automotive & tire production line...powering global industry automotive & tire production...
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AUTOMOTIVE & TIRE PRODUCTION LINE
POWERING GLOBAL INDUSTRY
AUTOMOTIVE & TIRE PRODUCTION LINE
Megadyne Special Cover
AVAFC 60/70/85Material Polyurethanecolour Transparent
Excellent cut and wear resistance and good oil resistance.
TENAX STANDARD / TENAX 40Material Natural Rubbercolour Red
High Grip with good wear resistance.
RED GRIPMaterial PU/Synthetic Rubbercolour Red
A seamless alternative to LINATEX™. Only available on MEGAFLEX.
NFB/NFTMaterial Nylon Fabriccolour Green
NFT/NFB offers low friction for accumulation as well as low noise benefits and is usually applied coextrusion on base belts.
Lug Grind Countersinks with Holes
Megadyne Modification
Founded in 1957, Megadyne Group develops and manufactures power transmission belts, matched components, and complete belt systems for any kind of machines. As a reliable partner for original equipment manufacturers and the aftermarket distributors, it has 10 manufacturing plants in Europe, North America and Asia, 45 commercial offices, and many distribution HUBS around the world able to deliver products efficiently, from large industrial sites to remote locations.
With many years of experience in the Automotive and Tyre manufacturing sectors, supported by ongoing research, Megadyne offers a wide range of standard products and customized solutions. Special materials, developed by Megadyne R&D, offer solutions for extreme conditions and aggressive chemical attack. Silicone-free timing belts, for instance, are fundamental in the automotive body painting process. Working hand in hand for many years with our partners in the Automotive and Tyre manufactures, observing their necessity for vacuum, magnetic applications and the transport of the raw rubber stock, inspired us in this field.
Automotive industry
Belts featuresMEGADYNE ISORAN SYNCRONOUS RPPSUPPLIED AS EndlessLENGTH 248 - 4956 mmWIDTH 12-170* mmTHICKNESS 5,4 - 9,7 mmPITCH RPP8 - RPP14 TENSIONING MEMBER FiberglassFEATURES High stability and resistan-
ce*Standard Width Range - Megadyne will cut to desired width upon request.
MEGADYNE PLATINUMSUPPLIED AS EndlessLENGTH 248 - 4956 mmWIDTH 12-170 mmTHICKNESS 5,4 - 9,7 mmPITCH RPP8 - RPP14TENSIONING MEMBER Dual Core FEATURES Highest power transmis-
sion*Standard Width Range - Megadyne will cut to desired width upon request.
MEGADYNE MEGAPAINTSUPPLIED AS EndlessLENGTH 248 - 4956 mmWIDTH 12-170 mmTHICKNESS 5,4 - 9,7 mmPITCH RPP8 - PLT14TENSIONING MEMBER Fiberglass/Dual CordFEATURES Silicone and contaminants
free
MEGADYNE MEGALINEAR P3-P4SUPPLIED AS Open End RollsLENGTH 100 mWIDTH 30 - 120 mmTHICKNESS 3 - 4 mmTENSIONING MEMBER Standard steel/HP steelFEATURES Extreme tension resistance
for industrial lifting systems
MEGADYNE MEGAFLEX PS4.8SUPPLIED AS EndlessLENGTH 1900 - 22770 mm WIDTH 80 mmPITCH PS4.8TENSIONING MEMBER Steel cordCOATINGS NFTFEATURES High resistance to wearing
and reduction of the main-tenance costs
MEGADYNE POLYURETHANE TIMING BELTSSUPPLIED AS Open End Rolls, Endless, JoinedLENGTH Megalinear: 0,5 - 100 m
Megaflex: 1,5 - 22,77 mWIDTH 6 - 150 mmPitch T5-T10-T20-AT5-AT10-AT20-RPP8-RPP14-HTD8
HTD14-TG10-ATG10-TG20-ATG20Tensioning member Standard steel/HF Steel/HP steel/HPF steel/KevlarCoatings Avafc/Tenax/Red Grip/NFTAdvantage & characteristic High resistance belts available also in silicone free compounds
MEGADYNE V-BELTSUPPLIED AS EndlessLENGTH 450 - 12530SECTIONS SPZ/SPA/SPB/SPC/XPZ/XPA/XPB/
XPC
COMPOUND EPDM - SBR
FEATURES Long lifetime and small pulley dia-meters
MEGADYNE ACCU-LINKSUPPLIED AS RollsLENGTH 7 - 30 mSECTIONS Z/3L - A/4L - B/5L - C
FABRIC Multilayer woven polyeste
FEATURES Accu-Link can be assembled without any tool and in a matter of seconds.
