charging system kit / wire harness only list
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PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
Charging System Kit / Wire Harness Only List
PennTex Industries Charging System kit list followed by the harness part number included in that kit.Click on the Harness Part # to go to a photo of the harness and the connectors in the harness.
PX-212P: PX-2502-2
PX-212P2: PX-2502-2
PX-212R: PX-2502-2
PX-212T: PX-2502-2
PX-212TF: PX-2502-2
PX-220P2-5: PX-2502-2
PX-220P2D-5: PX-2502-2
PX-220P: PX-2502-2
PX-220R-5: PX-2502-2
PX-220R-5A: PX-2502-2
PX-220R-5T: PX-2502-2
PX-220RC-A: PX-7100
PX-220RC-T: PX-7100
PX-220RL-5T: PX-2502-2
PX-220RM-5: PX-7200
PX-220RM-5T: PX-7200
PX-220T3-5*: PX-2502-2
*Discontinued.PX-220T-5: PX-2502-2
PX-220TF-5: PX-2502-2PX-220TF-6.0: PX-2502-2
PX-220TFM-6.0: PX-7200
PX-317S: PX-3502-3
PX-320S: PX-3502-3
PX-320SW: PX-3502-3
PX-325S: PX-3502-3
PX-325SW: PX-3502-3
PX-328S: PX-3502-3
PX-330S: PX-3502-3
PX-412JM: PX-4502-MC
PX-412JM-1: PX-4120
PX-412JM-2: PX-4125
PX-412P2: PX-4502-MC
PX-412V: PX-4502-MC
PX-412V-MT: PX-4502-MC
PX420G-5: PX-4520
PX-421JM: PX-4502-MC
PX-421P: PX-4502-MC
PX-421P2: PX-4502-MC
PX-421PM: PX-4502-MC
PX-421SMD: PX-4502-MC
PX-421V**: PX-4502-MC
**Superseded by the PX-422V butstill available.PX-422V-2: PX-4295
PX-422V-4: PX-4295
PX-422VA-4: PX-4295-A
PX-422V-8: PX-4295
PX-422V-10: PX-4295
PX-422VA-10: PX-4295-A
PX-422VC-10: PX-4295-C
PX-512PDH-120: PX-5240
PX-512RDH: PX-5240
PX-512TFDH: PX-5240
PX-520GD: PX-4520
PX-520P2D: PX-2502-2
PX-520PD: PX-2502-2
PX-520RD: PX-2502-2
PX-520RDC: PX-7200
PX-520SD: PX-2502-2
PX-520SDP: PX-2502-2
PX-520TD: PX-2502-2
PX-520TD-0: PX-2502-2
PX-520TD-12: PX-2502-2
PX-520TD-6: PX-2502-2
PX-520TD-6C: PX-2502-2
PX-520TDM-12: PX-7200
PX-520TFD: PX-2502-2
PX-525GD: PX-4520
PX-525PD: PX-2502-2
PX-525P2D: PX-2502-2
PX-525RD: PX-2502-2
PX-525RDC: PX-7100
PX-525RDC-TSP: PX-7100
PX-525TD: PX-2502-2
PX-525TD-12: PX-2502-2
PX-525TD-6: PX-2502-2
PX-525TD-6C: PX-2502-2
PX-525TDM-12: PX-7200
PX-525TDM-6: PX-7200
PX-525TDM-6C: PX-7200
PX-525TFD: PX-2502-2
PX-614SH: PX-6522
PX-616S: PX-3502-3
PX-616T: PX-3502-3
PX-619S: PX-3502-3
PX-619Q: PX-3502-3
PX-619QF: PX-3502-3
PX-622Q: PX-3502-3
PX-622QF: PX-3502-3
PX-622S***: PX-3502-3
***Discontinued.PX-627Q: PX-3502-3
PX-627QF: PX-3502-3
PX-627S: PX-3502-3
PX-627SF: PX-3502-3
PX-627T: PX-3502-3
PX-635Q: PX-3502-3
PX-635S: PX-3502-3
PX-635T: PX-3502-3
PX-723RD: PX-2502-2
PX-723RDC: PX-7100
PX-725RD: PX-2502-2
PX-725RDC: PX-7100
PX-833: existing harness
PX-9125 alternator uses:
PX-3522
PX-9130 alternator uses:
PX-3522
PX-9131 alternator uses:
PX-3522
(Note: there are no PX-9 kits- thePX-3522 harness can be part of aPX-3525 kit that includes a PX-4000-8 regulator & a PX-3522harness.)
Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part #
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/Tech/Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
Common PennTex Harness Alternator and Regulator Connections
Red VoltageSense WireConnector
PX-2, PX-4G-5, PX-5 & PX-7
Brush Holder Connector
Firewall Pass-through Tube
PX-7000 Voltage Regulator Connector
GroundWire
Connector
PX-7000 harness connector that plugs into the
OEM Ford alternator connector
5/16 Inch Hole 1/4 Inch
Hole
See Application Guide for specific applications, See Harness Guide for harness information
PX-4000, PX-5000 & PX-6000
4-Wire Voltage Regulator Connector
& Single Regulator Ground
Terminal Connector
14-16 Gauge
Barrel Connector
Brown WireCrimp
Connector
PX-4V-220 SeriesAlternator Pigtail
Connector
PX-6000 Harness: Plug in to the GM
OEM harness alternator connector
1/4 Inch
Hole
PX-3 & PX-6Field
Connector
PX-3 & PX-6Stator
Connector
1/4 Inch
Hole
scale: none
2” Large OD
1-1/8” Small OD
1-1/2” Between Holes
2-3/4” Overall Length
11/16” OD Conduit
PX-4-210 SeriesAlternatorConnector
Typical Harness Fuse Holder
Click here to go to PennTex Charging Systems page that lists the Alternator, Regulator & Harness part number in each kit.
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-2502-2 Wiring Harness(see Application Guide for specific applications)
Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse HolderRegulator
Stator CircuitFuse Holder
Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector
1
67
6
3
2
4
8
8
10
9
9
9
14-16 Gauge
Barrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
14-16 Gauge
Barrel
Connector
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-3502-3 Wiring Harness(see Application Guide for specific applications)
Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse Holder
RegulatorStator CircuitFuse Holder
STATOR
12
34
Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Brush Holder Ground Wire
67
6
3
2
48
8
10
9
9
914-16 Gauge
Barrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
14-16 Gauge
Barrel
Connector
3
1/4”ID
1/4”ID
2
Mock-up of PX-3 & PX-6 Connections(Nothing connects on top of the brush holder)
12
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-3522 Wiring HarnessUsed with PX-9 Series 75-Volt Alternators
(See Application Guide for specific applications)Overall harness length: 36 inches
Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness
Protector
6
8
9
9
11 6
3
2
4
65
5/16”ID
4
11
1/4”ID
7
8NOTE THAT THE
BROWN & ORANGE WIRE
LOCATIONS ARESWITCHED IF
COMPARED TOMOST OTHER
PENNTEX REGULATORS
75-VOLT
REGULATOR
7
32
2 3
4
8
11
5
12-Volt
Battery
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4120 Wiring Harness (First Design)Used with a PX-4JM 24-Volt Alternator and a PX-4024 24-Volt Regulator
(see Application Guide for the specific application)Overall harness length: 48 inches/ Brown ignition-on lead: 72 inches
Scale: none
Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness
Protector
1
67
6
32
4
8
10
9
9
9
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
1
NOTE: Alternators and Regulators are designed for either
12-Volt use or 24-Volt use. They are not interchangeable.
1/4”ID
8
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4295 Wiring HarnessThis is the standard-length harness used with the PX-4V-220 Alternator
(see Application Guide for specific applications)Overall harness length: 72 inches
Scale: none
RegulatorStator CircuitFuse Holder
Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense
1
67
6
3
24
8
10
9
9
9
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
RegulatorSense CircuitFuse Holder
12
12
13
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4295-A Wiring HarnessThe “A” indicates the harness is used with the PX-4V-220 Alternator on Arboc Buses
(see Application Guide for specific applications)Overall harness length: 84 inches (Arboc Specific)
Scale: none
RegulatorStator CircuitFuse Holder
Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense
1
67
6
3
24
8
10
9
9
9
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
RegulatorSense CircuitFuse Holder
12
12
13
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4502-MC Wiring HarnessUsed with PX-4 Series 12-Volt and 24-Volt Alternators
(see Application Guide for specific applications)Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse Holder
RegulatorStator CircuitFuse Holder
Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness
Protector
1
67
6
3 2
48
8
10
9
9
9
14-16 GaugeBarrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
1
NOTE: Alternators and Regulators are designed for either
12-Volt use or 24-Volt use. They are not interchangeable.
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818 Toll Free: 817-590-7366
Fax: 817-590-0505 Tech Fax: 817-590-0398
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4520 Wiring Harness(see Application Guide for specific applications)
Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse Holder
RegulatorStator CircuitFuse Holder
Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Gray Field Sense Wire Connector
1
67
3
2
4
8
8
10
9
9
9
14-16 Gauge
Barrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
14-16 Gauge
Barrel
Connector
6
12
12
Black Wireunderneath
14-16 Gauge
Barrel
Connector
14-16 Gauge
Barrel
Connector
The PX-4520 Harness is for GM applications using a (1)PX-4G-5, (2)PX-5GD-230 or (3)PX-5GD-250alternator in a (1)PX-420G-5, (2)PX-520GD, or (3)PX-525GD kit. The difference between this harnessand a PX-2502-2 harness is that the PX-4520 has a Gray Field Sense wire and the PX-2502-2 doesnot. The PX-4520 harness can be substituted for a PX-2502-2 harness by insulating and taping off theGray wire. Do not connect the Gray and the Brown wire together.
