alpha 6000 series ac drive user manual

243
Preface http://www.acdrive-china.com 1 Preface Thank you for buying ALPHA6000 series ac drive made by Shenzhen ALPHA inverter Co., Ltd. To satisfy the high performance needs, ALPHA6000 series ac drives use magnetic flux vector control method to achieve high torque at low speed and low-noise at steady running. The inner PID operation can perform PID close loop control easily. ALPHA6000 proprietary features include the advanced automatic torque compensation, multiple controlling methods, up to 36 fault protections and warning functions. Online watching and changing parameters, Integrated RS485 Interface, and operation flexibility. In addition, energy saving running can furthest improves the motor power factor and efficiency. ALPHA6000 series are suitable for almost all motor driving applications like paper process, textile machines, food process, cement, spinning weaving and dyeing, metallurgy, iron and steel, and other machinery. The ac drive has wide speed-adjusting range, stable operation, high accuracy and reliable performance. It can be widely used in application of electrical power energy saving. If you have some problems that can’t be solved in operation, please contact the nearest local agents or service center, or contact our company directly. To ensure the perfect use of this product and the safety of user, please read the user manual carefully before the operation of ac drive and keep the manual in proper place for future reference. The information contained in this manual is subject to change without notice. Before mounting, wiring and commissioning the ac drive, to ensure the safety of user and extending the life of this equipment, it strongly suggested that we must read the safety rules warnings listed in this book and cautions marked on the ac drive. When in operation, we must pay attention to the situation of driven load and all notes that related on safety.

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Page 1: Alpha 6000 Series Ac Drive User Manual

Preface

http://www.acdrive-china.com 1

Preface

Thank you for buying ALPHA6000 series ac drive made by Shenzhen ALPHA inverter Co., Ltd. To satisfy the high performance needs, ALPHA6000 series ac drives use magnetic flux vector control method to achieve high torque at low speed and low-noise at steady running. The inner PID operation can perform PID close loop control easily. ALPHA6000 proprietary features include the advanced automatic torque compensation, multiple controlling methods, up to 36 fault protections and warning functions. Online watching and changing parameters, Integrated RS485 Interface, and operation flexibility. In addition, energy saving running can furthest improves the motor power factor and efficiency. ALPHA6000 series are suitable for almost all motor driving applications like paper process, textile machines, food process, cement, spinning weaving and dyeing, metallurgy, iron and steel, and other machinery. The ac drive has wide speed-adjusting range, stable operation, high accuracy and reliable performance. It can be widely used in application of electrical power energy saving. If you have some problems that can’t be solved in operation, please contact the nearest local agents or service center, or contact our company directly. To ensure the perfect use of this product and the safety of user, please read the user manual carefully before the operation of ac drive and keep the manual in proper place for future reference. The information contained in this manual is subject to change without notice. Before mounting, wiring and commissioning the ac drive, to ensure the safety of user and extending the life of this equipment, it strongly suggested that we must read the safety rules warnings listed in this book and cautions marked on the ac drive. When in operation, we must pay attention to the situation of driven load and all notes that related on safety.

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Preface

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All rights reserved. The contents in this document are subject to change without notice. If you have any questions and problems about the use of our products, please contact our agents or us. Any improved suggestions are welcome.

Danger! This system contains voltages that may be as high as 400 volts! Electric shock can cause serious or fatal injury. Only qualified personnel shall wire the drive. Please cut off the power before wiring and inspecting. It is not permissible to touch PCB or interior components before battery control lamp goes off or until 5 minutes after the power has been removed. It is necessary to use meters to confirm the charging capacitance has discharged off. Otherwise, a risk of electric shock may happen.

Don't contact AC power source to the output terminals U, V, W of the ac drive. When using the ac drive, the earthling terminal of the ac drive must be grounded correctly and reliably according to IEC536 Class 1, NEC and other applicable standards.

Warning! Unauthorized change of inboard wiring and using accessories, which sold or recommended by blame manufacturer may cause fire, electric shock and injury.

Since body static electricity may cause serious damage to MOS field-effect transistor and other sensitive elements, please don’t touch the interior devices, such as PCB, IGBT module etc. before any measure is took to prevent static electricity.

Caution! Keep all marks and labels are clear to read. Replace the lost or worn mark at any moment.

Please keep the user manual near the ac drive that can be reached easily and give this manual to the users who use the product.

Page 3: Alpha 6000 Series Ac Drive User Manual

Contents

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Contents

Preface ............................................................................................................................ 1

Contents .......................................................................................................................... 3

Chapter 1 Purchase Inspection........................................................................................ 6 1.1 Unpacking Inspection ....................................................................................... 6 1.2 Naming Rule..................................................................................................... 6 1.3 Nameplate of Ac drive...................................................................................... 6

Chapter 2 Installation and Wiring................................................................................... 8 2.1 Exterior Size and Mounting Size (See Appendix 1) ......................................... 8 2.2 Mounting Place Requirement and Management ............................................... 8

2.2.1 Installation Location .................................................................................. 8 2.2.2 The Ambient Temperature......................................................................... 9 2.2.3 Preventive Measures .................................................................................. 9

2.3 Installation Direction and Space ....................................................................... 9 2.4 Main Circuit Wiring.......................................................................................... 9

2.4.1 The Main Circuit Terminals Arrangement and wiring............................... 9 2.4.2 Main Circuit Wiring operation................................................................. 15

2.5 Control Circuit Connection............................................................................. 16 2.5.1 Function of Control Circuit Terminals..................................................... 16 2.5.2 Control Circuit Wiring............................................................................. 24

2.6 Wiring of Ac drive for Basic Operation.......................................................... 37 2.7 Wiring Attention............................................................................................. 41

Chapter 3 Operation...................................................................................................... 42 3.1 Function of keyboard ...................................................................................... 42

3.1.1 Overview of keyboard ............................................................................. 43 3.1.2 Description of keystroke function............................................................ 45 3.1.3 Description of LED digitals and indicators.............................................. 46 3.1.4 Display state of keyboard......................................................................... 47 3.1.5 Operation method of keyboard ................................................................ 50

3.2 Run command mode select ............................................................................. 52 3.3 Trial Operation................................................................................................ 52

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3.3.1 Operation mode of ac drive...................................................................... 52 3.3.2 Before operation checkpoints .................................................................. 55 3.3.3 Operation checkpoints ............................................................................. 55 3.3.4 A trial run................................................................................................. 55

3.4 Commissioning of keyboard........................................................................... 57 3.5 Operation of Control Circuit Terminal ........................................................... 58

Chapter 4 Parameter Index ........................................................................................... 59

Chapter 5 Parameter Introductions ............................................................................. 110 5.1 Basic Function (Group P0) ........................................................................... 110 5.2 Start/Stop Control (Group P1) ...................................................................... 116 5.3 Auxiliary Operation (Group P2) ................................................................... 124 5.4 I/O Terminal Ctrl (Group P3) ....................................................................... 129 5.5 Analog and Pulse Function (Group P4) ........................................................ 148 5.6 PLC Operating (Group P5) ........................................................................... 152 5.7 Wobble Frequency Operating (Group P6) .................................................... 157 5.8 PID Control (Group P7)................................................................................ 160 5.9 Fixed-length Function (Group P8)................................................................ 164 5.10 Advanced Control (Group P9) .................................................................... 166 5.11 Motor Parameters (Group PA).................................................................... 169 5.12 MODBUS Communication (Group Pb)...................................................... 171 5.13 Display Control (Group PC) ....................................................................... 174 5.14 Protection and Fault Parameters (Group Pd) .............................................. 179 5.15 Running History Record (Group PE).......................................................... 184 5.16 Protection of parameters (Group PF) .......................................................... 186

Chapter 6 Troubleshooting ......................................................................................... 190 6.1 Troubleshooting............................................................................................ 190 6.2 Warning display and explanation.................................................................. 195 6.3 Motor’s faults and corrective measure.......................................................... 196

Chapter 7 Peripheral Equipments ............................................................................... 198 7.1 Peripheral Equipments Connection Diagrams: ............................................. 198 7.2 Function of Peripheral Equipments .............................................................. 200

7.2.1 AC reactor.............................................................................................. 200 7.2.2 EMI Filter .............................................................................................. 201 7.2.3 Brake unit and resistor ........................................................................... 202

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7.2.4 Leakage current protector ...................................................................... 203 7.2.5 Capacitor Box ........................................................................................ 203

Chapter 8 Maintenance ............................................................................................... 204 8.1 Inspection and Maintenance ......................................................................... 204

8.1.1 Daily Inspection..................................................................................... 204 8.1.2 Regular Maintenance ............................................................................. 205 8.1.3 Replace device at regular intervals ........................................................ 208

8.2 Storage and Keeping..................................................................................... 208

Chapter 9 Quality Guarantees..................................................................................... 209 Appendix 1 Exterior size and mounting size (Unit: mm) ................................... 211 Appendix 2 Technology Standards..................................................................... 216 Appendix 3 Main Circuit Output Cable Selection (Recommended)................... 219 Appendix 4 MODBUS Communication............................................................. 221 Appendix 5 Keyboard Mounting Size (Unit: mm) ............................................. 240 Appendix 6 Ac drive warranty............................................................................ 242

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Chapter 1 Purchase Inspection

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Chapter 1 Purchase Inspection

1.1 Unpacking Inspection All ac drives have passed the strict tests before delivery. After unpacking, please check if the product was damaged by careless transport, the product specification, model is complied with the order, and if it has a quality check passed mark. If there is any problems, please contact the supplier.

1.2 Naming Rule The naming rule of the product is as following:

Additional description

B: With brake;

ALPHA6000 - 3 7R5 G B

Series Code

075: 75KW

7R5: 7.5KW

R75: 0.75KW

Motor Power

G: General

Application

P: Square torque load

Rated Voltage

S2: single phase220V2: three phases220V

3: three phases380V

Attention: If the user has special needs, please specify the technology requirement in the order.

1.3 Nameplate of Ac drive On the right side of the bottom plate of ac drive, there is a nameplate, which marks the model and rated values of ac drive. See the following figure:

Inverter types

Motor output power、rated current and frequencyBarcode information

Rated input voltage、current and frequency

Nameplate of Inverter

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Chapter 2 Installation and Wiring

2.1 Exterior Size and Mounting Size (See Appendix 1)

2.2 Mounting Place Requirement and Management

Attention

· Don’t carry the ac drive by its cover. The cover cannot support the weight of the ac drive and may drop. · Please install the ac drive on a strong support, failing which the ac drive may fall off. · Don’t install the ac drive in places where water pipes may leak onto it. · Don’t allow screws, washers and other metal foreign matters to fall inside the ac drive, otherwise there is a danger of fire or damage. · Don’t operate the ac drive if parts are not complete, otherwise there is a danger of fire or human injury. · Don’t install the ac drive under direct sunshine; otherwise, it may be damaged. · Don’t short circuit PB, + and -, otherwise there is a danger of fire or the ac drive may be damaged. · Cable lugs must be connected to main terminals firmly. · Don’t apply supply voltage (AC 220V or higher) to control terminals except terminals TA, TB, TC.

Please mount the ac drive as following application occasions and maintain appropriate condition.

2.2.1 Installation Location

The installation location should meet the following conditions: Good indoor ventilation. Ambient temperature: -10 ~ 40 . If the temperature is higher than 40 , the ac drive should be derating used and forced ventilation is required. Humidity should be lower than 95%, no condensing. Do not mount the ac drive on the timber or other combustible matters. Avoid direct sunlight. Mount in the location free of dust, metal powder, corrosive gas or combustible gas. The installation foundation should be solid and free of vibration. No electromagnetic interference, away from source of interference. Derating use must be considered when the ac drive is installed at high altitude, greater than 1000 m. This is because the cooling effect of ac drive is deteriorated because of the thin air. Derating 6% per 1000 m higher of the altitude.

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2.2.2 The Ambient Temperature

In order to enhance operating reliability of the ac drive, be sure where the ac drive mounted has a good ventilation; when the ac drive is used in a closed case, cooling fans or an air-conditioning must be installed to keep the ambient temperature below 40.

2.2.3 Preventive Measures

Installing the ac drive, please set a shield to prevent metal debris falling into it, and remove the shield after installing.

2.3 Installation Direction and Space Ac drives of this series are all equipped fans for forced cooling. In order to be an effective cooling cycle, the ac drive must be mounted in the vertical direction, up, down, left and right away from adjacent articles or baffle(wall) maintain adequate space, as Figure 2-1

50mmor above

50mmor above

120mmor above

120mmor above

Fig 2-1 Installation Direction and Space

2.4 Main Circuit Wiring

2.4.1 The Main Circuit Terminals Arrangement and wiring

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Fig 2-2 S2R4GB~S2R75GB Main Circuit Wiring

Table2-1 S2R4GB~S2R75GB main circuit terminals function

Terminal Symbol Terminal name and function L, N Single-phase 220V AC supply input terminals +, PB Reserved terminals for braking resistor U, V, W Three -phase AC output terminals PE Earth terminal

Fig 2-3 S21R5GB~S22R2GB Main Circuit Wiring

Table2-2 S21R5GB~S22R2GB main circuit terminals function

Terminal Symbol Terminal name and function L, N Single-phase 220V AC supply input terminals +, PB Reserved terminals for braking resistor - Output terminal for DC negative bus U,V,W 3AC output terminals PE Earth terminal

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Fig 2-4 3R75GB~3004GB Main Circuit Wiring

Table2-2 3R75GB~3004GB main circuit terminals function

Terminal Symbol Terminal name and function L, N Three -phase 220V AC supply input terminals +, PB Reserved terminals for braking resistor - Output terminal for DC negative bus U, V, W 3AC output terminals PE Earth terminal

Power supply

Brakingresistor

PE cablecore andscreen

Motor

DCreactor

Fig 2-5 35R5GB/37R5PB~3015GB/3018PB Main Circuit Wiring

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Table 2-4 35R5GB/37R5PB~3015GB/3018PB main circuit terminals function Terminal Symbol Terminal name and function

R, S ,T Three -phase 380V AC supply input terminals P1,+/B1 Reserved terminals for DC reactor

+/B1, B2 Reserved terminals for braking resistor

- Output terminal for DC negative bus U,V,W 3AC output terminals PE Earth terminal

Attention: When DC reactor is not connected, please short “P1”and “+/B1”with supplied copper bar.

Power supply Brakingresistor

PE cablecore andscreen

MotorDCreactor

BrakingUnit

Fig 2-6 3018G/3022P~3055G/3075P Main Circuit Wiring

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Table 2-5 3018G/3022P~3055G/3075P main circuit terminals function Terminal Function

R, S, T Three -phase 380V AC supply input terminals P1,+ Reserved terminals for DC reactor - Output terminal for DC negative bus U, V, W Three -phase AC output terminals PE Earth terminal

Attention: When DC reactor is not connected, please short “P1” and “+/B1” with supplied copper bar.

Fig 2-7 3160G/3185P~3355G/3400P Main Circuit Wiring

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Fig 2-8 3400G~3500G Main Circuit Wiring

Table 2-6 3160G/3185P~3500G main circuit terminals function Terminal Function

R, S, T Three -phase 380V AC supply input terminals

P1,+ Reserved terminals for DC reactor

- Output terminal for DC negative bus

U, V ,W 3AC output terminals

PE Earth terminal Attention: When DC reactor is not connected, please short “P1” and “+/B1” with supplied copper bar.

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2.4.2 Main Circuit Wiring operation

Be sure that the motor is running forward when the running direction command of ac drive is forward. If the motor is running reverse, interchange any two-output terminals (U, V, W) can change the rotate direction of the motor, and you can change function code P2.25 to change phase-sequence of the motor.

Never connect input power supply cables to output terminals, or else parts of the ac drive would be damaged. Do not connect output terminals to earth, be sure output cables not touch to the shell or be shorted, or else the ac drive would be damaged.

Be sure Earth terminal “PE” is connected to earth. The earthling resistance of 380V-class should be below 10Ω. Be sure the earthling not be shared with an electric welding machines or other high-current electrical equipments. Use ground wiring as mentioned in “Appendix 3 Main Circuit Output Cable Selection” and keep the length as short as possible.

When two or more ac drives are used at the same time, do not loop the wires. The right and wrong earthling connection methods are shown as Figure 2-9.

Inverter InverterRight

Inverter InverterInverterWrong

Inverter

Fig 2-9 Earthling Connection Method

Attention: The neutral point of motor using Y connection can’t be connected to earth.

Since the ac drive output PWM wave, if a capacitance for improving power factor or a lightning varistor is installed on the output side, which would case tripping or damage to parts, be sure to remove it.

If a contactor or other on-off part is needed to be installed between the output and the motor, be sure the on-off operation is done when the ac drive has no output, otherwise the ac drive would be damaged.

Countermeasures to conduction interference: To inhibit conduction interference of the output, besides installing noise filter and using shielded motor cables, leading all the output cables to earthling metal tube is also a method. Make the distance between the output cables and the control signal cables greater than 30 cm, the effect of conduction interference will obviously decrease too.

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Countermeasures to RFI: The input cables, output cables and the ac drive itself would produce RFI. Placing noise filters both at input and output sides, and shielded with metal shell would reduce RFI. The cables between the ac drive and the motor should be as short as possible. Measure to reduce RFI is shown as Figure 2-10.

Powersupply

NoiseFilter

InverterNoiseFilter

Motor

Metal tube

Metal shell box

Fig 2-10 Method to Restrain RFI

Distance between the ac drive and the motor.

The longer the distance between the ac drive and the motor, the higher the carrier frequency would be, and the greater the high harmonic leakage current of the cables would be. Leakage current has a negative impact to ac drives and equipments nearby, so reduce leakage current as little as possible.

The relationship of the distance between the ac drive and the motor and carrier frequency is shown as Table 2-7.

Table 2-7 Distance between the ac drive and the motor and carrier frequency. Distance between ac drive and motor Below 50m Below 100m Above 100m

Carrier frequency Below 8 kHz Below 4 kHz Below 2 kHz

2.5 Control Circuit Connection

2.5.1 Function of Control Circuit Terminals

Fig 2-11 S2R4GB~3004GB Arrangement of Control Circuit Terminals

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Fig 2-12 35R5GB/37R5PB~3500GB Arrangement of Control Circuit Terminals

In order to reduce interference and attenuation of control signal, the length of control cables should be limited in 50m and away from power cables for more than 30cm. Avoid control wire and power wire being parallel. Try to use STP (Shielded Twisted Pair) to connect analog input and output signal. Function of Control Circuit Terminals

Table 2-8 Function of control circuit terminals

Category Terminal Name Functions Specifications

Analog input AI1 Analog

input1

Be able to accept voltage/current input. Data-chosen-switch SW1 can select voltage or current input mode. Voltage input mode is the default mode, refer to P4.00~P4.10 to set the range.(The reference ground is

Input voltage range: 0~10 V (Input resistance: 100 kΩ) Input current range: 0~20 mA (Input resistance: 500Ω)

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Category Terminal Name Functions Specifications

AI2 Analog input2

GND)

AO1 Analog output1

Be able to output analog voltage /current (total 12 kinds of signals).Switch SW2 can select voltage or current output mode. Voltage output mode is the default mode. Refer to P4.16 for details. (The reference ground is GND) Analog

output

AO2

Analog output2 (only 35R5GB/37R5PB~3500G)

Be able to output analog voltage /current (total 12 kinds of signals).Switch SW3 can select voltage or current output mode. Voltage output mode is the default mode. Refer to P4.17 for details. (The reference ground is GND)

Output current range: 0/4~20 mA Output voltage range: 0/2~10 V

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Category Terminal Name Functions Specifications

485+ RS485+

Communication

485-

RS485 communication interface

RS485-

Standard RS-485 communication interface Not isolate with GND Please use twisted-pair or shielded cable

X1

Multi- function input terminal 1

X2

Multi- function input terminal 2

X3

Multi- function input terminal 3

Be able to be defined as multi- function on-off input terminal. See section 5.4 , Chapter 5 for the function of input terminals (The common terminal is PLC)

Optical-isolator input Input resistance: R=3.9 kΩ Maximum input frequency: 400 Hz Input voltage range: 0~30V

X4

Multi- function input terminal 4

Mult-function input terminal

X5 Multi- function input terminal 5

In S2R4GB~3004GB, terminals X4 and X5 can be used as common multi-function terminals, they can also be used as high frequency pulse input.In 35R5GB/37R5 PB~3500G, they only be used as common multi- function terminals See section 5.4, Chapter 5 for details.

