIFICATE OF AUTHORIZATION R

CERTIFICATE OF AUTHORIZATION NATIONAL BOARDCERTIFICATE OF AUTHORIZATION N

CERTIFICATE OF AUTHORIZATION NPT

22

Big Phisics Projects

23

Borexino Project

Istituto Nazionale di Fisica Nucleare & PricetonUniversity – LNGS Assergi (AQ)WT has supplied Sphere, Water Tank and ServiceEquipment for the Borexino Project.The main challenging of the project was theinstallation of a large steel structure in a very limitedaccess facility.

Part Dimensions Material

Water Tank Ø 18.000 mm SS304L

Sphere Ø 13.700 mm SS304L

Waterlock Sliding Port ☐ 4.200 mm SS304L

24

Dark Side ProjectPriceton University – LNGS Assergi (AQ)A programme of experiments based on innovative detectors aims to take dark-matterdetection to a new level of sensitivity.

25

Nuclear Fusion

26

ITER, from Latin, means “way”. It’s themain international experiment with thepurpose of demonstrate scientific andtechnical feasibility of the “fusion” as thenew source of energy .

The ITER Project

In 2010 the Italian Consortium composed byAnsaldo Nucleare, Mangiarotti Spa, WalterTosto Spa and relevant sub‐supplier partnerswon the tender to provide 7 sectors of the IterVacuum Vessel.

27

At this moment Walter Tosto has in his portfolio 4 contracts for manufacturing equipment for nuclear fusion projects:

1. ITER Vacuum Vessel

28

2-ITER Divertor Cassette prototype

3-ITER Inner Vertical Target

29

4-JT60-SA (broader approach to ITER) Casings for Toroidal Coils

4-JT60-SA (broader approach to ITER) Casings for Toroidal Coils

30

MANUFACTURING OFITER VACUUM VESSEL EU SECTORS

The activity described in the presentation of the vacuum vessel are developed by AMW 

consortium in the frame of the contract with F4E

The sentences reported in the presentation not 

represent necessarily the opinion of ITER

31

What is the Vacuum Vessel of ITER project ?The vacuum vessel is a hermetically‐sealed steel containerinside the cryostat that houses the fusion reaction andacts as a a first safety nuclear containment barrier. In itsdoughnut‐shaped chamber, or torus, the plasma particlesspiral around continuously without touching the walls.

The ITER vacuum vessel will be twice as large andsixteen times as heavy as any previous tokamak, withan internal diameter of 6 meters. It will measure alittle over 19 meters across by 11 meters high, andweigh in excess of 5,000 tons.

LA FUSIONE NUCLEARE E LE SUE PROSPETTIVE

32

VV Ports ManufactureVV Sectors Manufacture

Different Roles of IO and DA’s in the supply of Vacuum Vessel

PA4RFDAUpperPorts

PA3KODA2 Sectors

PA2F4E

7 Sectorsand spliceplate

PA5KODA

B1Lower and 

EquatorPorts

B2VV 

Support

B3NB Liner

B4VV 

SealingFlange

IWS Manuf.

PA1INDAInternalWall

Shieldingblock

VV Sectors with IWS and portstub extension installed

IWS for the field joint Ports

Final assembly atIO Site Cadarache

AMW PRE [RFX UNIROMA3 2013]