automotive & tire production line...powering global industry automotive & tire production...
Post on 14-Oct-2020
1 Views
Preview:
TRANSCRIPT
AUTOMOTIVE & TIRE PRODUCTION LINE
POWERING GLOBAL INDUSTRY
AUTOMOTIVE & TIRE PRODUCTION LINE
Megadyne Special Cover
AVAFC 60/70/85Material Polyurethanecolour Transparent
Excellent cut and wear resistance and good oil resistance.
TENAX STANDARD / TENAX 40Material Natural Rubbercolour Red
High Grip with good wear resistance.
RED GRIPMaterial PU/Synthetic Rubbercolour Red
A seamless alternative to LINATEX™. Only available on MEGAFLEX.
NFB/NFTMaterial Nylon Fabriccolour Green
NFT/NFB offers low friction for accumulation as well as low noise benefits and is usually applied coextrusion on base belts.
Lug Grind Countersinks with Holes
Megadyne Modification
Founded in 1957, Megadyne Group develops and manufactures power transmission belts, matched components, and complete belt systems for any kind of machines. As a reliable partner for original equipment manufacturers and the aftermarket distributors, it has 10 manufacturing plants in Europe, North America and Asia, 45 commercial offices, and many distribution HUBS around the world able to deliver products efficiently, from large industrial sites to remote locations.
With many years of experience in the Automotive and Tyre manufacturing sectors, supported by ongoing research, Megadyne offers a wide range of standard products and customized solutions. Special materials, developed by Megadyne R&D, offer solutions for extreme conditions and aggressive chemical attack. Silicone-free timing belts, for instance, are fundamental in the automotive body painting process. Working hand in hand for many years with our partners in the Automotive and Tyre manufactures, observing their necessity for vacuum, magnetic applications and the transport of the raw rubber stock, inspired us in this field.
Automotive industry
Belts featuresMEGADYNE ISORAN SYNCRONOUS RPPSUPPLIED AS EndlessLENGTH 248 - 4956 mmWIDTH 12-170* mmTHICKNESS 5,4 - 9,7 mmPITCH RPP8 - RPP14 TENSIONING MEMBER FiberglassFEATURES High stability and resistan-
ce*Standard Width Range - Megadyne will cut to desired width upon request.
MEGADYNE PLATINUMSUPPLIED AS EndlessLENGTH 248 - 4956 mmWIDTH 12-170 mmTHICKNESS 5,4 - 9,7 mmPITCH RPP8 - RPP14TENSIONING MEMBER Dual Core FEATURES Highest power transmis-
sion*Standard Width Range - Megadyne will cut to desired width upon request.
MEGADYNE MEGAPAINTSUPPLIED AS EndlessLENGTH 248 - 4956 mmWIDTH 12-170 mmTHICKNESS 5,4 - 9,7 mmPITCH RPP8 - PLT14TENSIONING MEMBER Fiberglass/Dual CordFEATURES Silicone and contaminants
free
MEGADYNE MEGALINEAR P3-P4SUPPLIED AS Open End RollsLENGTH 100 mWIDTH 30 - 120 mmTHICKNESS 3 - 4 mmTENSIONING MEMBER Standard steel/HP steelFEATURES Extreme tension resistance
for industrial lifting systems
MEGADYNE MEGAFLEX PS4.8SUPPLIED AS EndlessLENGTH 1900 - 22770 mm WIDTH 80 mmPITCH PS4.8TENSIONING MEMBER Steel cordCOATINGS NFTFEATURES High resistance to wearing
and reduction of the main-tenance costs
MEGADYNE POLYURETHANE TIMING BELTSSUPPLIED AS Open End Rolls, Endless, JoinedLENGTH Megalinear: 0,5 - 100 m
Megaflex: 1,5 - 22,77 mWIDTH 6 - 150 mmPitch T5-T10-T20-AT5-AT10-AT20-RPP8-RPP14-HTD8
HTD14-TG10-ATG10-TG20-ATG20Tensioning member Standard steel/HF Steel/HP steel/HPF steel/KevlarCoatings Avafc/Tenax/Red Grip/NFTAdvantage & characteristic High resistance belts available also in silicone free compounds
MEGADYNE V-BELTSUPPLIED AS EndlessLENGTH 450 - 12530SECTIONS SPZ/SPA/SPB/SPC/XPZ/XPA/XPB/
XPC
COMPOUND EPDM - SBR
FEATURES Long lifetime and small pulley dia-meters
MEGADYNE ACCU-LINKSUPPLIED AS RollsLENGTH 7 - 30 mSECTIONS Z/3L - A/4L - B/5L - C
FABRIC Multilayer woven polyeste
FEATURES Accu-Link can be assembled without any tool and in a matter of seconds.
