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6161st
2011 – 20122011 – 2012
REL PA OU RN TNA
Managing Director Shri Jayeshbhai Desaireceiving award of “Nascom IT users Award 2012” from Central minister Shri Sachin Pilot. (Date – 27/03/2012)
Ex Chairman late Shri Sudambhai R. Patel receiving award of“EDGE – Enterprises Driving Growth & Excellence – 2011 from
Shri Kailash Shirodkar (Director & Publisher UBM India Pvt. Ltd) (Date – 30/09/2011)
Telephone: 2537693, 2538717, 2531666, 2531137Fax: 0261 2533572Society members: 671
Registration No – P. D. 688 dated – 22/08/1951Audit Class – APersonnel Member – 11
COMMITTEE MEMBERS : 2011 – 2012
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Surat District Co-operative Milk Producers' Union Ltd.P.B. No. 501, Sumul Dairy, SURAT 395 008
Late Shri Sudambhai R. patel. (Up to 11/11/2011)
Shri Mansinhbhai Kalyanjibhai Patel.(From 12/11/2011)
Shri Pravinbhai Namlabhai Gamit
Shri Arvindbhai Singabhai Gamit
Shri Jayeshbhai Natvarbhai Patel
Shri Jitendra Dhirajlal Desai
Shri Ratilal Somabhai Master(Up to 26/08/2011)
Shri Manojbhai Naranbhai Patel
Shri Shivabhai Babubhai Patel
Shri Ramanbhai Ukadiabhai Gamit
Chairman
Acting Chairman
Member
Member
Member
Member
Member
Member
Member
Member
Representative, Velda Dudh Utpadak Co operative Society, Ltd.
Representative, Vanskui Dudh Utpadak Co operative Society, Ltd.
Representative, Vyara Dudh UtpadakCo operative Society, Ltd.
Representative, Pipalkuva Dudh UtpadakCo operative Society, Ltd.
Representative, Delad Dudh UtpadakCo operative Society, Ltd.
Representative, Uchchhal Dudh UtpadakCo operative Society, Ltd.
Representative, Choryasi Dudh UtpadakCo operative Society, Ltd.
Representative, Shekhpur Dudh UtpadakCo operative Society, Ltd.
Representative, Nogama Dudh UtpadakCo operative Society, Ltd.
Representative, Jakhala Dudh UtpadakCo operative Society, Ltd.
Velda, Taluka - Nizar
Vanskui, Taluka - Mahuva
Vyara, Taluka - Vyara
Pipalkuva, Taluka - Songadh
Delad, Taluka – Olpad
Uchchhal, Taluka - Uchchhal
Choryasi, Taluka - Choryasi
Shekhpur, Taluka - Kamrej
Nogama Taluka - Mangrol
Jakhala, Taluka - Mandvi
Auditors…….
Special Auditor (Milk), Milk Audit Office, Surat.
Sumul Dairy, Surat – 395 008 (Gujarat)
Registered Office…….
Valod, Taluka - Valod
Nizar.Taluka - Bardoli
Bagumara Taluka - Palsana
Ghanavad, Taluka - Umarpada
Surat
Anand
Anand
Surat
Shri Bhupendrabhai Ratilal Desai
Nareshbhai Vanmalibhai Patel
Shri Shantilal Kalyanji Patel
Shri Jaysinh Dungariabhai Vasava
Shri District RegistrarCooperative societies, Surat
Shri Sajal Bishwas(Up to 23/09/2011)
Shri M. S. Saiyed(From 13/10/2011)
Dr. S. T. DesaiDr. K. K. Pramanik
Shri Jayeshbhai Harshadrai Desai
Member
Member
Member
Member
Member
Member
Member
Member
Representative, Valod Dudh UtpadakCo operative Society, Ltd.
Representative, Nizar Dudh UtpadakCo operative Society, Ltd.
Representative, Bagumara Dudh UtpadakCo operative Society, Ltd.
Representative, Ghanavad Dudh UtpadakCo operative Society, Ltd.
Representative, Shri Registrar Cooperative societies,Gujarat state
Representative, National DairyDevelopment Board
Representative, Gujarat CooperativeMilk Marketing Federation Ltd
Managing Director, Ex. Officio,Member Secretary, Sumul Dairy
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The Surat District Cooperative bank LtdState Bank of India, SuratSarvodaya Sahakari Bank Ltd, Surat
Bankers……….
Dena Bank, SuratICICI Bank, SuratBank of India, surat.HDFC Bank, Surat
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A report to be presented in 61st Annual General Meeting on 15/05/2012 is approved in the
meeting of the committee members held on 21/04/2012.
The Chairman addresses:
Dear Cooperative Friends,
I am pleased to welcome all representatives of co-operative milk
societies associated with the Union present in the 61st Annual
General Meeting of the Union, and, present before you the Annual
Accounts of the year 2011-12, and Audited Report duly approved by
the Board of Directors and certified by Auditor.
During the year a sad demise of Shri Sudambhai Raghunathbhai
Patel, Sumul has lost its strong leader & milk producers have lost
their well wisher. We tribute him with broken heart.
During the year rates of petroleum products were remain too high & as a result expenditure
became high for all animal husbandry practices. In this condition milk producer should not face
financial crisis & to make them strengthened Sumul has paid rupees Seventy five (` 75/-) more as
compare to the previous year.
