amarillo independent school districtweb2.amaisd.org/purchasing/rfq/upfiles/addenda/... · amarillo...

Amarillo Independent School District

7200 Interstate 40 West · Amarillo, TX 79106-2598 · Fax (806) 354-4363

April 15, 2014 ADDENDUM #1 – To Request for Proposals for Kitchen Equipment Opening Date: April 25, 2014 The following item to be deleted from this proposal: Item 7 - 14 each - Self-Service Refrigerated Merchandiser The following item to be added to this proposal: Item 38 – 1 each – Serving Line – for Lamar Elementary (see attached description) $______________ Item 14 Reads: 3 each – Track Shelving Kit Shall be amended to Read: 4 each – Track Shelving Kit Additional Information: See attached specifications for Item 14 – Track Shelving Kit See attached specifications & installation information for walk-in coolers: Item 35 – Amarillo High School Item 36 – Caprock High School Item 37 – Palo Duro High School PLEASE ACKNOWLEDGE THIS ADDENDUM ON YOUR QUOTATION. Gary Elliott Director of Purchasing

Our mission is to graduate every student prepared for success beyond high school.

LAMAR SERVING LINE

> the total opening is 277 ½ inches. The first section is approximately 51 inches, and then there is a square steel pole from floor to ceiling that is 5 inches wide. The next section after the first pole is approximately 120 inches, then a 5 inch pole again the last section is approximately 96 inches. The poles are structure and cannot move. There is a drop down from the serving line floor to the kitchen floor

>

> Section 1 51"

> Section 2 120"

> Section 3 96"

> Starting from section one traveling to the end of section 3 we would like a hot/cold well followed by 5 hot wells, then a 3ft frost top cooling section, then a built in ice cream freezer, and ending with a point of sale station.

> We have 208v 50 amps available for service to this unit. Field measurement required before start of project.

Shelving for item #14 metro track station

Quantity: 4

For amarillo, caprock, palo duro, lamar

TTE24C - FOR AMARILLO, CAPROCK, PALO DURO, LAMAR

TTM24C- 3 @ AMARILLO, 2 @ CAPROCK, 4 @ PALO DURO, 3 @ LAMAR

TTS10NA - AMARILLO

TTS7NA - FOR CAPROCK, LAMAR

TTS12NA -FOR PALO DURO

2448NC - 16 @ CAPROCK, 20 @ AMARILLO

2436NC - 24 @ PALO DURO, 16 @ LAMAR

Amarillo Independent School District IMPERIAL BROWN WALK IN COOLER/ FREEZER COMBO BOX SPECIFICATIONS Installation Location: Amarillo High School Walk-In and Refrigeration Installation Scope of Work General

• Walk-In Installer and/or Refrigeration Contractor shall follow all directions as given in the following manuals: Imperial Manufacturing - Installation, Maintenance & Troubleshooting Manual for Walk-In Coolers and Freezers Heatcraft Refrigeration Systems - Installation and Operation Manual

• Installers must hold current contractor’s licenses and meet insurance and bonding requirements for the state of Texas

• Installation of Walk-In and Refrigeration must meet all Local and State building and mechanical codes.

• Installers to provide Walk-In and Mechanical permits as required. • Return trip as required to install vertical and horizontal closures.

Refrigeration

• Receive; check in condensing units and evaporators. Note any freight damage on Bill of Lading.

• Uncrate and dispose of packaging. • Hang evaporators. • Install condenser and all the components (See plans)

Notes:

• Provide and Set condensing units on pads or curbs. Provide crane if needed for roof lift.

• Install interconnecting pipe, of the correct line size, properly insulated. • Connect condensing unit and evaporator electrical to service provided. • Install condensate drain lines. Include heat trace and insulation on low

temperature coolers and freezers. • Leak test, evacuate, charge and start systems per install instructions and

ASHRAE standards. • Complete Service Record as found in Heatcraft Install Manual and submit

to installation department. Specifications of Walk-in and other important information; Provide (1) Imperial Brown Walk in Cooler/ Freezer Combo. Overall dimensions on walk-in shall be verified with Dekker/Perich/Sabatini (DPS), Barry Taylor at 806.376.8199, [email protected] prior to manufacturing box:

• Rectangle Indoor cooler/freeze (refer to drawing)

mailto:[email protected]

• Cooler (no floor) to be (verify); 16-10” ID x 10’-10 ½” x 8’- 3 ½” • Freezer (with floor) to be (verify); 14’- 2” ID x 10’-10 ½” ID x 7’ -11 ½”. • NSF approved. • Cooler to have an operating temperature of 35 degrees Fahrenheit. • Freezer to have an operating temperature of -10* Fahrenheit. • Walk-in to be comprised of modular panels.