In S2R4GB~3004GB Maximum input frequency: 50 Hz Input voltage range: 0~30V In 35R5GB/37R5PB ~3500G: Optical-isolator input Input resistance: R=3.9 kΩ Maximum input frequency: 400 Hz Input voltage range:

COM

+24

X1 ~

PLC +5V24

R

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Category Terminal Name Functions Specifications

(The common terminal is PLC)

0~30V

X6

Multi- function input terminal 6(only 35R5GB/37R5PB~3500G)

Be able to be defined as multi-function on- off input terminal. See section 5.4, Chapter 5 for details. (The common terminal is PLC)

Optical-isolator input Input resistance: R=3.9 kΩ Maximum input frequency: 400 Hz Input voltage range: 0~30V

Mult-function input terminal

X7

Multi- function input terminal 7(only 35R5GB/37R5PB~3500G)

Terminals X7 and X8 can be used as common multi-function terminals, they can also be used as high frequency pulse input. See section 5.4, Chapter 5 for details. (The common terminal is PLC)

Max input frequency: 50 KHz Input voltage range: 0~30 V

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Category Terminal Name Functions Specifications

X8

Multi- function input terminal 8(only 35R5GB/37R5PB~3500G)

DO

Open collector output terminal

Multi-function pulse output terminal can be defined. See section 5.4, Chapter 5 for details. (The reference ground is COM)

Optical-isolator input Collector open circuit output operating voltage range : 0V~26V The max put current is 50mA Output frequency range: 0~50 KHz

Y1

Bi-direction open collector output Y1(only 35R5GB/37R5PB~3500G)

Multi-function

output terminal

Multi-function

output terminal

Y2

Bi-direction open collector output Y2(only 35R5GB/37R5PB~

Multi-function on-off output terminal can be defined .See section 5.4, Chapter 5 for details. (The common terminal is CME)

Optical-isolator output Operating voltage range: 0 V~26 V Max output current: 50 mA Refer to the description of P3.14~P3.15 for the using methods.

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Category Terminal Name Functions Specifications

3500G)

TA

TB Relay output

terminals

TC

Programmable relay output

Multi-function output terminal of relay can be defined. See section 5.4, Chapter 5 for details.

TA-TB: Normally close; TA-TC: Normally open. Capacity of contacts: 250 VAC/2 A (COSΦ=1) 250 VAC/1 A (COSΦ=0.4) 30 VDC/1 A

BRA

BRB

Relay output

terminals

BRC

Programmable relay output (only 35R5GB/37R5PB~3500G)

Multi-function output terminal of relay can be defined. See section 5.4 Chapter 5 for details.

BRA-BRB: Normally close; BRA-BRC: Normally open. Capacity of contacts: 250 VAC/2 A (COSΦ=1) 250 VAC/1 A (COSΦ=0.4) 30 VDC/1 A

10V +10V power supply

Provide +10V reference power supply for external equipment. (The reference ground is GND)

Max output current: 30 mA, Max voltage when open is 12 V

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Category Terminal Name Functions Specifications

24V +24V power supply

Provide +24V power supply for external equipment. (The reference ground is COM)

Max output current is 200 mA

PLC

Common terminal of multi- function input terminal

Common terminal of multi-function input

Be shorted to 24 V before delivery PLC is internal isolated with 24 V.

GND

Reference ground of +10V power supply

Reference ground of analog signal and+10V power supply

Internal isolated with COM, Common terminal of +10V,AI1,AI2,AO1(or AO1,AO2)

COM

Common terminal of +24V power supply

Be used in conjunction with other terminals.

COM is internal isolated with GND.

Power supply

CME

Common terminal of Y1,Y2(only 35R5GB/37R5PB~3500G)

Common terminal of multi-function Y1 and Y2 output (Be shorted to COM before delivery)

Be shorted to COM before delivery CME is internal isolated with COM,GND

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Category Terminal Name Functions Specifications

Power supply

PE Shielding ground

It is used for grounding of shielding layer. The shielding layer of analog signal lines, communication line 485 and motor cable can be connected to this port.

It is connected to the

terminal PE in main

circuit.

2.5.2 Control Circuit Wiring

Wiring analog input terminal AI1/AI2 can accept analog signal input, operate Data-chosen-switch SW1 to select input voltage (0~10V) or input current (0~20mA).The wiring is shown as Figure 2-13:

0~+10VOr 0~20mA

GND

AI1/AI2

PE 1 2

ON

AI1 AI2

I

V

Shielded wire nearGrounding

SW1

Inverter

Fig 2-13 Analogy input terminal wiring diagram

Wiring analog output terminal

In S2R4GB~3004GB, if the analog output terminal AO1 is connected to analog meters, the various kinds of physical values can be indicated. Operate wiper switch SW2 to select output voltage (0/2~10 V) or output current (0/4~20 mA). The wiring is shown as Figure 2-14:

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SW2 SW3

AO1 AO2

I

V

0/2~+10VOr 0/4~20mA

GND

AO1/AO2

Shielded wirenear Grounding

Inverter

PE

Fig 2-14 S2R4GB~3004GB Analog output terminal wiring diagram

To indicate different kinds of physical values , for models of 35R5GB/37R5PB~

3500G, analog meters can be connected to the analog output terminals of AO1 and

AO2. Switch SW2 and SW3 on and off to select output voltage (0/2~10 V) or current

(0/4~20 mA).The wiring is shown as Figure 2-15:

Inverter

Shielded wirerear Grounding

or

Fig 2-15 35R5GB/37R5PB~3500G Analog output terminal wiring diagram

Notes: 1)Dialing SW1, SW2, SW3 to “I” represents current, dialing to “V” represents voltage. 2)Analog input and output signals are easily disturbed by exterior environment, so shielded cables must be used for wiring and the length of the cables should be as short as possible. 3)When an analog output equipment be connected to the ac drive, sometimes because of error act because of interference cased by the analog output equipment or the ac drive, when which happened, a 0.01~0.1uF/50V capacitance or a ferrite bead(enwind 3 laps) could be connected to the analog output equipment.

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Wiring of Serial Communication Interface

The ac drive of this series provides standard RS485 serial communication interface for users, which can be composed as master and slave network. By using a host PC or PLC, The ac drive in the network can be monitored in real time and controlled remotely and automatically. Thus more complicated operation control can be realized.

Connection between the ac drive and the host PC:

+5V

TXD

RXD

GND

DescriptionTerminal Name

RS485-

RS485+

signal negative

signal positive

DescriptionTerminal Name

RS485-

RS485+

signal negative

signal positive

Inverter

RS485 communication interface

RS232/RS485 converter

DescriptionTerminal Name

Positive of 5V

Negative of 5V

Data Send

Data Receive

Pin NO. Symbol

Shell PE

2 RXD

3 TXD

5 GND

4 DTR

6 DSR

9 RI

1 CD

7 RTS

8 CTS

Shielded wire

Host PCRS232(DB9)

Fig 2-16 Connection between the ac drive and the host PC

If several ac drives (Max 31) are connected in the network by RS485, wiring is especially important because the disturbance to the communication system increase, STP (Shielded Twisted Pair) must be used for communication BUS, you can connect the cables as follows:

485- GND485+

Inverter

485- GND485+

Inverter

485- GND485+

Inverter

485- SG485+

PLC

Shielded wire

Fig 2-17 Communication between PLC and the Ac drive

(The Ac drive and Motor are grounded well)

The master can be a host PC or a PLC, the slaves are ac drives of this series. An

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RS232/RS485 converter should be installed between the master and the bus when a PC is used. Connect homonymy terminals of the master and slave if the master is PLC.

When several ac drives of S2R4GB~3004GB formed the RS485 network, you should customize the matching resistor of the ac drives on those control panels which are on both ends of the farthest of the bus according to the use.

When several ac drives of 35R5GB/37R5PB~3500G formed RS485 network, you should dial SW4 (double switches) of the farthest ac drive to “ON”, as Figure 2-18.

1 2

ON

RS485

SW4

Fig 2-18 Switches of SW4

If the communication still can’t work, then the following actions can be taken:

1)Feed a separate AC supply to PLC (or host PC) and isolate the AC supply;

2)If RS232/RS485 converter is used and the module should be powered by a separate power supply, converter with optical-isolator is recommended;

3)Mount a toroid to the communication cable, or reduce the carrier frequency if the local conditions permit .

Wire Multi-function input terminals

Multi-function input terminals of the ac drive use a full-bridge rectifying circuit. PLC is the common terminal of terminals X1~X8(in S2R4GB~3004GB only X1~X5). The current flows through terminal PLC can be pulling current, and feeding current. Wiring X1~X8 are flexible and the typical wiring is shown below:

Method 1 of connections (Dry contacts)

1)If internal 24 V power supply is used, the wiring is shown in Figure2-19(Attention: PLC and 24V must be firmly connected).

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Fig 2-19 Using Internal 24V Power Supply

2)If an external power supply is used, then use the Wiring shown in Figure 2-20 (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB~3004GB; and disconnect the wiring cable between PLC and 24 V for models of 35R5GB/37R5PB~3500G).

Fig 2-20 Use an external supply

Method 2 of connections

1) Ac drive’s internal +24 V power supply is used and the external controller uses NPN transistors whose common emitters are connected, as shown in Figure 2-21.

+24V

X1~X8

PLC

5V

COM

24V

RDC+_

K

+

_

COM

+24V

X1~X8

PLC5V

24V

R+

_K

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Fig 2-21 Method 2 of connections (a)

2) Ac drive’s internal +24 V power supply is used and the external controller uses NPN transistors whose common emitters are connected, as shown in Figure 2-22 (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB~3004GB, and disconnect the wiring cable between PLC and 24 V for models of 35R5GB/37R5PB~3500G, short circuit terminal PLC and COM).

Fig 2-22 Method 2 of connections (b)

COM

PE

1

PLC X1

24V COM 24V DC

+—

5V

8 X8

5V

External t ll

Shield wire near grounding

COM

PE

1

PLC

X1

24V COM 24V DC

+ +

5V

8 X8

5V

External ll

Shield wire near grounding

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3) Use external power supply by source connection method (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB~3004GB; and disconnect the wiring cable between PLC and 24 V for models of 35R5GB/37R5PB~3500G):

Fig 2-23 Source Connection Method

4) Use external power supply by drain connection method (Attention: be sure to disconnect the cable JP1 between PLC and 24 V for models of S2R4GB~3004GB; and disconnect the wiring cable between PLC and 24 V for models of 35R5GB/37R5PB~3500G).

.

+—

20~30V

PE

1

PLC

X1

24V COM 24V DC

+—

5V

8 X8

5V

External controller

Shield wire near grounding

20~30V

+—

PE

1

PLC

X1

24V COM 24V DC

+—

5V

8 X8

5V

External controller

Shield wire near grounding

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Fig 2-24 Drain Connection Method(in S2R4GB~3004GB only X1~X5)

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Wire Multi-function Output Terminals

1) Multi-function output terminals D0 as switching output can use the internal 24V power supply of ac drive and the wiring method is shown in Figure 2-25.

Fig 2-25 Wiring method 1 of DO as switching output

2) Multi-function output terminals D0 as switching output can also use the external 9~30V power supply and the wiring method is shown in Figure 2-26.

Fig 2-26 Wiring method 2 of DO as switching output

DC 9~30V

COM

DO

24V5V +24V

+ -

relay

R

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3) Multi-function output terminals / Pulse output terminal DO as pulse output can use the internal 24 V power supply and the wiring is shown in Figure 2-27.

Fig 2-27 Wiring method 1 of DO as pulse output

4)Multi-function output terminals / Pulse output terminal DO as Pulse output can also use the external 9~30 V power supply and the wiring is shown in Figure 2-28.

Fig 2-28 Wiring method 2 of DO as pulse output

+24V 24V

4.7KDO

COM

+5V +24V

Digital frequency

20~30V

+_

+24V 24V

4.7K

DO

COM

+5V +24V

Digital frequency

meter

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5)Multi-function output terminals Y1 and Y2 can use the internal 24V power supply of ac drive and the wiring method is shown in Figure 2-29.

Fig 2-29 Wiring method 1 of multi-function output terminal

(only 35R5GB/37R5PB~3500G)

6)Multi-function output terminals Y1 and Y2 can also use the external 9~30V power supply and the wiring method is shown in Figure 2-30.

Fig 2-30 Wiring method 2 of multi-function output terminal

(only 35R5GB/37R5PB~3500G)

Wiring of Relay Output Terminals TA,TB,TC and BRA,BRB,BRC (BRA, BRB, BRC is provided only in 35R5GB/37R5PB~3500G)

COM

DC 9~30V

CME

Y1, Y2

24V5V +24V

+ -

relay

R

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If the ac drive drives an inductive load (such as relay or contactor), then a surge suppressing circuit should be added, such as RC snub circuit, lightning varistor or a flywheel diode (used in the DC electric-magnetic circuit and pay attention to the polarity during installation).Snubbing components should be as close to the coils of relay or contactor as possible.

Notes: .1 Don’t short circuit terminals 24V and COM, otherwise the control board may be

damaged. .2 Please use multi-core shielded cable or multi-stranded cable (above 1 mm) to

connect the control terminals. .3 When using a shielded cable, the shielded lay’s end that is nearer to the ac drive

should be connected to PE. .4 The control cables should be as far away(at least 30 cm) from the main circuit and

high-voltage cables as possible (including power supply cables, motor cables, relay cables and cables of contactor).The cables should be vertical to each other to reduce the disturbance to minimum.

Keyboard Interface Keyboard Interface of CN3 on the control board uses standard 8PIN interface, which is shown in Figure 2-31. Users can order the extended keyboard cable or make it by themselves according to actual need. Be sure that the extension cable of the keyboard is no longer than 15 meters, otherwise it wouldn’t work properly. (Remove the original keyboard of models of S2R4GB~3004GB, or the exterior can not work properly)

Fig 2-31 Keyboard Interface CN2 on control

board

Number Corresponding Color

1 White/Orange

2 Orange

3 White/Green

4 Blue

5 White/Blue

6 Green

7 White/Brown

8 Brown

Table 2-9 T568B standard connection

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The cables connecting keyboard and control board use standard super-five-class network cable. RJ-45 Interface uses through-line method, namely both sides are connected according to EIA/TIA568B standard. You can make the cable by yourself if you need.

Notes: 1.Both sides of keyboard cable should be connected refer to Table 2-6. Otherwise, the

cable couldn’t work properly or even the keyboard would be damaged. 2.When the keyboard extension cable is longer than 1 m, which must use shielded

twist-pair network cable, RJ-45 interfaces of both sides of the cable should use crystal with shielded metal shell, connect shielded metal shell to shielded layer. Otherwise, it is likely to cause error action because of disturbance.

3.Be sure the extension cable of the keyboard is no longer than 15 meters, otherwise it wouldn’t work properly.

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2.6 Wiring of Ac drive for Basic Operation

Fig 2-32 S2R4GB~S22R2GB Wiring diagram

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Fig 2-33 3R75GB~3004GB Wiring diagram

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Power Supply3-phase380V

50/60Hz

MC

DC reactor(connect optional parts externally)

Braking Resistor(connect optional

parts externally)

Motor

Analog output

4~20mA current

2~10 V voltage

Open collector pulseoutput terminal 0~50Khz

Multi-function input 1

Bi-direction opencollector output

Output1

Ground

Programmablerelay output

Common terminal

RS485 communicationinterface

keyboard

Frequency ReferenceFrequence presetpotentiometer

(Input resistance>500 kΩ)

High speed pulse input

Ground

Max inputfrequency:

50 KHz

Output2

Multi-function input 2

Multi-function input 3

Multi-function input 4

Multi-function input 5

Multi-function input 6

Multi-function input 7

Multi-function input 8

Programmablerelay output

Frequency meter

Fig 2-34 35R5GB/37R5PB~3015GB/3018PB Wiring diagram

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Power Supply3-phase380V

50/60Hz

MC

DCL DC reactor(connect externally,optional

parts for 3132GB/3160PB or below)

Braking resistoror braking unit

Motor

Analog output

4~20mA current2~10V voltage

Open collector pulseoutput terminal 0~50Khz

Multi-function input 1

Bi-direction opencollector output

Output1

Ground

Programmablerelay output

Common terminal

RS485 communicationinterface

keyboard

Frequency ReferenceFrequence presetpotentiometer

(Input resistance>500 kΩ)

High speed pulse input

Ground

Max inputfrequency:

50 KHz

Output2

Multi-function input 2

Multi-function input 3

Multi-function input 4

Multi-function input 5

Multi-function input 6

Multi-function input 7

Multi-function input 8

Programmablerelay output

Frequency meter

Fig 2-35 3018G/3022P~3500G Wiring diagram

Notes: 1. Analog signal input to AI1/AI2 (voltage or current) can be selected by

Data-chosen-switch, the default is voltage input. You can refer P4.00~P4.10 to set the range.

2. Max output current of control circuit terminal 10 V is 30 mA. 3. The cable between PLC and 24 V terminals should be connected firmly

(S2R4GB~3004GB should be sure to disconnect the cable JP1 between PLC and 24 V; 35R5GB/37R5PB~3500G should be sure to disconnect the cable between PLC and 24V), otherwise input terminals X1-X8 couldn’t work properly(in

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S2R4GB~3004GB only X1~X5).

2.7 Wiring Attention Be sure the input power supply of the ac drive is cut off then you can remove or replace

the motor. Be sure the ac drive has stopped output then you can switch the motor or the power

supply. If a peripheral (brake unit, line reactor, filter) is added, test the insulation resistance of

the peripheral to earth first and be sure the value not below 4 MΩ. Besides shielding the input signal cable and the cable of frequency meter, the cables

should be disposed solely, not parallel with the main circuit cable, and far away from it as possible.

In order to avoid error action caused by molestation, the control circuit cable should use stranding shielded cables, and the wiring distance should be less than 50 meters.

Be sure the shielded layers of shielded cables are not touch other signal cables or shell of equipment, you can use insulating tape to enswathe the bare shielding layer.

The withstand voltage of all the cables should match with the voltage class of the ac drive.

In order to prevent accident, be sure that the control circuit terminal ”PE” and the main circuit terminal “PE” are connected to earth, and the earthling cable can’t be shared with other equipment. The size of main circuit earthling cable should be more than one and a half of the main circuit cable. After completion of wiring, please check whether a cable, a bolt or a connection end .etc., was remained in the ac drive, whether the bolts were fastened firmly, whether the bare cable of terminals were shorted to other terminals.

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Chapter 3 Operation

3.1 Function of keyboard The keyboards of the ac drive may have different exterior dimensions. However, all of them have the same array of keystrokes and LED display. Moreover, operation and function of them are all the same. Every keyboard has four digitals seven segments LED monitor, nine operation keystrokes, a digital encoder, and eight led indicators (five for status indication and three for unit indication).User can perform function setting, ac drive running, stop, and status monitoring with the keyboard.

DANGER

1, Only turn on the input power supply after replacing the front cover. Do not remove the cover while the ac drive is powered up.

2, When the retry function is selected, do not approach the ac drive or the load, since it may restart suddenly after being stopped.

CAUTION

1, Since the stop key can be disabled by a function setting, install a separate emergency stop switch.

2, Since it is very easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation.

3, Do not check signals during operation. 4, All ac drive parameters have been preset at the factory. Do not

change the settings unless it is required. Failure to observe these precautions may result in equipment damage, serious personal injury or death.

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3.1.1 Overview of keyboard

LED Display

Programming key

Shift key

Status indicator

RUN key

Increment key

Jog key

Stop/Reset key

Frequency:Hz

Current:A

Voltage:V

Roate speed:r/min

linear speed:m/s

Decrement key

Enter key

Direction switch key

RUN

PRGESC

>> ENTERJOG

STOPRESET

Percent%

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

- +

Displays set values of each functionor monitoring values such as outputfrequency and current (4 digits).

Displays each parameter set value.By depressing this key again,the set value is saved.

Green LED lights after depressingRUN key.

Figure 3-1 Layout and function of Keyboard

Above the keyboard are five status indicators: RUN, FWD, REV, REMOTE and TRIP. The indicator RUN will be lit up if the ac drive is running; the indicator FWD will be lit up if it running forward and the indicator REV will be lit up if it runs reverse. The indicator REMOTE will be lit up if the ac drive is not controlled by keyboard. The indictor TRIP will be lit up if fault occurs. To see the details, see Chapter 3-3 description.

In monitoring status, the LED will display the content of current monitoring object. At abnormal state It will display the fault code when the ac drive falls to run and show the warn code when the ac drive is warning. At normal state, it will display the object selected by parameter group PC. See table 3-1 description for details.

In programming status, the LED has three menus to program the ac drive: The function group menu, the function code menu and the function parameter menu. In the function group menu, the LED will display the function group such as “-P0-”, in the function code menu, it will display the function code such as “P0.00”, in the function parameter menu, and it will display the value of the function parameter, such as “50.00”.

