all servo drive common procedure

SERVO DRIVE

MANUAL

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REQUIRED SOFTWARE AND FIRMWARE FOR DIFFERENT MODEL OF SERVO DRIVE

DRIVE CAT.(MODEL) REQUIRED BALDOR

SOFTWARE REQUIRED FIRMWARE

AMP. CAPACITY

I/P SUPPLY TYPE

DBSC-105-GAAW DBSC/FLEX ------- 5 AMP 1 PHASE

DBSC-1115GAAW DBSC/FLEX ------- 1 PHASE

DBSC 102 DBSC/FLEX ------- 2 AMP 1 PHASE

FD2A02TR- RN20 FLEX -------- 2 AMP 1 PHASE

FD2A05TR - TR20 FLEX --------- 5 AMP 1 PHASE

FD2A15SR-RN20 FLEX -------- 15 AMP 1 PHASE

MDH2A02TB-RN20 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 2 AMP 1 PHASE

MDH2A07TR-RN20 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 2 AMP 1 PHASE

MDH4A20TR-RN23 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 20 AMP 3 PHASE

MDH2A07TR-RB20 (EXTRA I/O)

WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5352 7 AMP 1 PHASE

MDH4A20TR-RB23 (EXTRA I/O)

WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5352 20 AMP 3 PHASE

FDH2A02TB-RN20 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 2 AMP 1 PHASE

FDH2A07TR-RN20 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 7 AMP 1 PHASE

5353 20 AMP 3 PHASE

FPH2A02TB-RN20 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 2 AMP 1 PHASE

FPH2A07TR-RN20 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5353 7 AMP 1 PHASE

MDH4A07TR-RB23 WORKBENCH 5 ENCODER RESOLVER FIRMWARE

5352 7 AMP 3 PHASE

5353 7 AMP 3 PHASE

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5353 7 AMP 3 PHASE

FP2A02TR-RN20 FLEX ----------------------- 2 AMP 1 PHASE

FLEX PLUS 107A-230V-RES-232 FLEXPLUS ---------------------- 1 PHASE

FD2A07TR-RN20 FLEX ----------------------- 1 PHASE

FP2A07TR-RN20 FLEXPLUS ----------------------- 1 PHASE

FD4A20TR-RN20 FLEX ----------------------- 3 PHASE

MDH4A15TR-RB23 WORKBENCH 5

ENCODER RESOLVER FIRMWARE 5352

3 PHASE

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SELECT THE BELOW OPTION TO GET THE INFORMATION RELATED THE DRIVE REFER PAGE NO.2 FOR CORRECT DRIVE MODEL

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DESCRIPTION

DOWNLOAD WORKBENCH DRIVE SOFTWARE FROM BALDOR WEBSITE

DOWNLOAD WORKBENCH DRIVESOFTWARE FROM BALDOR CD

COMMUNICATION OF SERVO DRIVE WITH 9 PIN SERIAL PORT

COMMUNICATION OF SERVO DRIVE WITH USB

DOWNLOAD/UPDATE SERVO DRIVE FIRMWARE

UPLOAD PARAMETER TABLE FROM SERVO DRIVE

UPLOAD PROGRAMME (MNT FILE) FILE FROM SERVO DRIVE.

CREATE (UPLOAD) THE CLONE FILE FROM SERVO DRIVE.

DOWNLOAD THE PARAMETER (PTX) FILE FROM SERVO DRIVE.

DOWNLOAD PROGRAMME (MNT) FILE FROM SERVO DRIVE.

RESTORE (DOWNLOAD) CLONE FILE IN SERVO DRIVE.

AUTO TUNNING OF THE SERVO DRIVE

FINE TUNNING (MANUAL TUNNING) OF THE SERVO MOTOR

CHECK D.C BUS VOLTAGE OF SERVO DRIVE.

CHECK INPUT – OUTPUT OF SERVO DRIVE

CHECK CONSTANT VOLTAGE OF SERVO MOTOR

CHECK DRIVE CURRENT

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STEP OF DOWNLOAD

“MINT WORKBENCH V5 – 5236

FROM BALDOR WEBSITE

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YOU WILL FIND PICTURE AS PER BELOW

PUT USERNAME – pranav PUT PASSWORD – pranavpatel Then Click on “login”

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1. CLICK ON “SOFTWARE TOOLS 2. CLICK ON MINT WORKBENCH

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CLICK ON “DOWNLOAD”

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CLICK ON “DOWNLOAD” OF Build 5236

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CLICK ON “SAVE FILE”

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WORKBENCH 5 SET UP HAS BEEN STARTED

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THEN GO TO DESKTOP AND OPEN “WORKBENCH V5 BUILD 5236 SETUUP”

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CLICK ON “RUN”

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CLICK ON “NEXT”

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1. SELECT THE OPTION 2. THEN CLICK ON

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DON’T CHANGE ANYWHERE AND CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “INSTALL”

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SOFTWARE “WORKBENCH 5” HAS BEEN STARTED TO INSTALL

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CLICK ON “FINISH” – NOWC DOWNLOADING HAS BEEN COMPLETED

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YOU CAN FIND “WORKBENCH 5” ON YOUR DESKTOP

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STEP OF DOWNLOAD

“MINT WORKBENCH V5 –

5236”

FROM BALDOR CD

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INSERT THE CD AND YOU WILL FIND PICTURE AS PER BELOW

CLICK ON “SOFTWARE”

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CLICK ON “Mint WorkBench v5”

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CLICK ON “Install Mint WorkBench v5”

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CLICK ON “NEXT”

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1. CLICK ON “I accept the terms in the license agreement” and 2.CLICK ON “NEXT”

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CLICK ON “NEXT” WITHOUT CHANGE ANYTHING

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CLICK ON “NEXT”

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1.CLICK ON “FINISH”. SOFTWARE “WORKBENCH 5” HAS BEEN INSTALLED IN YOUR COMPUTER

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CLOSE BELOW WINDOW

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STEP FOR

“COMMUNICATION OF SERVO DRIVE”

WITH 9 PIN SERIAL PORT

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REQUIRED COMMUNICATION CABLE DETAIL

• 9PIN SERIAL PORT TO 9 PIN SERIAL PORT

REQUIRED RS-232/RS-485/NULLMODEM Communication Cable

Connection details.

