3 rd&d for sustainable bioenergy production and utilization in sugar industry by dr upsorn...

RD&Dfor Sustainable Bioenergy Production and Utilization in Sugar Industry

Upsorn PliansinchaiVP, MP Innovation &RD

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Overview

Strategic Research for Sustainable Bioenergy production

Product opportunities with optimal technology development

Content

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Outlook for the Energy & Power IndustryEvolution of Renewable Installed Capacity (World), 2009 and 2015

Fuel Diversification of Thailand

Increase Renewable Energy

From 1.5% in Year 2009 to 24.8% in Year 2030

Estimated contribution of renewable energy in Thailand in 2011 and 2022

Source : Siemens,2009

Potential Electricity Capacity

Thailand Biomass-Based Power Generation Potential

Source : Black and Veatch (2000). Final Report

7ที่มา: สาํนกังานออ้ยและนํ้าตาล

Thai Cane and Sugar Production 2004/05 - 2014/15

106.0

182.0

-3

2

7

12

17

22

0

50

100

150

200

2004/05 2006/07 2008/09 2010/11 2012/13 2014/15 2024/25Cane TH Sugar TH

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Potential Bio-energy from Bagasse in Thailand

Electrical 19,500 M Units2 times of current Thailand Hydro Power

Decrease LNG imported 8.6 M Baht

Decrease CO2 emission 10 MT

Estimated by 150 MT Sugarcane in the next 5 years

Estimated by 150 MT Sugarcane in the next 5 years

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Overview of Sugar Industry in Thailand

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There are 50 Sugar Factories in Thailand which have co-generation plant from bagasse for their own

4 Factories have high efficiency turbine and boiler with high electrical capacity.

11 Factories connected to their own ethanol plant, using sugar and molasses as feedstock.

THAI

SUGAR

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Opportunity for Mitrphol ,Thailand

No.1 producer 6 Mills

Capacity: 180,000 t/d 20 MT cane 2.1 MT sugar produced

20%

MPK

MP

SBMPV

MKS

MPL

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No. 2 sugar producer 7 Mills Capacity: 85,000 t/d 8.62 MT cane 1 MT sugar produced

No.1 sugar producer Capacity: 500,000 t/y 60,000 t. sugar produced 3 MW electricity

No.3 sugar producer 4 Mills in Queensland Capacity: 35,000 t/d 4 MT cane 550,000 t. sugar

Mitr Laos

Guangxi Nanning East Asia Sugar Group

MSF Sugar

13Source: FO Lichts annual ranking of the leading global sugar companies (by sugar produced)

SuedzuckerGerman

RaizenBrazil

ABSugarSouth Africa

Mitr PholThailand

TereosFrance

Year 2013/14 4,630.00 4,624.00 4,491.00 4,295.00 3,980.00Year 2012/13 4,838.00 4,293.00 4,400.00 3,816.00 3,890.00Year 2011/12 5,384.00 4,103.00 4,250.00 3,525.00 3,913.00Year 2010/11 4,239.00 4,045.00 3,900.00 2,760.00 3,841.00

 ‐

 1,000.00

 2,000.00

 3,000.00

 4,000.00

 5,000.00

 6,000.00

1,000 Tons, R

aw Value 4th Rank in 2013/2014

Mitr Phol has gotten the 4th rank of the World Largest Sugar Producers in 2014

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Biomass Power… Lighten the Opportunity for the Clean World

Ethanol… Renewable Energy Friendly to Environment

Sugar… Product of Highest QualityFriendship with High Value

Pulp & Paper… Saving the Forest & the Planet for All

Research & Development

World Leader in Value chain development World Leader in Contract Farming Systems, Industry Leader Agri practices, Disease Management & Cane Development

Liquid FertilizerParticle Board… Saving the Forest & the Planet for All

Mitr Phol Value Chain

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Biomass to Clean Power

Molasses to Clean Energy

Electrical Power from Bagasse

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Capacity 428 MW from 7 factories- Supply to electrical system 1,840 units/year- ½ of Thailand Renewable Energy Production

Electrical Production

Produce

1,840 GWh

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380 Million Liters / Year

30% Market share

Ethanol from Molasses

1.16 Million Liters / Day

Strategic Research for Sustainable Bioenergy production

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106

182

8.5 8.4 12.1 13.4 11.9 12.4 17.6 18.1 18.9 20.1 20.7 36.4

4.1

-3

2

7

12

17

22

0

50

100

150

200

2004/05 2006/07 2008/09 2010/11 2012/13 2014/15 2024/25

Cane TH Cane MPG Sugar MPG

Mitr Phol Sugarcane and Sugar Production 2004/05 - 2014/15

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Bagasses 31 MT Molasses 4 MT