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Table 3-1 The LED monitoring objects

Set value Monitoring object(Unit) Permission of Modify in

running state

PC.01=1 Output frequency before compensation (Hz)

PC.02=1 Actual output frequency (Hz)

PC.03=1 Output current (A)

PC.04=1 Setting frequency (Hz blink) permission

PC.05=1 Motor rotate speed (r/min) PC.06=1 Setting speed (r/min blink) permission

PC.07=1 Running linear speed (m/s)

PC.08=1 Setting linear speed (m/s blink)

PC.09=1 Output power (no unit)

PC.10=1 Output torque(%)

PC.11=1 Output voltage (V)

PC.12=1 Bus voltage (V)

PC.13=1 AI1 (V)

PC.14=1 AI2 (V)

PC.15=1 Analogy PID feedback (no unit)

PC.16=1 Analogy PID feed (no unit) permission

PC.17=1 Extern count value (no unit)

PC.18=1 State of terminal (no unit)

PC.19=1 Actual length(m)

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3.1.2 Description of keystroke function

On the ac drive keyboard, there are nine keystrokes. In addition, the function of each keystroke is defined as table 3-2.

Table 3-2 Description of keystroke function

key Name of key Key functions

PRGESC

Programming key/Escape key

Go to programming state or escape from programming state. When in the monitoring state, By pressing the PRG/ESC key, the keyboard will switch from the monitoring state to programming state. In addition, it will firstly go to the function group menu, and then if the user press the “ENTER” key, it will go to the function code menu, and then go to the function parameter menu if press the “ENTER” key again. When in the function parameter menu, press the “PRG/ESC” key, the keyboard will switch to the function code menu, and then to the function group menu, and then to the monitoring state. When in fault state, press the “PRG/ESC” key, the keyboard will switch from fault code display to the function group menu. The same function is to warning state.

ENTER Enter key Go to the next menu in programming state. Save the parameter set value when in the function parameter menu.

Increment key (Turn right)

+

In programming state, number change keys changes parameter group and parameter numbers or set values. When in the function parameter menu, the changeable number will blink. Press increment key, the number will increase. In monitoring state, if the frequency setting mode by keyboard is effective. Turn right this key; it will increase the setting frequency directly. In addition, this function is applied to the PID speed feed and PID analog feed.

Digital Encoder

- +

Decrement key (Turn left)

The same function as Increment key, but the number will decrease instead of increase.

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key Name of key Key functions

-

>> Shift key

In programming state, press this key can change the blink number position. In monitoring state, press this key to change the monitoring object such as output frequency and output current (4 digits).

JOG Jog key When the running command mode is determined by keyboard, press the JOG key, the ac drive will come into jog running state and the green LED will light.

RUN Run key When the ac drive is controlled by keyboard, press the run key, the ac drive will start to run and the green LED will light after pressing RUN key.

Direction switch

key

By pressing this key, the running direction can be switched between forward and reverse. Please see the description of P0.05 to see the details.

STOPRESET Stop/Reset key

When the ac drive is controlled by the keyboard, press the “STOP/RESET” key, the ac drive will stop running. When in fault state, the ac drive will clear the fault and return to the normal state.

3.1.3 Description of LED digitals and indicators

On the ac drive keyboard there are four digitals seven segments LEDs, 3 unit indicators, 5 status indicators. The four digitals can display the monitoring object, the function parameter values and the fault code, the warning code. The three unit indicators have eight combinations, and each combination corresponds to one-unit. The combinations and their corresponding units are as the following:

Hz A Vno unit

ON OFF

r/min

m/s%A

V

Hzr/min

m/s%A

V

Hzr/min

m/s%A

V

Hzr/min

m/s%A

V

Hz

%

r/min

m/s%A

V

Hz

r/min

r/min

m/s%A

V

Hz

m/s

r/min

m/s%A

V

Hz

PID

r/min

m/s%A

V

Hz

Figure 3-2 Combinations of unit indicator and their means

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The five status indicators are just above the four digitals and the mean of each indicator is shown in table 3-3.

Table 3-3 Description of state indicators

Indicator Display state Mean :Indicator the state of ac drive

OFF The ac drive is stop ON The ac drive is running RUN running state indicator

Blinking slowly Zero-speed running.

OFF The ac drive is running reverse or stop

ON The ac drive is running forward steadily.

Blinking fast Speed up or speed down forward

FWD running forward indicator

Blinking slowly Indicates that the ac drive is at stop state and the setting direction is forward

OFF The ac drive is running forward or stop

ON The ac drive is running reverse steadily.

Blinking fast Speed up or speed down reverse REV running reverse indicator

Blinking slowly Indicate that the ac drive is at stop state and the setting direction is forward

OFF The ac drive is at normal state TRIP fault indicator Blinking slowly The ac drive is at abnormal state

OFF The ac drive is controlled by the keyboard

ON The ac drive is controlled by the terminals

REMOTE command mode indicator

Blinking slowly The ac drive is controlled by serial communication.

3.1.4 Display state of keyboard

The working state of this series ac drive includes two states: stop state and running state.

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Stop State: If there is no running command input after the ac drive is power on and initialized, or the ac drive has received a stop command input, the ac drive will come into stop state.

Running state: The ac drive has received a running command and then comes into running state.

Therefore, the display states of keyboard include display of stop state, display of running state and display of programming state and display of fault and warning state.

Display of stop state

If the ac drive is a stop state, the four digitals of keyboard will display the parameters value of stop state: For example, the output frequency. See figure-3-2, and the unit

indicator will indicate the unit of the parameter. Press >>

key, the keyboard will cycling display the value of different monitoring objects (selected by the parameter group PC).

Display of running state

If the ac drive got an effective running command, it will come into running state. Then the four digitals of keyboard will display the parameters value of running state. See example of figure 3-3-3. and the unit indicator will indicate the unit of the parameter.

Press>>

key, the keyboard will cycling display the value of different monitoring objects (selected by the parameter group PC). Fault and warning state If the ac drive has checked out a warning signal, it will come into warning state and show the warning code flickeringly. See example of figure 3-3-5. If the warning signal disappeared, the warning code will automatically disappear. If the ac drive has checked out an error, it will come into fault state and show the fault code steadily. Moreover, the indicator TRIP will light up, see example of figure 3-3-6.

By pressing the>>

key, user can view the parameters value of stop state. If you want

to see the details of fault information, press the PRGESC key, the keyboard will go to

programming state, to see the details, please see the parameter values of group PE.

To reset the ac drive, press the STOPRESET key or control terminals or serial communication.

If the fault signal is still exist, the keyboard will keep the fault code displaying and the indicator TRIP lighting.

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3-3-1 Display of power on.Output frequency is 0.00Hz

3-3-2 Display of stop state.RUN is off,FWD blink slowly

3-3-3 Display of running stateRUN is on,FWD blink fast when speed up

3-3-4 Display of running stateRUN is on,the inverter run to thesetting frequence and FWD is ONat steady state.

3-3-5 Display of warning state.The warning code is flickering

3-3-6 Display of fault state.The fault code is shown and TRIP is on

RUN

PRGESC

>> ENTERJOG

STOPRESET

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN

PRGESC

>> ENTERJOG

STOPRESET

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN

PRGESC

>> ENTERJOG

STOPRESET

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN

PRGESC

>> ENTERJOG

STOPRESET

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN

PRGESC

>> ENTERJOG

STOPRESET

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN

PRGESC

>> ENTERJOG

STOPRESET

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

- +

- +- +- +

- +- +

Figure 3-3 Display of initialization, stop, running, warning and stop of ac drive

Programming state

When in the stop, running fault or warning state, press the PRG/ESC keyPRGESC , the ac

drive will come into programming state.(If the user has set the user password, please see chapter 5.16, description of PF.00). In programming state, there are three display menus, see figure 3-4. They are function group menu; function parameter number menu,

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and function parameter value menu, press the “ENTER” keyENTER

, the display menu will be changed gradually. When in function parameter value menu, press the

“ENTER” key ENTER

can save the value of the parameter, press the “PRG/ESC”

keyPRGESC will exit from one menu to another.

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

RUN FWD REV TRIPREMOTE

r/min

m/s%A

V

Hz

programming state

ENTER

PRG/ESC

ENTER

the parametergroup number menu

Display parametersvalue

of stop state andrunning state

ordisplay fault codeand warning code

PRGESC

PRGESC

PRGESC

PRGESC

ENTER

ENTERENTER

the parametercode number menu

the parametervalue menu

monitoring state

Figure 3-4 Display menus of programming state

3.1.5 Operation method of keyboard

Here are some examples of how to run the ac drive by the keyboard: Monitoring object switching:

50.00 45.0 50.00 1440 1440 0.000

>> >> >>>>>>>>

50.00Display of LED

Operationof key

>>Actual output

frequencyOutput frequency

before compensationOutput current

Setting frequency

Motor rotate speed

Seting speed

Actual length

Figure 3-5 Flow chart of monitoring object switching

Frequency adjustment at common running: (Example: change the setting frequency from 50.00 Hz to 40.00 Hz).

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0.00 50.00 49.99 49.50

outputfrequency

Turn left thedigital

encoder,thekeyboard willautomaticallycome into

frequency settingstate.Unit Hzwill blink.Andthe monitoring

object is settingfrequency

turn left 1time,setingfrequencydecrease0.01Hz

Keep onturnning,

the decreasestep length can

reach to0.10Hz,setingfrequence candecrease 0.10Hz

1 time.

The maximalstep lengthcan reach

to1Hz.Depressthe Enterkey to savethe desired

value.

40.00

3 secondslater,the

keyboard willautomaticallyreturn to the

originalmonitoringobject.

0.00

- - - -

Stoptrunning

Display of LED

Operationof key

Figure 3-6 Flow chart of frequency setting Note: If in the monitoring state, and the monitoring object is PID rotate speed or analog PID

feed. Turn the digital encoder right +

or left-

, it can directly change the value as the change of the frequency setting. Setting the parameters value: (Example: change jog accelerate time from 6.0 second to 3.2 second)

0.00 P2.01

monitoringstate

go intoprogrammingstate.displayparametergroup menu

Enterinto

parametercodenumbermenu

turn right 1time,choseparameter

codenumberP2.01

Enter intoparametervalue menu

Turn left 3times tochang thenumber to 3

save thechanged valueand exit toparametercode number

menu

Displayof LED

Operationof key

Shift tochange theblinkingplace toright

Exit toparametergroupmenu

Turn right 2times tochange thenumber to 2

Exit fromthe

programmingstate

turn right 2times,choseparametergroup P2

P2.00-P2--P0-

-P2- P2.02 003.2 003.0

006.0 003.0

ENTERPRGESC

ENTER >>PRGESC

PRGESC

ENTER ENTER+

+

+ -

Figure 3-7 Flow chart of parameter setting Note:

In the function parameter menu, if the display has no flickering number, it means that the parameter cannot be modified. The reasons maybe:

Modifying the value is forbidden because the parameter is actual measure value, or running record value or fixed value. The function parameter cannot be changed when the ac drive is at running state. However, it can be changed at stop state.

So stop the ac drive and then change the parameter value.

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The ac drive parameters are protected. If function parameter value PF.01=1 or 2, the parameters are forbidden to be changed. This parameter protection function is to avoid operation mistake. To change the protection parameters, change value of function code PF.01 to zero, then all the parameters can be changed.

3.2 Run command mode select The run command modes determine the methods of the ac drive running and stop. The ac drive has three run command modes:

Run command from the keyboard: press the keyRUN

,STOPRESET , to control the ac

drive.

Run command from the control circuit terminals: by using the terminal defined as FWD,REV,COM(2-wire control mode): FWD, REV, Xi( 3-wire control mode )to control the ac drive.

Run command from serial communication: Use a PC or PLC to control the ac drive to run or stop.

Change P0.04 to select serial communication mode. The default setting is Keyboard control mode (The default value P0.04 is 0), If terminal control mode is needed,

please change the value to 1 or 2. If we want to keep the “STOP/RESET” key STOPRESET

active in terminal control mode, we must set the value to 2. If we need to control the ac drive by PC or PLC serial communication, we should set P0.04 to 3 or 4. If the indicator REMOTE is off, it tells that the ac drive is controlled by the keyboard .If the indicator REMOTE is on, it tells that the ac drive is controlled by the terminals. In addition, if the indicator is flickering, it tells the ac drive is controlled by serial communication.

3.3 Trial Operation

3.3.1 Operation mode of ac drive

This series of ac drive have five operation modes: JOG operation, PID closed loop operation, Wobble frequency operation, PLC programmed operation and common operation.

JOG operation: If the ac drive received a jog operation command (for example,

pressJOG

key) at a stop state, the ac drive will jog running at the jog frequency reference set by function code P2.00~P2.02.

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PID closed loop operation: If PID close loop operation is selected by P0.01 (set the value to 9), the ac drive will chose PID closed loop operation mode. In other word, it will come into PID adjustment as the PID feed and PID feedback. (see parameter group P7).

Wobble frequency operation: If Wobble frequency operation mode is active (set value of parameter code P0.01 to 10), the ac drive will come into Wobble frequency operation. The Wobble frequency running parameters can be modified in parameter group P6. By selecting a multi-function terminal and setting the value to 46, connecting the terminal to terminal “COM”, Wobble frequency operation state can be reset ( Refer to chapter 4, see details P3 description)

PLC programmed operation: If PLC programmed operation mode is selected by P0.01 (set the value to 8), the ac drive will chose PLC programmed operation: every steps can be pre-defined (see parameter group P5 description). By selecting a multi-function terminal and setting the value to 43, connecting the defined multi-function terminal to “COM”, PLC programmed operation state can be stopped. If the value of a multi-function terminal is 44, connect the defined multi-function terminal to “COM”, PLC programmed operation state will be reset(see parameter group P3 description).

Common operation modes: in these modes, the ac drive will run at open loop mode. Common operation modes include 7 operation modes, such as keyboard, terminal AI1, terminal AI2, pulse input, serial communication, multi-speed and terminal UP/DOWN operation, etc.

Switch of operation modes of this series ac drive are as figure 3-8 description:

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Operation mode ofinverter

JOG active

PID termianl active

Wobble frequencyrunning terminal

active

PLC termianlactive

PID running

Wobble frequencyrunning

PLC running

Termianlfunction:

FC frequencysetting active

Common running

NO

NO

NO

NO

NO

END

YES

Running according toP0.01 selection

JOG running

YES

YES

YES

YES

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Figure 3-8 Operation modes switching of ac drive

3.3.2 Before operation checkpoints

To ensure safety, prior to initial operation, disconnect the machine coupling so that the motor is isolated from the machine. If initial operation must be performed while the motor is still coupled to the machine, use great care to avoid potentially hazardous conditions. Check the following items before a trial run: Wiring and terminal connections are proper. Wire clippings and other debris removed from the unit. Screws are securely tightened. Motor is securely mounted. All items are correctly grounded. Keyboard Display at Power-Up.

3.3.3 Operation checkpoints

Motor rotates smoothly. Motor rotates in the correct direction. Motor has neither abnormal vibration nor noise. Acceleration and deceleration are smooth. Unit is not overloaded. Status indicator and keyboard display are correct.

3.3.4 A trial run

Please wiring the main circuit and control circuit strictly according to the technology requirement provided by the user manual when the ac drive is ready for operation, turn ON the power supply. Verify that the ac drive powers up properly. If any problems are detected, turn OFF the power supply immediately.

When the keyboard displays the output frequency, the ac drive is initialized. If the keyboard is not connected right, the keyboard will display the fault code “CCF2” after 5 seconds. Please connect the keyboard again.

Operation process of power up the ac drive is as the following:

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wiring is right.

wiring as therequirement stated

in this manual

Power ON

see output frequencymonitor:0.00Hz

Power on failed

Disconnect the powerinput air switch.

Check the reason

heard the sound ofcontactor indraft?

Display faultcode"CCF2"or no

disolay

YES

NO

YES

NO

YES

YES

Start

NO

NO

POWER ON sucsessful

the inputvoltate is right

Figure 3-9 Flow chart of the ac drive initialization

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3.4 Commissioning of keyboard Assume that the ac drive need to run forward at 30.00 Hz at first, then run reverse at the same frequency, Using the keyboard can take the following steps to realize the task: A typical operation pattern using the keyboard:

Poweron

FrequencySetting

Forward Run

Forward

30.00Hz

Reverse Run

a b c d

Reverse

30.00Hz

e

S top

Figure 3-10 Operation sequence by keyboard

Running and stop operation:

30.00 0.00

Runningforward.

FWD LED ON.REV LED OFF.

Outputfrequencywill go upto settingfrequency.

Outputfrequency

willdecreaseto 0.Theinverterwill stop

STOPRESET

0.00 P0.00-P0-

save thechangedvalue andexit toparameter

codenumbermenu

Exit toparametergroupmenu

-P0-P0.01

Exit tomonitoring

state

0.00

ENTER ENTERENTERPRGESC

- PRGESC

PRGESC

50.00 30.00

Turn left3 timesto chang

thenumberfrom

5 to 3

30.00

Runningreverse.

REV LED ON.FWD LED OFF.

RUN

monitoringstate

Displayof LED

Operationof key

Enter intoprogrammingstate.displayparametergroup menu

Enterinto

parametercodenumbermenu

Enterinto

parametervaluemenu

Figure 3-11 Flow chart of running and stop operation

Jog running operation: (Assume that the current run command mode is keyboard and the ac drive is at stop state)

0.00 0.50 5.00 0.00

outputfrequencymonitordisplay

depressjog keyand keep

on

Displayof LED

Operationof key

stopReleasethe key

JOGThe inverter goes intorunning state and theoutput frequecy goes upgradually to the jogging

setting frequency

JOGOutput frequency

will drop graduallyuntill the inverter

is stop

Figure 3-12 Example of Jog running

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3.5 Operation of Control Circuit Terminal Assume that the ac drive needs to run forward at 30.00 Hz at first, and then stop by terminal, using the keyboard can take the following steps to realize the task: Sequence of terminal operation:

Poweron

Frequencysetting

Running

Forward

30.00Hz

Stop

a b c d

Figure 3-13 Sequence of terminal operation Operation steps:

30.00

Closebetween

control circuitterminals FORand COM to

performforward run

openbetweencontrolcircuit

terminalsFOR andCOM to

stopoperation.

0.00

go fromparametergroupmenu toparameter

codenumbermenu

Displayof LED

Operationof key

P0.00-P0-

save thesettingvalueand

return toparameter

codenumbermenu

return toparametergroup menu

-P0-P0.01

return tomonitoring

state

0.00

ENTER ENTERENTERPRGESC

- PRGESC

PRGESC

CloseX1-COM

OpenX1-COM

50.00

go toparametervaluemenu

30.00

changethenuberfrom5 to 3

monitoringstate

Figure 3-14 Flow chart of running and stop operation by terminal

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Chapter 4 Parameter Index

Attention: “”means that the parameters can be changed during ac drive running and stop state; “×”means that the parameters cannot be changed during running; “*” means that the actually measured value or fixed parameters cannot be changed; “-” means that the parameters can be only set by the manufacturer and cannot be changed by the user. P0: Basic function

Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P0.00 Reference frequency

Reference frequency

0 ~ Maximum frequency 0.00Hz 0100

P0.01 Frequency setting 1

Frequency setting 1

0: NULL 1: Set by keyboard

digital encoder 2: Terminal AI1 3: Terminal AI2 4: Pulse input 5: Serial

communication6: MS

(Multi-step) Speed

7: Terminal UP/DOWN

8: PLC 9: PID 10: Wobble

frequency operating

1 × 0101

P0.02 Frequency setting 2

Frequency setting 2 Ibid, 0~6 0 × 0102

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P0.03 Frequency setting selection

Frequency setting selection

0: Frequency setting 1

1: Terminal Selection

2: Frequency setting 1+ Frequency setting 2

3: | Frequency setting 1- Frequency setting 2 |

4: Min (Frequency setting 1, Frequency setting 2)

5: Max (Frequency setting 1, Frequency setting 2)

0 × 0103

P0.04

Run command mode selection

Run command mode selection

0: Keyboard control 1: Terminal

control 1(STOP invalid)

2: Terminal control

2(STOP valid) 3: Serial

communication 1(STOP invalid)

4: Serial communication 2(STOP valid)

5: Terminal control 3 (STOP and JOG invalid)

0 × 0104

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P0.05 Keyboard direction setting

Keyboard direction setting

0: Forward 1: Reverse 0 0105

P0.06 Basic Frequency

Basic Frequency

S2R4GB~3004GB : 0.10~650.0Hz 35R5GB/37R5PB or above: 0.10~400.0Hz

50.00Hz × 0106

P0.07 Maximum output frequency

Maximum frequency

S2R4GB~3004GB :

MAX [50.00Hz, Upper limit frequency, Reference frequency] ~650.0Hz

35R5GB/37R5PB or above:

MAX[50.00Hz, Upper limit frequency, Reference frequency] ~400.0Hz

50.00Hz × 0107

P0.08 Upper limit frequency

Upper limit frequency

MAX[Lower limit frequency ]~ Max frequency

50.00Hz × 0108

P0.09 Lower limit frequency

Lower limit frequency

0.00 ~ Upper limit frequency 0.00Hz × 0109

P0.10 Maximum output voltage

Maxim output voltage

110~480V Rated

ac drive

× 010A

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P0.11

Step length of digital encoder regulation

Step length of digital encoder regulation

0: Digital encoder integral regulation

1~250* (0.01Hz/1rpm): Step length of digital encoder regulation

0 × 010B

P0.12 V/F curves setting

V/F curves setting

0: Constant torque curve

1: Torque-reducing curve1(2.0)

2: Torque-reducing curve2(1.5)

3: Torque-reducing curve3(1.2)

4: V/f Custom (According to function code P0.13~P0.18 )

0 × 010C

P0.13 V/F frequency value F1

V/F frequency value F1

0.0~P0.15 10.00Hz × 010D

P0.14 V/F voltage value V1

V/F voltage value V1

0.0~100.0% 20.0% × 010E

P0.15 V/F frequency value F2

V/F frequency value F2

P0.13~P0.17 25.00Hz × 010F

P0.16 V/F voltage value V2

V/F voltage value V2

0.0~100.0% 50.0% × 0110

P0.17 V/F frequency value F3

V/F frequency value F3

P0.15~P0.06 40.00Hz × 0111

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P0.18 V/F voltage value V3

V/F voltage value V3

0~100.0% 80.0% × 0112

P0.19 Control mode

Control mode

0.0: Magnetic flux vector control

0.1~30.0%: Manual torque boost

3004GB or below: 4.0% 35R5GB/37R5PB or above: 0.0%

0113

P0.20

Cut-off point used for manual torque boost

Cut-off point used for boost

0.00~50.00Hz 16.67Hz 0114

P0.21 Acc time1 Acc time1 0115

P0.22 Dec time1 Dec time1

3132G/3160P or below:

0.1~3600s 3160G/3185P or

above : 1.0~3600s

3022G/3030P or below:60s 3030G/3037P or over : 20.0s

0116

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P1: Start/Stop Control Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P1.00 Starting mode

Starting mode

0: Start directly 1: Brake first and

then start at start frequency

2: Start after speed tracking (the mode is only valid for the motor of 35R5GB/37R5PB or above)

Note: the startup includes power on, power recovery after an instantaneous off, external fault reset, and restart after coast to stop.