To down load the program it needs communication cable RS-232/RS-485/NULL MODEM. The details of the communication cable require is as follows.

9 PIN D TYPE FEMALE

CONNECTOR 9 PIN D TYPE FEMALE

CONNECTOR

PIN NO PIN NO

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9 PIN SERIAL CABLE RELATED MORE INFORMATION FROM WEB SITE.

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TO 9 PIN SERIAL PORT OF COMPUTER TO X6 CONNECTOR OF SERVO DRIVE

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1. MAKE SURE ONLY 8 NO. DIP SWITCH SHOULD BE ON

2. IF THERE IS CONNECTION ON X6 CONNECTOR THEN REMOVE THE SAME CONNECTOR AND CONNECT THE ABOVE SAID SERIAL PORT CABLE BETWEEN X6 AND COMPUTER

TURN THE MAIN POWER OFF AND FOLLOWN THE STEP 1 & 2

NOW, TURN ON THE MAIN POWER AND MAKE SURE INPUT AC SUPPLY SHOULD BE ON AND 24VDC SUPPLY SHOULD BE PRESENT BETWEEN PIN NO. 6 AND 7 OF X3 CONNECTOR

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CLICK ON “WORKBENCH V5” ON YOUR DESKTOP

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CLICK ON “START NEW PROJEXT”

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SELECT “SCAN ALL SERIAL PORT” AND THEN CLICK ON “SCAN”

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1. THIS BLOCK SHOULD BE BLANK 2. CLICK ON “SELECT”

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IF STILL THERE IS PROBLEM WITH COMMUNICATE WITH THE DRIVE, THERE SHOULD BE FOLLOWING POSSIBILITIES:- Ø POWER FAILURE DURING DOWNLOADING PROGRAMME. Ø POWER FAILURE DURING DOWNLOAD/UPDATE

FIRMWARE. Ø DRIVE FAULTY IT SELF.

SO, IT REQUIRES DOWNLOAD/UPDATE FIRMWARE AGAIN INTO THE SERVO DRIVE.AFTER THAT YOU CAN COMMUNICATE WITH THE DRIVE.

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STEP TO

DOWNLOAD/UPDATE

FIRMWARE

(ONLY WHEN THERE IS COMMUNICATION

PROBLEM)

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CLICK ON “UPDATE FIRMWARE”

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CLICK ON “ADVANCE”

YOU WILL FIND PICTURE AS PER BELOW.

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CLICK ON “DOWNLOAD FIRMWARE FILE”

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CLICK HERE AND SELECT THE FIRWARE FILE WHICH YOU WANT TO DOWNLOAD

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SELECT THE FIRMWARE FILE AND CLICK ON “OPEN”

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CLICK ON “YES”

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NOW SELECTED FIRMWARE STARTS DOWNLOAD INTO THE SERVO DRIVE.MAKE SURE THE POWER SHOULD BE NOT RESET DURING THIS PROCDURE.OTHERWISE YOU HAVE TO FOLLOW THE WHOLE PROCEDURE AGAIN FROM THE FIRST PAGE.

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CLOSE THE WINDOW.

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CLICK ON “NO” AND YOU WILL EXIT FROM THE “WORKBENCH 5” SOFTWARE.

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NOW OPEN THE “WORKBENCH 5”

COMMUNICATE WITH THE DRIVE AGAIN

AS PER PROCEDURE OF

“STEP FOR COMMNUNICATION WITH THE

SERVO DRIVE”

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STEP OF

”COMMUNICATION OF SERVO DRIVE”

WITH USE OF

USB PORT TO 9 PIN SERIAL PORT

CONVERTER

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REQUIRED USB TO 9 PIN SERIAL PORT CONVERTER

• USB TO 9 PIN SERIAL PORT

REQUIRED THINGS:- USB TO 9-PIN SERIAL PORT CONVERTER.

DRIVER OF THE SAME USB TO 9-PIN SERIAL PORT CONVERTER. WE SUGGEST TO USE BELKIN CABLE – PART NO. – F5U409v1 YOU CAN GET INFORMATION FROM WEBSITE OF BELKIN - http://catalog.belkin.com/IWCatProductPage.process?Product_Id=45943

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TO USB CONNECTOR OF COMPUTER

TO X6 CONNECTOR OF SERVO DRIVE

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SELECTION

“COM PORT”

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THIRD CLICK ON “MY COMPUTER” AND CLICK ON “PROPERTIES”

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CLICK ON “HARDWARE”

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CLICK ON “DEVICE MANAGER”

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CLICK ON “PORTS (COM & LTP)” AND YOU WILL FIND THAT WHERE YOUR USB CABLE IS CONNECTED. SO, SELECT THE SAME COM PORT FOR COMMUNICATION

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CLICK ON “WORKBENCH V5” ON YOUR DESKTOP

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CLICK ON “ADD SPECIFIC CONTROLLER”

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1. IN PLATFROM, SELECT THE DRIVE AS PER YOUR MACHINE. 2. SELECT “NODE 2” ALWAYS IN NODE NUMBER. 3. SELECT COM PORT WHERE YOU CANNECT THE USB SERIAL CABLE FOR

COMMUNICATION.IF YOU HAVE ANY CONFUSION TO SELECT THE COM PORT.REFER PROCEDURE “SELECTION OF COM PORT”

4. SELECT “RS 232” IN CHANNEL. 5. SELECT “57600” IN THE OPTION OF PORT SPEED. 6. MAKE A TICK MARK ON “CONFIRM NODE EXISTS” .CLICK ON “FIND NODE”

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1. THIS BLOCK SHOULD BE BLANK 2. CLICK ON “SELECT”

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IF STILL THERE IS PROBLEM WITH COMMUNICATE WITH THE DRIVE, THERE SHOULD BE FOLLOWING POSSIBILITIES:- Ø POWER FAILURE DURING DOWNLOADING PROGRAMME Ø POWER FAILURE DURING DOWNLOAD/UPDATE

FIRMWARE. SO, THERE IS NEED TO DOWNLOAD/UPDATE FIRMWARE AGAIN INTO THE SERVO DRIVE.AFTER THAT YOU CAN COMMUNICATE WITH THE DRIVE.