PANEL CONSTRUCTION:

• Panels consist of interior and exterior metal skins precisely formed • Foamed in Place rigid urethane insulation, heat cured to bind tenaciously

to the metal skins and cam locks required to connect panels allowing them to form rigid four inch thick insulated panels. To insure that all joints are airtight and vapor proof, all panel edges have a FIP double tongue and groove edge on all sides which the same density as the rest of the panel.

• A flexible vinyl gasket extends around the interior and exterior perimeter of each male end.

• Gasket to be foamed in place and not glued or stapled. • Gaskets to be resistant to damage from oil, grease, water, detergent,

sunlight; NSF approved, and flame retardant. • Exterior panel’s finishes stucco embossed galvalume and Interior panel

finishes 26 gauge stucco galvalume. Unexposed exterior can be galvalume steel.

• Floor section made to support a uniformly distributed load of up to and including 1000 lbs per square foot.

• Floor panels interior wear surface made up of .100 Diamond Aluminum Tread Plate over a smooth Aluminum and ½” plywood for rigidity, and strength.

Walk-in INSULATION:

• Insulation rigid urethane “Foamed in Place”. • The thermal conductivity factor (K) not to exceed 0.135 BTU per hour, per

square foot, per degree Fahrenheit, per inch. • Overall coefficient of heat transfer (U) to not be more than .033 for 4”

walls. • The R factor value of R32. • Insulation 98% closed cell construction and conform international

standards for ozone depletion contribution. • Must comply with EISA of 2007.

DOORS:

• Cooler compartment one door 34” x 79” Flush G3’s self-closing swing door (RIGHT swing; per plan).

• 14 gauge smooth stainless steel 304, #4 thresholds. • Door panel LED light fixture mounted on the inside top portion of the door

panel. • Light fixture Kason #1806 vapor proof light fixture for LED light. • (1) 2” flush mount dial thermometer w/ 12” capillary

• Door hardware per door include (3) Kason 1346 Performer spring hinge, (1) 27C deadbolt lock, (1) 27C knob inside release, (1) Kason 1094 Sure Close Hydraulic Closer

• (2) Kason 1901 Motion Sensor for cooler and freezer • Cooler door will have (1) Addison H Frame structural upgrade Door have

a single anti-condensate heater and be concealed behind the stainless steel edge of the door jamb on sides to prevent condensation and frost formation.

• Freezer door 34”x 79” flush Kason 1346 Performer Spring Hinge swing door (LEFT hinge; Per Plan) Frame: 4” urethane door section, 3 sided Leaf: 4” thick, 3 sided standard non-headed sweep. Hardware is (3) 1346 hinge, (1) 27C deadbolt handle, (1) 27C knob inside release, (1) Kason 1094 SureClose Hydraulic Closer, (1) 381

• Finish is 26 gage Stucco galvalume/24 gage Stainless steel 430 (magnetic) liners

• Kickplate 36” high .125 aluminum diamond tread (ext. leaf)/ 36” high, 125 aluminum diamond tread (int. leaf)

• (1) 14 gage Smooth stainless steel 304 #4 threshold. (1) Kason 1825 standard heated air vent (115V). (1) 2” flush mount dial thermometer w/12” capillary.

• Frame upgrade same as cooler door. • (1) 34” x 24” deep aluminum diamond tread interior ramp “reinforced” • (1) Fan control switch • (4) 4’ LED lamps with 2ea. Led lamps to be installed in the field for the

cooler or freezer application. • (2) 6” refrigeration bolt kit

CEILING

• (1) 9’-9” run of suspended C-Channel ceiling support • 2 section- 4” Urethane NSF ceiling panels. • Interior finish is 26 gage Stucco galvalume. • Exterior finish is metal.

REFRIGERATION SYSTEMS Refrigeration equipment to be sized per ASHRAE holding only standards Freezer have an outdoor R404a Beacon II System, with Smart Controller, and Smart Defrost Kit (SDK) factory installed, Split system (-10*F holding temp)

• (1) Heatcraft air cooled outdoor condensing unit #MOZ045L63S (-10*F)

o Option to include Hail Guard • (1) Climate control Slim Contour evaporator (-10) • Rooftop install per plan drawings

Cooler System Outdoor R404a Beacon II with split system (35*F holding temp.)