Even though during the whole year due to high rise in the rates of feeds & fodder & raw material
of feed concentrates & due to this milk production cost also gone up & it became a challenging
business for our milk producers, We have supplied Sumul Dan by “Effective Cattle Feed
Management” without any rise in the cost of cattle feed. In addition we have established a new
Cattle feed raw material godown & a Area specific mineral mixture plant with the cost of 2 Crore.
Milk producers of Surat & Tapi districts will get the benefit of the same from to year.
During the year we could improve the quality of milk, not only that but milk we have reduced the
sour milk incidence remarkable by installing 74 BCUs & 394 AMCS machines at society level for
which Gujarat Government has granted rupees 4 crores & by this we could be able to provide
direct benefit to our milk producer.
In addition milk producers were being provided with low interest loan & projects like FIP, NECO,
PEP & AI services being started to reduce the milk production cost & enhance the milk
production.
In fourth coming years a plan “Community Based Biogas” is being thought to be implemented
on big scale in the milk societies of Surat districts & Tapi districts with the help of Government of
Gujarat by which milk producer will get the income even from the dung like products.
Even these all, it is a plan to aid in reduce milk production cost, Lucerne, Maize, & Bajara like
4-5
fodders are to be cultivated in the unused Government Gouchar land & provide it to the milk
producer at reasonable rate with the cooperation of Government of Gujarat & milk societies.
We became able to cop up the demand of milk in Surat city by using new & advanced
machineries with latest technology during the year. During the year we have been successful to
process maximum 13.50 Lac liquid milk per day. All milk distributing vehicles will be made
insulated that the high quality milk could be provided whole year to the Surat city.
To imply “New Food Safety Law” to be acted from to year, a training programme at society level &
at union level are being arranged with other preparation also.
Thus, we have been successful to pay maximum rate to our milk producer even in several
unfavourable conditions & we have also been successful to maintain the income of milk to union
during the year.
1. UNION MEMBERSHIP:
Number of Primary Milk Producers' Co-operative Societies affiliated with the Union is 671, at
the end of accounting year.
2. BOARD OF DIRECTORS :
3 years period of the committee is being up to July, 2012. So, a Proposal is sent to the
Collector through District Registrar as per cooperative act for the election for the next coming
3 years.
3. BUSINESS & FINANCIAL POSITION :
The total turnover of the union is ` 1,348 Crore which is 23.94% means 260.40 Crore more
than previous year. Union has made ` 3,10,77,272 net profits after providing ` 836 Lacs for
depreciation, ` 60 Lac for Income Tax provision, at the end of the financial year 2011-12.
Board of Directors has recommended distributing 15% Dividend, within the limit of provision
inCo-operative act
4. AUDIT:
Audit procedures of milk producing societies and the Union are governed by the audit board
appointed by the state government under continuous and concurrent audit scheme.
5. MILK PROCUREMENT :
“Sumul Mahila Sanman Project”, Cattle Unit loan project for educated unemployed, Pregnant
Heifer distribution Project & its aligned effective projects are being implemented for our milk
producer to get more milk production from this business on Co operative basis & to get
doorstep income for their own progress by procurement. As a result 32,60,83,908 kilograms
milk have been procured which indicates 9.99% rise than the last year.
`
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Details 2010-2011 2011 - 2012
Average daily Milk sale (Litre)
Average daily butter Milk sale (Litre)
Total NO of Milk distributors
No of full time sale centres
No of Surat district milk distributors
736651
99710
2701
294
259
775991
98926
2796
290
279
During the year we have achieved a remarkable increase in the sale of milk & its byproducts like
various sweets, Shrikhand, Masala Chhash, Thick chhash etc. In addition comfortable packings
of Skimmed milk Dahi, Punjabi Dahi are also being provided to the customer.
During the year we have introduced “Sumul Thick Lassi” 250 ml packing on public demand & get
great response from our customers.
Since the month February, 2012 of the year, Jome flavoured milk is being provided twice a week
to 3000 children of the “ANGANWADI” of Palsana taluka at “No profit no loss basis” with the
totally help of Surat Jilla Panchayat. Thus we pay our duty for the society.
From to year it has been made compulsory that all edible products should be distributed in the
insulated vehicle as per the “Food Safety Act” of Government, we are going to make our milk
distribution vehicles insulated gradually. This will be completed in July, 2012 & union will be affected
financially to some extent but we will be succeeded to fulfill the promise for the quality to the customer.
Details 2010-2011 2011 - 2012
Cow Milk Kilogram
Buffalo Milk Kilogram
Total Milk Kilogram
Total Kilo fat
Total Kilo SNF
180320170
116135899
296456069
15637189
25989197
211509600
114574390
326083990
16675094
28433581
We have paid 485.00 per kilo fat in comparison of 410.00 per kilo fat paid during the 2010-11
which is 18.29% higher than the last year.
6. SALE:
During the year there is increase of 5.76% in sale than the previous year. During the festival there
is more demand of milk in the market & we become able to cop up that demand. During such
days we have sold 10,02,287 litres milk per day, thus we could maintain our top rank in the
market. In spite of sale centres running at present, a milk distribution arrangement are being
arranged to reach the demand of City & the district customers.