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STEP TO

DOWNLOAD/UPDATE

FIRMWARE

(ONLY WHEN THERE IS COMMUNICATION

PROBLEM)

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CLICK ON “ADD SPECIFIC CONTROLLER”

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8. IN PLATFROM, SELECT THE DRIVE AS PER YOUR MACHINE. 9. SELECT “NODE 2” ALWAYS IN NODE NUMBER. 10. SELECT COM PORT WHERE YOU CONNECT THE USB SERIAL CABLE FOR

COMMUNICATION.IF YOU HAVE ANY CONFUSION TO SELECT THE COM PORT.REFER PROCEDURE “SELECTION OF COM PORT”

11. SELECT “RS 232” IN CHANNEL. 12. SELECT “57600” IN THE OPTION OF PORT SPEED. 13. REMOVE TICK MARK ON “CONFIRM NODE EXISTS” .CLICK ON “FIND

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SELECT THE DRIVE AND CLICK ON “SELECT”.

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CLICK ON “OK”

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SELECT THE DRIVE MODEL AS PER YOUR MODEL AND CLICK ON SELECT

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CLICK ON “TOOLS”

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CLICK ON “ADVANCED”

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CLICK HERE AND SELECT THE FIRMWARE FILE WHICH YOU WANT TO DOWNLOAD

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CLICK ON “YES”

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CLOSE THE WINDOW.

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AS PER PROCEDURE OF

SERVO DRIVE”

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STEP OF DOWNLOAD/UPDATE

“FIRMWARE FILE”

IN SERVO DRIVE.

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COMMUNICATE WITH THE DRIVE

AS PER PROCEDURE

“STEP FOR COMMUNICATION

WITH THE DRIVE”

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CLICK ON “ADVANCED”

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CLICK HERE AND SELECT THE FIRWARE FILE WHICH YOU WANT TO DOWNLOAD

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CLICK ON “YES”

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CLOSE THE WINDOW.

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AS PER PROCEDURE OF

SERVO DRIVE”

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STEP OF UPLOAD

“PARAMETER (PTX)FILE”

FROM SERVO DRIVE.

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1. CLICK ON TOOLS

2. CLICK ON PARAMETER TABLE AND CLICK ON UPLOAD

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YOU WILL FIND PICTURE AS PER BELOW, THEN

1. SELECT LOCATION AND GIVE FILE NAME 2. CLICK ON SAVE

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CLCIK ON “YES”

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PARAMETER TABLE UPLOADING HAS BEEN STARTED AND IT WILL SAVE IN FILE NAME AT GIVEN LOCATION

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STEP OF UPLOAD

“PROGRAMME (MNT FILE)”

FROM SERVO DRIVE

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1. CLICK ON PROGRAMME.

2. CLICK ON “UPLOAD SOURCE CODE”

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1. CLICK ON FILE

2. CLICK ON “SAVE FILE AS”

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2CLICK ON “SAVE’ & FILE WILL BE SAVED IN GIVEN FILE NAME AT GIVEN LOCATION.

1GIVE FILE NAME AT LOCATION WHERE YOU WANT TO SAVE THE FILE

3. CLOSE FROM HERE.

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STEP OF UPLOAD

“CLONE FILE”

FROM SERVO DRIVE

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CLICK ON “TOOL”

CLICK ON CREATE CLONE ARCHIVE

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “BROWSE”

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CLICK ON SAVE. CLONE FILE WILL BE SAVE ON SELECTED LOCATION (PREFFERED LOCATION IS DESKTOP)

REMOVE STAR SIGN AND GIVE FILE NAME

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CLICK ON “FINISH”.

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CLICK ON “YES”

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NOW CLONE UPLOAD HAS BEEN COMPLTED AND YOU WILL FIND PICTURE AS PER BELOW

CLICK ON “CLOSE”

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STEP OF DOWNLOAD

“PARAMETER (PTX) FILE”

IN SERVO DRIVE

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CLICK ON “PARAMETER TABLE”

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1. SELECT LOCATION WHERE YOU HAVE SAVED THE PARAMTER FILE

CLICK ON “OPEN”

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YOU WILL FIND THE PICTURE AS PER BELOW

CLICK ON “YES”

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SELECTED NEW PARAMETER FILE HAS BEEN STARTED TO DOWNLOAD IN THE SERVO DRIVE

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STEP OF DOWNLOAD

“PROGRAMME (MNT) FILE”

IN SERVO DRIVE

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CLICK ON LOGO OF “FOLDER”

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1. SELECT LOCATION WHERE YOU HAVE SAVE THE PROGRAMME (MNT) FILE

2. CLICK ON “OPEN”

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YOU WILL FIND SELECTED PROGRAMME ON SCREEN AS PER BELOW

CLICK ON ‘PROGRAMME”

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CLICK ON “COMPILE, DOWNLOAD AND RUN”

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SELECTED “PROGRAMME MNT FILE” HAS BEEN STARTED TO DOWNLOAD INTO THE DRIVE

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THIS SQUARE BOX SHOULD BE RED AFTER CLICKING “COMPILE, DOWNLOAD AND RUN” (THIS RED COLOUR BOX INDICATE THAT PROGRAMME IS “RUN”

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STEP OF DOWNLOAD

(RESTORE)

“CLONE FILE”