0 0200

P1.01 Starting frequency

Starting frequency 0.10~60.00Hz 0.50Hz 0201

P1.02

Starting frequency holding time

Starting holding time

0.0~10.0s 0.0s 0202

P1.03

DC injection braking current at start

Brake current at start

Type G: 0.0~100.0% of ac drive rated current

Type P: 0.0~80.0% of ac drive rated current

0.0% 0203

P1.04

DC injection braking time at start

Brake time at start

0.0~30.0s 0.0s 0204

P1.05 Acc/Dec mode

Acc/Dec mode

0: Linearity 1: S-curve 2: (Reserved) 3: (Reserved)

0 0205

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P1.06 Time of S-curve initial

Time of S-curve initial

10.0~50.0% (Acc/Dec Time) P1.06+P1.07≤90%

20.0% 0206

P1.07 Time of S-curve rising

Time of S-curve rising

10.0~80.0% (Acc/Dec Time) P1.06+P1.07≤90%

60.0% 0207

P1.08 Stop mode

Stop mode

0: Deceleration to stop 1: Coast to stop 2: Dec +DC braking

0 × 0208

P1.09

DC injection braking frequency at stop

DC injection braking frequency at stop

0.00~MIN(50.00Hz, Frequency upper limit)

0.00Hz 0209

P1.10

DC injection braking waiting time at stop

DC injection braking waiting time at stop

0.00~10.00s 0.00s 020A

P1.11

DC braking current at stop

DC injection braking current at stop

This value depends on the ac drive modelType G: 0.0~100.0% (ac drive rated current) Type P: 0.0~80.0% (ac drive rated current)

0.0% 020B

P1.12

DC braking time at stop

Braking time at stop

0.0~30.0s 0.0s 020C

P1.13 Dynamic braking selection

Dynamic braking selection

0: Dynamic braking is disabled

1: Dynamic braking is enabled

1 × 020D

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

Brake voltage level setting (3004GB or below)

Brake voltage level setting

360~750V

1AC: 380V 3AC: 700V

P1.14 Brake utility rate (35R5GB/37R5PB or above)

Brake utility rate

0.0~100.0% Note: Build-in is active only for the model of ac drive of 15kW or below of this series, Dynamic braking takes effect automatically during deceleration

100.0%

× 020E

P1.15 Trip-free treatment

Trip-free treatment

0:once trip-free, report Uu1 fault

1:In trip-free time give

Uu alarm, otherwise

report Uu1 fault 2:once trip-free, give Uu alarm

0 × 020B

P1.16 Trip-free time

Trip-free time 0.5~10.0s

This value

depends on the ac drive model.

× 0210

P2: Auxiliary Operation

Function code

Function Name LCD Display Range of

settings Default Change MODBUS

Address

P2.00 Jog frequency

Jog frequency

0.10 ~ Upper limit frequency

5.00Hz 0300

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Function code

Function Name LCD Display Range of

settings Default Change MODBUS

Address

P2.01 Acc time of Jog

Acc time of Jog

3132G/3160P or below:

0.1~3600s 3160G/3185P

or above: 1.0~3600s

0301

P2.02 Dec time of Jog

Dec time of Jog

3132G/3160P or below:

0.0~3600s 3160G/3185P

or above: 0, 1.0~3600s

3022G/3030P or below: 6.0s 3030G/3037P or above: 20.0s

0302

P2.03

Switching time between run forward and reverse

Switching time between run forward and reverse

0.0~3600s 0.0s 0303

P2.04 Frequency lower limit deal mode

Frequency lower limit deal mode

0: Running at frequency Lower limit

1: Zero-speed running

0 × 0304

P2.05 Frequency departure setting

Frequency departure 0.00-2.50Hz 0.00Hz 0305

P2.06 Carrier frequency

Carrier frequency

This value depends on the ac drive model

This value

depends on the

ac drive model

× 0306

P2.07 Jump frequency 1

Jump frequency 1

0.00~Max frequency 0.00Hz × 0307

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Function code

Function Name LCD Display Range of

settings Default Change MODBUS

Address

P2.08 Jump frequency 2

Jump frequency 2

0.00~Max frequency 0.00Hz × 0308

P2.09 Jump frequency 3

Jump frequency 3

0.00~Max frequency 0.00Hz × 0309

P2.10 Jump frequency bandwidth

Jump frequency bandwidth

0.00~15.00Hz 0.00Hz × 030A

P2.11 Multi-step frequency 1

Multi-step frequency 1 030B

P2.12 Multi-step frequency 2

Multi-step frequency 2 030C

P2.13 Multi-step frequency 3

Multi-step frequency 3 030D

P2.14 Multi-step frequency 4

Multi-step frequency 4 030E

P2.15 Multi-step frequency 5

Multi-step frequency 5 030F

P2.16 Multi-step frequency 6

Multi-step frequency 6 0310

P2.17 Multi-step frequency 7

Multi-step frequency 7

0.00 ~Maximum frequency

5.00 Hz10.00

Hz 15.00

Hz 20.00

Hz 30.00

Hz 40.00

Hz 50.00

Hz

0311

P2.18 Acc time 2 Acc time2 0312

P2.19 Dec time2 Dec time2 0313

P2.20 Acc time3 Acc time3 0314

P2.21 Dec time3 Dec time3 0315

P2.22 Acc time4 Acc time4 0316

P2.23 Dec time4 Dec time4

3132G/3160P or below:

0.1~3600s 3160G/3185P

or above: 1.0~3600s

3022G/3030P or below: 6.0s 3030G/3037P or above: 20.0s

0317

P2.24 Fan control mode

Fan control mode

0: Automatic mode 1: Run always

in power.

0 × 0318

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Function code

Function Name LCD Display Range of

settings Default Change MODBUS

Address

P2.25 Wiring direction of motor

Motor wiring

0: Positive sequence 1: Inverted sequence

0 × 0319

P2.26 Prohibit reverse operation

Prohibit reverse operation

0: Reverse operation enabled

1: Reverse operation disabled

0 × 031A

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P3:I/O Terminal control This page only for 3004GB and below Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P3.00 Terminal function mode

Terminal function mode

0: Close valid 1: Open valid

(Normally open /close is not limited.)

0 × 0400

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This page only for 3004GB and below Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P3.01

Multi-function input selection Terminal X1

Terminal X1 function

0: NULL, No defined 1: FWD: Running

Forward 2: REV: Running

Reverse 3: RUN 4: F/R running

direction 5: HLD self-hold

selection 6: RST reset 7: FC Setting

frequency selection8: FJOG(JOG FWD) 9: RJOG(JOG REV) 10: UP 11:DOWN 12: UP/DOWN Reset13: FRE

Coast-to-stop 14: Forced outage

(According to Dec time4) 15: DC injection braking

16: Acc/Dec prohibit 17: Ac drive running

prohibit 18: S1 Multi-step

Speed 1 19: S2 Multi-step

Speed 2 20: S3 Multi-step

Speed 3 21: S4 Multi-step

1 × 0401

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This page only for 3004GB and below Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P3.02

Multi-function input selection Terminal X2

Terminal X2 function

Speed 4 22: S5 Multi-step

Speed 5 23: S6 Multi-step

Speed6 24: S7 Multi-step

Speed7 25: Command

channel switch to Terminal control 2

26: SS1 Multi-step Speed

27: SS2 Multi-step Speed

28: SS3 Multi-step Speed

29: Command channel switch to Keyboard control

30: T1 Acc/Dec time131: T2 Acc/Dec time132: T3 Acc/Dec time133: T4 Acc/Dec time134: TT1 Acc/Dec

time1 35: TT2 Acc/Dec

time1 36: Force stop

normally close 37: EH0: External

fault signal normally open

38: EH1: External fault signal normally close

39: EI0: External interrupt signal normally open

2 × 0402

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This page only for 3004GB and below Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P3.03

Multi-function input selection Terminal X3

Terminal X3 function

40: EI1: External interrupt signal normally close 41: Reserved 42: Start PLC

operation 43: Pause the PLC

operating 44: Reset PLC stop

status 45: Start Wobble

frequency operating

46: Reset the Wobble frequency operating status

47: Start PID operation

48:Reserved 49: Timing drive

input 50: Counter trig

signal input 51: Counter clear 52: Actual Length

clear 53: Timing units chose

37 × 0403

P3.04

Multi-function input selection Terminal X4

Terminal X4 function

0~53: Ibid 54: PUL: Pulse input

( If have 2 signals input, follow X4)

55: Single-phase speed measuring input ( If have 2 signals input, follow X4)

0 × 0407

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This page only for 3004GB and below Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P3.05

Multi-function input selection Terminal X5

Terminal X5 function

56: Speed measuring input SM1(only for X4)

57: Speed measuring input SM2(only for X5)

0 × 0408

P3.06 Reserved Reserved Reserved 0 × 0406 P3.07 Reserved Reserved Reserved 0 × 0407 P3.08 Reserved Reserved Reserved 0 × 0408

P3.09 Operation mode setup

Operation mode setup

0: 2-wire control mode1

1: 2-wire control mode 2

2: 3-wire control mode 1-self-hold function (added any terminal of X1-X5)

3: 3-wire control mode 2-self-hold function (added any terminal of X1-X5)

0 × 0409

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.00 Terminal function mode

Terminal function mode

0: Close valid 1: Open valid

(Normally open /close is not limited.)

0 × 0400

P3.01

Multi-function input selection Terminal X1

Terminal X1 function

1 × 0401

P3.02

Multi-function input selection Terminal X2

Terminal X2 function

0:NULL, No defined 1: FWD: Running Forward 2: REV: Running

Reverse 3: RUN 4: F/R running direction5: HLD self-hold

selection 6: RST reset 7: FC Setting frequency

selection 8: FJOG(JOG FWD) 9: RJOG(JOG REV) 10: UP 11:DOWN 12: UP/DOWN Reset 13: FRE Coast-to-stop 14: Forced outage (According to Dec time4)

15: DC injection braking

16: Acc/Dec prohibit 17: Ac drive running prohibit 18: S1 Multi-step

Speed 1 19: S2 Multi-step Speed

2 20: S3 Multi-step Speed

3 21: S4 Multi-step Speed

4

2 × 0402

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.03

Multi-function input selection Terminal X3

Terminal X3 function

37 × 0403

P3.04

Multi-function input selection Terminal X4

Terminal X4 function

22: S5 Multi-step Speed 5

23: S6 Multi-step Speed6

24: S7 Multi-step Speed7

25: Command channel switch to Terminal control 2

26: SS1 Multi-step Speed

27: SS2 Multi-step Speed

28: SS3 Multi-step Speed

29: Command channel switch to Keyboard control

30: T1 Acc/Dec time1 31: T2 Acc/Dec time1 32: T3 Acc/Dec time1 33: T4 Acc/Dec time1 34: TT1 Acc/Dec time135: TT2 Acc/Dec time136: Forced outage

normally close 37: EH0: External fault

signal normally open38: EH1: External fault

signal normally close39: EI0: External

interrupt signal normally open

40: EI1: External interrupt signal normally close

41: Reserved 42: Start PLC operation

26 × 0404

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.05

Multi-function input selection Terminal X5

Terminal X5 function

27 × 0405

P3.06

Multi-function input selection Terminal X6

Terminal X6 function

43: Pause the PLC operating

44: Reset PLC stop status

45: Start Wobble frequency operating

25~45: Ibid 46: Reset the Wobble

frequency operating status

47: Start PID operation 48:Reserved 49: Timing drive input 50: Counter trig signal

input 51: Counter clear 52: Actual Length clear53: Timing units chose

28 × 0406

P3.07

Multi-function input selection Terminal X7

Terminal X7 function

0 × 0407

P3.08

Multi-function input selection Terminal X8

Terminal X8 function

0~53: Ibid 54: PUL: Pulse input

( If have 2 signals input, follow X7)

55: Single-phase speed measuring input ( If have 2 signals input, follow X7)

56: Speed measuring input SM1(only for X7)

57: Speed measuring input SM2(only for X8)

0 × 0408

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.09 Operation mode setup

Operation mode setup

0: 2-wire control mode11: 2-wire control mode

2 2: 3-wire control mode

1-self-hold function (added any terminal of X1-X8)

3: 3-wire control mode 2-self-hold function (added any terminal of X1-X8)

0 × 0409

Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P3.10 Terminal UP/DN rate

UP/DN rate 0.01~99.99Hz/s 1.00Hz

/s 040A

P3.11

UP/DN reference amplitude

UP/DN reference amplitude

0.00~Frequency upper limit

10.00Hz 040B

P3.12

Digital frequency UP/DOWN save selection

UP/DOWN Save selection

0: Receive STOP, UP/DN reference reset to zero

1: Receive STOP, UP/DN reference not reset to zero, and not save when power loss

2: Receive STOP, UP/DN reference not reset to zero, and save when power loss; If P0.01is set to 1, P0.00 will be saved when power loss.

1 × 040C

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.13

Define Functions of terminal DO

Functions of terminal DO

0 × 040D

P3.14

Terminal Y1 function definition

Terminal Y1 function

0: NULL 1: RUN 2: FAR: Frequency

arriving 3: FDT: Frequency

detection threshold 4: FDTH: Frequency

upper limit arriving 5: FDTL: Frequency

lower limit arriving 6: Upper and lower

limits of Wobble frequency

7: Zero-speed running 8: Completion of

simple PLC operation

9: PLC cycle completion indication

10: Ac drive ready (RDY)

11: Coast-to-stop 12: Auto restart 13: Timing Arriving 14: Counting value

arriving output 15: Preset operating

time arriving out 16: Torque arriving

detection threshold 17: CL: Current Limit 18: Over-voltage stall 19: Ac drive fails 20: External fault stop

(EXT) 21: Uu1: Under

voltage lock-up 22: Reserved

1 × 040E

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.15

Terminal Y2 function definition

Terminal Y2 function

2 × 040F

P3.16

Output functions selection of relay 1 (TA/TB/TC)

Relay output

23: OLP: Overload signal

24: Analog signals1 abnormal 25: Analog signals2

abnormal 26: STEP:

Programming Running steps (only active to DO\Y1\Y2, and need to set P3.13, P3.14, P3.15 the same value as 26)

27: Fault type output (Only active to DO\Y1\Y2, and need to set P3.13, P3.14, P3.15 the same value as 27)

28: Fixed-length arrived, output a high level signals

29: Standby 30: Zero-speed runningNote: Function code P3.14 and P3.15 can’t be set, while 26 and27’s output functions are reserved

19 × 0410

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address Fixed length reaches the terminal output hold time (3004GB or below)

Fixed length output remains

0.0~3.0s 1.0s

P3.17 Output functions selection of relay 2 (BRA/BRB/BRC) (35R5GB/37R5PB or above)

Relay output

0~30:the same as P3.16 0

× 0411

P3.18 FAR detection width

FAR width 0.00~10.00Hz 2.50Hz 0412

P3.19

Frequency detection threshold (FDT) level

FDT level

3004GB or below : 0.00~650.0Hz 35R5GB/37R5PB or above: 0.00~400.0Hz

50.00Hz 0413

P3.20

Frequency detection threshold (FDT) lag

FDT lag 0.00~10.00Hz 1.00Hz 0414

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P3.21

Frequency upper limit arriving output delay time

Frequency upper limit output delay

0.0~100.0s 0.0s 0415

P3.22

Frequency lower limit arriving output delay time

Frequency lower limit output delay

0.0~100.0s 0.0s 0416

P3.23 Torque detection reference

Torque detection reference

0.0~200.0% 100.0% 0417

P3.24 Preset Count value

Preset Count value

0~9999 0 0418

P3.25 Preset Timing arriving

Preset Timing arriving

0.0~6553.0s 0.0s 0419

P3.26 Preset operating time

Preset operating time

0~65530h 65530h × 041A

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P4: Analog and Pulse Function Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P4.00

Analog Nonlinear Selection

Analog Nonlinear Selection

0:None 1:AI1 2:AI2 3: Pulse 0 × 0500

P4.01

Min analog value Input 1 (AI1 Terminal)

Min analog value 1 0.00~P4.03 0.10V 0501

P4.02

Physical value 1 corresponding to Min analog value Input

Physical value 1 corresponding to Min

0.0~100.0% 0.0% 0502

P4.03

Max analog value Input 1 (AI1)

Max analog value1

P4.01~10.00V 10.00V 0503

P4.04

Physical value 1 corresponding to Max analog value Input

physical value 1 corresponding to Max

0.0~100.0% 100.0% 0504

P4.05

Analog input filter time constant 1 (AI1 Terminal)

Analog input filter 1

0.01~50.00s 0.05s 0505

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P4.06

Min analog value Input 2 (AI2 Terminal)

Min analog value 2 0.00~P4.08 0.10V 0506

P4.07

Physical value 2 corresponding to Min analog value Input

physical value 2 corresponding to Min

0.0~100.0% 0.0% 0507

P4.08

Max analog value Input 2 (AI2)

Max analog value 2

P4.06~10.00V 10.00V 0508

P4.09

Physical value 2 corresponding to Max analog value Input

physical value 2 corresponding to Max

0.0~100.0% 100.0% 0509

P4.10

Analog input filter time constant 2 (AI2 Terminal)

Analog input filter 2

0.01~50.00s 0.05s 050A

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P4.11

Min pulse value Input 3 (pulse input Terminal)

Min pulse value Input 3 (pulse Terminal)

0.00~P4.13 0.00k 050B

P4.12

Physical value 3 corresponding to Min pulse value Input

physical value 3 corresponding to Min pulse value Input

0.0~100.0% 0.0% 050C

P4.13

Max pulse value Input 3 (pulse Input Terminal)

Max pulse value Input 3(pulse Terminal)

P4.11~50.00k 50.00k 050D

P4.14

Physical value 3 corresponding to Max pulse value Input

Physical value 3 corresponding to Max pulse value Input

0.0~100.0% 100.0% 050E

P4.15

Pulse input filter time constant 3 (pulse Input Terminal)

Pulse input filter 3 0.01~50.00s 0.05s 050F

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P4.16 PG Pulse Range

PG Pulse Range 1~9999 1024 0510

P4.17

AO1 function definition

AO1terminal output r × 0511

P4.18

AO2 function definition

AO2terminal output 1 × 0512

P4.19 DO output DO output

0: Output frequency before compensation (0~Max Frequency)

1: Output current (0~2* ac drive rated current)

2: Output voltage (0~Max Voltage)

3: PID feed (0~10V) 4: PID feedback

(0~10V) 5: Adjust signals (5V) 6: Output torque

(0~2*ac drive rated torque)

7: Output power (0~2*Ac drive rated power)

8: Bus voltage (0~1000V)

9: AI1 (0~10V) 10: AI2

(0~10V/0~20mA)