Potential Bio-energy from Bagasse in Thailand (2014/15)

Ethanol 1,040 ML

Thailand Demand 1,000 ML

Electrical 2,400 M.units

( 2% of Thailand consumption )

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• Water Resource• Water Use Efficiency

• Drought Resistance• Specific Variety

• Bio-fertilizer• Soil Moisture Retention• Nutrient Management

Water1 2 3Varieties Soil Health

Key Drivers for Cane Sustainability

4 Climate Change Risk Management

• Climate and Scenario model

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Breeding More Biomass for Clean Power

1. Conventional Breeding

2. Mutation Breeding

3. Molecular Breeding

High Biomass > 13% Fiber

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Plan

Apply

Monitor

Results

Analyze

Focus area

– more gap

Determine

key factors

Precision-

technologies

Crop

health

analysis

Results

Evaluate

impact

Yield Gap

Precision Technology– Driver for Yield Improvement

Minimize Bagasse Moisture Keep Bagasse Quality

Bagasse Management for Clean Power

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Develop Own Technology

Super Yeast Imported YeastMolasses

New Yeast Screening increase 2 Liters Ethanol

/Ton Molasses

Bio-Fuel Production Efficiency

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Molasses Storage

Technology

Keep more 1% fermentable sugar (FS)

(500 Liters Ethanol / 1 ton of FS)

Utilized all type of sugar to be fermentable

Bio-Fuel Production Efficiency

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By Product Utilized

Fly Ash Vinasses

Back to Sugarcane Field

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Bio-plastic, Wax, fructose, Glucose, Sucrochemistry, Yeast, Alcohol-chemistry,Ethylene, Polyethylene,Butanol, Acetic acid

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Sugar

Energy

Bio-based Chemicals

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Product opportunities with optimal technology development

Feedstock opportunities Feedstock opportunities

Corn stalk Rice husk Wheat bran Saw dust

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Sugarcane SugarBagasse

Filter Cake

Molasses Ethanol Vinasses

Fodder Yeast

Fly AshFertilizer

Cement block

Bio-power

Fertilizer

Sugar Varieties

Lactic Acid (Bioplastic)

M-Mol. Fertilizer

Food Supplement

Bagasse Derivatives

Bio-energy

Bio-Chemicals

Food Supplement

Cosmetic

Fertilizer

Sucrose Derivatives

Bio-Chemicals

Bio-energy

Lactic Acid(Food &Bioplastic)

Specialty

CANE VALUE CHAIN: OPP0RTUNITY

Developing Technology

Butanol

Biogas

Ethanol

Hydrolysis & fermentation

Cellulose & Hemicellulose

Pyrolysis

Gasoline

Gasification

Syn gas

End use chemical

Bio-Oil cracking

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Microbe ferment sugars into Bio-

products

4Bio-

energy and

Chemical Products

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Biomass Pre-

treatment by heat

and chemical

s

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Enzymes break down cellulose

chains into sugars

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Agricultural Biomass

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Cellulosic Technology

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CELLULOSECELLULOSE

HEMICELLULOSEHEMICELLULOSE

LIGNINLIGNIN

ENZYME HYDROLYSIS

FERMENTABLE SUGAR/ OLIGOSACCHARIDES

ENZYME

MICROBE

BIO-ENERGY

CHEMICALS

FOOD / FEED

FERMENTATION/PURIFICATION

Opportunities of Thailand

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BIO-OIL

BIO-OIL

Upgrading cost2.01-0.47

BIO-OIL

Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves (Thailand)

Ref. Duanguppama K and Pattiya A ,Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves, J Sci Technol MSU,Vol 32, No 4, July-August 2013

Product yield from fast pyrolysis

BIO-OIL

Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves (Thailand)

Comparison of bio-oil properties with the standardRef. Duanguppama K and Pattiya A ,Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves, J Sci Technol MSU,Vol 32, No 4, July-August 2013

BIO-OIL

Chemical, 42%

Liquid Fuels, 32%

Power, 19%

Gaseous Fuels, 7%

Potential end use of syngas

www.technavio.com/

SYNGAS

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Bioeconomy

Source : The European Bioeconomy in 2030: www .becoteps.org.

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Commit to Global Sustainability

Key Success

Technology Readiness

Sustainable Feedstock

Manpower

Market

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VALUE ADDER TO MITR PHOL BUSINESS

GROW TOGETHER TO SUSTAINABILITY