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6-7
Sumul does not selling milk only but to spread Sumul message to every house, Sumul arranges
“Sumul Healthy Baby competition”, “Sumul Drawing competition” since 22 years. 1208 children
were the part of Child Health Competition & 7030 students of Jr. KG to 12th standard from about
87 schools became the participant in Sumul Drawing competition during the year.
7. MILK SOCIETIES & MILK PRODUCERS' DEVELOPING PROGRAMMES:
7.1 AUTOMATIC MILK COLLECTION STATIONS:
With the decent aim of procuring fresh and clean milk at the society level along with enhancing
self-assurance while getting slip showing Milk Fat, SNF, quantity and price of milk supplied by
member during milk collection, Automatic Milk Collection Stations are installed at milk societies. A
software package for entire accounting procedure of the society having modern facility has been
incorporated therein. To facilitate run Automatic Milk Collection Station continuously where
constant electricity supply is not available, solar-energy operated systems have been arranged in
such 190 milk societies.
After our sincere efforts, we have received ` 28.70 Lac as an assistance received from
Government for the infrastructure facility of the society under the project Gujarat government.
Details 2010-2011
Automated Milk Collection Centre
Weighing scale & Milko tester
Weighing scale
882
72
366
2011-2012
1276
90
275
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7.2 (A) BULK CHILLING UNIT:
To make milk and milk products as per international standards, milk having high quality need be
procured right from the village level; so Union has commenced Milk Chilling Units having different
capacities to facilitate chilling at the place of production, which has helped to improve quality of
milk; and, milk of two three times can be brought by single trip as per suitability of time, and also
society can collect milk at their desired time and preserve milk by chilling.
Details Active To be installed
2010-2011
2011-2012
161
235
180
257
We are going to cover more and more societies under Clean Milk Production programme after
obtaining the assistance of ` 338.28 Lac for 60 societies from the Gujarat government to facilitate
the infra structure of society.
Sr No. of ISO:9000:2008 certified societies
1
2
3
4
5
6
7
8
9
25
20
14
9
5
4
2
1
1
81
Vyara
Mahuva
Mandvi
Songadh
Valod
Olpad
Bardoli
Choryasi
Palsana
Total
Taluka
After the success of above societies, Sumul has tried for another 45 societies to get ISO: 9000:
2008 certificates since August, 2011. & it has been audited from 12/03/2012 to 16/03/2012 by
“SAI global” institute. It is expected these societies to get certificate in the coming year.
7.2 (C) CLEAN MILK PRODUCTION:
Milk is one food commodity and there can be adverse effect on its quality if proper care is not
taken during production, procurement and transit. Milk is a raw material, and from it milk, and milk
products like Ghee, Powder, Butter, Paneer, Curd, Buttermilk, sweets etc is being manufactured.
Quality of all products depends on process and raw material. If raw material has good quality,
then finished product will have better quality.
Strategy like cleanliness of milch animals, healthy animal, cattle care and personal hygiene of
milking person, cleanliness of milking place and cattle-shed, cleanliness of milking vessel and
utensils of milk collection at the society, and, responsibility lies with producers for speedy and
time bound follow-ups of all activities right from the point of milk production by milch-animals.
Whereas responsibility of cleanliness of milk collection point, cleanliness of milk utensils,
cleanliness of BCU centre and maintain timely and careful transit of milk to the Union/chilling
centre lies with directors of the society. The processing of milk at the Union becomes speedy and
easy due to good quality milk, thus quality milk and milk products can be supplied to customers.
7.2 (B) ISO 9001 : 2008 CERTIFICATION OF SOCIETIES.
To improve in milk quality & To improve administration societies have tried to get ISO:9000:2008
certificate of inter national standards during the year 2011-2012 & such certificates are received
in 49 societies during the year & such only be possible due to the cooperation of Chairman, Vice
Chairman, secretary, Committee members & members of the society.
8-9
Details 2010-2011 2011-2012
No of VMS
Present Members
VMS review
Present Members
35
2215
727
45802
26
1693
872
60329
No. Bacterial count per ml
1
2
20
10
5
20
10
5
April to July
August toMarch
Month Paise / Litre
0 to 5 lac
5 lac to 15 lac
15 lac to 30 lac
0 to 5 lac
5 lac to 10 lac
10 lac to 20 lac
8 CO-OPERATIVE DEVELOPMENT PROGRAMME:
With active participation of G.C.M.M.F.Ltd, Cooperative Development programs are being
implemented with sole objective of more strengthening co-operative institutions & awareness of
cooperative members of each class, presidents & Secretaries regarding their rights & duties for
that various training programmes, Camps, awareness programmes, Seminars & constant
supervision for the members developing programmes are being conducted.
8.1 INTERNAL CONSULTANT DEVELOPMENT PROGRAMME:
It is necessary to preplan for constant regular progress for the milk societies & its members. This
time is to arrange a vision & to implement it step wise, all fields effective on persistent
improvement & for its implementation like Cleanliness at milk society, AI service, Cattle feed
practices, Milk recording & testing, at society level voluntary leadership development is kept in
centre & workshop to be arranged at society level to see the progress in coming five years. So,
develop programme could be arranged by drawing a well planned progress tract of all societies
by reviewing its progress at regular interval & annually.