11: Output frequency after compensation (0~maximum frequency)

12~14: Reserved 15: NULL

11 × 0513

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P4.20

AO1 output range selection

AO1 output range selection

0: 0~10V/0~20mA 1: 2~10V/4~20mA 0 0514

Reserved (3004GB or below)

Reserved Reserved 0 -

P4.21

AO2 output range selection(35R5GB/37R5PB and over)

AO2 output range selection

0: 0~10V/0~20mA 1: 2~10V/4~20mA 0

0515

P4.22 Gain of AO1

Gain of AO1 1~200% 100% 0516

Reserved (3004GB or below)

Reserved Reserved 0 -

P4.23 Gain of AO2 (35R5GB/37R5PB and over)

Gain of AO2 1~200% 100%

0517

P4.24

Max output frequency of DO

Max output frequency of DO

Min Pulse value output of DO~50.00kHz

10.00kHz 0518

P4.25

Min output frequency of DO

Min output frequency of DO

0.00~ Max Pulse value Output of DO 0.00kHz 0519

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P5: PLC Operating Function

code Function

Name LCD

Display Range of settings Default Change MODBUS Address

P5.00 PLC Operating mode

PLC Operating mode

0: Single cycle 1 1: Single cycle 2

(holding final value)

2: Continuous operation

2 × 0600

P5.01

PLC restarting mode selection

PLC restarting mode selection

0: Restart from first step

1: Continue from the step where the ac drive stops

2: Continue to operate at the frequency when the ac drive stops

0 × 0601

P5.02

Saving PLC status when power off

Save PLC status when power off

0: Not save 1: Save 0 × 0602

P5.03 Unit of step time

Unit of step time

0: Second 1: Minute 0 × 0603

P5.04 Program Operating Timing T1

Program Operating Time 1

0.1~3600 10.0 0604

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P5.05 Program Operating Timing T2

Program Operating Time 2

10.0 0605

P5.06 Program Operating Timing T3

Program Operating Time 3

10.0 0606

P5.07 Program Operating Timing T4

Program Operating Time 4

10.0 0607

P5.08 Program Operating Timing T5

Program Operating Time 5

10.0 0608

P5.09 Program Operating Timing T6

Program Operating Time 6

10.0 0609

P5.10 Program Operating Timing T7

Program Operating Time 7

0.0~3600

10.0 060A

P5.11

Step T1 Program Operating Setting

Program Operating Setting 1

1F 060B

P5.12

Step T2 Program Operating Setting

Program Operating Setting 2

1F 060C

P5.13

Step T3 Program Operating Setting

Program Operating Setting 3

1F 060D

P5.14

Step T4 Program Operating Setting

Program Operating Setting 4

1F 060E

P5.15

Step T5 Program Operating Setting

Program Operating Setting 5

1 F/r~4 F/r

1F 060F

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P5.16

Step T6 Program Operating Setting

Program Operating Setting 6

1F 0610

P5.17

Step T7 Program Operating Setting

Program Operating Setting 7

1 F/r~4 F/r

1F 0611

P5.18 PLC record clear

PLC record clear

0: Disable 1: Enable(After zero-clearing this function code reset to 0)

0 × 0612

P5.19 Record of PLC steps

Record of PLC steps 0~7 0 * 0613

P5.20 PLC operating Time

PLC operating Time

0.0~3600 0.0 * 0614

P6: Wobble Frequency Operating

Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P6.00

Wobble frequency operation restart mode

Wobble frequency restart

0: Restart at the freq. and direction before stop

1: Restart

0 × 0700

P6.01

Save wobble frequency running parameters when power loss

Save wobble frequency running parameters

0: not save 1: save 0 × 0701

P6.02 Preset of wobble frequency

Preset of wobble frequency

3004GB or below: 0.00~650.0Hz

35R5GB/37R5PB or above:

0.00~400.0Hz

0.00Hz 0702

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P6.03

Holding time before wobble frequency operating

Holding time of Preset wobble frequency

0.0~3600s 0.0s 0703

P6.04 Wobble frequency amplitude

Wobble frequency amplitude

0.0~50.0% (Related to P0.00) 0.0% 0704

P6.05 Skip frequency

Jitter frequency

0.0~50.0% (Related to P6.04) 0.0% 0705

P6.06 Skip Time Jitter Time 5~50ms 5ms 0706

P6.07

Wobble frequency operating cycle

Wobble frequency operating cycle

0.1~999.9s 10.0s 0707

P6.08 Wobble ratio

Wobble ratio 0.1~10.0 1.0 0708

P6.09 Random wobble selection

Random wobble selection

0: Random invalid1: Random valid 0 0709

P6.10 MAX ratio of random Wobble

MAX ratio of random wobble

0.1~10.0 10.0 070A

P6.11

MIN ratio of random Wobble

MIN ratio of random wobble

0.1~10.0 0.1 070B

P7: PID Control

Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P7.00 PID feed selection

PID feed selection

0: PID digital input 1: AI1 terminal 2: AI2 terminal 3: Pulse frequency 4: Serial

communication

1 × 0800

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P7.01 PID feedback selection

PID feedback selection

0: AI1 terminal 1: AI2 terminal 2: Serial

communication3: Pulse feedback4: |AI1-AI2| 5: Reserved 7: MIN (AI1, AI2) 8: MAX (AI1, AI2) 9: PG or

single-phase speed measuring input

1 × 0801

P7.02 Analog PID digital feed

Analog PID digital feed

0.0~999.9 0.0 0802

P7.03 Speed PID feed

Speed PID feed 0~24000rpm 0rpm 0803

P7.04 Reserved Reserved Reserved 1 - 0804

P7.05

PID proportional gain (KP)

PID Proportionality Coefficient

0.1~9.9 1.0 0805

P7.06 PID integration time

PID integration time

0.00~100.0s 10.00s 0806

P7.07 PID differential time

PID differential time

0.00~1.00s 0.00s 0807

P7.08 PID delay time constant

PID delay time 0.00~25.00s 0.00s 0808

P7.09 Residual margin

Residual margin 0.0~999.9 0.2 0809

P7.10 PID adjust characteristics

PID adjust characteristics

0: Positive 1: Negative 0 × 080A

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Function code

Function Name

LCD Display Range of settings Default Change MODBUS

Address

P7.11 Integration adjust selection

Integration adjust selection

0: Stop Integration Adjust when frequency arrive at limit;

1:Continue Integration Adjust when frequency arrive at limit

0 × 080B

P7.12 PID preset frequency

PID preset frequency

3004GB or below: 0.00~650.0Hz

35R5GB/37R5PB or above:

0.00~400.0Hz

0.00Hz 080C

P7.13

Hold time of PID preset frequency

Hold time of PID preset frequency

0.0~3600s 0.0s × 080D

P7.14

Analog closed loop measuring range

Analog closed loop measuring range

1.0~999.9 100.0 080E

P7.15 Enable dormancy

Enable dormancy

0: Disable 1: Enable 0 × 080F

P7.16 Dormancy delay

Dormancy delay 0~999s 120s 0810

P7.17 Dormancy threshold

Dormancy threshold

0~Frequency upper limit 20.00Hz 0811

P7.18 Awakening threshold

Awakening threshold 0.0~999.9 3.0 0812

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P8: Fixed-length Function Function

code Function

Name LCD Display Range of settings Default Change MODBUS Address

P8.00 Preset length

Preset length

0.000 (Function Fixed -length Stop Invalid)~ 65.53m

0.000m 0900

P8.01 Actual length

Actual length

0.000~65.53m (Save when power loss)

0.000m * 0901

P8.02 Rate of length

Rate of length 0.001~30.00 1.000 0902

P8.03 Correction Coefficient of length

Correction Coefficient of length

0.001~1.000 1.000 0903

P8.04 Shaft perimeter

Shaft perimeter 0.10~100.0cm 10.00cm 0904

P8.05 Deceleration point

Deceleration point 50~100 % 90 % × 0905

P8.06 Deviation value

Deviation value

-200.0~200.0 mm 0 mm × 0906

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P9: Advanced Control Function

code Function

Name LCD

Display Range of settings

Default Change MODBUS Address

P9.00

Slip frequency compensation

Slip frequency compensation

0.0~250.0% (Based on rated slip)

0.0% 0A00

P9.01

Slip compensation time const

Slip compensation time const

0.01~2.55s 0.20s 0A01

P9.02

Energy saving control selection

Energy saving control selection

0: Disabled 1: Enabled 0 × 0A02

P9.03 Energy saving gain coefficient

Energy saving gain coefficient

0.00~655.3

This value

depends on the ac

drive model.

× 0A03

P9.04

Energy saving’s lower voltage limit (50Hz)

Energy saving’s lower voltage limit

0~120% 50% × 0A04

P9.05

Energy saving’s lower voltage limit (5Hz)

Energy saving’s lower voltage limit

0~25% 12% × 0A05

P9.06 Time of average power

Time of average power

1~200*(25ms) 5 × 0A06

P9.07 AVR Function

AVR Function

0: Disabled 1: Enabled

always. 2: Disabled in

Dec process

2 × 0A07

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Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

P9.08 Over modulation enable

Over modulation enable

3004GB or below: 0 35R5GB/37R5PB or above: 1

0 × 0A08

P9.09

Drop control (load distribution)

Drop control (load distribution)

0.00~10.00Hz 0.00Hz 0A09

PA: Motor’s Parameters

Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

PA.00 Motor polarity number

Motor polarity number

2~56 4 × 0B00

PA.01 Rated power

Rated power 0.4~999.9kW

This value

depends on the ac

drive model.

× 0B01

PA.02 Rated current

Rated current 0.1~999.9A

This value

depends on the ac

drive model.

× 0B02

PA.03 No-load current I0

No-load current I0 0.1~999.9A

This value

depends on the ac

drive model.

× 0B03

PA.04 Resistance of stator %R1

Resistance of stator %R1

0.00%~50.00%

This value

depends on the ac

drive model.

0B04

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Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

PA.05 Leakage inductance %X

Leakage inductance %X

0.00%~50.00%

This value

depends on the ac

drive model.

0B05

PA.06 Resistance of rotor %R2

Resistance of rotor %R2

0.00%~50.00%

This value

depends on the ac

drive model.

0B06

PA.07 Mutual inductance Xm

Mutual inductance Xm

0.0%~200.0%

This value

depends on the ac

drive model.

0B07

PA.08 Rated Speed

Rated Speed 0~24000 rpm

This value

depends on the ac

drive model.

0B08

PA.09 Reserved Reserved Reserved 0 - 0B09 Pb: MODBUS Communication

Function code

Function Name LCD Display Range of

settings Default Change MODBUS

Address

Pb.00 MODBUS Baud rate selection

Baud rate selection

0: 12001: 2400 2: 48003: 9600 4: 19200 5: 38400

3 × 0C00

Pb.01 MODBUS slave address

MODBUS slave address 1~31 1 × 0C01

Pb.02 MODBUS parity selection

Parity bit selection

0: Even parity 1: Odd parity 2: No parity

0 × 0C02

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Function code

Function Name LCD Display Range of

settings Default Change MODBUS

Address

Pb.03 MODBUS time over detection

MODBUS s time over detection

0.0~100.0s 0: No time-out

Setting Others:

Time-out detection time

0.0s 0C03

Pb.04 Response delay time

Response delay time 0~500ms 5ms × 0C04

Pb.05

MODBUS frequency reference unit

MODBUS frequency reference unit

0: 0.01Hz 1: 0.1Hz 0 × 0C05

Pb.06

Selection of MODBUS data storage

Selection of MODBUS data storage

0: Not save to EEPROM 1:Directly save to EEPROM

0 × 0C06

Pb.07 CCF6 Fault Handling

CCF6 Fault handling

0:Not generate fault and keep on running 1:Generate fault

and stop

0 × 0C07

Pb.08 Reserved Reserved Reserved 0 - 0C08 PC: Display Control

Function code

Function Name

LCD Display Range of settings Defaul

t Change MODBUS Address

PC.00 LCD Language selection

Language selection

0: Chinese (Display Chinese prompt in LCD screen)

1: English (Display English prompt in LCD screen)

0 0D00

PC.01

Output frequency (Hz) (before compensation)

Output frequency (Hz) (before compensation)

0:No display 1:Display 1 0D01

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Function code

Function Name

LCD Display Range of settings Defaul

t Change MODBUS Address

PC.02

Output frequency (Hz) (Actual)

Output frequency (Hz) (Actual)

0:No display 1:Display 0 0D02

PC.03 Output current(A)

Output current(A)

0:No display; 1:Display 1 0D03

PC.04 Reference frequency (Hz, flashes)

Reference frequency (Hz flashes)

0:No display 1:Display 1 0D04

PC.05 Rotate speed (r/min)

Rotate speed (r/min)

0:No display 1:Display 0 0D05

PC.06 Reference speed (r/min flashes)

Reference speed (r/min, flashes)

0:No display 1:Display 0 0D06

PC.07 Linear speed (m/s)

Linear speed(m/s)

0:No display 1:Display 0 0D07

PC.08

Reference line s peed (m/s flashes)

Reference line speed (m/s flashes)

0:No display 1:Display 0 0D08

PC.09 Output power (kW)

Output power (kW)

0:No display; 1:Display 0 0D09

PC.10 Output torque (%)

Output torque (%)

0:No display; 1:Display 0 0D0A

PC.11 Output voltage (V)

Output voltage (V)

0:No display 1:Display 1 0D0B

PC.12 Bus voltage (V)

Bus voltage (V)

0:No display 1:Display 0 0D0C

PC.13 AI1(V) AI1(V)0:No display 1:Display 0 0D0D

PC.14 AI2(V) AI2(V)0:No display 1:Display 0 0D0E

PC.15 Analog PID feedback

Analog PID feedback

0:No display 1:Display 0 0D0F

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Function code

Function Name

LCD Display Range of settings Defaul

t Change MODBUS Address

PC.16 Analog PID feed

Analog PID feed

0:No display 1:Display 0 0D10

PC.17 External count value (no unit)

External count value

0:No display 1:Display 0 0D11

PC.18 Terminal status (no unit)

Terminal status

0:No display 1:Display 0 0D12

PC.19 Actual length

Actual length

0:No display 1:Display 0 0D13

PC.20 Boot display choice

Boot display choice

0~19 1 0D14

PC.21

Rotating speed display coefficient

Rotating speed display coefficient

0.1~999.9% Rotate speed = actual rotate speed×PC.21(PG) Rotate speed=120×Operating Frequency÷PA.00×PC.21(non PG) Reference speed =PID reference speed×PC.21(PG)Reference speed=120*reference frequency÷PA.00×PC.21(non PG))Note: This setting has no influence to actual speed

100.0% 0D15

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Function code

Function Name

LCD Display Range of settings Defaul

t Change MODBUS Address

PC.22 Linear speed display coefficient

Line speed display coefficient

0.1~999.9% Linear speed = Running frequency ×PC.22 (no PG)) Linear speed = Rotate speed×PC.22 (PG) Reference linear speed = reference frequency* PC.22 (no PG) Reference linear speed=reference speed×PC.22 (PG) Note: This setting has no influence to actual speed

100.0% 0D16

Pd: Protection and Fault Parameters

Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

Pd.00

Motor above load protection mode selection

Overload protection selection

0:Disabled 1:Common

motor (with low speed compensation)

2:Variable frequency motor (without low speed compensation)

1 × 0E00

Pd.01

Electro thermal protective value

Electro thermal protective value

20~110% 100% 0E01

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Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

Pd.02 Pre-overload detection Level

Pre-overload detection Level

20.0~200.0% 160.0% × 0E02

Pd.03 Pre-Overload detection time

Pre-Overload detection time

0.0~60.0s 60.0s × 0E03

Pd.04 Current amplitude limit

Current amplitude limit

0:Invalid 1: Valid during

Acceleration and deceleration, invalid in constant speed Operation

2: Valid

1 0E04

Pd.05

Current amplitude limiting level

Current amplitude limiting level

Type G:80~180%

Type P:60~140%

G:150%P:120% 0E05

Pd.06

Over-voltage at stall function selection

Over-voltage at stall function selection

0:Disabled (The proposed option, when braking resistor is mounted)

1:Enabled

1 × 0E06

Pd.07 Over-voltage point at stall

Over-voltage point at stall

3004GB or below:

110.0~150.0% (Bus voltage)

35R5GB/37R5PB or above: 120.0~150.0% (Bus voltage)

220V: 120.0%

380V: 140.0%

× 0E07

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Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

Pd.08

Input phase loss detection level (SPI)

Input phase loss detection level (800V corresponds to 100%)

1~100% 100% × 0E08

Pd.09

Input phase loss detection delay time

Input phase loss detection delay time

2~255s 10s × 0E09

Pd.10

Output phase loss detection level (SPO)

Output phase loss detection level (Motor rated current corresponds to 100%)

0~100% 0% × 0E0A

Pd.11

Output phase loss detection delay time

Output phase loss detection delay time

0.0~2.0s 0.2s × 0E0B

Pd.12 Enabling keyboard keys UP/DN

Enabling keyboard keys UP/DN

0: Invalid 1: Enabled 0 × 0E0C

Pd.13 AE1,AE2 Alarm choice

AE1,AE2 Alarm choice

0: Not show alarm 1: Display alarm

0 × 0E0D

Pd.14 Auto reset times

Auto reset times

0~10,“0” means “auto reset” is disabled. Only 3 faults have auto reset function

0 × 0E0E

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Function code

Function Name

LCD Display

Range of settings

Default Change MODBUS Address

Pd.15

Reset Interval

Reset Interval

2.0~20.0s per time 5.0s ×

0E0F

Pd.16 Reserved Reserved Reserved 0 - 0E10

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PE: Running History Record Function

code Function

Name LCD

Display Range of settings Default Change

MODBUS Address

PE.00

Type of latest fault

Type of latest fault

0: NULL 1: Uu1: Bus

under-voltage during running.

2: Uu2: Control circuit Under voltage

3: Uu3: MC fault 4: OC1: Over-current

in Acc process 5: OC2: Over-current

in Dec process 6: OC3: Over-current

in constant-speed operation

7: Ou1: Overvoltage in Acc process

8: Ou2: Overvoltage in Dec process

9: Ou3: Overvoltage in constant speed operation

10: GF: Ground fault11: OH1: Heat-sink

overheat 12: OL1:Motor

overload 13: OL2: Ac drive

overload 14: SC: Load

short-circuit 15: EF0: External

fault of serial communication

16: EF1: External fault of terminal

17:SP1 Input phase failure or Unbalance

NULL

*

0F00

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Function code

Function Name

LCD Display Range of settings Default Chang

e MODBUS

Address PE.00

Type of latest fault

Type of latest fault

18:SPO Output phase failure or Unbalance

19: CCF1: Control circuit fault 1, transmission

between the ac drive and keyboard cannot be established 5 seconds after supplying power.

20: CCF2 Control circuit fault 2: Transmission between the ac drive and keyboard is established once after supplying power, but later transmission fault continues for more than 2 seconds.

21: CCF3 EEPROM Fault

22: CCF4 AD Conversion Fault

23: CCF5 RAM Fault

24: CCF6 CPU disturbance

25: PCE Parameter copy Error

26: Reserved 27:HE Hall current

detection fault 28:DE Length setting

fault

NULL

*

0F00

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Function code

Function Name

LCD Display Range of settings Default Chang

e MODBUS

Address

PE.01 Output frequency at last fault

Output frequency at the last fault

0~Frequency upper limit 0.00Hz * 0F01

PE.02 Reference frequency at last fault

Reference frequency at the last fault

0~Frequency upper limit 0.00Hz * 0F02

PE.03 Output current at last fault

Current at the last fault

0.0~2*(rated current) 0.0A * 0F03

PE.04 DC bus voltage at last fault

DC bus voltage at the last fault

0~1000V 0V * 0F04

PE.05 Running status at last fault

Running status at the last fault

0: StP : Stop 1: Acc: Acceleration 2: Dec: Deceleration 3: con: constant

0 * 0F05

PE.06 Fault history 1 (Last One)

Fault history 1 The same as PE.00 NULL * 0F06

PE.07 Fault history 2

Fault history 2 The same as PE.00 NULL * 0F07

PE.08 Fault history 3

Fault history 3 The same as PE.00 NULL * 0F08

PE.09 Total operating time

Total operating time

0~65530h 0h * 0F09

PE.10 Total power on time

Total power on time

0~65530h 0h * 0F0A

PE.11

Total electric-consumption (MWh)

Total electric-consumption ( MWh )

0~9999MWh 0MWh * 0F0B

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Function code

Function Name

LCD Display Range of settings Default Chang

e MODBUS

Address

PE.12

Total electric-consumption (KWh)

Total electric-consumption (KWh)

0~999KWh 0KWh * 0F0C

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PF: Protection of Parameters Function

code Function

Name LCD

Display Range of settings Default ChangeMODB

US Address

PF.00 User password

User password

0: No password Others: Password

protection 0 1000

PF.01 Parameter write-in protection

Parameter selectionprotection

0: All parameters are allowed to modify

1: Only reference frequency (P0.00) and PF.01 can be modified;

2: Only PF.01 can be modified.