IN SERVO DRIVE

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CLICK ON “RESTORE CLONE ARCHIVE”

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CLICK ON “BROWSE”

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CLICK ON “OPEN”

SELECT PATH WHERE YOU HAVE SAVE THE CLONE FILE

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “FINISH”

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CLICK ON “YES”

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CLONE DOWNLOED PROCEDURE IN PROGRESS

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CLICK ON “CLOSE”

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CLICK ON “RUN Existing”

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THIS SQUARE BOX SHOULD BE RED AFTER CLICKING “RUN EXISTING” (THIS RED COLOUR BOX INDICATE THAT PROGRAMME IS “RUN”

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IF DRIVE IS NOT ENEBLE THEN CLICK HERE TO MAKE DRIVE ENABLE

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STEP OF

“AUTO-TUNNING”

SERVO DRIVE

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CLICK ON “SET UP”

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(1) SELECT ALL SIX OPTIONS. ALSO PLEASE NOTE THAT THIS BOX SHOULSD BE BLANK. (2) THEN CLICK ON START

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IF DRIVE IS NOT ENEBLE THEN CLICK HERE TO MAKE DRIVE ENABLE

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STEP OF “FINE TUNNING”

SERVO DRIVE

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CLICK ON “FINE TUNNING”

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YOU WILL GET PICTURE AS PER BELOW

CLICK ON “CALCULATE”.

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YOU WILL GET PICTURE AS PER BELOW

HOLD THIS BUTTON AND REDUCE THE BANDWIDTH IN FIGURE OF “5” . MEANS IF THERE IS 150, MAKE IT 145 AND CLICK ON “OK”THEN CHECK VIBRATION OF MOTOR. IF STILL THERE IS A VIBRATION IN MOTOR, AGAIN DECREASE THIS VALUE BY 5. MEANS 145- 5 = 140.MAKE 140 AND CLICK ON “OK” FROM THIS MOTOR VIBRATION WILL BE DECREASE. DO NOT DECREASE THEN 130.

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STEP FOR CHECK

“D.C BUS VOLTAGE”

OF SERVO DRIVE

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STEP FOR CHECK

“I/O (INPUT/OUTPUT)”

OF SERVO DRIVE

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STEP OF CHECKING

“CONSTANT VOLTAGE”

OF SERVO MOTOR

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NOTE: - FIRST OF ALL, PLEASE REMOVE THE LOAD (TMING BELT) FROM SERVO MOTOR AND FOLLOW STEPS GIVEN BELOW FOR CHECKING OF CONSTANT VOLTAGE OF SERVO MOTOR

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CLICK ON “AUTOTUNE”

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CLICK ONLY “MEASURE THE CONSTANT VOLATGE” AND CLICK ON “START”

THIS SHOULD BE BLANK

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CLICK ON “START”

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CLICK ON “OK”

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HERE YOU WILL FIND THE VALUE OF “VOLTAGE CONSTAT”

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“DRIVE CURRENT”

SERVO DRIVE.

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CLICK ON “MONITOR”

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CLICK HERE AND SELECT “DRIVE CURRENT”

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YOU W ILL GET “DRIVE CURRENT” HERE.

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After finish this procedure switch off the power of machine. Disconnect the cable RS 232 from servo drive X 6 connector Connect the cable RS 485 which is came from microprocessor Make 6, 8, & 10 nos. dip switch on. Switch on the power now your machine is ready to run.

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DESCRIPTION

DOWNLOAD FLEX+DRIVE SOFTWARE FROM BALDOR WEBSITE

DOWNLOAD FLEX+DRIVE SOFT WARE FROM BALDOR CD

COM PORT SETTING TO THE COMMUNICATE WITH THE DRIVE

COMMUNICAT WITH THE SERVO DRIVE FROM COMPUTER

MANUALLY FEED PARAMETERS IN SERVO DRIVE

UPLOAD CONFIGERATION (SAVE PARAMETER) FILE

DOWNLOAD CONFIGERATION (DOWNLOAD PARAMETER) FILE

UPLOAD MOTION BUFFER FILE

DOWNLOAD MOTION BUFFER FILE

TUNNING OF THE SERVO DRIVE

CLEAR EPROM (MEMORY) OF THE SERVO DRIVE.

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STEP OF DOWNLOAD

“FLEX+DRIVE SOFTWARE”

FROM BALDOR WEBSITE

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OPEN INTERNET EXPLOER AND OPEN WEBSITE “www.baldormotion.com/supportme/ “YOU WILL FIND PICTURE AS PER BELOW”

CLICK ON “RESISTERED USER LOGIN NOW”

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CLICK ON “SOFTWARE TOOLS”

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GO TO DOWN AND SELECT UPTO “LEGENCY SOFTWARE TOOL” BY MOVING CURSER DOWN FROM HERE

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CLICK ON “Flex+Drive Setup Utility

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CLICK THE CURESER DOWN

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CLICK ON “LINK”

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1. SELECT “SAVE FILE “2. CLICK ON “OK”

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SET UP FILE DOWNLOADING HAS BEEN STARTED

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YOU WILL FIND “FLEX+DRIVE SET UP ZIP FILE” ON YOUR DESKTOP

CLICK HERE AND OPEN THE SAME FILE

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CLICK HERE

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CLICK ON “YES”

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CLICK ON “OK”

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CLICK ON “OK”

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CLICK ON ‘NEXT”

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CLICK ON “NEXT”

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CLICK ON ‘NEXT”

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CLICK ON ‘NEXT”

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DOWNLOADING HAS BEEN START

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YOU WILL FIND THE DOWNLOADED SOFTWARE AS PER BELOW

1. CLICK ON START 2. CLICK ON ‘FELXPLUS 3. CLICK ON FLEXPLUS

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STEP OF DOWNLOAD

“FLEX+DRIVE SOFTWARE”

FROM BALDOR CD

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WHEN YOU INSERTED THE CD, YOU WILL FIND PICTURE AS PER BLOW

CLICK ON “SOFTWRE”

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CLICK ON “Flex Dive Setup Software”

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CLICK ON “Products”.

