3 rd&d for sustainable bioenergy production and utilization in sugar industry by dr upsorn...
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3 rd&d for sustainable bioenergy production and utilization in sugar industry by dr upsorn pliansincTRANSCRIPT
RD&Dfor Sustainable Bioenergy Production and Utilization in Sugar Industry
Upsorn PliansinchaiVP, MP Innovation &RD
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Overview
Strategic Research for Sustainable Bioenergy production
Product opportunities with optimal technology development
Content
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Outlook for the Energy & Power IndustryEvolution of Renewable Installed Capacity (World), 2009 and 2015
Fuel Diversification of Thailand
Increase Renewable Energy
From 1.5% in Year 2009 to 24.8% in Year 2030
Estimated contribution of renewable energy in Thailand in 2011 and 2022
Source : Siemens,2009
Potential Electricity Capacity
Thailand Biomass-Based Power Generation Potential
Source : Black and Veatch (2000). Final Report
7ที่มา: สาํนกังานออ้ยและนํ้าตาล
Thai Cane and Sugar Production 2004/05 - 2014/15
106.0
182.0
-3
2
7
12
17
22
0
50
100
150
200
2004/05 2006/07 2008/09 2010/11 2012/13 2014/15 2024/25Cane TH Sugar TH
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Potential Bio-energy from Bagasse in Thailand
Electrical 19,500 M Units2 times of current Thailand Hydro Power
Decrease LNG imported 8.6 M Baht
Decrease CO2 emission 10 MT
Estimated by 150 MT Sugarcane in the next 5 years
Estimated by 150 MT Sugarcane in the next 5 years
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Overview of Sugar Industry in Thailand
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There are 50 Sugar Factories in Thailand which have co-generation plant from bagasse for their own
4 Factories have high efficiency turbine and boiler with high electrical capacity.
11 Factories connected to their own ethanol plant, using sugar and molasses as feedstock.
THAI
SUGAR
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Opportunity for Mitrphol ,Thailand
No.1 producer 6 Mills
Capacity: 180,000 t/d 20 MT cane 2.1 MT sugar produced
20%
MPK
MP
SBMPV
MKS
MPL
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No. 2 sugar producer 7 Mills Capacity: 85,000 t/d 8.62 MT cane 1 MT sugar produced
No.1 sugar producer Capacity: 500,000 t/y 60,000 t. sugar produced 3 MW electricity
No.3 sugar producer 4 Mills in Queensland Capacity: 35,000 t/d 4 MT cane 550,000 t. sugar
Mitr Laos
Guangxi Nanning East Asia Sugar Group
MSF Sugar
13Source: FO Lichts annual ranking of the leading global sugar companies (by sugar produced)
SuedzuckerGerman
RaizenBrazil
ABSugarSouth Africa
Mitr PholThailand
TereosFrance
Year 2013/14 4,630.00 4,624.00 4,491.00 4,295.00 3,980.00Year 2012/13 4,838.00 4,293.00 4,400.00 3,816.00 3,890.00Year 2011/12 5,384.00 4,103.00 4,250.00 3,525.00 3,913.00Year 2010/11 4,239.00 4,045.00 3,900.00 2,760.00 3,841.00
‐
1,000.00
2,000.00
3,000.00
4,000.00
5,000.00
6,000.00
1,000 Tons, R
aw Value 4th Rank in 2013/2014
Mitr Phol has gotten the 4th rank of the World Largest Sugar Producers in 2014
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Biomass Power… Lighten the Opportunity for the Clean World
Ethanol… Renewable Energy Friendly to Environment
Sugar… Product of Highest QualityFriendship with High Value
Pulp & Paper… Saving the Forest & the Planet for All
Research & Development
World Leader in Value chain development World Leader in Contract Farming Systems, Industry Leader Agri practices, Disease Management & Cane Development
Liquid FertilizerParticle Board… Saving the Forest & the Planet for All
Mitr Phol Value Chain
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Biomass to Clean Power
Molasses to Clean Energy
Electrical Power from Bagasse
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Capacity 428 MW from 7 factories- Supply to electrical system 1,840 units/year- ½ of Thailand Renewable Energy Production
Electrical Production
Produce
1,840 GWh
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380 Million Liters / Year
30% Market share
Ethanol from Molasses
1.16 Million Liters / Day
Strategic Research for Sustainable Bioenergy production
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106
182
8.5 8.4 12.1 13.4 11.9 12.4 17.6 18.1 18.9 20.1 20.7 36.4
4.1
-3
2
7
12
17
22
0
50
100
150
200
2004/05 2006/07 2008/09 2010/11 2012/13 2014/15 2024/25
Cane TH Cane MPG Sugar MPG
Mitr Phol Sugarcane and Sugar Production 2004/05 - 2014/15
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Bagasses 31 MT Molasses 4 MT