0 1001

PF.02 Parameter initialization

Parameter initialization

0: No operation 1: Clear fault history 2: Restore default (except recorded data \ user password)

0 × 1002

Reserve (3004GB or below)

Reserved Reserved 0 -

PF.03 Parameter copy (35R5GB/37R5PB or above)

Parameter copy

0: No action 1: Parameters download 2: Parameters upload 3: Download

parameters except motor’s

Note: This function is only valid for LCD keyboard.

0 ×

1003

PF.04 G/P selection

G/P selection

0: Type G (Constant torque)

1: Type P (Inlet fan and pump series loads)

0 × 1004

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Chapter 5 Parameter Introductions

5.1 Basic Function (Group P0)

P0.00 Reference frequency Range: 0 ~Maximum frequency【0.00Hz】 Note: P0.00 is active when P0.01 or P0.02 is 1, that is, the value can only be adjusted by keyboard digital encoder. P0.00 defines ac drive’s frequency setting value.

Tips: The changed value of P0.00 by keyboard digital encoder will be active immediately. If press "ENTER" key, the value will be stored into the ac drive’s internal EEPROM and will not be lost even power-off the ac drive. When P0.01is set to 1: if P3.12 is set to2, the changed value of P0.00 by keyboard digital encoder will be saved when power loss. Otherwise, the changed value will not be saved . P0.01 Frequency setting 1 Range: 0~10【1】 P0.02 Frequency setting 2 Range: 0~6【0】 0: NULL 1: keyboard digital encoder 2: Terminal AI1 3: Terminal AI2 4: Pulse input 5: Serial communication 6: Multi-step Speed 7: Terminal UP/DOWN 8: Programmable Logic Controller (PLC) 9: PID close-loop 10: Wobble frequency operating Note: When P0.01 is set to use the keyboard for digital frequency settings (P0.01=1),

reference frequency can be adjusted by digital encoder on the keyboard in display status.

Terminal AI1, AI2 is for the analog input signal. Using terminal AI1, AI2, output frequency can be adjusted by 0 ~ 10V voltage signal or 0 ~ 20mA current signal. But it must be based on the type of signal to make correct choice: dial the mode switches on the right place. Please refer to section 2.5 that introduce the control circuit wiring for details.

For details Terminal AI1 (programmable), terminal AI2 (programmable), and pulse input (programmable) refer to explanation of parameter group P4.

Serial communication settings: Users can connect the serial communication port to PC or PLC, then through communication to control the ac drive’s reference frequency.

If P0.01 set to 7, see the description of UP/DOWN in parameter group P3 for details.

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P0.03 Frequency setting selection Range: 0~5【0】 0: Frequency setting 1 1: Terminal Selection 2: Frequency setting 1+ Frequency setting 2 3: | Frequency setting 1- Frequency setting 2 | 4: Min(Frequency setting 1, Frequency setting 2) 5: Max(Frequency setting 1, Frequency setting 2)

Note: Frequency settings 1: Frequency set by P0.01 (Frequency setting 1). Terminal Selection: If defined the "FC" function terminals (see P3.01 ~ P3.08), and

the terminal function is effective, P0.02 (frequency setting 2) will be selected as the final frequency setting ; if defined this function terminal but the terminal function is not effective, P0.01 (frequency setting 1) will be selected. If undefined the "FC" function terminal, P0.01 (frequency setting 1) will be the default frequency setting . Frequency setting selection can be switched between the two different signals.

Settings 2 to 5: The final reference frequency value will be decided by frequency setting 1 and frequency setting 2 after the corresponding arithmetic.

Exceptions: If P0.01 is set to 7 (UP / DOWN) or 10 (wobble frequency operating), Setting value 3 to 5 of P0.03 (P0.03=3~5) will be invalid, and setting value 0 will be valid. See terminal UP / DOWN function definition in parameter group P3 and wobble frequency operating definition in parameter group P6 for details. If P0.01 is set to 9 (PID), the analog PID amplitude will be defined by P2.11, when P0.03 is set to 3 to 5 (P0.03=3~5) P0.04 Run command mode selection Range: 0~5【0】 0: Keyboard control 1: Terminal control 1 (STOP invalid) 2: Terminal control 2 (STOP valid) 3: Serial communication 1 (STOP invalid) 4: Serial communication 2 (STOP valid) 5: Terminal control 3 (STOP and JOG invalid)

Note 1: Keyboard control: Control the ac drive Start and Stop by pressing the “RUN” key and

“STOP/RESET ” key on the keyboard.

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Terminal control: The user should define X1~X8 terminal to achieve RUN, F/R, FWD, REV, HLD and other running functions(see P3.01~P3.08) first, and then used the terminals to control the ac drive Start, Stop .etc.

Serial communication: Users connected the serial communication port to PC or PLC, then through communication to control the ac drive Start, Stop, F/R and so on.

Note 2: If the “STOP/RESET ”key is valid, users can stop ac drive by pressing

“STOP/RESET ”key on the keyboard for emergency stop. If the “STOP/RESET ” key is invalid, the user can only stop the ac drive by preset control mode.

If P0.04 is set to 5, the JOG key is invalid. If the JOG key is invalid, the user can only start Jog operation by FJOG or RJOG terminal.

In Keyboard and Terminal control mode, communications read and write commands will be ignore.

P0.05 Keyboard direction setting Range: 0,1【0】 0: Forward 1: Reverse

Note: Pressing “FWD/REV” will switch the direction, and change the value of this

parameter P0.05. But the changed direction only take effect currently. Only by changing value of function code and pressing “ENTER” to save the value,

keyboard direction setting will be saved permanently. Direction priority: Terminal set is the highest, second is set by communication,

keyboard is the lowest. If the high one is invalid, the lower priority will take effect.

P0.06 Basic Frequency Range: 0.10~400.0Hz【50.00Hz】

P0.07 Max output frequency Range: MAX [50.00Hz, Frequency upper limit, Reference frequency] ~400.0Hz【50.00Hz】

P0.08 Frequency upper limit Range: Frequency lower limit~Max frequency【50.00Hz】

P0.09 Frequency lower limit Range: 0.00~Frequency upper limit【0.00Hz】 P0.10 Max output voltage Range: 110~480V【Ac drive rated】

Note: Basic Frequency FBASE: Basic operating frequency is the Min output frequency when

the output voltage of ac drive is equal to rated voltage UN. Usually, the motor rated frequency can be treated as basic frequency. The changing range of basic frequency FBASE of this series ac drive is from 0.10 to 400.0Hz. Normally, FBASE is selected based on motor rated frequency. In some special state, FBASE can be set according to

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application needed. But at this time, the V/F characteristics of the load and its contributed need must be considered. As shown in Fig. 5-0-1

Output Voltage(V)

Rated Voltage

Output Freq.(Hz)

BasicFrequency

Max output Frequency

Fig. 5-0-1 V/F characteristic diagram Max frequency FMAX: This setting is the max frequency allowed to be output of this

series ac drive. If reference is bigger than rated value of drive equipment, the motor and equipment may be damaged.

Frequency upper limit fH is the highest frequency that ac drive allowed to work. In addition, frequency lower limit fL is the lowest. Setting frequency upper limit and frequency lower limit, can automatically ensure that the output frequency is’ not higher than frequency upper limit and not lower than frequency lower limit. This function usually used to guarantee motor working in allowed frequency, to avoid mistake action or mechanism or ac drive backfire. It is especially useful in avoid low-speed or over-speed. See P2.04.

Max output voltage is output voltage when the ac drive runs at basic frequency. Usually it is the rated input voltage of motor, which is marked on the nameplate of motor.

P0.11 Step length of digital encoder regulation

Range: 0~250* (0.01Hz/1rpm) 【0】

Note: This parameter is effective for reference frequency and rotate speed of surveillance state online regulating. If P0.11 is set to 0, digital encoder integral regulation function is enabled. That is

keeping on turning digital encoder, the length of every step can rise from 1 to10 and the max 100.

If P0.11 is set to non-zero, fixed-length regulation function is enabled. The value of P0.11 is the step length of digital encoder regulation, which means turning left/right the digital encoder one cycle, the value of reference frequency will decrease/increase ((P0.11)*30).*(0.01Hz/1rmp).

when the adjusting object is reference frequency/ reference speed ,the unit of P0.11 is

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0.01Hz/(6/(5*PA.00))r/min; When it is reference speed, the unit is (6/(5*PA.00))r/min under common operation mode and 1r/min under the digital PID control mode.

Example: In the range, when P0.11 is set to 100, turn left/right the digital encoder one cycle, the reference frequency will decrease/increase 30.00Hz and the rotate speed will decrease/increase 900 turns every minute; when P0.11 is set to 10, the reference frequency will decrease/increase 3.00Hz and the rotate speed will decrease/increase 900 turns every minute P0.12 V/F curves setting Range: 0~4【0】

P0.13 V/F frequency value F1 Range: 0.0~P0.15 【10.00Hz】

P0.14 V/F voltage value V1 Range: 0~100.0%【20.0%】

P0.15 V/F frequency value F2 Range: P0.13~P0.17 【25.00Hz】

P0.16 V/F voltage value V2 Range: 0~100.0%【50.0%】

P0.17 V/F frequency value F3 Range: P0.15~P0.06 【40.00Hz】

P0.18 V/F voltage value V3 Range: 0~100.0%【80.0%】 Note: The above listed parameters can define flexible V/F setting mode to meet the special load characteristics demand.

Ooutput Voltagey(V)

Output Frequency(Hz)

Max outputVoltage (P0.10)

Basic Frequency (P0.06)

0 32

1

Fig. 5-0-2 Torque-reducing curve

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If P0.12 is set to 4, you can define V/F curve by P0.13~P0.18, as shown in Fig. 5-0-3. The V/F curve can be defined with 4 points to meet special load characteristics demand.

Voltage %

Frequency (Hz)P0.14

P0.16

Basic Frequency (P0.06)

P0.18100%

P0.13 P0.15 P0.17

Fig. 5-0-3 V/F-curve defined by user

P0.19 Torque boost mode Range: 0.0~3 0.0% 【S2R4GB~3004GB:40%;

35R5GB/37R5PBand below:0.0%】 Note: In order to compensate the torque dropping at low frequency, the ac drive can boost the voltage to boost the torque. If P0.19 is set to 0, magnetic flux vector modulation is enabled and if P0.19 is set to non-zero, manual torque boost is enabled, as shown in Fig. 5-0-4.

Output voltage

Output Freq.Basic operation frequencyCut-off Freq. for torque boost

Manualtorque boost

Max output voltage

Fig. 5-0-4 Manual torque boost diagram

(shadow area is the boost value) Tips:

1. Wrong parameter setting can cause overheat or over-current protection of the motor. 2. When the ac drive drives synchronous motor, torque boost function is recommended

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to be used and V/F curve should be adjusted according to the motor parameters. P0.20 Cut-off point used for manual torque boost

Range: 0.00~50.00Hz 【16.67 Hz】

Note: P0.20 defines the cut-off frequency used for manual torque boost to the basic frequency (defined by P0.19), as shown in Fig. 5-0-4. This cut-off frequency is valid for any V/F curve defined by P0.12.

P0.21 Acc time1 Range: 0.1~3600s【6.0s/20.0s】 P0.22 Dec time1 Range: 0.1~3600s【6.0s/20.0s】

Note: Acc time: Acc time is the time taken for the ac drive to accelerate from 0Hz to the

maximum frequency. Dec time is the time taken for the motor to decelerate from maximum frequency.

This series ac drive has defined 4 kinds of Acc/Dec time. Here, only Acc/Dec time 1 is defined, and Acc/Dec time 2~4 can be defined in P2.18~P2.23. You can select different Acc/Dec time by external terminal according to your demand. In addition, you can select different Acc/Dec time in PLC operation.

5.2 Start/Stop Control (Group P1)

P1.00 Start mode Range: 0~2【0】 0: Start directly 1: Brake First and then start at start frequency 2: Speed tracking restart (It is only effective for the motor of 35R5GB/37R5PB or

above) Note: Start directly: Speeds up from zero-speed and accelerate to the preset frequency

within the preset Acc time. Brake first and then start: Ac drive adds some DC injection braking power to load first,

and then startup. As shown in Fig. 5-1-1. Starting mode 1 is suitable for small inertia load which is running forward or reverse while the ac drive is in stop state, such as fan load.DC injection braking parameters refer to P1.03 and P1.04.

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Brake First and then startOutput Freq.(Hz)

DC injec tion br aking time

Brakingenergy

Time

Time

Braking voltage

Running command

St op command Fig. 5-1-1 Brake First and then start

Speed tracking restart: Search and catch the motor’s running direction and speed, and

then start at the caught speed , running to the reference frequency within the Acc/Dec time, realize smooth start of motor, as shown in Fig. 5-1-2. This mode is suitable for the motor with big inertial load.

Poweroff

Operation Freq.

Motor speed

Detect motor's speed and direction

Output voltage

Time

Time

Time

Fig. 5-1-2 Speed tracking restart diagram

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Starting process includes the start of ac drive power on, power recover, external fault

reset, and restart after coast-to-stop. Tips:

Models of 3018G/3022P and aboves can take speed tracking function ; Models of 35R5GB/37R5PB~3015GB/3018Pb need to install a matched speed tracking board if they want to take speed tracking function; Models of 3004GB or below have not this function. P1.01 Start frequency Range: 0.10~60.00Hz【0.50Hz】 P1.02 Start frequency holding time Range: 0.0~10.0s【0.0s】

Note: Start frequency is the initial frequency at which the ac drive starts, see fS as shown in Fig. 5-1-3 ; Holding time of starting frequency is the time during which the ac drive operates at the starting frequency, see t1 as shown in Fig. 5-1-3:

Output Freq.(Hz)

Time

Reference Freq.

Start Freq.

Start frequency holding time

t1

Fig. 5-1-3 Starting frequency and starting time

Tips: 1.Starting frequency is not restricted by the frequency lower limit. 2.If reference frequency is lower than starting frequency during acceleration, the ac drive will run at zero-speed.

P1.03 DC injection braking current at start

This value depends on the ac drive model【0.0%】

P1.04 DC injection braking time at start Range: 0.0~30.0s【0.0s】 Note:

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P1.03 and P1.04 are only active when P1.00 is set to 1 (start mode 1 is selected), as shown in Fig. 5-1-1.

The range of DC injection braking current and time are dependent on the ac drive model, see Table 5-1-1.

DC injection braking current is a percentage value of ac drive rated current. When the braking time is set to 0.0s, the DC injection braking process will not happen

Table 5-1-1 DC Injection braking function

Model The range of current The range of time G 0.0~100.0% 0.0~30.0s P 0.0~80.0% 0.0~30.0s

Note: Refer to Fig. 5-1-1, the ac drive outputs DC injection braking current at start (P1.03), during DC injection braking time at start.

Tips: If the range of rated current of motor is smaller than the ac drive, this parameter value is suggested to set as: Motor rated current (A) / Ac drive rated current (A) * 100% P1.05 Acc/Dec mode Range: 0~3【0】 0: Linearity 1:S-curve 2: Reserved 3: Reserved

Note: Linear Acc/Dec mode used for ordinary load: The output frequency increases or

decreases according to a constant rate. As shown in Fig. 5-1-4. Output frequency(Hz)

Time

Preset Freq.

Acc time Dec time

Fig. 5-1-4 Linear acceleration/deceleration Scurve change output frequency slowly at start of acceleration or end of deceleration,

in order to reduce mechanism noise and shake, lash of start and stop. It is suitable for

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the load that needs descending torque at low frequency, and short-time acceleration at high frequency, such as conveying belt.

Running Freq.(Hz)

Time

Acc Time Dec Time

①①

Fig. 5-1-5 S-curve acceleration/deceleration

P1.06 Time of S-curve initial Range: 10.0~50.0%【20.0%】 P1.07 Time of S-curve rising Range: 10.0~80.0%【60.0%】

Note:

P1.06 and P1.07 are only active when the Acc/Dec mode is S-curve mode (P1.05=1) and P1.06+P1.07≤90%.

Starting process of S-curve is shown in Fig. 5-1-5 as “①”, where the changing rate of output frequency increases from 0.

Rising process of S-curve is shown in Fig. 5-1-5 as “②”, where the changing rate of output frequency is constant.

Ending process of S-curve is shown in Fig. 5-1-5 as “③”, where the changing rate of output frequency decreases to zero.

Tips: Scurve Acc/Dec mode is suitable for the conveying load such as elevator and conveying belt.

P1.08 Stop mode Range: 0~2【0】 0: Deceleration to stop 1: Coast to stop 2: Deceleration +DC braking

Note: 0: Dec-to-stop

After receiving the stop command, the ac drive reduces its output frequency within the Dec time, and stops when the frequency decreases to zero.

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1: Coast-to-stop After receiving the stop command, the ac drive stops output immediately and the load stops under the effects of mechanical inertia.

2: Dec-to-stop +DC injection braking After receiving the stop command, the ac drive reduces its output frequency according to the Dec time and starts DC injection braking when its output frequency reaches the preset frequency of braking. Refer to the Notes of P1.09~P1.12 for the functions of DC injection braking.

P1.09 DC injection braking frequency at stop

Range: 0~MIN (50.00, Frequency upper limit) 【0.00Hz】

P1.10 DC injection braking waiting time at stop Range: 0.00~10.00s【0.00s】

P1.11 DC injection braking current at stop

Range: This value depends on the ac drive model【0.0%】

P1.12 DC injection braking time at stop Range: 0.0~30.0s【0.0s】 Note: DC injection braking is injecting DC current to motor, to let it stop quickly, and keep

the spindle of motor in standstill until finished DC injection braking Output Freq.

DC injection brakingfrequency at stop

Output Voltage( effective value)

Braking Energy

Time

Running command

Waiting time for DCinjection braking at

stop

DC injectionbraking time

Fig. 5-1-6 DC injection braking

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DC injection braking frequency at stop is the frequency at which DC injection braking action begins when the ac drive in Dec-to-stop process. In the process of constant rate deceleration, if the output frequency is at or below the “DC injection braking frequency at stop, the DC injection braking function will startup.

DC injection braking current at stop is a relative percentage of ac drive rated current. The DC injection braking function is disabled, when the braking time is 0.0s. The setting range of Type G is 0.0~100.0%, and Type P is 0.0~80.0%.

DC injection braking time is the DC injection braking holding time. This time cannot be set too long; otherwise, it will cause the ac drive overheating. When the DC injection braking time is set to zero, the DC injection braking function is disabled.

Tips: This function will start up after ac drive received stop command. Usually, it is used to improve the stop precision and not for deceleration braking in common running. If faster stop required, braking energy regeneration unit should be fitted, or the ac drive that has the function of brake energy regeneration should be selected.

P1.13 Dynamic braking selection Range: 0,1【1】 0: Dynamic braking is disabled 1: Dynamic braking is enabled

Tips: Only valid to ac drive that power is lower than 15 kW; If set to 1, entering dynamic braking automatically in Dec time would improve control capacity.

P1.14 Voltage of working time of braking Range: 360~750【1 phase:380V

Three-phases: 700V】

P1.14 Utilization ratio of working time of braking Range: 0.0~100.0%【100.0%】

Note: Models power equal to 4kW and below: P1.14 is set as braking point voltage , it

cannot be set too low and need consider the ac drive model.. Models power equal to 5.5kW and above: Resistance and power of the braking

resistor must be taken into consideration when setting this parameter. If set to 5.0%, total DC injection braking time in effect will be equal to 5.0s; Start point of DC injection braking voltage: 710V

P1.15 Trip-free treatment Range: 0~2【0】

0: once trip-free, report Uu1 1: In trip-free time give Uu1 alarm, otherwise report Uu1

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2: once trip-free, give Uu alarm

P1.16 Trip-free time Range: 0.5-10.0s【This value depends on the ac drive model】

Note: If having the speed track optional parts, P1.15 could set to 1 or 2. If under voltage occurred in trip-time, the ac drive will display Uu alarm only, and the

motor cannot startup at this time. As shown in Fig. 5-1-7: If under voltage occurred in running, the ac drive will display “Uu” alarm and “Uu1”

fault, as shown in Fig.5-1-7. And PWM output inhibited, motor runs at zero-speed. If the voltage recovered, “Uu” alarm will disappear, If Uu1 fault occurred, the ac drive will stop. If the voltage continues to drop to below 300V, a failure history record or a fault output will not happen. However, if the voltage restored, the system will record the Uu1 fault.