In order to grant encouraging zeal to Clean Milk production based on the bacterial count of milk
from Bulk Chilling Units, Union has started paying 10 paisa per liter for milk having bacterial count
less than ` 15 lacs and 5 paisa per liter for milk having bacterial count ` 16-30 lacs from July 07.
To have more improvement in milk quality, depending on hot season & no of bacterial count 20
paise, 10 paise & 5 paise paid per litre of milk for the encouragement as per the table given
below.
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Details 2011-2012 (MT)
Lucerne Anand – 2
Lucerne Bajara
Jawar (Multi cut)
Jawar Deshi
Maize African tall
Total fodder seeds
2010-2011 (MT)
3.485
47.035
380.585
44.465
11.980
487.550
3.749
64.715
493.355
0
15.075
576.894
8.2 FODDER SEED DISTRIBUTION PROGRAMME::
In animal husbandry major expenditure is the animal feeding. We provide them improved various
hybrid fodder seeds at 25% subsidy with an intention that our milk producer will get nutritious
fodder for their cattle at their door at less expense & to control such expenses & to cop up the
various deficiencies of their cattle. We get special assistance from the government by our efforts
& we have been more helpful to our milk producers by such projects .
8.3 PLASTIC SURGERY (Sumul Muskan) :
Our union not only providing income to our milk producers through the our business but keep the
basic concept of society in centre that a deserving financially weak person in contacts with Sumul
suffering from Neonatal defects which could be corrected by surgery are corrected free of cost
with the help of “Jivan Akshay Cheritable Trust”, Vadodara & “Kakaba Hospital”, Hansot our union
giving such service since 2008 & during the year 40 patients were benefited to have real smile in
their life.
8.4 TREE PLANTATION:
Our union has celebrated 15th August as ““Milk Society Tree Plantation Day” & 1037000 saplings
were planted with the help of 826 societies.
We have adopted the environmental with concept that our milk producers will get the income with
the environment saving, we provided “Kesar Mango” saplings at just ` 10 to them.
We have been honoured by the federation, Anand by giving letter of admiration & the shield.
8.5 RURAL SANITATION PROGRAMME:
We have provided interest free loan project for the Toilets & bathrooms by giving equal
importance to the public health with the financial income for our milk producers under which 97
10-11
toilets & 97 bathrooms were provided on demand of our milk producers. Such project should be
strengthened in coming years.
8.6 WORMI COMPOST (BIO AGRICULTURE):
With the income from milk production at the same time our milk producers produce wormi
compost fertilizer to improve their land & they concentrate their salves in bio agriculture, with such
intension wormi compost units are being started at our chilling centres which has received great
response.
8.7 ”MILK HOUSE” AID:
Milk society at rural level is the centre of milk cooperative centre of our rural area. “Milk House” is
an essential part for the routine work, care of property & to adopt new technology for the milk
society.
Sumul provides assistance ` 40000 to 100000 as per our norms to strengthen this programme &
Milk society can make its own advanced Milk House with all facility. During the year 76 societies
have been provided Milk house assistance. ` 45.70 Lac assistance & ` 3 Lac interest free loans
as per our norms provided to the milk societies.
8.8 SUMUL EYE MEDICAL TREATMENT NURSING CAMP:
In association with “Rotary Eye Institute, Navsari, Sumul has done remarkable work during 1st &
3rd Tuesday at BCC & UCC respectively & also during major camp as listed below table for milk
producers by taking care of their eyes
Sumul has organized with the courteous cooperation of “Rotary Eye Institute”, Navsari, free eye
camps for the members of societies aligned with Sumul of remote area by which our poor &
financially backward milk producers & his family get primarily check up of eye, free spectacle
distribution to deserve & free operation of cataract & other eye operation give new vision to our
deserving society members.
No. Details Numbers
Total patients checked for eyes
Total operational cases
Total spectacle distribution
9019
880
5041
1
2
3
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Details 2010-2011 2011-2012
No of Veterinary mobile clinic route
No of micro veterinary route
Total no of cases treated
No of special visit
No of First Aid Centres
No of First Aid cases
No of Veterinary Camp
No of cases treated in camps
No of AI Centres
No of AI
No of Pregnancy Diagnosis
No of FMD Vaccination
No of Theilaria Vaccination
No of HSBQ Vaccination
No of Rabies Vaccination
11
11
656951
125827
255
49129
623
61536
255
318352
252853
596323
16670
393726
3850
11
11
474406
137585
262
59261
522
72201
262
352381
291242
710367
30001
403507
4550
8.9 BIOGAS PROJECT:
Our milk producers use the cow dung as a fertilizer rather than the fuel. If it is used as a fuel, time
could be saved by cooking the food in a short period & costly gas cylinders could be saved &
methane gas produced through cow dung which spoils the environment. So, with an intension
that methane gas to be collected in the tank & to be used it in kitchen as bio fuel, union has
activated about 700 family sized bio gas plants in last seven years. In addition to government
assistance we have given ` 1000 assistance to encourage that each & every milk producer will
take the benefit of such project to his home. About 320 biogas plants have been made activated
during the year.