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CLICK ON “Flex+Drive”

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CLICK ON “RUN’

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CLICK ON “RUN’

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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FLEX+DRIVE SOFTWARE DOWNLOAING START

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CLICK ON “FINISH”.

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YOU CAN OPEN THE SAME SOFTWARE AS PER SHOWN IN BELOW PATH

1. CLICK ON “START” 2. CLICK ON “ALL PROGRAMS” 3. CLICK ON “FLEXPLUS” 4. CLICK ON “FLEXPULS”

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“COM PORT”

SETTING OF

COMPUTER

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THIS SOFTWARE HAS SELECTION FROM COM PORT NO 1 TO COM PORT 4, SO MAKE SURE YOUR COMPUTER USED COMMUNICATION COM PORT SETTING MUST BE COM PORT 1 TO COM PORT 4. YOU CAN CHECK THE COM PORT SETTING AS PER BELOW

1. CLICK ON “START” 2. SELECT MY COMPUTER”

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CLICK ON “HARDWARE’’

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CLICK ON “PORTS”

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FOR EXAMPLE USED COMMUNICATION PORT IS ON COM 6, PLEASE FOLLOW THE BELOW STEP TO CHANGE THE USED COM PORT ON COM 1.

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MAKE THIRD CLICK ON THE SAME COM PORT AND CLICK ON “PROPERTIES”

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CLICK ON “PORT SETTING”

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YOU WILL FINE PICTURE AS PER BELOW

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SELECT “COM 1” IN THE OPTION OF COM PORT NUMBER AND CLICK “OK”

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IF YOU FOUND ERROR AS PER ABOVE PICTURE CLICK ON YES

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“COMMUNICATION”

SERVO DRIVE

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Connection details.

9 PIN D TYPE FEMALE

CONNECTOR 9 PIN D TYPE MALE

CONNECTOR

PIN NO PIN NO

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DB 9 MALE DB 9 FEMALE

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CONNECT THE ABOVE SAID SAID SERIAL PORT CABLE BETWEEN X6 CONNECTOR OF SERVO DRIVEAN COMPUTER

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OPEN “FLEXPLUS” DRIVE SOFWARE

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IF THE COMPORT IS SELECTED DIFFER THEN YOU HAVE SETTED FOR COMMUNICATION, YOU WILL FIND PICTURE AS PER BELOW

CLICK ON “OK”

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SELECT THE “COM PORT 1” WHICH YOU HAVE SET IN YOUR COMPUTER FOR COMMUNICATION AND CLICK ON “OK”

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NOW COMMUNICATION IS COMPLETED

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TO FEED

PARAMETERS “MANUALLY”

SERVO DRIVE

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COMMUNICATE WITH THE SERVO DRIVE

AS PER PROCEDURE

“STEP FOR COMMUNICATION

WITH THE SERVO DRIVE”

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CLICK ON “SET UP” AND CLICK ON “MOTOR AND CONTROL”

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CLICK HERE AND YOU WILL FOUND MOTOR MENU. SELECT MOTOR FROM HERE AND CLICK ON OK

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YOU WILL FIND PICTUER AS PER BELOW

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IF YOU FOUND AS PER BELOW CLICK ON “YES”

CLICK ON “YES”

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SELECT “SET UP” AND OPERATION MODE”

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SELECT “POSITIONING”

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CLICK “POSITIONING”

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1. SELECT OPTION OF DIGITAL /O’S MAI1, MAI2, MAI3,MAI4 2. SELECT OPTION HARDWARE TRIGGERS 3. IN THE POSITION BAND PUT “10” 4. IN WARNING FLAG PUT “4000” 5. IN ERROR FLAG PUT “32000” FINALLY CLICK ON “DOWNLOAD” AND CLOSE THE WINDOW.

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UPLOAD “CONFIGERATION”

(UPLOAD PARAMETERS)

SERVO DRIVE

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SELECT “SET UP”

CLICK ON “SAVE CONFIGERATION”

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1. REMOVE STAR SIGN (*) ONLY FROM HERE AND GIVE FILE NAME 2. YOU CAN SELECT LOCATION OF FILE WHERE YOU WANT TO SAVE FILE

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FOR EXAMPLE WE HAVE GIVEN FILE NAME MAMATA.PAR, LOCATION DRIVE “C” SAVE FILE IN TYPE IS DEFAULT.THEN CLICK ON “OK” SO, FILE WILL BE SAVE IN DRIVE “C” /PROGRAMME FILES/FLEXPLUS

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AFTER SOMETIME YOU WILL FIND PICTUER AS PER BELOW

CLICK ON “OK”

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DOWNLOAD

“CONFIGERATION”

(DOWNLOAD PARAMETERS)

SERVO DRIVE

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SELECT “RESTORE CONFIGERATION”

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FOR EXAMPLE WE HAVE SELECTED “MAMATA.PAR”

CLICK ON “OK”

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YOU WILL FIND PICTUERE AS PER BELOW

PARAMETER FILE HAS BEEN STARTED TO DOWNLOAD TO THE SERVO DRIVE

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AFTER COMPLITION OF DOWNLOADING YOU WILL FIND PICTUER AS PER ABOVE . SO, CLICK ON “OK”

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UPLOAD “MOTION BUFFER”

SERVO DRIVE

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SELECT “SET UP”

CLICK ON “SAVE MOTION BUFFER”

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1. REMOVE STAR SIGN (*) ONLY FROM HERE AND GIVE FILE NAME 2. YOU CAN SELECT LOCATION OF FILE WHERE YOU WANT TO SAVE FILE

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FOR EXAMPLE WE HAVE GIVEN FILE NAME MAMATA.BUF, LOCATION DRIVE “C” SAVE FILE IN TYPE IS DEFAULT.THEN CLICK ON “OK” SO, FILE WILL BE SAVE IN DRIVE “C” /PROGRAMME FILES/FLEXPLUS