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-5240 12/24 Hybrid Wiring Harness (PX-5 Style)(Hybrid systems are used in very specialized applications- contact a Warehouse Distributor or PennTex for information)
Overall harness length: 72 inches
Scale: none
Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Yellow / 24-Volt Voltage Sensea Connection at Alternator12) Yellow / 24-Volt Voltage Sensea Connection at Regulator
678
9
14-16 Gauge
Barrel
Connector
10 6
32
48
5
1/4”ID
5/16”ID
4
14-16 Gauge
Barrel
Connector
12
12
126
9
11
7
1
1
23
4
10
5
8
FUSED ON-IN-RUN
IGNITION SOURCE
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-6522 Hybrid Wiring Harness(Used with a PX-6-SH-140 Alternator and PX-4000-4 Regulator)
Overall harness length: 72 inches
Scale: none
12
3
Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Brush Holder Ground Wire12) Yellow / 24-Volt Voltage Sensea Connection at Alternator13) Yellow / 24-Volt Voltage Sensea Connection at Regulator
67
8
9
14-16 Gauge
Barrel
Connector
10 6
32
48
5
1/4”ID
5/16”ID
4
14-16 Gauge
Barrel
Connector
Mock-up of PX-6SH-140 Connections(Nothing connects on top of the brush holder)
11
12
13
13
136
9
4
12
8
3
1/4”ID
1/4”ID
2
10
10
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/Tech/Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818,Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax:817-590-0398
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-7100 Harness Connections For PX-2 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator
(see Application Guide for specific applications)
Large RedSense WireConnector
Brush Holder Connector
Firewall
Pass-through
Tube
PX-7000 Voltage Regulator Connector
GroundWire
Connector
Scale: None
PennTex harness
connector that
plugs into the
OEM alternator
connector
5/16 Inch Hole 1/4 Inch
Hole
1
2
3 4
5
12
3
4
5
SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND
ONE NEGATIVE POST. A PX-5 HASTWO POSITIVE POSTS.
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/Tech/Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-7100 Harness Connections For PX-5 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator
(see Application Guide for specific applications)
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( % 1 �
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, ( 2 �
, ( % & 3
� $ % ( (
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, ( 2 � 4 �
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� � � � � � � � � � � � � � � � � � �
� � � � � �
Large RedSense WireConnector
Brush Holder Connector
Firewall
Pass-through
Tube
PX-7000 Voltage Regulator Connector
GroundWire
Connector
Scale: None
PennTex harness
connector that
plugs into the
OEM alternator
connector
5/16 Inch Hole 1/4 Inch
Hole
1
2
3 4
5
1
2
3
4
5
SHOWN ARE PX-5 CONNECTIONS WITHTWO POSITIVE POSTS. A PX-2 HAS ONE
POSITIVE AND ONE NEGATIVE POST.
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/ Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PennTex PX-7200 Harness Connections For PX-2 AlternatorsUsed on PX-220RM-5, PX-220RM-T & PX-220TFM-6.0 Charging Systems
that are not PCM Controlled (see Application Guide for specific applications)
Large RedSense WireConnector
Brush Holder “T” Connector
Firewall
Pass-through
Tube
Voltage
Regulator
4-Wire
Connector
GroundWire
Connector
Scale: None
Blue PennTex Harness
Connector that is crimped
to an ignition-on power
source to turn the PennTex
regulator on. This is usually
connected to the same
OEM wire that turned on
the OEM alternator.
5/16 Inch Hole 1/4 Inch
Hole
1
3
45
1
23
4
5
SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND
ONE NEGATIVE POST.
2
Voltage
Regulator
Ground
Connector
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/ Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PennTex PX-7200 Harness Connections For PX-5 Alternators
Large RedSense WireConnector
Brush Holder “T” Connector
Firewall
Pass-through
Tube
Voltage
Regulator
4-Wire
Connector
GroundWire
Connector
Scale: None
Blue PennTex Harness
Connector that is crimped
to an ignition-on power
source to turn the PennTex
regulator on. This is usually
attached to the same OEM
wire that turned on the
OEM alternator.
5/16 Inch Hole 1/4 Inch
Hole
1
3
45
1
2
3
4
5
2
Voltage
Regulator
Ground
Connector
Used on certain Ford PX-5 Charging Systems that are not PCM Controlled
(See Application Guide for specific applications)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/ Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818
Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: sales@penntexusa.com
tech@penntexusa.com
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
A LIST OF PENNTEX CHARGING SYSTEM KIT PART NUMBERS
FOLLOWED BY THE ALTERNATOR PART NUMBER IN THE KIT
Note: Some part numbers have been superseded. Check with PennTex if you have any questions.