9.0 ANIMAL HEALTH & BREEDING:
We could implement various schemes by adopting Advance Scientific method in our veterinary
field
12-13
9.1 “SUMUL SUMADHUR LABORATORY”
A. “Sumul Sumadhur Laboratory”
No 2011-2012
1
2
3
4
5
6
7
No Animal Disease Diagnosis analysis
No of Milk ring test for Brucellosis
No of Milk samples for Mastitis control
No of faecal examination
Other samples
Brucellosis Vaccination villages covered
Genetic analysis of Bulls
Details
14305
1015
11750
470
1070
240
320
B. Temperature control programme for cattle:
No 2011-2012
1 Animal cooling system installed
Details
55
C. Animal House with auto water management:
No 2011-2012
1 Water management bowl in cattle shed
Details
More than 4300
9.2 “DIPA” PROGRAMME (PROGENY TESTING PROGRAMME):
Objective of this program is to obtain breed of high yielding milch-animals locally under the program of improvement of milch-animals/animal breed as well by endorsing cow bulls/buffalo bulls.
Details 2010-2011 2011-2012
No of active Centres
No of village covered
No of AI in PTP
No of female calf born
No of Buffalo calf born
DIPA Dan distribution (Kilogram)
43
106
22874
2012
1025
45000
43
106
26241
2187
1179
247050
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9.3 SUMUL ANIMAL GENETICS AT NATIONAL LEVEL:
An “Elite herd” are being formed in Mahuva, Vyara, Songadh, Olpad & Mandvi talukas in which
high profile animals are being reared & inseminated with Nominated mating or inseminated by
proven bull semen dose under the “DIPA SCHEME” (A progeny testing programme of NDDB) of
Sumul Dairy. Due to these high yielding animals are being produced & out of these 62 male
calves had been selected at the national level FSD breeding centre. In future, semen doses from
these selected animals will be prepared at the Inter national level breeding centre “Sabarmati
Ashram Gaushala, Bidaj (Governed by NDDB) is fixed to prepare FSD from such animals by
which cows from the nation will get pregnant by using such FSD & This is the great achievement
of our union.
9.4 NECO ANIMAL PROJECT:
Out of important subject of profitable animal husbandry practices to follow first calving at early
age & make the importance of the same understood our financially backward milk producers,
union had implemented NECO project since 2006-2007 under elite herd scheme. During that year
22000 Cow / Buffalo heifers were registered & all were given fertility kit in which 81.1% heifers
became pregnant. By the success of this scheme we get inspired to start new NECO animal
project being implemented from August, 2010 in which 48396 Cow/Buffalo heifers were registered
out of which 82% cow/buffalo heifers were became pregnant by the success of the programme &
Under NECO – 3 project 29695 cow/buffalo heifers were registered up to March, 2012
9.5 SUMUL FERTILITY IMPROVEMENT PROGRAMME (FIP PROGRAMME):
After the successive implementation of NECO project of Sumul Dairy, a similar programme FIP
(Fertility Improvement Programme) being implemented by GCMMF, Anand since 2007-2008.
Every year different milk societies are selected & after the registration of unproductive
cow/buffalo heifer & dry animals , they are being treated by the experts in 4 infertility camps at 45
days interval & With a vision to make productive such unproductive animals, this successful
programme is being implemented. Registered animals under this programme will be given 2
packets of Sumul Kruminashak Dan, 5 kg Sumineral forte plus powder, 3 bags of Sumul elite Dan
to avoid malnutrition & worms load. Success of the programme is mentioned below.
FIP – 1 FIP - 2 FIP - 3 FIP - 4
13099 82.2 14750 80.20 14796 80.00 12675 80.00
No ofRegistered
animals
% ofpregnantanimals
% ofpregnantanimals
No ofRegistered
animals
No ofRegistered
animals
% ofpregnantanimals
No ofRegistered
animals
% ofpregnantanimals
14-15
During 2010-2011 14750 animals get registered & they have been tried to make pregnant in 3
infertility camps till the date. The progress of the programme is being submitted through internet &
result can be seen from the any part of the world.
9.6 SUMUL DAN DISTRIBUTION:
We have made efforts to make cattle feed more balanced, nutritional and therapeutic, and we
have been able to activate a “Feed Block Production Plant” – a first of its kind in Gujarat and
fourth in India; thereby manufacturing “GOLD” and “POSHAK”; such two types of feed blocks -
focusing the necessity of what type and how much an animal need in a day at the crux. Feed-
block is an ideal substitute of green and dry fodder; which is a total mixed cattle feed. Moreover,
we are also producing de-worming medicine blended cattle feed looking to the seasonal need.
We are also fortifying the cattle feed with Vitamin E and live yeast culture four times in a year
which develop positive influence on productivity and wellness of animals.