• (1) Heatcraft air cooled outdoor condensing unit (35*F) o Option to include Hail Guard

• (1) Climate control Slim Contour evaporator (35*F) • Rooftop install per plan drawings

OPTIONAL EQUIPMENT:

• Optional equipment to include the following: o One low temp Door Strip Curtains for 34” x 79” net opening with 6”

strips for Cooler net opening. o Strip Curtains with 33% overlap.

Closures and Trim

• Include matching trim sets and removable closures panels between walk-in walls, building walls, and ceilings as necessary.

Warranty to include the following:

• Panels to include 15 year performance warranty. • Parts to include 1 year replacement warranty. • Door plugs to include 5 year performance warranty. • Refrigeration to included one year parts and labor warranty. • Extended 4 year compressor warranty. • Service Net (service warranty administrator) to provide 1 year labor warranty for

mechanical systems. • Refrigeration contractor to register with Service Net and provide warranty labor through

service net for first year. Special Instructions:

• At vendor’s expense: All packing material, and any installation debris must be removed from owner property, and disposed of properly; Leaving anywhere on owner’s property is unacceptable.

• ASHRAE o Suction Lines

Pressure drop < 2 degrees F Suction gas velocities to maintain oil flow

o Liquid Lines Pressure drop <2 degrees F Too high of pressure drop will cause flashing

Suction Lines

• Minimum Pressure at full load • Oil return at minimum load • Prevent oil from draining from an active evaporator to an inactive one • Slope towards compressor

Suction Line Risers

• Pipes where the flow of refrigerant is UP

• Gas velocity must be greater than 1,000 fpm to carry the oil o At full load and low load conditions

• Double Suction Riser, if applicable o Classic piping technique o Allow for full load and minimum load conditions

Traps

• Bottom of Riser • Every 15 feet • Intermediate traps required at 15’-0” from base of suction riser • Top of riser

Refrigerant Piping

• ASTM B 280 requirements • Copper Pipe-Blue Stripe • Hard drawn • ACR Type L seamless tubing • Dehydrated to remove moisture • Factory Sealed • Plugs

Condensation piping

• Copper Drainage tube, yellow stripe o DWV Tube; ASTM B 306 requirements

• Fasten to walls using brass fasteners • Provide clean out • Copper condensation pipe in freezers wrapped with Heat Tape and insulated (see

insulation) • PVC piping not acceptable

Cooler/Freezer Pipe Penetration

• Pipe insulation continuous through insulation panel • Silicone sealant (box interior and exterior)-SLNT-4

o Silicone sanitary sealant; ASTM C920, Type S, Grade NS; mildew resistant Color White or Clear Dow Corning Corp.; 786 Mildew Resistant Silicone Sealant General Electric Corp.; GE Silicone Sanitary 1700 Sealant Sonneborn building products; Omniplus No exceptions

• Cut holes 1/8” larger than O.D. of insulated pipe • Seal all pipes at condenser box penetrations using SLNT-4

Joining copper pipe

• Wheel Type tube cutter; no hacksaws!

• Remove internal and external burr • Sand the end of the pipe with sanding cloth • Push the pipe all the way into the cup of the fitting • Braze the joint

o While Brazing; Dry Nitrogen purge required o Volume of flow is important o Prevent ash (carbon oxide) from forming o Shall be a clean system

Leak Checking

• Pressurize the system with dry nitrogen and tracer gas o Isolate pressure transducers, relief values, pressure switches o Low side to 150 psig o High side to 300 psig

• Work Systematically o Compressor racks o Condensers o Branch piping

• Leak check each joint with an electronic leak detector • Repair leaks • Standards

o –Low Side must hold 150 psig for 24 hours o –High Side must hold 300 psig for 24 hours o Reduce pressure to 0 psig

Evacuation

• Entire system must be evacuated o Remove air from system o Remove moisture from system

• Connect vacuum pump to low side and high side • Evacuate to absolute pressure to not exceed 1500mm Hg. • Increase pressure on entire system to 2 psig using non-cfc refrigerant • Repeat the process 3 times • Break final vacuum with refrigerant that will be used to charge the system

Refrigerant Insulation

• Smoke and flame spread o Flame spread 25 or less o Smoke development of 50 or less

• Thickness to prevent heat gain and condensation • Mitered fittings around elbows and traps • Glue the joints • Glue the fittings • Vapor stop • No crushing the insulation • Outside insulation

o Paint it with approved paint

Turnkey Installation Specifications (Vendor provides):