MEGADYNE POLYURETHANE WIDE BELTSSUPPLIED AS Open end rolls, joinedLENGTH from 1.2 m WIDTH 200 - 500 mmPITCH T5-T10/H
TENSIONING MEMBER Kevlar cord
COATINGS NFT - NFB
FEATURES High precision and con-vey capability
Sheet Metal Processing
Robotic Manufacturing
Glass tempering line and storage
1
2
1
1
MEGAFLEX & MEGALINEAR JOINED• Megaflex are suitable as truly endless belts with thermoplastic polyurethane and continous spiral cord. • Megalinear Joined are open end joined belts in thermoplastic polyurethane and S & Z parallel cord.• Available with special polyurethane and covers for oil, chemical resistance and high grip
requirements.• Can be reworked with custom-made grinding operations. Suitable for high speed conveyors in
high capacity production areas.Non marking surface materials.
MEGAPOWER• Truly endless belt
manufactured in thermoset polyurethane with spiral cord.
• High positioning precision.
ISORAN• Endless rubber belts.• Spiral fiberglass cord for high
speed. • High precision drives
1
2
POLYURETHANE NO MARKING TIMING BELTS• Polyurethane Endless and open• end belt.• Non marking coating. • Smooth drive.• AVAFC (urethane) and Z (Foam
urethane) cover coating provide high fiction.
1
2
1
2
Car chassis assembly and handling
Fan System
3 2
1
PLATINUM • PLATINUM represents the highest level of power transmission performances.• High resistance and long life cycles, even in the most extreme operating conditions.
3
MEGAFLEX FLAT BELT • PS4.8 have been specifically developed for chassis production.• Truly endless belts with high resistance steel cord.• Suitable for skid conveyors applications.
2
MEGALINEAR• The frameworks lifting systems are commonly equipped with Megalinear open end belts.• Designed to ensure precise position on heavy loads.• The most suitable belts are RPP14, RPP14 XP.• P3 and P4 have been developed for the vertical lifting system and are available in several• widths and with different tensile member.
1
ACCU-LINK• Link-belt, created and developed as an alternative to classical rubber V-belts.• Made with a polyurethane elastomer reinforced by a multilayer woven polyester fabric.• Smooth and precise side profile which leads to a low vibration level.
2
V-BELT• Grinded sidewalls for smooth-running operation, with no vibrations and reduced noise levels.• The longer and reliable service life reduces the material and labor cost for drive maintenance.
1 1 2
Tire Manufacturing
Painting Lines
1
2
1
MEGALINEAR SILICONE FREE• All the open ended and endless belts in thermoplastic polyurethane. Available in silicon free
material and in different compounds, according to the requirements of the painting process.• Contaminant free.
MEGAPAINT• Special compounded power transmission belts that are able to conform to the strict requirements
related to non-contamination.• Supplied in special sealed packaging.• Silicone Free.
2
1
MEGALINEAR WIDE JOINED• Synchronized conveying with low friction conveying surface.• Joining process insures perfect flatness.
11
CASE STUDIES
Application: Roller system for heavy duty van frames.
Previous drive: Rubber flat belts
Previous drive problems: High quantity of dust partilces and necessity of frequent maintenance
Solution: PS4.8 eliminated the problem of the powder and increased significantly the lifetime of the belt. The customer did not report failures and strongly reduced the maintenance actions.
Application: Vacuum conveying systems.
Previous drive: Polyurethane standard belt joined T20 with 85 ShA PU overthickness.
Previous drive problems: Low resistance to synthetic oils used in the application.
Solution: Special polyurethane cover made in high chemical resistance material. Megadyne increased of five times the resistance and the lifetime of the belts in the same conditions.