% of Pregnant Animals
Union FIP – 1(2008 – 09)
FIP – 2(2009 – 10)
FIP – 3(2010 – 11)
FIP – 4(2011 – 12)
Kaira
Mehsana
Sabarkantha
Banaskantha
Surat
Vadodara
Panchmahal
Amdavad
Valsad
Rjkot
71
70
76
64
82
63
66
60
75
79
79
81
77
73
80.2
73
69
73
76
83
78
80
74
74
80
72
60
73
78
87
78
80
77
72
80
71
73
72
77
79
DETAILS 2010-2011 2011-2012
Production Capacity per day
Average production per day
Total sale of Dan
Sumul Feed Block (Gold)
Sumul Feed Blocks (Poshak)
Sumul Fodder Blocks
Sumul Calcium Pellets (1 kilo pack)
Sumul Milk Shakti (SMS) 1 kilo pack
300 MT / day
429 MT per day
140838.310 MT
9371 Nos
91 Nos
11319 Nos
12070 Packets
68952 Packets
300 MT / day
456 MT per day
150385.272 MT
6678 Nos
2015 Nos
13244 Nos
9460 Packets
72208 Packets
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9.7 CHELATED MINERALS:
Mineral Mixture is a mixture of various major mineral & trace elements viz. calcium, phosphorous,
iron, zinc, magnesium etc. Remarkable difference in mineral contents of soil in hilly terrain, tribal
belt and coastal area is noted. Mineral content in soil has its effect on fodder and lastly on health
of milch animals and milk production. In order to maintain animal in good health, we have
supplemented mineral deficiencies by adding mineral mixture in cattle feed. Keeping mineral
deficiency issues in mind, mineral mixture powder plant at Chalthan have been made operational.
We have supplied 78060 Kg chelated mineral mixture to milk co-operatives. Generally, during
monsoon season, more number of milch animals gets infested with worm infestation. Keeping this
issue in mind, we have manufactured balanced cattle feed fortified with adequate dose of
Anathelmetic (De wormer) drugs and supplied it to DCS during August and September when
worm infestation in maximum. Digestibility of dry fodder like paddy straws can be enhanced by
Urea Treatment.
Details 2010-2011 2011-2012
Suda Distribution (No)
Electric Chaff cutters (No)
40
411
07
618
9.8 SUMUL GROUP INSURANCE & PUBLIC PERSONAL ACCIDENT POLICY:
Earning of the member gets vanished when priceless animal-herd dies either due to disease or
by any other mean. In order to see continuation of the income, Union is supporting insurance
scheme of animals. Under this scheme, 9923 animals under 859 milk societies were insured.
Necessary premium was paid to Insurance firm; and upon getting approval of 427 insurance
claims, amount of ` 1,01,48,000 have been paid to members.
Under “Janta Accident Policy” 2000 members are being covered under insurance out of which
Late Shri Ashwinbhai Gamit who was the resident of the village – Vadkui Taluka – Vyara demised
& his wife Sumitraben Ashwinbhai Gamit has received the cheque of ` 1, 00,000
9.9 CALF REARING AT SUMUL ANIMAL BREEDING CENTRE AT VANSKUI:
Population of adult animals in our district accounted through A.I. ranges 30 to 35%, and, through
natural service ranges 70-75% by cow bulls/buffalo bulls having very poor hereditary
characteristics, which can possess genetic diseases too. Progeny born though such natural
services are very pathetic whose milk yielding capacity is very low. Such animals are not
affordable in the time to come.
16-17
With the objective to develop cow bulls and buffalo bulls possessing finest characteristics for such
natural service, a Breeding Center has been established at Vanskui of Mahuva taluka.
Under DIPA (Progeny Testing) programme, cow- heifers/buffalo-heifers possessing finest
hereditary characteristics are tested for contagious diseases and genetic diseases. And those
which have clean record, will be brought to the center and nurtured with scientific techniques; and
then will be allotted to areas where A.I. is least acknowledged.
In future, finest bulls will be produced through bulls provided from our Vanskui center which will
have unparalleled characteristics as that of A.I. This year, we have provided 126 cow bulls/buffalo
bulls in different areas.
With an intension that heifers with high pedigree & Sumul genetics characters produced by PT
Project, Sumul AI, Nominated mating & heifers produced through the Cow/Buffalo bulls should
not be sold out from our district & such pedigree could be saved for our milk producers we have
started Cow/buffalo heifer rearing centre at “SV – ABC “ at Vanskui Taluka – Mahuva in which
such heifers are purchased from milk producer who wants to sell or milk producer who is unable
to rear are reared at the centre & given to our milk producer only. During the year 485 such
pregnant heifers are being distributed in the district.
9.10 ITEGRATED DAIRY DEVELOPMENT PROGRAMME:
For the BPL & tribal beneficiaries, the purchase of milch animals & the provision of infrastructure
Tribal development department of government has granted ` 60.32 Crore for this programme in
which 34.24 crore rupees will be subsidized.
Till today 3908 loan forms of beneficiaries have been approved out of which 3472 milch animals
were distributed by arranging Cattle fair at nearby area with the assistance of ` 10,000 & tribal
beneficiaries are made engaged in this profession with the assistance of 3 years Animal
insurance, Training to beneficiary, 1 bag cattle feed also.
9.11 ARTIFICIAL INSEMINATION TRAINING CENTRE:
AI training is an essential part of the animal husbandry. As AI is most important to make animal
husbandry business profitable, AI training also has the same importance. During the 2011-2012 in
addition to AI training 531 milk producers have been trained in the special training programme
being arranged with the collaboration with Agriculture Technology Management Agency (ATMA).
During the year unit loan allotted for educated unemployed & solemnly professional training
regarding animal husbandry was been arranged.
Training given by AITC as mentioned below.
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10 INFORMATION TECHNOLOGY:
Sumul Dairy has implemented an effective “Information Technology” for the attraction of new
customer & for the benefit of growth to present costomers by which a system is arranged for its
facility in the resent competitive period.