• Installations must be coordinated with the Contractor • Pre-owned/used/aftermarket parts or equipment are NOT acceptable. • Walk-ins to be installed by factory authorized installer. • Refrigeration installed by a licensed refrigeration contractor incorporating ASHRAE

standards and practice. • All hardware, parts, equipment, and labor provided in the Turnkey installation by

vendor: • Parts to include the following: wiring, conduit, load centers, rooftop disconnects, (inside

& outside unit), and plumbing parts. • Load centers to include Individual breakers for the following; fans, lights, condenser,

evaporator, and control unit. • Load Center to be located with-in 10 ft. of walk-in box, located inside building, not to

exceed 6ft from floor level & easily accessible. • Hiring a Sub-contractor requires prior approval. • Any overruns or additional costs incurred by vendor that exceed original bid will not be

reimbursed by owner. • Seal all penetrations not listed previously in specification’s with urethane foam, and

stainless escutcheons. Spray foam is NOT acceptable. • Any Roof penetrations must be approved by Owner and Contractor prior to install.

o Refer to attached drawings for roof penetration procedures.

Amarillo Independent School District IMPERIAL BROWN WALK IN COOLER/ FREEZER COMBO BOX SPECIFICATIONS Installation Location: Caprock High School 3001 E 34th Street Amarillo, Texas 79103 Walk-In and Refrigeration Installation Scope of Work General





Refrigeration



Notes:







• L-Shape Indoor cooler/freeze (refer to drawing) • Cooler (no floor) to be (verify); 15-9 1/2” ID x 10’-11” x 8’- 3 ½” • Freezer (with floor) to be (verify); 10’-8 ½’ ID x 12’-10” ID x 7’ -11 ½”. • NSF approved. • Cooler to have an operating temperature of 35 degrees Fahrenheit. • Freezer to have an operating temperature of -10* Fahrenheit. • Walk-in to be comprised of modular panels.

PANEL CONSTRUCTION:









Walk-in INSULATION:





DOORS:

• Cooler compartment one door 34” x 79” Flush G3’s self-closing swing door (LEFT swing; per plan).


panel.

• Light fixture Kason #1806 vapor proof light fixture for LED light. • (1) 2” flush mount dial thermometer w/ 12” capillary • Door hardware per door include (3) Kason 1346 Performer spring hinge,

(1) 27C deadbolt lock, (1) 27C knob inside release, (1) Kason 1094 Sure Close Hydraulic Closer



• Freezer door 34”x 79” flush Kason 1346 Performer Spring Hinge swing door (LEFT hinge; Per Plan) Frame: 4” urethane door section, 3 sided Leaf: 4” thick, 3 sided standard non-headed sweep. Hardware is (3) 1346 hinge, (1) 27C deadbolt handle, (1) 27C knob inside release, (1) Kason 1094 SureClose Hydraulic Closer, (1) 381






CEILING








OPTIONAL EQUIPMENT:



Closures and Trim










Suction Lines


Suction Line Risers • Pipes where the flow of refrigerant is UP • Gas velocity must be greater than 1,000 fpm to carry the oil

o At full load and low load conditions • Double Suction Riser, if applicable

o Classic piping technique o Allow for full load and minimum load conditions

Traps


Refrigerant Piping


Condensation piping








Joining copper pipe • Wheel Type tube cutter; no hacksaws! • Remove internal and external burr • Sand the end of the pipe with sanding cloth • Push the pipe all the way into the cup of the fitting • Braze the joint


Leak Checking





Evacuation





• Thickness to prevent heat gain and condensation • Mitered fittings around elbows and traps • Glue the joints • Glue the fittings • Vapor stop • No crushing the insulation

• Outside insulation o Paint it with approved paint











Amarillo Independent School District IMPERIAL BROWN WALK IN COOLER/ FREEZER COMBO BOX SPECIFICATIONS Installation Location: Palo Duro High School Walk-In and Refrigeration Installation Scope of Work General





Refrigeration



Notes:






• Rectangle Indoor cooler/freeze (refer to drawing)


• Cooler (no floor) to be (verify); 16 - 8” ID x 9’-1 7/8’ x 8’- 3 ½” • Freezer (with floor) to be (verify); 16’- 8” ID x 9’-0 5/8” ID x 7’ -11 ½”. • NSF approved. • Cooler to have an operating temperature of 35 degrees Fahrenheit. • Freezer to have an operating temperature of -10* Fahrenheit. • Walk-in to be comprised of modular panels.