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DOWNLOAD “MOTION BUFFER”

SERVO DRIVE

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SELECT “SET UP”

CLICK ON “LOAD MOTION BUFFER”

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SELECT THE BUFFER FILE WHICH YOU WANT TO DOWNLOAD INTO THE SERVO DRIVE

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CLICK ON “OK”

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“MOTION BUFFER” DOWNLOADING IN THE SERVO DRIVE

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CLICK ON “OK”

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STEP FOR “TUNNING”

SERVO DRIVE

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CLICK ON “TUNNING OPTION”

SELECT “OFFSET TUNNING” (DRIFT COMPENSATION )

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PUT 0 IN BOX AND CLICK ON “DOWNLOAD”

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CLOSE THE “WINDOW”

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1. CLICK ON “TUNNING” 2. SELECT “TUNNING “

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SELECT MANUAL TUNNING AND CLICK ON “OK”

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1. PUT 0.2000 IN INERTIA RATIO 2. PUT 25 IN BANDWIDTH

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CLICK ON “OK”

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YOU WILL FIND NOTE HERE “CONTROL PARAMETERS WERE SUCCESSFULLY DOWNLOADED”

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THEN SELECT “PI”. PUT PROPOTIONAL GAIN (GV) 500 AND INTEGRAL GAIN (GV) 20. CLICK ON “DOWNLOAD

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CLICK ON “OK”

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YOU WILL FIND NOTE HERE “CONTROL PARAMETERS WERE SUCCESSFULLY DOWNLOADED

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CLICK ON “POSITION CONTROL PARAMETERS”

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HERE YOU WILL FIND “VELOCITY PARAMETERS”

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SELECT THE “ACCELERATION FEEDFORWARD” OPTION

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PUT 100 IN ALL THREE WINDOW OF POSITION GAIN, VELOCITY, ACCELERATION.THEN CLICK ON “DOWNLOAD”

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YOU WILL FIND NOTE HERE OF “CONTROL PARAETERS WERE SUCCESSFULLY DOWNLOAD”

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CLICK ON “TUNNING”

Flex + set up software

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SELECT “AUTO TUNNING “AND CLICK ON “OK”

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CLICK ON “NORMAL”

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FOR AUTOTUNNING DRIVE SHOULD BE IN “VELOCITY MODE”. SO, CLICK ON “YES” SERVO DRIVE WILL AUTOMATICALLY GOES IN “VELOCITY MODE”

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IF YOU FOUND ERROR AS ABOVE CLICK ON OK AND CLICK ON “E” TO MAKE DRIVE ENABLE

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MAKE RUN VELOCITY 2000 RPM AND RUN TIME 1 SEC THEN CLICK ON OK

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CLICK ON “CLOSE” TO CLOSE AUTOTUNNING WINDOW

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CLICK OPERATION MODE”

WE HAVE MADE DRIVE IN VELOCITY CONTROL ONLY FOR AUTOTUNNING PURPOSE. SO, AS PER OUR APPLICATION WE HAVE TO MAKE THE SERVO DRIVE IN POSITION CONTROL.SO, SELECT “SET UP”

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SELECT “POSITIONING” AND CLICK ON DOWNLOAD. THEN CLICK ON CLOSE.

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“CLEAR EPROM”

(ERASE MEMORY)

SERVO DRIVE

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CLICK ON “TERMINAL” AND SELECT “TERMINAL”

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WRITE “CLEAR” AND PRESS ‘ENTER” KEY OF YOUR COMPUTER KEYBOARD

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PLEASE WRITE “eedump” AFTER THAT > SIGN AS PER ABOVE PICTURE THEN PRESS “ENTER” KEY OF YOUR KEYBORD OF COMPUTER

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CLICK “HERE” TO EXIT FROM THE WINDOW

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CLICK ON “OK” AND THEN YOU WILL EXIT FROM THE “FLEXPLUS” DRIVE SOFTWARE THEN SWITCH OFF THE POWER OF SERVO DRIVE

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YOU WILL FIND “U” ON THE DISPLAY OF THE SERVO DRIVE.THAT MEANS ALL PARAMTERS HAS BEEN ERASED FROM THE SERVO DRIVE.

NOW SWICTH “ON” THE POWER SUPPLY OF SERVO DRIVE

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DESCRIPTION

DOWNLOAD FLEX DRIVE SOFTWARE FROM BALDOR WEBSITE

DOWNLOAD FLEX DRIVE DRIVESOFT WARE FROM BALDOR CD

COMPORT SETTING FOR COMPUTER

COMMUNICAT WITH THE SERVO DRIVE FROM COMPUTER MANUALLY FEED PARAMETERS IN SERVO DRIVE

TUNNING OF SERVO DRIVE

EPROM CLEAR (ERASE MEMORY)

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STEP OF DOWNLOAD

“FLEX DRIVE SOFTWARE”

FROM BALDOR WEBSITE

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CLICK ON “Registered User? Login Now”

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YOU WILL PICTURE AS PER BELOW

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THEN CLICK ON FLEX DRIVE SET UP UTILITY

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CLICK ON “LINK”

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1. CLICK ON “SAVE FILE” 2. CLICK ON “OK”

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YOU WILL FIND “FLEX SET UP ZIP FILE” ON YOUR DESKTOP

CLICK FOR OPEN

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CLICK HERE

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CLICK ON “YES”

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CLICK ON “OK”

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CLICK ON “RUN”

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CLICK ON “NEXT”

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YOU WILL FIND PICTRE AS PER BELOW

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON ‘NEXT”

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DOWNLOADING HAS BEEN STARTED

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YOU CAN FIND THE DOWNLOADED SOFTWARE AS PER BELOW

1.CLICK ON “ALL PROGRAMS” 2. CLICK ON FLEX 3. CLICK ON “FLEX

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STEP OF DOWNLOAD

“FLEX DRIVE SOFTWARE”

FROM BALDOR CD

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CLICK ON “FlexDrive”

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CLICK ON “YES”

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YOU WILL FIND PCTURE AS PER BELOW

CLICK ON “RUN”

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CLICK ON “RUN”

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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SOFTWARE DOWNLOADING START

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CLICK ON “FINISH” – NOW FLEX SOFTWARE HAS BEEN INSTALLED

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1. CLICK ON “START” 2. CLICK ON “ALL PROGRAMS” 3. CLICK ON “FLEX” 4. CLICK ON “FLEX”

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“COM PORT”

SETTING OF

COMPUTER

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“COMMUNICATION”

SERVO DRIVE

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Connection details.

