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Technical SessionInstitutionalize VE in PETRONASSuria Irdayu Ahmad Zaidi, PMPFront End EngineerFront End Engineering, GTS, PD&T
Open
Open
Value Engineering (VE) is a systematic function-oriented approach for optimizing the cost andperformance of a project.
Definition
The purpose of a VE study is to meet BusinessObjective of the process at the lowest cost byelimination non value-adding investment withoutcompromising quality and safety.
Objective
Function Analysis System Technique (F.A.S.T) isused to generate ideas that create additional valueto the project.
Technique
No of creative ideas being generated Cost-Worth Analysis Total potential cost optimization
Evaluation
Open
Value = FunctionalityCostCostAnd/orFunc.
CostAnd/orFunc.
CostAnd
Func.
Or??
Given this definition, which of the cars on the following slide has the highest value?
Open
WHICH HAS HIGHER VALUE?A B
It depends on the functionality you need, so it is very important to define what that is.
Open
General Approach
OrientationInformation
FunctionCreativity
EvaluationDevelopment
PresentationImplementation
Pre-Workshop
Post-Workshop
In-workshop
Open
General ApproachPhase ObjectiveOrientation Gather information to better understand the project to gauge the suitability for VE study.Information Sharing project background to VE team.Function Analyze the project to understand and clarify the required functions. Creativity Generate ideas on all the possible ways to accomplish the required functions. Evaluation Synthesize ideas and concepts and select those that are feasible for development into specific value improvements. Development Select and prepare the ‘best’ alternative(s) for improving value.Presentation Present the value recommendation to the project stakeholders.Implementation Incorporate into scope as appropriate by project team .
Copyright UPEC 2018Open
Mandatory to review suitability of VE for each
project FEL 2
1. GOVERNANCE
Sustainability by trained 20 staffs to be certified
practitioner
2. RESOURCES
Established secretariat for performance monitoring
3. IMPLEMENTATION
Institutionalize is to incorporate into a structured and often highlyformalized system or to place in or commit to the care of a specializedinstitution.
Open
It is mandatory to assess each project for suitability to conduct VEexercise through pre-engagement with the facilitator. This including thepotential value creation VE session brings to the projects.
PPMS ver 5.0 Mar 2016
UPMS Jan 2018
Open
To address the inconsistent output of VE by non O&G facilitators,PETRONAS has commenced with certified own CVS and developedbespoke templates
Open
A generic template to conduct the workshop including FAST diagram hasresult in focusing on generating more value added ideas due to thesimilarity of projects in oil & gas
Copyright UPEC 2018Open
NO OF IDEASGENERATED
611
POTENTIAL OPTIMIZATION
NO OF PROJECTS REQUESTED
18
NO OF WORKSHOPCONDUCTED
12
FROM APRIL 2016 UNTIL OCTOBER 2018
RM393mill
Open
Project conducted VE in FEL 3 achieved lower % in potential costoptimization compare to project conducted VE in FEL 2.
2%
6%
1%
14%
6%
FEL 3
E F I J K
Value vs Project Definition% o
f cost o
ptimizat
ion
Projects Phase ScopeA FEL 2 New compressorB FEL 2 InfillC FEL 2 Greenfield subseaD FEL 2 Greenfield upstreamE FEL 3 New PipelineF FEL 3 New Licensor unitG FEL 2 Greenfield upstreamH FEL 2 New compressorI FEL 3 Greenfield downstreamJ FEL 3 New compressorK FEL 3 New gas receiving terminalL FEL 2 Greenfield downstream
42%
7%14%
4%7%
16%9%
FEL 2
A B C D G H L
Open
New greenfield project have more ideas being generated which will havehigher potential in CAPEX optimization
20
40
60
80
100
74
109
7280
5551
Project A Project C Project D Project G Project I Project K
New receiving terminal
Greenfield Downstream
Greenfield subsea
New Compressor
Greenfield Upstream
Greenfield Upstream
Ideas Generated vs Scope
Open
Challenges
Inculcate the basic function in doing projects
FAST diagram
No changes is allowed as it will void the warranty
Licensor Unit
VE as cost reduction tools vs to exercise under-utilized human creative potential
Misconception
Incorporation of VE ideas into projects
Not be able to complete the approach due to short duration
Gathering the subject matter expert as cold eye reviewer into VE team
Implementation
Timing
Team
Any questions?
Open
VE Secretariat team:Sarah Harris, Head Concept Select & Conceptual Engineering, Front End Engineering, GTS, PD&T.sarah_harris@petronas.com.my
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