Potential Bio-energy from Bagasse in Thailand (2014/15)
Ethanol 1,040 ML
Thailand Demand 1,000 ML
Electrical 2,400 M.units
( 2% of Thailand consumption )
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• Water Resource• Water Use Efficiency
• Drought Resistance• Specific Variety
• Bio-fertilizer• Soil Moisture Retention• Nutrient Management
Water1 2 3Varieties Soil Health
Key Drivers for Cane Sustainability
4 Climate Change Risk Management
• Climate and Scenario model
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Breeding More Biomass for Clean Power
1. Conventional Breeding
2. Mutation Breeding
3. Molecular Breeding
High Biomass > 13% Fiber
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Plan
Apply
Monitor
Results
Analyze
Focus area
– more gap
Determine
key factors
Precision-
technologies
Crop
health
analysis
Results
Evaluate
impact
Yield Gap
Precision Technology– Driver for Yield Improvement
Minimize Bagasse Moisture Keep Bagasse Quality
Bagasse Management for Clean Power
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Develop Own Technology
Super Yeast Imported YeastMolasses
New Yeast Screening increase 2 Liters Ethanol
/Ton Molasses
Bio-Fuel Production Efficiency
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Molasses Storage
Technology
Keep more 1% fermentable sugar (FS)
(500 Liters Ethanol / 1 ton of FS)
Utilized all type of sugar to be fermentable
Bio-Fuel Production Efficiency
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By Product Utilized
Fly Ash Vinasses
Back to Sugarcane Field
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Bio-plastic, Wax, fructose, Glucose, Sucrochemistry, Yeast, Alcohol-chemistry,Ethylene, Polyethylene,Butanol, Acetic acid
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Sugar
Energy
Bio-based Chemicals
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Product opportunities with optimal technology development
Feedstock opportunities Feedstock opportunities
Corn stalk Rice husk Wheat bran Saw dust
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Sugarcane SugarBagasse
Filter Cake
Molasses Ethanol Vinasses
Fodder Yeast
Fly AshFertilizer
Cement block
Bio-power
Fertilizer
Sugar Varieties
Lactic Acid (Bioplastic)
M-Mol. Fertilizer
Food Supplement
Bagasse Derivatives
Bio-energy
Bio-Chemicals
Food Supplement
Cosmetic
Fertilizer
Sucrose Derivatives
Bio-Chemicals
Bio-energy
Lactic Acid(Food &Bioplastic)
Specialty
CANE VALUE CHAIN: OPP0RTUNITY
Developing Technology
Butanol
Biogas
Ethanol
Hydrolysis & fermentation
Cellulose & Hemicellulose
Pyrolysis
Gasoline
Gasification
Syn gas
End use chemical
Bio-Oil cracking
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Microbe ferment sugars into Bio-
products
4Bio-
energy and
Chemical Products
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Biomass Pre-
treatment by heat
and chemical
s
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Enzymes break down cellulose
chains into sugars
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Agricultural Biomass
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Cellulosic Technology
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CELLULOSECELLULOSE
HEMICELLULOSEHEMICELLULOSE
LIGNINLIGNIN
ENZYME HYDROLYSIS
FERMENTABLE SUGAR/ OLIGOSACCHARIDES
ENZYME
MICROBE
BIO-ENERGY
CHEMICALS
FOOD / FEED
FERMENTATION/PURIFICATION
Opportunities of Thailand
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BIO-OIL
BIO-OIL
Upgrading cost2.01-0.47
BIO-OIL
Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves (Thailand)
Ref. Duanguppama K and Pattiya A ,Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves, J Sci Technol MSU,Vol 32, No 4, July-August 2013
Product yield from fast pyrolysis
BIO-OIL
Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves (Thailand)
Comparison of bio-oil properties with the standardRef. Duanguppama K and Pattiya A ,Propertiesof Bio-oil and Char Obtained from Fast Pyrolysis of Sugarcane Leaves, J Sci Technol MSU,Vol 32, No 4, July-August 2013
BIO-OIL
Chemical, 42%
Liquid Fuels, 32%
Power, 19%
Gaseous Fuels, 7%
Potential end use of syngas
www.technavio.com/
SYNGAS
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Bioeconomy
Source : The European Bioeconomy in 2030: www .becoteps.org.
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Commit to Global Sustainability
Key Success
Technology Readiness
Sustainable Feedstock
Manpower
Market
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VALUE ADDER TO MITR PHOL BUSINESS
GROW TOGETHER TO SUSTAINABILITY