PANEL CONSTRUCTION:









Walk-in INSULATION:





DOORS:

• Cooler compartment one door 34” x 79” Flush G3’s self-closing swing door (LEFT swing; per plan).


panel. • Light fixture Kason #1806 vapor proof light fixture for LED light. • (1) 2” flush mount dial thermometer w/ 12” capillary

• Door hardware per door include (3) Kason 1346 Performer spring hinge, (1) 27C deadbolt lock, (1) 27C knob inside release, (1) Kason 1094 Sure Close Hydraulic Closer



• Freezer door 34”x 79” flush Kason 1346 Performer Spring Hinge swing door (RIGHT hinge; Per Plan) Frame: 4” urethane door section, 3 sided Leaf: 4” thick, 3 sided standard non-headed sweep. Hardware is (3) 1346 hinge, (1) 27C deadbolt handle, (1) 27C knob inside release, (1) Kason 1094 SureClose Hydraulic Closer, (1) 381






CEILING








OPTIONAL EQUIPMENT:



Closures and Trim










Suction Lines


Suction Line Risers

• Pipes where the flow of refrigerant is UP

• Gas velocity must be greater than 1,000 fpm to carry the oil o At full load and low load conditions

• Double Suction Riser, if applicable o Classic piping technique o Allow for full load and minimum load conditions

Traps


Refrigerant Piping


Condensation piping








Joining copper pipe

• Wheel Type tube cutter; no hacksaws!

• Remove internal and external burr • Sand the end of the pipe with sanding cloth • Push the pipe all the way into the cup of the fitting • Braze the joint


Leak Checking





Evacuation





• Thickness to prevent heat gain and condensation • Mitered fittings around elbows and traps • Glue the joints • Glue the fittings • Vapor stop • No crushing the insulation • Outside insulation

o Paint it with approved paint

Cam LockFastener

Swing Door

Floor Panel

Ceiling Panel

Wall Panel

473900

Walk-in Coolers and Freezers Installation and Maintenance

Imperial Manufacturing, Inc.

Release Date: 7-2012

Installation and Maintenance Walk-In Coolers and Freezers

2 © IMI 2012

Table of Contents PageImportant Things You Should Know ........................................................................ 4 Shipping and Packaging ...................................................................................... 4 Product Storage .................................................................................................. 4 Permits and Engineering ..................................................................................... 4 Electrical Requirements ...................................................................................... 4 Inside Safety Release ......................................................................................... 4Installation Requirements ....................................................................................... 5 Ceiling or Roof Loads .......................................................................................... 5 Structural Engineering & Seismic Restraint ........................................................ 5 Construction Details ............................................................................................ 5 Penetrations ........................................................................................................ 5 Installation Over Fresh Concrete ......................................................................... 5 Installation Next To Existing Buildings ................................................................. 5 Installation Outside ............................................................................................. 5 Installation above Ground ................................................................................... 5 Service Hot Line .................................................................................................. 5Getting Started ........................................................................................................ 6 Tools Required .................................................................................................... 6 Locate the Parts Box ........................................................................................... 6 Shop Prints ......................................................................................................... 6 Shipping List ....................................................................................................... 7 Cam Lock Fasteners ........................................................................................... 7 Assembling Panels Together ............................................................................... 7Floor Installation ..................................................................................................... 8 Prefabricated Insulated Floors ............................................................................. 8 Insulated Pit Floors ............................................................................................. 10Wall Panel Preparation ........................................................................................... 12Installing the Wall Panels ........................................................................................ 14Installing the Ceiling Panels .................................................................................... 15 Lag-Down Ceilings .............................................................................................. 15 Cam Lock Ceilings .............................................................................................. 16Doors and Other Add-On Items .............................................................................. 17 Swing Doors with Flat Frames ............................................................................ 17 Horizontal Sliding Doors ...................................................................................... 17 Vertical Lift Doors ................................................................................................ 17 Traffic Doors ........................................................................................................ 18 Glass Doors and Windows .................................................................................. 18 Strip Curtain & Flexible Doors ............................................................................. 18 Shelving .............................................................................................................. 18Finish Work ............................................................................................................. 19 Snap Caps .......................................................................................................... 19 Tie-Downs and Cove Base .................................................................................. 19 Door Angles ........................................................................................................ 19 Wainscoting ......................................................................................................... 19 Finish Caulk ........................................................................................................ 19 Ceiling Trim ......................................................................................................... 19Refrigeration Installation ......................................................................................... 20Periodic Maintenance ............................................................................................. 21Troubleshooting ...................................................................................................... 22