Editi
on: S
epte
mbe
r 201
9 -
Web
Edi
tion:
Sep
tem
ber 2
020
AUSTRALIAVictoriaPhone +61 (03) 9763 6701au-ptsales@ammega.com
BELARUSMinskPhone +375 17 2802486Info.by@megadynegroup.com
BRASILSorocabaPhone +55 15 2101 7700Info.br@megadynegroup.com
CANADAEdmontonPhone +1 780 461 4400Info.ca@megadynegroup.com
MontrealPhone +1 514 695 1313Info.ca@megadynegroup.com
TorontoPhone +1 905 602 4400Info.ca@megadynegroup.com
CHINABeijingPhone +86 10 8150 7478info.cn@megadynegroup.com
FoshanPhone +86 757 8381 5530info.cn@megadynegroup.com
Ningbo*Phone +86 574 8650 5008 info.cn@megadynegroup.com
Phone +86 574 8833 4378sales@challengept.com
Qingdao*Phone +86 532 8658 0951info.cn@megadynegroup.com
ShanghaiPhone +86 21 5447 1473info.cn@megadynegroup.com
Xi’anPhone +86 29 86358108info.cn@megadynegroup.com
COLOMBIABogotàPhone + 57 (1) 471 0503Phone + 57 (1) 893 9890Info.co@megadynegroup.com
CartagenaPhone + 57 (5) 669 3604Info.co@megadynegroup.com
CZECH REPUBLICPraguePhone +420 603 461 892Info.cz@megadynegroup.com
FRANCEParisPhone +33 1 6079 8200info.fr@megadynegroup.com
GERMANYBorchenPhone +49 5251 8735 0info.de@megadynegroup.com
HUNGARYBudapestPhone +36 23 428 628info.hu@megadynegroup.com
INDIAChennai*Phone +91 98841 81175 info.in@megadynegroup.com
IRELANDDublinPhone +353 1 456 6311ireland@challengept.com
ISRAELCaesareaPhone +972 4 637 1485info.il@megadynegroup.com
ITALYTurin*Phone +39 011 926 8052info@megadynegroup.com
Pescara*Phone +39 085 9700547info.it@megadynegroup.com
VenicePhone +39 041 929 367info.it@megadynegroup.com
JAPANNagoyaPhone +81 52 433 7400 info.jp@megadynegroup.com
MEXICOMexico C.P.Phone +52 55 5587 3680info.mx@megadynegroup.com
PERULimaPhone + 51 713 0069info.pe@megadynegroup.com
POLANDBielsko BialaPhone + 48 32 447 7179info.pl@megadynegroup.com
Bydgoszcz*info.pl@megadynegroup.com
SINGAPORESingaporePhone +65 62739767Info.sg@megadynegroup.com
SOUTH AFRICAJohannesburgPhone + 27 (0) 12 661 1652info.za@megadynegroup.com
Phone + 27 (0) 11 3976115sasales@challengept.com
Cape TownPhone +27 (0)21 9820772info.za@megadynegroup.com
SOUTH KOREAGyeonggi-doPhone +82 314483613-7 Info.kr@megadynegroup.com
SPAINVilanova*Phone +34 93 811 5450info.es@megadynegroup.com
SWEDEN KristianstadPhone +46 10 1309600info.se@megadynegroup.com
THAILANDBangkokPhone +66 2 902260413 info.th@megadynegroup.com
TURKEYIzmirPhone +90 232 877 07 00 info.tr@megadynegroup.com
U.K.BirminghamPhone +44 1384 215 021info.uk@megadynegroup.com
WolverhamptonPhone +44 (0) 1902 866116uksales@challengept.com
U.S.ACaliforniaPhone +1 323 265 8061info.us@megadynegroup.com
FloridaPhone +1 813 241 4111info.us@megadynegroup.com
Georgia*info.us@megadynegroup.com
IllinoisPhone +1 630 752 0600info.us@megadynegroup.com
New Jersey Americas HQPhone +1 973 227 4904info.us@megadynegroup.com
North Carolina*info.us@megadynegroup.com
OregonPhone +1 503 231 7224info.us@megadynegroup.com
TexasPhone +1 972 438 6992info.us@megadynegroup.com
* Manufacturing locations
GENERAL CONTACT INFORMATION
MEGADYNEVia S. Lucia, 11410075 Mathi (Torino)
Phone +39 011 926 8052info@megadynegroup.com
ammega.com
Member of Ammega Group.
top related