9 PIN D TYPE FEMALE

CONNECTOR

PIN NO PIN NO

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CONNECT THE ABOVE SAID SAID SERIAL PORT CABLE BETWEEN X6 CONNECTOR OF SERVO DRIVEAN COMPUTER

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OPEN “FLEX” DRIVE SOFWARE

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IF THE COMPORT IS SELECTED DIFFER THEN YOU HAVE SETTED FOR COMMUNICATION, YOU WILL FIND PICTURE AS PER BELOW

CLICK ON “OK”

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“MANUALLY”

FEED PARAMTERS

SERVO DRIVE

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SELECT “MOTOR AND CONTROL”

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YOU WILL FIND PICTURE AS PER BELOW.CLICK ON “MOTOR”

SELECT MOTOR (CATLOG NO.) AS PER YOUR MACHINE AND CLICK ON “OK”

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MAKE APP. BUS VOLTAGE 320 AND SIM. ENC.OUTPUT512. THEN CLICK ON “DOWNLOAD” AND CLOCSE THE WINDOW

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SELECT “OPERATION MODE”

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SELECT “VELOCITY”.

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THEN CLICK ON “VELOCITY” YOU WILL FIND PICTURE AS PER BELOW

PUT THE PARAMETERS AS PER WINDOW AND CLICK ON “DOWNLOAD”

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PUT VALUE AS PER ABOVE WINDOW AND CLICK ON “DOWNLOAD”

CLICK ON “CURRENT” AND YOU WILL FIND PICTURE AS PER BELOW

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SELECT “PULSE” AND YOU WILL FIND PICTURE AS PER BELOW

PUT THE VALUE AND SELECTION AS PER ABOVE PICTURE AND CLICK ON DOWNLOAD.

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CLOSE THE WINDOW.

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“TUNNING”

FLEX SERVO DRIVE

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1. CLICK ON “TUNNING 2. SELECT OFFSET TUNNING

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PUT 0 IN BOX AND CLICK ON “DOWNLOAD”

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1. CLICK ON “TUNNING” 2. SELECT “TUNNING “

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SELECT MANUAL TUNNING AND CLICK ON “OK”

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1. CLICK ON PI 2. PUT 500 IN THE BOX OF PROPOTIONAL GAIN, PUT 20 IN THE BOX OF INTEGRATED

GAIN. 3. THEN YOU WILL FIND THIS WINDOW, SO CLICK ON OK

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CLICK ON “POLE PLACEMENT

1. 0.200 IN BOX OF INERTION RATIO, THE VALUE OF INERTIA WILL BE COME AUTOMATICALLY.

2. PUT BANDWIDTH 25 3. CLICK ON “DOWNLOAD”

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4. CLICK ON ‘‘OK”

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CLICK ON “OK”

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STEP OF “SAVE (UPLOAD)”

PARAMETER FILE

FROM SERVO DRIVE

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OPEN THE FLEX DRIVE SOFTWARE AND COMMNUNICATE WITH THE DRIVE

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CLICK ON ‘SET UP’

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CLICK ON ‘SAVE CONFIGARATION”

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1. GIVE FILE NAME 2. SELECT LOCATION 3. CLICK ON ‘OK’

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AFTER SOMETIME , YOU WILL FIND PICTURE AS PER BELOW.

PARAMETER FILE AS BEEN SAVED AS A GIVEN NAME ON SELECTED LOCATION. THEN CLICK“OK”

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STEP OF “DOWNLOAD”

PARAMETER FILE

IN SERVO DRIVE

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CLICK ON “D” TO MAKE DRIVE DESABLE FOR DOWN LOAD THE PARAMETER FILE

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1. CLICK ON “SET UP” 2. SELECT OPTION OF “RESTORE CONFIGERATION”

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SELECT THE FILE WHICH YOU WANT TO DOWNLOAD AND CLICK ON “OK”

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SELECTED FILE START TO DOWNLOADING IN SERVO DRIVE

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SELECTED FILE HAS BEEN DOWLOADED IN DRIVE .SO, CLICK ON “OK”

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“CLEAR EPROM”

(ERASE MEMORY)

DBSC SERVO DRIVE

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CLICK ON “TERMINAL”

SELECT “TERMINAL”

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YOU WILL FIND PCITURE AS PER BELOW

of 533

PLEASE WRITE “eedump” AFTER THAT > SIGN AS PER ABOVE PICTURE THEN PRESS “ENTER” KEY OF YOUR KEYBAOD OF COMPUTER

of 533

DESCRIPTION

DOWNLOAD FLEX DRIVE SOFTWARE FROM BALDOR WEBSITE

DOWNLOAD FLEX DRIVE DRIVESOFT WARE FROM BALDOR CD

COM PORT SETTING FOR COMPUTER

COMMUNICAT WITH THE SERVO DRIVE FROM COMPUTER

MANUALLY FEED PARAMETERS IN SERVO DRIVE

TUNNING OF SERVO DRIVE

EPROM CLEAR (ERASE MEMORY)

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STEP OF DOWNLOAD

“DBSC SOFTWARE”

FROM BALDOR WEBSITE

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CLICKON“Registered User? Login Now”