Walk-In Coolers and Freezers Installation and Maintenance

3

Warnings and Cautions

WARNING

CAUTION

!WARNING:

!WARNING:

!WARNING:

Important Safety Instructions – Read Prior to Installation

!WARNING:

!WARNING:

!WARNING:

!CAUTION:

IMPORTANTRead all instructions!

review all before installing

The latest documentation can be found at

not be responsible for costs


4

Swing Doors

Doors with Padlock Hasp Locking Device

Electric Sliding Doors

Important Things You Should KnowShipping and Packaging

Product Storage

Permits and Engineering

Electrical Requirements

Inside Safety Release

Swing Doors

Sliding Doors

Sliding Door with Padlock Hasp

473934

Push toOpen

473933

Turn to Release Door.Slide Door Open.

473935

Unscrew Knob. Pull Out.Slide Door Open.


5

Installation RequirementsCeiling or Roof Loads

Live Load

Environmental Loads

Equipment Loads

Construction Details

Penetrations

Installation Over Fresh Concrete

Installation Next To Existing Walls

Installation OutsideDesign Loads

Drainage

Installation above Ground

See Floor Installation.

Service Hot Line

800-238-4093


6

4" x 47" x 96"Int. SS04 / Ext. SS04 (N

SF Foam G

asket)46546-01

W2

A

4" x 47" x 96"Int. SS04 / Ext. SS04 (NSF Foam Gasket)46546-01

W2 A

473902

Label

W1

40

W2

47

PanelNumber

Short JobNumber

Description

PartNumber

Getting StartedTools Required

Locate the Parts Box

Shop Prints

NOTE:

See Table 1.

See Figure 1 and Table 2.

Symbol MeaningAFF Above Floor FinishBKG BackingCL CenterlineDC Double CamDP Double PinHIC Height In Clear (clear/finished opening height)ID Inside DimensionMCA Maximum Current AmperageMOPD Maximum Overage Protection Device (Circuit Breaker)NBI Not By ImperialNIC Not In ContractNTS Not To ScaleO/C On CenterOD Outside DimensionRC Reverse CamSIM. Similar

SPL Special (panel has special features or non-standard cam/pin layout)

TYP TypicalWIC Width In Clear (clear/finished opening width)

Table 1. Common Drawing Abbreviations on Shop Print

Figure 1. Panel Label

Symbol MeaningW1 Wall panel #1C1 Ceiling panel #1F1 Floor panel #1S1 Screed panel #1[A] Door or opening [A]V1.A Valance #1 above opening [A]

A valance panel goes above a window or an opening. Valance layout is best shown on elevation views.

B1.A Base #1 below opening [A] A base panel goes below a window or an opening. Base layout is best shown on elevation views.

Table 2. Sample Panel Numbers


7

Inside Surfaceof Panel

Inside Surfaceof Panel

Hinging Pin

473905

Figure 5. Cam Lock Fastener

Shipping List

473918

Cam LockHook

Hex Wrench

PanelPanel

PanelGaskets

473919

1/4 Turn

Hinging Pin

Cam LockHook

473920

1/2 Turnto

FullyLocked

CompressedGaskets

Figure 2. Open Position

Figure 3. Engaged Position

Figure 4. Locked Position

Figure 6. Assembling Panels473903

No Yes

Proper Alignment

Proper Joint Size

No

120 !"Overall

"⁄#$" Joint "⁄#$" Joint

40"Panel

40"Panel

40"Panel =

ParallelFlush

Flush

Cam Lock Fasteners

See Figure 2.

See Figure 3.

See Figure 4.

Assembling Panels Together

See Figure 6.


8

473906

Caulk Caulk

Make Flush

Make Flush

Figure 8. Caulk and Flush

Figure 7. Laying Out The Sleepers

Floor Installation

WARNING:

Prefabricated Insulated Floors

IMPORTANT:

See Figure 7.

See Figure 8.

See Figure 9.

473904

Lay sleeper strips (optional)perpendicular to floor panels

473907

12

47

0#

35

8!

$^

69

@ %

&*

Make Flush

Make Flush

Make Flush

Figure 9. Panel Assembly Sequence


9

Figure 11. HD !oors with diamond tread

See Figures 6 and 10.

NOTE:

Heavy Duty Floors

See Figure 11.

Installation below grade

See Figure 12.