Complete Kit / Alternator OnlyPX-525TD6C / PX-5TD6C-250*
PX-525TDM12 / PX-5TD12-250*
PX-525TDM6 / PX-5TD6-250*
PX-525TDM6C / PX-5TD6C-250*
PX-525TDF / PX-5TDF-250
PX-614SH / PX-6SH-140
PX-616S / PX-6S-160
PX-616T / PX-6T-160
PX-619Q / PX-6Q-190
PX-619S / PX-6S-190
PX-622Q / PX-6Q-220
PX-622S / PX-6S-220
PX-627Q / PX-6Q-275
PX-627S / PX-6S-275
PX-627Q / PX-6Q-275
PX-627T / PX-6T-275
PX-635Q / PX-6Q-350
PX-635S / PX-6S-350
PX-635T / PX-6T-350
PX-723RD / PX-7RD-230
PX-723RDC / PX-7RDC-230
PX-725RDC / PX-7RDC-250
--- / PX-833 (alternator only)
PX-9125 & PX-3525** / PX-9125
PX-9125 & PX-3525**/ PX-9131
** The 2 above are 75-volt systems.
To get a complete kit, the alternator
and a PX-3525 regulator/harness kit
have to be purchased.
List last updated 09-10-2012
Complete Kit / Alternator OnlyPX-421SMD / PX-4P2
PX-421SPM / PX-4SPM
PX-421V / PX-4V-210
PX-422V-2 / PX-4V-220-2*
PX-422VA-2 / PX-4V-220-2*
PX-422V-4 / PX-4V-220-4*
PX-422VA-4 / PX-4V-220-4*
PX-422V-8 / PX-4V-220-8*
PX-422V-10 / PX-4V-220-10*
PX-422V-10WC / PX-4V-220-10*
PX-422VC-10 / PX-4V-220-10*
PX-512PDH / PX-5PDH-120
PX-512PD2H / PX-5PD2H-120
PX-512RDH / PX-5RDH-120
PX-520GD / PX-5GD-230
PX-520PD / PX-5PD-230
PX-520P2D / PX-5P2D-230
PX-520RD / PX-5RD-230
PX-520RDC / PX-5RDC-230
PX-520TD / PX-5TD-230
PX-520TD12 / PX-5TD12-230*
PX-520TD6 / PX-5TD6-230*
PX-520TD6C / PX-5TD6C-230*
PX-520TDM12 / PX-5TD12-230*
PX-520TDM6 / PX-5TD-230*
PX-520TDM6C / PX-5TDM6C*
PX-525GD / PX-5GD-250
PX-525P2D / PX-5P2D-250
PX-525PD / PX-5PD-250
PX-525RD / PX-5RD-250
PX-525TD / PX-5TD-250
PX-525TD12 / PX-5TD12-250*
PX-525TD6 / PX-5TD6-250*
Complete Kit / Alternator Only --- / PX-2P-MT (alternator only)
PX-212P / PX-2P-120
PX-212P2 / PX-2P2-120
PX-212T / PX-2T-120
PX-212TF / PX-2TF-120
PX-220P-5 / PX-2P-5
PX-220P2-5 / PX-2P2-5
PX-220P2D-5 / PX-2P2D-5
PX-220R-5 / PX-2R-5
PX-220R-5A / PX-2R-5A
PX-220R-5T / PX-2R-5T
PX-220RC-A / PX-2R-5A
PX-220RC-T / PX-2R-5T
PX-220RL-5T / PX-2RL-5T
PX-220RM-5 / PX-2R-5
PX-220RM-5T / PX-2R-5T
PX-220T-5 / PX-2T-5
PX-220TF-5 / PX-2TF-5
PX-220TF-6.0 / PX-2TF-6.0
PX-220TFM-6.0 / PX-2TFM-6.0
PX-317S / PX-3S-175
PX-320S / PX-3S-200
PX-320SW / PX-3SW-200
PX-325S / PX-3S-250
PX-325SW / PX-3SW-250
PX-328S / PX-3S-285
PX-330S / PX-3S-305
PX-412JM / PX-4JM-120
PX-412P2 / PX-4P2-120
PX-412V / PX-4V-120
PX-420G-5 / PX-4G-5
PX-420S (N/A) / PX-4S (N/A)
420S/4S superseded by
PX-421JM / PX-4JM
421P / PX-4P
PX-421P2 / PX-4P2
PX-421PM / PX-4PM
* 2/4/8/10 at the end of PX-4V-220 part numbers,
and 6 or 12 in PX-5TD part numbers relate to the
alternator output post clocking position.
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