A soft ware developed by our union “Enterprise wide Digitization” which is made up of oracle 9 I &
Oracle developer 6 I in which the requirement of various department of the union like Milk
procurement & sale arrangement, Strengthy extension work, Cattle feed management, Material
Management, Maintenance Management, Human resource, Financial accounting & plant
maintenance are covered with safety about 2500 data entry forms, 500 query forms, & 3300
various reports are being developed to activate the system by which about 325000 data being
collected daily in the main data base received from computerized system of various places the
union .
By following present situation following “Information Technology “is developed & established
various types
To year we have converted our (two tier) application in 6I developer to new oracle developer 10g
(3 tier) in which application is installed on the server only instead of application installed on
individual computer which is web based. So, Data can be used securely from any where on any
computer.
No
1
2
3
AI & first Aid training
AI & first aid refresher training
Scientific Animal husbandry training (under Atma-
agriculture technology & management agency)
TrainingDays
2010-2011 2011-2012
50
2
3
Sumul Other
11
-
-
11
33
-
-
33
24
-
335
359
49
27
196
272S],
TrainingSumul Other
TWO TIER ARCHITECTURE THREE TIER ARCHITECTURE
18-19
On the Same Day
On the Second day
More than two days
Change in the reports
New reports
New entry forms
Change in the current form
Data base
Others
Hardware or other
technical problems
Total % %
294
107
-
160
85
48
96
53
32
62.30
22.57
15.40
33.76
17.93
10.13
20.25
11.18
6.75
809
158
-
-
-
-
-
-
-
74.98
14.64
10.38
-
-
-
-
-
-
Software
Total
Sumul dairy has arranged above said facility by its IT department, various routine practices
like Milk procurement, Milk distribution, regular & in time payment to the farmer, income by
the sale of milk & recovery of the payment various products, Salary payment to the
employees, & payment of Busyness man / parties aligned to Sumul Dairy are being made
speedy, accurate & without any delay by the
establishment of such facilities. Thus union has developed IT department very speedy &
accurately with a wide vision at each & every step to be with the present. It is a matter of the
proud that our union has received awards at regular different periods to make it totally
computerized.
Sumul Dairy has started to use a new technology “Thin
Client”. In this technology all applications like Word, Excel,
Power Point, Acrobate etc. not to be installed to every where
but are installed just on server only & all users can use from
the server directly. By this technology problems of computers
due to virus are decreased to some extent.
Sumul Dairy, Chilling Centres & cash centres can do their
routine works very well & speedy due to very good net work
connectivity.
The Information Technology department has solved the
Hardware, Software or other technical problems received
from all other detartments.
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11 TOTAL QUALITY MANAGEMENT:
To get step matched with the inter national level rules of Food safety, our
union had grabbed the certificate of ISO 9002:1994 & codex HACCP-
9000 from the year of 2000. In the year 2003 as per up gradation in ISO
9001:2000, we had modernized our quality management system & the
implementation of the same at our Navipardi centre, we had grabbed the
9001:2000 & codex HACCP certificate for Navipardi centre also.
To add further, Government of India has released the Food Safety and
Standards Act 2006, in addition to the Prevention of Food Adulteration
Act, 1954. This way our responsibility starts right from animal care, milk
society, bulk chilling unit, chilling centre, transportation, care and caution
during processes at central dairy plant, and suggests us to ensure supply
of clean and quality milk to consumers in view of slogan 'Grass to Glass'.
Under GMP method of clean production & codex HACCP edible food
safety new ISO standard 22000 was implemented & such certificate had
been grabbed in 2008. A step towards to adopt inter national level Quality
management, Bajipura Chilling centre had also been surveyed by “Sai
Global, Australia” & given the certificate of ISO 9001:2000 & codex
HACCP.
In January, 2011 all centres of the union are covered under inter national
quality management & all navipardi, bajipura, Nizar & uchchhal have been
given ISO 9001:2008 certificate.
We could improve persistent step by step improvement in the quality of
the milk. At rural level 6 societies had received ISO 9001:2000 in 2005 &
that had also been revaluated in 2008 & renewed up to 2011. In April,
2010 more 26 societies have received ISO: 9001:2008 certificate.
Recently implementation ISO in another 49 milk societies were made &
surveyed by the “Sai – Global, Australia” & all these 49 societies are
nominated to issue ISO: 9001:2008 certificate.
In Sumul Dan Factory, Chalthan implementation since August, 2001 as
per ISO: 9001:2001 is now evaluated as per ISO: 9001:2008 & is made
modernized.
Our Union which is certified for ISO 14001:1996 in the year 2002 has
modified the system according to ISO 14001:2004 Environment
Management System; which has also been reevaluated in September
2008, so the Certificate revised up to 2011. In this connection, we have
20-21
achieved noteworthy targets in every field. Natural resources like
Electricity, Energy and Water have been utilized most economically. As
a result, there has been remarkable reduction in production cost. In the
area of Tree Plantation, 531 tree plantlets have been transplanted &
grass loan in 1050 sq. ft in the Union and along with this union has
planted 1037270 tree saplings through milk societies & been a partner
in “World Record Tree Plantation” programme & become eco friendly
which definitely increases the environmental status. Union gets
cooperation from all cooperative friends to get good environment for
the next generation.