NOTE

Figure 12. Installation Below Grade

Figure 10. Measure for square layout

473916

Verify SquareControlDimension

Con

trol

Dim

ensi

on

Floor

473924

Underlayment

WearsurfaceWall Panel

Floor Panel

Grout

473923

Concrete Slab

Concrete Pit

Wall Panel

Floor Panel


10

Figure 13. Insulated Pit with Wall Panels above grade

Insulated Pit FloorsWall panels above grade

See Figure 13.

NOTE:

NOTE:

473908

ThermalBreak

Felt PaperWear Slab

VaporBarrier

ConcretePit

InsulationLayer 1

InsulationLayer 2

Apply AsphaltEmulsion

InsulationLayer 3

Wall Panel

VaporBarrier

473925

2x6ThermalBreak

Wear SlabWall

Panel

Insulation

FeltPaper

Concrete Pit


11

Figure 14. Insulated Pit with Wall Panels below grade

Wall panels below grade

See Figure 14.

NOTE:

Floor Connection SystemInstalling the Wall Panels.

473909

Thermal Break(Inside Panel)

Wear SlabVaporBarrier

VaporBarrierConcrete

Pit

InsulationLayer 1

FeltPaper

Felt Paper

Apply AsphaltEmulsion

InsulationLayer 2

WallPanel

Grout

Grout

VaporBarrier

473926

Thermal Break(Inside Panel)

WearSlabWall

Panel

Insulation

FeltPaper

Concrete Pit


12

Figure 15. Verify square outline

Figure 16. Angle Screed

Wall Panel Preparation

NOTE:

Outline

See Figure 15.

Curbs –

See Shop Prints.

NOTE:

Floor Connection System

Getting Started

Angle Screed

See Figure 16.

473921

Measurements must be equal

Trac

e 6f

t.

Trace 8ft.

This must measure 10ft., or the angle is not 90°

Walk-InOutline

CL473910

Walk-InOutline

AngleScreed

AngleScreed

Caulk

Wall Panel

Fastener

Exterior

Interior

473922

Measurement must be equal

Angle Screed

Hold back 1' from corners

Walk-In Outline


13

Figure 17. Vinyl Screed

Vinyl Screed

See Figure 17.

See Figure 17.

Cam Lock Floor Screed

See Figure 18.

Cam Lock Floor Panel

NOTE: Figure 18. Cam Lock Screed

473911

Walk-InOutline

VinylScreed

Fastener

Caulk

Wall Panel

SlightOffset

473912

Walk-InOutline

Cam LockScreed

Fastener

Caulk

Wall Panel


14

Figure 19. Installing Wall Panels

Figure 20. Completing Wall Panels Installation

Installing the Wall Panels

Sealant

(see Figure 16)(see Figures 17 or 18)

Wall Panels Placement

See Figure 19.

NOTE:Getting

Started

CAUTION:

NOTE:

See Figure 20.

473930

Cam Lock WrenchCornerPanel

Wall Panel Angle Screed

473928

Corner PanelDoor Panel

Theshold


15

Figure 21. Support

Figure 24. Spline Blocks

Figure 23. Ceiling to Wall Attachment (Lag-Down)

Installing the Ceiling Panels

CAUTION:

See Figure 21.

See Figure 22.

Lag-Down Ceilings

See Figure 23.

Spline Blocks

See Figure 24.

473931

Align Ceiling Paneland lag down

Minimum 2 lag screwsabove Door Panel

Figure 22. First Panel

473913

Ceiling Support Required

Valance Support Required

Self Supported

WallPanel

Base Panel

TemporarySupport

ValancePanel

CeilingPanel

WallPanel

MakeFlush

CeilingPanel

CeilingPanel

MakeFlush

TemporarySupport

473914

CeilingPanel

High DensityFrame Panel

WoodFrame Panel

Lag Screwand Washer

Gasket

Gasket

Spline Block

Cam Slot

473929

Ceiling Panel(exterior side)


16

Figure 25. Cam Lock Ceilings

Cam Lock Ceilings

Getting Started

High-Density Frame

See Figure 25.

Wood Frame

See Figure 25.

473917

CeilingPanel

High DensityFrame Panel

WoodFrame Panel

CamLockCam

Lock

GasketGasket


17

Figure 27. Sliding Doors

Figure 28. Vertical Lift Doors

Figure 26. Swing Doors

Doors and Other Add-On Items

Swing Doors with Flat Frames

Swing Doors In-stallation See Figure 26.

CAUTION:

(see Shop Prints)

Horizontal Sliding Doors

Horizontal Sliding Doors Installation See Figure 27.