Power 1 ON

OFF

ON

Trip-free time

Treatment 0 RUN

Treatment 1 RUN

Treatment 2 RUN

Uu1 Uu1 Uu1 ... Recorded

Uu

Zero-speed Uu1 Uu1 ... Recorded

Uu Uu Not record

Zero-speed Zero-speed

Power 2 ON

OFF

Trip time

Treatment 0 RUN

Treatment 1 RUN

Treatment 2 RUN

Uu1 Uu1 Uu1 ... Not recorded

Uu

Zero-speed Uu1 Uu1 ... Not recorded

Uu Uu Not recorded

Zero-speed Zero-speed

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Fig. 5-1-7 Trip-free diagram

5.3 Auxiliary Operation (Group P2)

P2.00 Jog Frequency Range: 0.10~50.00Hz【5.00Hz】 P2.01 Acc time of Jog Range: 0.0~3600s【6.0/20.0s】 P2.02 Dec time of Jog Range: 0.1~3600s【6.0/20.0s】

Note: P2.00~P2.02 define the related parameters of Jog. As shown in Fig. 5-2-1, t1 is Acc time of Jog and t3 is Dec time of Jog t2 is the Jog time;

P2.00 is the Jog frequency. Actual Acc time of JOG (t1) can be determined by the following formula. So does the

actual Dec time of JOG (t3). JOG stop mode depends the value of P2.02: If P2.02 setting is not 0, the motor will

stop as stop mode 0; if P2.02 setting is 0, the motor will coast to stop.

Operation Freq.(Hz)

P2.00

JOG Command

Time

t2t1 t3

t1=P2.00×P2.01

P0.07

Fig. 5-2-1 JOG Running

Tips: 1. In Jog operation, the ac drive starts according to starting mode 0. The unit of

Acc/Dec time is second. 2. If deceleration time of Jog is 0: coast-to-stop, but DC injection braking terminal

takes effect when stop Jog operation, the deceleration time will be P2.23 Dec time 4. 3. Jog operation can be controlled by keyboard, terminals or serial port. P2.03 Switching time between run forward and reverse Range: 0.0~3600s【0.0s】

Note:

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The delay time is the transition time at zero frequency when the ac drive switching its running direction as shown in Fig. 5-2-2 as t1.

Operation Freq.(Hz)

Timet1

Fig. 5-2-2 FWD/REV switching time diagram

P2.04 Frequency lower limit deal mode Range: 0,1【0】 0: Run at Frequency lower limit 1: Run at zero-speed.

Note: If setting is 0, when the reference frequency is lower than frequency lower limit, the ac

drive will run at frequency lower limit instead of reference frequency. As shown in Fig. 5-2-3.

Operation Freq.(Hz)

Lower limit Frequency

TimeReference

Frequency 2

Reference Frequency 1

Fig. 5-2-3 Running at Frequency lower limit

If setting is 1, when reference frequency is lower than frequency lower limit, the ac

drive will run at frequency lower limit first and last the delay time set by P3.22, then run at zero-speed. As shown in Fig.5-2-4.

Operation Freq.(Hz)

Frequency lower limit

TimeReference

Freq. 2

Reference Freq. 1

Frequency lower limit arrivied delay time(P3.22)

Fig. 5-2-4 Zero-speed running

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If standby function is enabled and the ac drive is just in the standby operating mode,

regardless of the value of P2.04, the ac drive will run at zero-speed. P2.05 Frequency departure setting Range: 0.00~2.50Hz【0.00Hz】

Note: This function is used to prevent the fluctuations of analog input and reduce the

influence to output frequency. The backlash is 20% of frequency departure setting. P2.06 Carrier frequency Range: 1~16.0kHz Ac drive Power ( kW) ≤11 15~45 55~75 93 ≥110

Carrier frequency (KHz)

1.0~16.0【8.0】

1.0~10.0【6.0】

1.0~6.0【3.0】

1.0~4.5【2.5】

1.0~4.5 【2.0】

Note: In order to achieve better control performances, the maximum frequency should not

less than 36 times of the carrier frequency of the ac drive. In order to reduce noise, a higher carrier frequency can be set. If absolute silence is not

required during the ac drive running, lower carrier frequency can be selected to reduce the wear and tear of the ac drive and intensity of radiation.

If carrier frequency is set larger than factory setting, the rated continuous working current should be decreased.

P2.07 Jump frequency 1 Range: 0.00~Max frequency 【0.00Hz】 P2.08 Jump frequency 2 Range: 0.00~Max frequency 【0.00Hz】 P2.09 Jump frequency 3 Range: 0.00~Max frequency 【0.00Hz】 P2.10 Jump frequency bandwidth Range: 0~15.00Hz【0.00Hz】

Note: To avoid mechanical resonant, the ac drive can skips round some running points,

which is called Jump frequency. As shown in Fig. 5-2-5.

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Frequency sett ing signal

Reference Freq.(Hz)

Jumpfrequency 1

Jumpfrequency 2

Jumpfrequency 3

Jumpfrequency

bandwidth

Jump frequencybandwidth

Jump frequency bandwidth

Fig. 5-2-5 Jump Frequency

The ac drive can set three jump frequency points, and the jump frequency bandwidth can overlap or nesting. If overlapped, the range broadens. When all three jump frequency set to 0.00 Hz, the jump function will be disabled.

P2.11 Multi-step frequency 1 Range: 0.00~Max frequency 【5.00Hz】

P2.12 Multi-step frequency 2 Range: 0.00~Max frequency 【10.00Hz】

P2.13 Multi-step frequency 3 Range: 0.00~Max frequency 【15.00Hz】

P2.14 Multi-step frequency 4 Range: 0.00~Max frequency 【20.00Hz】

P2.15 Multi-step frequency 5 Range: 0.00~Max frequency 【30.00Hz】

P2.16 Multi-step frequency 6 Range: 0.00~Max frequency 【40.00Hz】

P2.17 Multi-step frequency 7 Range: 0.00~Max frequency 【50.00Hz】

Note: Define Multi-step frequency respectively, which can be used in Multi-step speed

running and simple PLC running. If P0.03 is set to 3 to 5 (P0.03=3~5), P0.01 is set to 9 (PID), P2.11 defined the

analog PID amplitude.

P2.18 Acc time 2 Range: 0.1~3600s【6.0/20.0s】 P2.19 Dec time 2 Range: 0.1~3600s【6.0/20.0s】

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P2.20 Acc time 3 Range: 0.1~3600s【6.0/20.0s】 P2.21 Dec time 3 Range: 0.1~3600s【6.0/20.0s】 P2.22 Acc time 4 Range: 0.1~3600s【6.0/20.0s】 P2.23 Dec time 4 Range: 0.1~3600s【6.0/20.0s】

Note: Define Acc/Dec time 2, 3 and 4 respectively (Acc/Dec time 1 is defined in P0.21 and

P0.22). Acc/Dec time 1, 2, 3 and 4 can be selected through external terminals, set by P3.01~P3.08. If all terminals related with Acc/Dec time are invalid, the ac drive will take Acc/Dec time 1 as Acc/Dec time. However, when the ac drive chooses PLC or JOG operation, Acc/Dec time will not be controlled by external terminals, but be set by parameter of PLC or JOG.

P2.24 Fan control mode Range: 0,1【0】

0: Auto mode 1: Always ON Note: Auto stop mode

The fan always runs when the ac drive is running. After the ac drive stops, the internal temperature detection program will be activated to stop the fan or keep the fan running according to the IGBT’s temperature. If the IGBT’s temperature is over 60°C, the fan will keep running. Otherwise, when the IGBT’s temperature is lower than 50°C, the fan will stop.

The fan operates continuously. The fan operates continuously after the ac drive is switched on.

P2.25 Wiring direction of motor Range: 0,1【0】 0: Positive sequence 1: Antitone

Note: The direction the ac drive output maybe different from the actual direction of motor.

User can change the phase-sequence of motor or change the value of P2.25 to make them agree with each other.

P2.26 Prohibit reverse operation Range: 0,1【0】 0: Reverse operation disabled (factory default) 1: Reverse operation enabled

Note: If P2.26 is set to 1, prohibit reverse operation is enabled, that is reverse operation is

disabled: Run at zero-speed, when running direction of keyboard is set to running reverse;

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Ac drive will not run when terminal RJOG is enabled, or terminal REV is enabled.

5.4 I/O Terminal Ctrl (Group P3) P3.00 Terminal function mode Range: 0~1【0】 0: Close valid 1: Open valid

Note: Close valid: Signal is enabled if the control terminal and COM terminal are

short-circuit; Open valid: Signal is disabled if the control terminal and COM terminal are

short-circuited. Normally open and normally close are not limited. P3.01 Multi-function input selection Terminal X1 Range: 0~53【1】 P3.02 Multi-function input selection Terminal X2 Range: 0~53【2】 P3.03 Multi-function input selection Terminal X3 Range: 0~53【37】 P3.04 Multi-function input selection Terminal X4 Range: 0~53【26】 P3.05 Multi-function input selection Terminal X5 Range: 0~53【27】 P3.06 Multi-function input selection Terminal X6 Range: 0~53【28】 P3.07 Multi-function input selection Terminal X7 Range: 0~57【0】 P3.08 Multi-function input selection Terminal X8 Range: 0~57【0】

Note:

For models which power is equal or below 3004GB, function code P3.06 ~ P3.08 can not be modified; but P3.04, P3.05 (X4, X5 terminal) will function as P3.07, P3.08 (X7, X8 terminal) correspondingly, the setting range is from 0 to 57;

Control terminals X1~X8 are multi-function terminals. They can be defined by preset P3.01~P3.08, which are allowed function redefined. The redefined function terminal, if one of them is valid, the function is effective. For the details of settings and functions of P3.01~P3.08, refer to Table 5-3-1.

Table 5-3-1 Multifunction input selection

Setting Function Setting Function 0 NULL: No defined 1 FWD: Running Forward 2 REV: Running Reverse 3 RUN 4 F/R: Running direction 5 HLD: self-hold selection

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Setting Function Setting Function 6 RST: reset 7 FC: Setting frequency selection 8 FJOG: JOG FWD 9 RJOG: JOG REV

10 UP 11 DOWN 12 UP/DOWN Reset 13 FRE: Coast-to-stop

14 Forced outage (according to Dec time4) 15 DC injection braking

16 Acc/Dec prohibit 17 Ac drive running prohibit 18 S1 Multi-step Speed 1 19 S2 Multi-step Speed 2 20 S3 Multi-step Speed 3 21 S4 Multi-step Speed 4 22 S5 Multi-step Speed 5 23 S6 Multi-step Speed 6

24 S7 Multi-step Speed 7 25 Command channel switch to Terminal control 2

26 SS1 Multi-step Speed 27 SS2 Multi-step Speed

28 SS3 Multi-step Speed 29 Command channel switch to Keyboard control

30 T1 Acc/Dec time 1 31 T2 Acc/Dec time 2 32 T3 Acc/Dec time 3 33 T4 Acc/Dec time 4 34 TT1 Acc/Dec time 35 TT2 Acc/Dec time

36 Forced outage normally close 37 EH0: External fault signal normally open

38 EH1: External fault signal normally close 39 EI0: External interrupt signal

normally open

40 EI1: External interrupt signal normally close 41 Reserved

42 Start PLC operation 43 Pause the PLC operating

44 Reset PLC stop status 45 Start wobble frequency operation

46 Reset the wobble frequency operating status 47 Start PID operation

48 Reserved 49 Timing drive input 50 Counter trig signal input 51 Counter clear 52 Actual Length clear 53 Reserved

54 PUL: Pulse input (If have 2 signals input, follow X7 ) 55 Single-phase speed measuring

input (If have 2 signals input,

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Setting Function Setting Function follow X7 )

56 Speed measuring input SM1 (only for X7) 57 Speed measuring input SM2

(only for X8) Notes to functions listed in Table 5-3-1: 0: NULL: No defined The defined terminal is invalid. The ac drive does not detect the status of the terminal nor response to the terminal. In other words, the function of terminal is forbidden. To avoid disturbance or mistake action effectively, define the terminals that are not in use as this function 1~5: Operating modes Refer to P3.09 operating modes setup. 6:RST: Reset In fault state, the ac drive can be reset by keyboard by pressing “STOP/RESET ” or by

terminal on or off, if the terminal has been set as RST function. In running state, it can stop the ac drive according to selection of stop mode. RST function is active at the rising edge, so it must be operated as “disabled-enabled-disabled”, shown in Fig. 5-3-1.

Reset command

Keyboard display w arning display Normal display

Operation Freq.(Hz)

Run command

Time

Fig. 5-3-1 Terminal reset

7: FC: Setting frequency selection If setting is 7: If P0.03 is set to 1, the operation frequency setting mode can be selected

by FC function terminal. If FC terminal is enabled, frequency setting set will be determined by P0.02 (frequency setting 2); if FC terminal is disabled, frequency setting set will determined by P0.01 (Frequency setting 1). With FC terminal, user can switch the frequency set mode when the ac drive is in running state. This function can make the output frequency control more flexible.

8~9:Jog operation signal (FJOG/RJOG) If setting is 8 or 9, this terminal can enable jog operation, when ac drive didn’t start up

by other running command. FJOG is for jog forward command and RJOG is for jog

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reverse command, as shown in Fig.5-3-2. The defined Jog function of terminal isn’t limited by run command mode selection (P0.04). When Jog frequency, and jog Acc/Dec time can be defined in P2.00~P2.02.

Operation Freq.(Hz)

P2.00

JOG

Time

Fig. 5-3-2 JOG operation

10~12: UP/DOWN If P0.03 is set to 2, frequency setting will be the sum of frequency setting 1 and

frequency setting 2. Whether the UP/DOWN terminal is effective or not, the reference frequency will be the sum of initial value of UP/DOWN and frequency setting 2. If any UP/DOWN terminal is effective, the frequency will increase or decrease at the rate of UP/DN rate (P3.10). And the UP/DOWN frequency range will be from the sub of frequency setting 2 and P3.11 to the sum of frequency setting 2 and P3.11. If UP/DOWN function terminal is not effective, the frequency reference of UP/DOWN will keep constant. The frequency reference of UP/DOWN will be saved or not according to the UP/DN reference saving selection P3.12, if UP/DOWN function is not effective and STOP key has been pressed. But if UP/DOWN function is effective, the frequency reference of UP/DOWN will keep the initial value. As shown in Fig.5-3-3.

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Reference Freq.(Hz)

Frequency setting 2

Run command

UP command

DOWN command

STOP command

amplitude

Frequency setting1+Frequency setting 2 UP/DOWN Terminal RunUP/DN reference

Fig. 5-3-3 UP/DOWN combination operation diagram

Note: UP/DOWN Terminal is valid only when P0.01 is set to 7 and the ac drive must be in running state. If frequency setting selection (P0.03) is not 2, the frequency set mode will be

frequency setting mode 1. If frequency setting mode 1 has chosen Terminal UP/DN (setting value is 7) function, whether the terminal UP/DN is effective or not, the ac drive will run at initial value of UP/DN (If the UP/DN reference is lower than zero, the ac drive will run at zero-speed). If any UP/DN function terminal is effective, the UP/DN reference frequency will be changed by terminal UP/DN. And the frequency is increased or decreased on currently operating frequency at the rate of Terminal UP/DN rate setting (P3.10). At this time, if UP/DN is disabled, currently running frequency will be the final UP/DN reference frequency. The frequency reference of UP/DN will be saved according to selection of saving the UP/DN reference if UP/DOWN function is not effective and “STOP/RESET ” key has been pressed. The saved direction is positive. However, if UP/DOWN function is effective, the frequency reference of UP/DOWN will keep the initial value even if press “STOP/RESET ” key. As shown in Fig.5-3-4.

13: FRE Coast-to-stop If the setting value is 13 and the function terminal is effective, the ac drive will stop

PWM output immediately, and exit from running state. Running command is only active after release of terminal FRE. No matter what selection is set to P0.04 (Run command mode selection) and what mode is set to P1.08 (stop mode), the FRE Coast-to-stop function will take effect if the terminal function has been defined and enabled.

14: Forced outage (Dec to stop within Dec time 4)

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36: Forced outage normally close The ac drive stops according to Dec time 4, and decided by P1.08 (stop mode).

Operation Freq.(Hz)

UP/DOWNreference Initial

Run Command

UP command

DOWN Command

Stop command

UP/DN reference amplitude

Fig. 5-3-4 UP/DOWN non-combination operation diagram

15: DC injection braking If the function of terminal is defined as set DC injection braking, the terminal can be

used to perform DC injection braking. DC injection braking frequency at start, DC injection braking time at start and DC injection braking current are defined by P1.09~P1.11. Braking time is the max of P1.12 and the last time during which the DC injection braking control terminal is active. As shown in Fig. 5-3-5.

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Output Freq.(Hz)

initial frequencyDC injection braking

Output Voltage

Braking energy

Time

Run Command

Waiting time forDC injection

braking

Braking timeBraking energy

Fig. 5-3-5 DC injection braking

16: Acc/Dec prohibit If the setting is 16, the terminal can make the motor operate at present speed without

being influenced by external signal (except STOP command). 17: Ac drive running prohibits If one terminal has been defined as this function and the terminal is valid. The running

motor will coast to stop and be prohibited to restart. This function is mainly used in application with requirements of safety protection.

18~24, 26~28:Multi-step Speed Multi-step speed operation can Start or Stop by keyboard, terminal command, or serial

communication. S1~S7: Multi-step speed command, represents Multi-step speed frequency.

Frequency is from Multi-step frequency S1 to Multi-step frequency S7(see P2.11~P2.17 for details). If more than one Multi-step speed terminals are valid, the lower Multi-step speed will take effect

SS1~SS3 are specially designed for combination of terminals. The number of combination speed is up to 7. Shown in Table 5-3-2:

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Table 5-3-2 Multi-step frequency

Frequency selection Description

SS3 SS2 SS1 Frequency setting

OFF OFF ON Multi-step frequency 1

OFF ON OFF Multi-step frequency 2

OFF ON ON Multi-step frequency 3

ON OFF OFF Multi-step frequency 4

ON OFF ON Multi-step frequency 5

ON ON OFF Multi-step frequency 6

ON ON ON Multi-step frequency 7

OFF OFF OFF Common Operating

SS3ON ON ON ON ON

ON

ON

ONSS2

SS1

Operation Freq.(Hz)

Time

P2.12P2.13

P2.15

P2.17

P2.14

P2.12

P2.16

P2.11

For models power above or equal to 35R5GB/37R5PB, at least three terminals of the eight are defined as SS1, SS2 and SS3, This function can be active. If the definition of terminal and the function is less one, the combination will be invalid. The function can be defined repeatedly. If one of the repeat terminals is valid, the combination function will valid. If it has defined S1~S7 and SS1~SS3 function at the same time, S1~S7 is prior. 25: Command channel switch to Terminal control 2 Switch the run command mode to “Terminal control 2”, if this function terminal is

enabled. 29: Command channel switch to Keyboard control: Switch the run command mode to “Keyboard control”, if this function terminal is

enabled. 30~35: Acc/Dec time

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T1~T4: Preset Acc/Dec time separately. If more than one Acc/Dec time function terminals are enabled, the lower terminal function selection will be prior.

TT1~TT2: Combinations of the two terminals to make Acc/Dec time 1~4, as shown in Table 5-3-3.

If simultaneity defined T1~T7 and TT1~TT2, T1~T7 is prior.

37~40: External fault signal / External interrupt signal (normally open / normally close) EH0 - External fault signal normally open / EH1 - External fault signal normally close: External fault command. If the setting is 37-40, the fault signal of external equipment can be input by the terminal. Once the ac drive receives the fault signal, it stops output immediately, and displays last fault code. After the external fault signal is removed, the ac drive needs to be reset before restarting. Tips: Ac drive can’t reset if external fault signal isn’t released. EH0 and EH1 are not influenced by P3.00 (Terminal function mode), Shown in Fig.5-3-6. EI0 - External interrupt signal normally open / EI1 - External interrupt signal normally close: During operating, the ac drive stops its output and runs at zero-speed when it receives external interrupt signal. Once the signal is removed, the ac drive will start and resume normal operation. Please refer to note of EH0 and EH1 above. As shown in Fig. 5-3-6.

KM

Xj(External fault signal/External interrupt signalinput )

Xi(External fault signal/External interrupt signalinput)

Fault relay

COM

Fig. 5-3-6 Normally open / normally close

Table 5-3-3 TT2 TT1 Acc/Dec time selection OFF OFF Acc/Dec time 1 OFF ON Acc/Dec time 2 ON OFF Acc/Dec time 3 ON ON Acc/Dec time 4

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42~44: Terminal PLC Control Start PLC operation: If the function is valid, frequency setting 1 will be selected as

PLC operation. Wobble frequency operation and PID operation are similar. Pausing PLC operation: Timing paused.