Advanced instruments - developed for chemical analysis of milk – four
Milk-O-Scan Major and two Milk-O-Scan Minor are operational in
laboratories at Sumul Dairy and Chilling Centers. Such facility will also
be available at Uchchhal chilling centre & Nizar chilling centre. Thus, all
analysis can be handled perfectly.Nevertheless those who adulterate
milk for just little advantage, due to which when samples drawn are
found inferior from chemical and microbiological stand, become crime
under new 'Food Safety and Standards Act' released by Government of
India; which lead to infamy and disgrace to the Union. Let us all
endeavor to succeed in all the fields by beaming TQM oriented efforts
initiated through camaraderie.
12 NEW PROJECTS & EXPANSION ACTIVITIES:
To make milk processing more speedy & new products to be
introduced in the market & to increase the capacity of the plant,
machineries with well advanced technology being purchased & step by
step extension of the plant is being done. Details are in short as
follows.
• We became able to process 14, 00, 000.00 ltrs milk per day
by keeping in mind constant increase in the milk procurement,
to store butter & milk & to make process speedy for milk &
butter milk. We also became able to produce Ghee about 15
MT per day. To increase the capacity of the cold storage
facility, the present refrigeration plant was made modernized
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& software also updated & shifted to Sumul – 2 building as union
introduces various products in the market. As there is increase in
the capacity of the Refrigeration plant milk cold store was made
with the necessary civil works where refrigeration plant was in
which 2, 00, 000.00 ltrs processed packed milk could
• be stored by which quality of the milk will be improved & we
could supply good quality milk in the market.
• In addition Sumul – 2 is made a new construction. On first floor
Butter cold storage is made with civil work in which about 1200
MT butter could be stored. Dahi cold storage also been made
with essential civil work in which 10 MT Dahi could be stored.
The 5 no old cold storage was converted to Mithai cold storage
with essential civil works & shifted near Mithai Kendra to make
Mithai storage facilitation.
• A bio gas plant has been made through a affluent treatment plant
at Sumul Dairy, Surat by which methalene gas is produced &
being used as fuel in canteen & “Mithai Kendra”. Thus a gas
being used in the Dairy is being saved.
• A Hot water system will be activated within a short at Sumul
Dairy, Surat to cop up the required feed water for boiler by
getting condensed water by the hot water system.
• To supply butter to upper floor of the new butter cold store easily
goods will be installed within a short & will be activated at Sumul
Dairy, Surat.
• A UHT plant will be installed within a short & activated in Sulmul
Dairy, Surat to make constant improvement in the quality of milk,
to increase the sale of milk, to increase the self life of milk &
customer can preserve the milk available in the market for a long
time.
• To make milk processing process more speedy, a 30 KLPH
capacity homogenizer, 30 KLPH capacity direct drive separator
& 150 kl capacity two milk silo will be installed within a short &
will be activated.
22-23
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• To keep in mind the purity of the water being used in
union RO water plants are being installed at Sumul
Dairy, Surat, Sumul milk plant & at Lahe (Nasik) also.
Such water is being used in the refrigeration & Boiler
department will increase the work capacity of the plant
• At Uchchhal milk chilling centre & Nizar milk chilling
centre new boiler houses are being made & new boilers
being purchased & for which essential ducting &
Chimney also being installed by which adequate hot
water supply will be available to clean the Tank, Lines &
milk cans & there will be improvement in the milk quality.
13 EXPRESS GRATEFULNESS:
We have been receiving guidance from the Chairman, Gujarat Co-
operative Milk Marketing Federation Ltd. as and when required for
which we are indebted and grateful to him.
We have been receiving Technical & Financial Assistance from
National Dairy Development Board. We are thankful to its
Chairperson and Managing Director for guidance and support
We are thankful to Chairman, Managing Director and General
Manager of every member unions for their guidance, support and
cooperation.
State Government and its various departments, especially Animal
Husbandry, Co-operation, District Registrar, Surat, Tribal Sub-
Plan, Mandvi, Songadh, Jilla Panchayat, Taluka Panchayat has
extended their co-operation for which we are thankful to them.
We have also kept the notice the co operation extended from the
officers of the Surat District Co operative Bank, & other co
operative banks, nationalized Banks, Surat Municipal Corporation,
Torrent Power Ltd; Gujarat Gas Co; & Mahidharpura Police
station.
We remember our valued customers' co-operation, Milk Distribution
Agents, Transport Contractors, Business community at large.
We are thankful to Management of Milk Co-operative Societies, their
staff and members for their co-operation in management and
implementation of various extension programs.
There has been significant contribution of friends of committee of the
union, fellow workers, Managing Director Shri Jayeshbhai Desai, officers
and staff members in satisfactory management and progress of the
organization. With pride, we take note of their contribution and heartily
thank them for their contribution,
(Translation of Gujarati Annual Report, However Gujarati Version is final)
24-25
Sumul Dairy,SuratDt.21.04.2012
By order of Board of DirectorsMansinhbhai Kalyanjibhai PatelActing Chairman
SUMUL
P.B. NO.501, SUMUL DAIRY, SURAT-395008 (GUJARAT)P.B. NO.501, SUMUL DAIRY, SURAT-395008 (GUJARAT)
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