CAUTION:

(see Shop Prints)

Vertical Lift Doors

See Figure 28.

WARNING:

CAUTION:

(see Shop Prints)


18

Traffic DoorsDouble-Acting Doors –

Strip Curtains –

Flexible Doors –

Traffic Door Installation

See Figure 29.

Glass Doors and Windows

See Figure 30.

Shelving

Figure 30. Glass Doors and Windows

Figure 29. Double-Acting Traffic Door

473937

473936


19

Finish WorkSnap Caps

Tie-Downs and Cove Base

Door Angles

See Figure 31.

Wainscoting

Finish Caulk

Ceiling Trim

See Figure 32.

Note:

Figure 32. Ceiling Trim

Figure 31. Installing Door Angles

473915

CornerTrim

Trim

Trim

#8 x 1/2" PhillipsPan Head Screw

473927

DoorJamb

ExteriorInterior

Interior

DoorPanel

Door Angle

3/8" x 1-1/2" HexHead Lag Screw

OR3/8" x 2-3/8"

Concrete Anchor

#14 x 2-1/2" PhillipsPan Head Screw


20

Refrigeration Installation

General

Scope of Work

NOTE:

NOTE:

NOTE:

473932


21

PERIODIC MAINTENANCE

Cleaning

WARNING:

CAUTION:

NOTE:

Preventive Maintenance

Tips


22

TROUBLESHOOTINGDoors

CAUTION:

R-Plus Door Installation

Refrigeration Equipment

Urethane Insulated Panels WARRANTY Imperial Manufacturing Ice Cold Coolers, Inc. warrants to the original purchaser of its products that the foamed-in-place urethane panels purchased from Imperial Manufacturing Ice Cold Coolers, Inc. are free from defects in material and workmanship for a period of fifteen (15) years from the date of original shipment under normal use and service.

Exclusive Warranty - No Implied Warranties This written and expressed warranty is the only warranty provided by Imperial Manufacturing Ice Cold Coolers, Inc. on the products it sells.

All warranties, which might otherwise be implied in this contract, are hereby excluded from this contract. This includes excluding the implied warrant of merchantability and fitness for a particular purpose. There are no warranties, which extend beyond the description of the warranties on the face hereof.

Exclusive Remedies The buyer’s exclusive remedy under this warranty or for the breach of this warranty shall be the repair or the replacement of the defective part by Imperial Manufacturing Ice Cold Coolers, Inc. Imperial Manufacturing Ice Cold Coolers, Inc. shall repair, or at its option replace, F.O.B. the factory, any part of the product which its examination shall disclose, to its satisfaction, to be defective.

No other remedy, including rejection of goods, revocation of acceptance, nor consequential damages for personal or property damage, nor incidental damages shall be allowed to the buyer of this product.

Hardware, Electrical Components and Accessories All hardware, electrical components and accessories are warranted to be free of defects in materials and workmanship under normal use and service for one (1) year from the date of original shipment. Service items, such as fluorescent lights, ballasts and starters are not covered by this warranty.

Refrigeration EquipmentThe refrigeration equipment is not covered by this warranty. Imperial Manufacturing Ice Cold Coolers, Inc. does not expressly or implicitly warrant the refrigeration equipment to be free of defects. All implied warranties of merchantability or fitness for a particular purpose are excluded by Imperial Manufacturing Ice Cold Coolers, Inc. for the sale of refrigeration equipment.

The buyer’s exclusive remedy for defects in refrigeration equipment is the warranty provided by the manufacturer of that equipment. An extended (4) year compressor warranty is available for purchase from the manufacturer or Imperial.

Voidability of Warranty This warranty is void and of no force or effect, and the buyer shall have no expressed or implied warranties against defects, nor remedies for defects, if any of the following events occur:

accident, fire, flood, earthquake or other natural disasters.

This warranty does not include food or product loss, labor or transportation charges for replacement or repair of defective parts. This warranty is nontransferable. The original purchaser is the firm or individual to whom Imperial Manufacturing Ice Cold Coolers, Inc. originally sold this product.

*Imperial Manufacturing panels are designed to operate within the following temperature ranges:

WE MUST BE NOTIFIED UPON PLACEMENT OF THE ORDER IF OPERATING TEMPERATURES ARE OUTSIDE THE ABOVE NORMAL DESIGN TEMPERATURES TO PROPERLY DESIGN THE PRODUCT OR THE WARRANTY MAY BE VOIDED.

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