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CLICK ON “DBSC Setup Software”

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CLICK ON “LINK”

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1. CLICK ON “SAVE FILE” 2. CLICK ON “OK”

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DOWNLOADING HAS BEEN STARTED OF SET UP FILE

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YOU WILL FIND DBSC SET UP ZIP FILE” ON YOUR DESKTOP

CLICK HERE AND OPEN THE FILE

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CLICK ON “OPEN”

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CLICK ON “SET UP.EXE”

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CLICK ON “YES”

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CLICK ON “OK”

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CLICK ON “NEXT”

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CLICK ON ‘NEXT”

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DBSC SOFTWARE DOWNLOADING START

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1. CLICK ON “START” 2. CLICK ON “ALL PROGRAMS” 3. CLICK ON “DBSC” 4. CLICK ON “FLEX”

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STEP OF DOWNLOAD

“DBSC SOFTWARE”

FROM BALDOR CD

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CLICK ON “DBSC”

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CLICK ON “RUN”

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CLICK ON “RUN”

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CLICK ON “NEXT”

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CLICK ON “NEXT”

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CLICK ON ‘NEXT”

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DBSC SOFTWARE DOWNLOADING START

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1. CLICK ON “START” 2. CLICK ON “ALL PROGRAMS” 3. CLICK ON “DBSC” 4. CLICK ON “DBSC”

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“COM PORT”

SETTING OF

COMPUTER

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STEP OF

COMMUNICATION

WITH DBSC SERVO DRIVE

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CONNECT THE ABOVE SAID SERIAL PORT CABLE BETWEEN X6 CONNECTOR OF SERVO DRIVE AND COMPUTER

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Connection details.

9 PIN D TYPE FEMALE

CONNECTOR

PIN NO PIN NO

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1. CLICK ON “START” 2. CLICK ON “ALL PROGRAMS” 3. CLICK ON “DBSC” 4. CLICK ON “FLEX”

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MANUALLY FEED

“PARAMETERS”

DBSC SERVO DRIVE.

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SELECT “MOTOR AND CONTROL”

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YOU WILL FIND PICTURE AS PER BELOW.CLICK ON “MOTOR”

SELECT MOTOR (CATLOG NO.) AS PER YOUR MACHINE AND CLICK ON “OK”

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MAKE APP. BUS VOLTAGE 320 AND SIM. ENC.OUTPUT512. THEN CLICK ON “DOWNLOAD” AND CLOSE THE WINDOW

of 533

SELECT “OPERATION MODE”

of 533

SELECT “VELOCITY”.

of 533

THEN CLICK ON “VELOCITY” YOU WILL FIND PICTURE AS PER BELOW

PUT THE PARAMETERS AS PER WINDOW AND CLICK ON “DOWNLOAD”

of 533

PUT VALUE AS PER ABOVE WINDOW AND CLICK ON “DOWNLOAD”

CLICK ON “CURRENT” AND YOU WILL PICTURE AS PER BELOW

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PUT THE VALIUE AND SELECTION AS PER ABOVE PICTURE AND CLICK ON DOWNLOAD.

SELECT “PULSE” AND YOU WILL FIND PICTURE AS PER BELOW

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CLOSE THE WINDOW

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SELECT “OFFSET TUNNING” (DRIFT COMPENSATION”

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PUT “0” IN THE BOX OF OFFSET VALUE AND CLICK ON DOWNLOAD.

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SELECT “TUNNING”

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SELECT “MANUAL TUNNING”

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PUT VALUE AS PER PICTURE AND CLICK ON “DOWNLOAD”

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CLICK ON “OK”

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SELECT “PI”

PUT VALUE AS PER ABOVE PICTURE AND CLICK ON “DOWNLOAD”.

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CLICK ON “OK”

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“TUNNING”

DBSC SERVO DRIVE.

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CLOSE THE WINDOW

of 533

SELECT “TUNNING”

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SELECT “AUTO TUNNING” AND CLICK ON “OK”

of 533

IF YOU FOUND ERROR AS ABOVE CLICK ON OK AND CLICK ON “E” TO MAKE DRIVE ENABLE

of 533

UPLOAD “CONFIGERATION”

(UPLOAD PARAMETERS)

DBSC SERVO DRIVE

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SELECT “SET UP”

CLICK ON “SAVE CONFIGERATION”

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1. REMOVE STAR SIGN (*) ONLY FROM HERE AND GIVE FILE NAME 2. YOU CAN SELE CT LOCATION OF FILE WHERE YOU WANT TO SAVE FILE

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FOR EXAPLE WE HAVE GIVEN FILE NAME MAMATA.PAR, LOCATION DRIVE “C” SAVE FILE IN TYPE IS DEFAULT.THEN CLICK ON “OK” SO, FILE WILL BE SAVE IN DRIVE “C” /PROGRAMME FILES/FLEXPLUS

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AFTER SOMETIME YOU WILL FIND PICTUER AS PER BELOW

CLICK ON “OK”

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DOWNLOAD

“CONFIGERATION”

(DOWNLOAD PARAMETERS)

SERVO DRIVE

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SELECT “RESTORE CONFIGERATION”

of 533

FOR EXAMPLE WE HAVE SELECTED “MAMATA.PAR”

CLICK ON “OK”

of 533

PARAMETER FILE HAS BEEN STARTED TO DOWNLOAD TO THE SERVO DRIVE

of 533

“CLEAR EPROM”

(ERASE MEMORY)

DBSC SERVO DRIVE

of 533

CLICK ON “TERMINAL” AND SELECT “TERMINAL”

of 533

YOU WILL FIND PCITURE AS PER BELOW

of 533

PLEASE WRITE “eedump” AFTER THAT > SIGN AS PER ABOVE PICTURE THEN PRESS “ENTER” KEY OF YOUR KEYBORD OF COMPUTER

of 533

all servo drive common procedure

phase page

software page

mint workbench page

download page

file page

software workbench

install page

desktop page

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