MEGADYNE POLYURETHANE WIDE BELTSSUPPLIED AS Open end rolls, joinedLENGTH from 1.2 m WIDTH 200 - 500 mmPITCH T5-T10/H
TENSIONING MEMBER Kevlar cord
COATINGS NFT - NFB
FEATURES High precision and con-vey capability
Sheet Metal Processing
Robotic Manufacturing
Glass tempering line and storage
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MEGAFLEX & MEGALINEAR JOINED• Megaflex are suitable as truly endless belts with thermoplastic polyurethane and continous spiral cord. • Megalinear Joined are open end joined belts in thermoplastic polyurethane and S & Z parallel cord.• Available with special polyurethane and covers for oil, chemical resistance and high grip
requirements.• Can be reworked with custom-made grinding operations. Suitable for high speed conveyors in
high capacity production areas.Non marking surface materials.
MEGAPOWER• Truly endless belt
manufactured in thermoset polyurethane with spiral cord.
• High positioning precision.
ISORAN• Endless rubber belts.• Spiral fiberglass cord for high
speed. • High precision drives
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POLYURETHANE NO MARKING TIMING BELTS• Polyurethane Endless and open• end belt.• Non marking coating. • Smooth drive.• AVAFC (urethane) and Z (Foam
urethane) cover coating provide high fiction.
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Car chassis assembly and handling
Fan System
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PLATINUM • PLATINUM represents the highest level of power transmission performances.• High resistance and long life cycles, even in the most extreme operating conditions.
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MEGAFLEX FLAT BELT • PS4.8 have been specifically developed for chassis production.• Truly endless belts with high resistance steel cord.• Suitable for skid conveyors applications.
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MEGALINEAR• The frameworks lifting systems are commonly equipped with Megalinear open end belts.• Designed to ensure precise position on heavy loads.• The most suitable belts are RPP14, RPP14 XP.• P3 and P4 have been developed for the vertical lifting system and are available in several• widths and with different tensile member.
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ACCU-LINK• Link-belt, created and developed as an alternative to classical rubber V-belts.• Made with a polyurethane elastomer reinforced by a multilayer woven polyester fabric.• Smooth and precise side profile which leads to a low vibration level.
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V-BELT• Grinded sidewalls for smooth-running operation, with no vibrations and reduced noise levels.• The longer and reliable service life reduces the material and labor cost for drive maintenance.
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Tire Manufacturing
Painting Lines
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MEGALINEAR SILICONE FREE• All the open ended and endless belts in thermoplastic polyurethane. Available in silicon free
material and in different compounds, according to the requirements of the painting process.• Contaminant free.
MEGAPAINT• Special compounded power transmission belts that are able to conform to the strict requirements
related to non-contamination.• Supplied in special sealed packaging.• Silicone Free.
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MEGALINEAR WIDE JOINED• Synchronized conveying with low friction conveying surface.• Joining process insures perfect flatness.
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CASE STUDIES
Application: Roller system for heavy duty van frames.
Previous drive: Rubber flat belts
Previous drive problems: High quantity of dust partilces and necessity of frequent maintenance
Solution: PS4.8 eliminated the problem of the powder and increased significantly the lifetime of the belt. The customer did not report failures and strongly reduced the maintenance actions.
Application: Vacuum conveying systems.
Previous drive: Polyurethane standard belt joined T20 with 85 ShA PU overthickness.
Previous drive problems: Low resistance to synthetic oils used in the application.
Solution: Special polyurethane cover made in high chemical resistance material. Megadyne increased of five times the resistance and the lifetime of the belts in the same conditions.
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* Manufacturing locations
GENERAL CONTACT INFORMATION
MEGADYNEVia S. Lucia, 11410075 Mathi (Torino)
Phone +39 011 926 [email protected]
ammega.com
Member of Ammega Group.