If the setting value is 43 and the terminal function is valid, the PLC operation will be paused and the ac drive runs at zero-speed. If the pausing instruction is removed, the ac drive will continue the PLC operation from the pause point. If press “STOP/RESET ” while the Terminal PLC Control is valid and the ac drive is in PLC running state, The PLC operation counter will be cleared. And start according to start mode next time. If ac drive is not working in PLC operating mode, the pausing PLC operation function will be invalid.

Reset PLC stop status: In stop state of PLC operation, the memorized PLC operating information such as the PLC operating steps, operating time, etc. will be cleared when this terminal is enabled.

45~46: Terminal wobble frequency operation Starts wobble frequency operation: If wobble frequency operation is enabled,

frequency setting 1 will be selected as wobble frequency operation. Reset the wobble frequency operating status: In stop state of wobble frequency

operation, the valid terminal can clear the wobble frequency operating information memorized in stop.

47: Terminal PID operation Start PID operation: If PID operation terminal is enabled, frequency setting 1 will be

selected as PID close-loop operation. 49,53: Timing drive input If the 49 terminal is valid, start the timing, else zero-clear. If the timing arrives at preset setting of P3.25, stop timing. As shown in Fig.5-3-7: When the 53 terminal is valid, the unit of P3.25(preset of timing arriving) will be minutes, or it will be second.

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Preset TimingarrivingP3.25

Timing driveinput terminal

Timing drive timing

Timing drive signal output

Fig. 5-3-7 Timing drive input 50: Counter's trig signal input This terminal is used for pulse input to the internal counter of the ac drive. The highest

pulse frequency is 400 Hz. The present counting value can be saved when power off. 51: Counter clear This terminal is used to clear the counter to zero .The terminal function is in conjunction with Counter's trig signal input. 52: Actual Length clearing When terminal 52 is enabled, the setting of P8.01 (actual length) will be cleared to zero. 54: PUL: Pulse input

For 3004GB and below models, only multi-function input terminals X4 and X5 can be defined as this function; for 35R5GB/37R5PB and above models, only multi-function input terminals X7 and X8 can be defined as this function . The input pulse frequency can be used as frequency reference. See Parameter Group P4 for the relationship between input pulse frequency and the reference frequency. 55: Single-phase speed measuring input

Only multi-function input terminals X7 and X8 can be defined as this function. See the control circuit wiring details in section 2.5 and 2.6. The speed control accuracy is ±0.1%. Single-phase speed feedback control can be realized by using this terminal and PG. 56~57: Speed measuring input SM1/SM2

For the ac drive model of 3004GB and the below models, Only multi-function input terminals X4 and X5can be defined as this function. For the ac drive model of 35R5GB/37R5PB and above models, only multi-function input terminals X7 and X8 can be defined as this function. See the control circuit wiring details in section 2.5 and 2.6. The speed control accuracy is ±0.1%. Dual-phase speed feedback control can be realized by using this terminal and PG.

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P3.09 Terminal function mode setup Range: 0~3【0】

0: 2-wire control mode 1 1: 2-wire control mode 2 2: 3-wire control mode 1-self-hold function (append any terminal of X1-X8) 3: 3-wire control mode 2-self-hold function (append any terminal of X1-X8)

Note: The listed functions above are only valid when P0.04 is set to 1, 2 or 5 (terminal

control). 2-wire control mode 1 FWD, REV: Running at preset direction. FWD means running forward, and Rev means running reverse. You can control the motor’s running direction by switch terminal FWD and REV. If FWD is valid, run forward; if REV is valid and P2.26 is set to 1 (Prohibit reverse operation enabled), The ac drive will stop. If P2.26 is 0 (Prohibit reverse operation disabled), the ac drive will run reverse. If FWD and REV are valid or invalid at the same time, the ac drive will stop. Terminals wiring is shown in Fig.1 2-wire control mode 2 In this mode, both function RUN (Run command) and F/R (Running direction) are used: If RUN is enabled, the ac drive will startup. If F/R is selected but disabled, the ac drive will run forward. If F/R is selected and enable, the ac drive will run reverse. When F/R is not selected, the running direction is defined by function code. If RUN is disabled, the ac drive will stop. Terminals wiring is show in Fig.2 3-wire control mode 1 FWD, REV: Run at preset direction. FWD means running forward, and Rev means running reverse. You can control the motor’s running direction by switch terminal FWD and REV. If FWD is enabled, the ac drive will run forward; If REV is enabled, the ac drive will run reverse. If FWD and REV are enabled or disabled, the ac drive will stop. If HLD is ON, FWD and REV signal will self-hold. If HLD is OFF, the ac drive will release self-holding and stop. Terminals wiring is show in Fig.3 3-wire control mode 2 In this mode, both function RUN (Run command) and F/R (Running direction) are used: If RUN is enabled, the ac drive will startup. If F/R is selected but disabled, the ac drive will run forward. If F/R is selected and enable, the ac drive will run reverse. When F/R is not selected, the running direction is defined by function code. If RUN is disabled, the ac drive will stop. If HLD is ON, RUN signal will self-hold. If HLD is OFF, the self-holding will be released. Terminals wiring is show in Fig.4. In Fig. 3, SB1 is Stop button, SB2 is running forward button. Press SB2 or SB3 to startup the ac drive, and switch SB2, SB3 to change the running direction. Press SB1 to stop the ac drive output. In Fig.4, SB1 is Stop button, SB2 is running button, and K is running direction button. Press SB2 to startup the ac drive. Press switch K to change the running direction. Press SB1 to stop the ac drive output.

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Fig.2F/R

RUN

COM

Fig. 1REV

FWD

COM

Fig.4F/R

HLD

COM

RUN

SB1 SB2

KFig. 3HLD

REV

COM

FWD

SB1SB2

SB3

2-wire control mode 1 2-wire control mode 2

3-wire control mode 1 3-wire control mode 2

P3.10 Terminal UP/DN rate Range: 0.01~99.99Hz/s【1.00Hz/s】

P3.11 UP/DN reference amplitude Range:0.00~Frequency upper limit【10.00Hz】

Note: Terminal UP/DN rate is used to define the change rate of reference frequency that is

changed by terminal UP/DN. UP/DN reference amplitude used to define that the span of reference frequency is changed by terminal UP/DN.

P3.12 Digital frequency UP/DOWN save selection Range: 0~2【2】

0: Receive STOP, UP/DN reference is reset to zero; 1: Receive STOP, UP/DN reference is not reset to zero, and not saved when power loss; 2: Receive STOP, UP/DN reference is not reset to zero, and saved when power loss. If P0.01is set to 1, P0.00 will be saved when power loss

Note: UP/DOWN running is shown in Fig. 5-3-3 and Fig. 5-3-4. When P0.01is set to 1: if P3.12 is set to 2 , the changed value of P0.00 by keyboard

digital encoder will be saved when power loss. Otherwise, the changed value won’t be saved. For details, please refer to P0.00.

P3.13 Define Functions of terminal DO Range: 0~30【0】

P3.14 Terminal Y1 function definition Range: 0~30【1】

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P3.15 Terminal Y2 function definition Range: 0~30【2】

P3.16 Output function of Relay 1 (TA/TB/TC) Range: 0~30【19】 P3.17 Output function of Relay 2 (BRA/BRB/BRC) Range: 0~30【0】

Note: For model 3004GB and the belows, function code P3.14, P3.15 are reserved and cannot been modified. At the same time, output function No. 26 and 27 are reserved , there is no output; Function code P3.17 is used for “the terminal output hold time setting of fixed-length arriving”. The details are below: This series ac drive has 5 digital outputs. The multi-function output terminals, D0, Y1,

Y2, Relay 1, and Relay 2 are programmable. They can be selected to output some controlling and monitoring signal according to the application requirement. Refer to Table 5-3-5.

If collectors are selected as PLC running steps output or fault output, D0, Y1, Y2 must be selected as the same function (26, or 27) to make the combination effective.

Fault type and running steps refer to Table 5-3-4.

Table 5-3-4 Fault Type and Running Step

Y2 Y1 D0 Fault Type Meaning Steps

OFF OFF ON OC Over-Current T1 OFF ON OFF SC Short Circuit T2 OFF ON ON OU Over Voltage T3

ON OFF OFF Uu1 Under Voltage T4

ON OFF ON OH1 Overheat T5

ON ON OFF OL2 Ac drive Overload T6

ON ON ON EH External Fails T7

Table 5-3-5 Multi-function Output

Setting Function Description

0 NULL None

1 RUN The ac drive is in running state, the output of terminal is valid.

2 FAR Frequency arriving

Refer to description of parameters P3.18 (Frequency arriving signal (FAR)).

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Setting Function Description

3 FDT Frequency detection

Refer to description of parameters P3.19 (FDT level) , P3.20 (FDT lag).

4 FDTH Frequency upper limit arriving

When the reference frequency is higher than upper limit of frequency, if the operating frequency reaches the frequency upper limit and delays, the output of terminal is valid.

5 FDTL Frequency lower limit arriving

If the reference frequency is below the lower limit of frequency and the operating frequency reaches the lower limit of frequency, the output of terminal is valid.

6 Upper and lower limits of wobble frequency

If wobble frequency operating function is selected and the wobble frequency is higher than upper limit of frequency (P0.08) or lower than the lower limit of frequency (P0.09). The output of terminal is valid.

7 Zero-speed running

If the output frequency is 0 and the ac drive is in running state, the output of terminal is valid.

8 Completion of simple PLC operation

If the present step of PLC operation is finished, the output of terminal is valid (a pulse, 500 ms width).

9 PLC cycle completion indication

If one cycle of PLC operation is finished, the output of terminal is valid (pulse, 500 ms width).

10 Ac drive ready (RDY)

When the ac drive is in normal waiting state and there is no faults, no interrupts, no reset, no coast to stop, no Uu warning and no prohibition of start ), the output of terminal is valid

11 Coast-to-stop If the ac drive is in coast-to-stop state, the output of terminal is valid. (a pulse, 500 ms width)

12 Auto restart If the ac drive is restart after auto reset. , the output of terminal is valid. (a pulse, 500 ms width)

13 Timing Arriving See the description of “Timing drive input”(P3.01~P3.08)

14 Count value arriving output

The count value is bigger than the value defined in P3.24, the output of terminal is valid.

15 Preset operating time arriving out

When the total operating time (PE.09) reaches the preset operating time (P3.26), the output of terminal is valid.

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Setting Function Description

16 Torque arriving detection threshold

If motor's torque is reach reference value (set by P3.23), the output of terminal is valid. If it is lower than 80% of reference value, the terminal is invalid.

17 CL: Current Limiting

If output current is reach current amplitude limiting level (set by Pd.05), the output of terminal is valid. If it is lower than 80%, the output of terminal is invalid.

18 Over-voltage stallIf motor's torque is reach over voltage point at stall (set by Pd.07), t the output of terminal is valid. If it is lower than 80%, the output of terminal is invalid.

19 Ac drive fails If the ac drive has fault, the output of terminal is invalid.

20 External fault stop (EXT)

If the ac drive halt is caused by external fault, the output of terminal is valid.

21 Uu1: Under voltage lock-up

If the DC bus voltage is lower than the voltage lower limit, the output of terminal is valid.

22 Reserved Reserved

23 OLP2: Overload signal

If the output current is higher than the value defined by Pd.02 (Overload detection), the output of terminal is valid.

24 Analog signals 1 abnormal

If analog signal 1 level is lower than the minimum signal and lasts 500 ms, the output of terminal is valid.

25 Analog signals 2 abnormal

If analog signal 2 level is lower than the minimum signal and lasts 500 ms, the output of terminal is valid.

26 STEP: Program Running steps

Running steps of instruction program and the corresponding procedure, and outputs, refer to Table 5-3-4. , the output of terminal is valid.

27 Fault type output See Table 5-3-4 for faults that correspond to the output signal.

28 Fixed-length arriving

If the actual length defined by P8.01 is longer than the length defined by P8.00, the output of terminal is valid.

29 Standby If the ac drive is in standby state, the output of terminal is valid.

30 Zero-speed If output frequency is zero, the output of terminal is valid.

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P3.17 Preset operating time(3004GB and below models)

Range: 0.0~3.0s 【1s】

Note: For model 3004GB and belows: function code P3.17 is valid for fixed-length

arriving hold time setting. For models above ,P3.17 is the Output function of Relay 2.See description of P3.16 above;

When P3.13=28 or P3.16 =28, the DO or Relay1 output is selected as "fixed-length arriving”, the setting of P3.17 will be effective.

When the P3.17 is set as 0: fixed-length arriving output terminal will hold the output level until the length is reset.

When the P3.17 is set not as 0: the value of P3.17 will be the time during which the fixed-length arriving output terminal will keep the output level .

P3.18 FAR detection width Range: 0.00~10.00Hz【2.50Hz】 Note: This function used to adjust FAR detection bandwidth, when the output frequency

reaches to the reference frequency. The adjusted range is from 0 to ±10.00 Hz of reference frequency. If the ac drive’s output frequency is within the detection width of reference frequency, a pulse signal will be output, as shown in Fig. 5-3-8.

Detection width

Time

Time

ReferenceFreq.

Operating Freq.(Hz)

FAR signal

Fig. 5-3-8 FAR detection diagram

P3.19 Frequency detection threshold (FDT)level

Range: 3004GB and the below models: 0.00~650.0Hz【50.00Hz】 35R5GB/37R5PB and the above models: 0.00~400.0Hz【50.00Hz】

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P3.20Frequency detection threshold (FDT) lag Range: 0.00~10.00Hz【1.00Hz】

Note: When the output frequency reaches a certain preset frequency ( frequency detection

threshold), Y terminal output will be valid. We called the preset frequency FDT level. In the dropping of output frequency, Y terminal output keep valid, until the output frequency drops below another certain frequency of FDT level, which is called release frequency (FDT1 level-FDT1 lag), as shown in Fig. 5-3-9.

FDT lag

Time

Time

FDT level

Output Freq.

FDT signal

Fig. 5-3-9 FDT level and lag diagram

P3.21 Frequency upper limit arriving output delay time

Range: 0.0~100.0s【0.0s】

P3.22 Frequency lower limit arriving output delay time

Range: 0.0~100.0s【0.0s】

Note: For 35R5GB/37R5PB and the above models: function of P3.13 ~ P3.17 will be D0,

Y1,Y2. Relay 1and relay 2 outputs have been set as 4 (FDTH: Frequency upper limit arriving) or 5 (FDTL: Frequency lower limit arriving).

For 3004GB and the below models: function of P3.13 and P3.16 will be D0. Relay output has been set as 4 (FDTH: Frequency upper limit arriving) or 5 (FDTL: Frequency lower limit arriving).

Usually, this Function is valid to avoid load wobbling and signal instability when several motors switch between commercial frequency and conversion frequency, as shown in Fig. 5-3-10.

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Operating Freq.(Hz)

Frequencyupper limit

FDTH

Time

FDTL

Frequencylower limit

FDTH Delay time EDTL Delay time

Fig. 5-3-10 FDTH/FDTL diagram

P3.23 Torque detection reference Range: 0.0~200.0%【100.0%】

Note: If motor torque is equal to or more than the range of torque detection reference, the

output of terminal is valid. If the ac motor torque is less than 80% of reference, the output of terminal is invalid, as shown in Fig. 5-3-11.

Output torque

Torque detection reference

Torque arrivingdetection signal

Time

Torque detection reference*80% Torque arriving

detection

Fig. 5-3-11 Torque arriving detection threshold

P3.24 Preset Count value Range: 0~9999【0】

Note: If the counting value is bigger than the value defined by P3.24, the output of terminal

is valid, as shown in Fig. 5-3-12.

1 2 3 4 5 6 7 8Xi Input

Counting valuearriving output

Preset Counting value

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Fig. 5-3-12 Count value arriving

P3.25 Preset timing arriving Range: 0.0~6553.5s 【0.0】 Note: When the timing time reaches the preset timing arriving (P3.25), the output of

terminal is valid, as shown in Fig. 5-3-7. The unit of timing time is up to function terminal. The total timing time will be

cleared to zero only when the terminal 49 is disabled, or continue accumulating.

P3.26 Preset operating time Range: 0~65530h 【65530】 Note: When the total operating time reaches the preset operating time (P3.26), the output of

terminal is valid.

5.5 Analog and Pulse Function (Group P4)

P4.00 Analog Nonlinear Selection Range: 0~3【0】 0: Null 1: AI1 2:AI2 3: Pulse

Note: If the setting is 0, P4.01~P4.05 are used to define AI1 inputs, P4.06~P4.10 are used

to define AI2 inputs, and P4.11~P4.15 are used to defined pulse inputs. They are independent and have no interference with each other.

If the setting is not 0, it will be nonlinear selection, all the parameters from P4.01 to P4.15 are setting points for the selected channel by P4.00. The filter time according to the selected channel setting and the physical value of the others are 0.

If the setting of P4.00 is 1 or 2, the selection will be analog input and the default values to each channel arranged from small to great are: 0.00V, 2.00V, 4.00V, 6.00V, 8.00V, 10.00V;

If the setting is 3, the selection will be pulse input. While the default input to the channel are: 0.00 kHz, 10.00 kHz, 20.00 kHz, 30.00 kHz, 40.00 kHz, and 50.00 kHz. The default physical values are linear relation.

Tips: Only when the value of P4.00 is changed and saved by pressing the “ENTER” key, the input channel value can be initialized to the default value.

P4.01 Min analog value Input 1 (AI1 Terminal) Range: 0.0~P4.03【0.10V】 P4.02 Physical value 1 corresponding to Min analog value Input Range: 0.0~100.0%【0.0%】

P4.03 Max analog value Input 1 (AI1 Terminal) Range: P4.01~10.00V【10.00V】 P4.04 Physical value 1 corresponding to Max analog value Input Range: 0.0~100.0%【100.0%】

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P4.05 Analog input filter time constant 1 (AI1 Terminal) Range: 0.01~50.00s【0.05s】

P4.06 Min analog value Input 2 (AI2 Terminal) Range: 0.00~P4.08【0.10V】 P4.07 Physical value 2 corresponding to Min analog value Input Range: 0.0~100.0%【0.0%】

P4.08 Max analog value Input 2 (AI2) Range: P4.06~10.00V【10.00V】 P4.09 Physical value 2 corresponding to Max analog value Input Range: 0.0~100.0%【100.0%】

P4.10 Analog input filter time constant 2 (AI2 Terminal) Range: 0.01~50.00s【0.05s】

P4.11 Min pulse value Input 3 (pulse input Terminal) Range: 0.00~P4.13 【0.00K】

P4.12 Physical value 3 corresponding to Min pulse value Input Range: 0.0~100.0%【0.0%】

P4.13 Max pulse value Input 3 (pulse input Terminal) Range: P4.11~50.00kH【50.00k】

P4.14 Physical value 3 corresponding to Max pulse value Input Range: 0.0~100.0%【100.0%】

P4.15 Pulse input filter time constant 3 (pulse Input Terminal) Range: 0.01~50.00s【0.05s】

Note 1: Min/Max virtual value of analog input is the Min/Max virtual value of the input

signals. If the actual value input is smaller than min value, the min value will be treated as the Min virtual value of analog input. If the actual value input is greater than the max value, the max value will be treated as the Max virtual value of analog input. The max virtual value of analog input must be greater than the min.

Physical value corresponding to virtual value of analog input: The physical value can be reference frequency, rotate speed, or pressure, etc.

The ac drive offers three groups of analog input signal. They are analog input terminal AI1, AI2, and pulse. Users can define input /output curve of each channel. Totally, you can define three curves. The analog input of AI1 and AI2 can be voltage (0~10V) or current (0~20mA),

selected by the switches on the control board.(Switching SW1 at place 1 means OFF, it corresponds to 0-10V. If SW1 is ON, it corresponds to 0-20mA.)

Through setting P4.01~P4.04, P4.06~P4.09 and P4.11~P4.14, can defined two characteristic linear curves. The positive and negative function is shown in Fig.5-4-1.

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%

Min analogvalue (V)

Max analogvalue (V)

Physical valuecorresponding to Minanalog value Input%

Physical valuecorresponding to Maxanalog value Input%

%

Min analogvalue (V)

Max analogvalue (V)

Physical valuecorresponding to Minanalog value Input%

Physical valuecorresponding to Maxanalog value Input%

Fig. 5-4-1 Analog input linear curve

Note 2: When P4.00 is set to 1, 2, or 3, the function of P4.01~P4.04, P4.06~P4.09 and

P4.11~P4.14 are combined for one physical value, which is different to Note 1. User can define their own nonlinear curves by setting these parameters. Six points can be set on the curve. As shown in Fig. 5-4-2. In addition, the setting value to P4.01, P4.03, P4.06, P4.08, P4.11, P4.13 must increase in order.

Physical value corresponding to

analog value Input%

P4.08P4.03 P4.13P4.01 P4.11P4.06

Analoginput

P4.02 P4.04P4.07

P4.09P4.14P4.12

Fig. 5-4-2 Analog input non-linear curve

Note 3:

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The input filter time constant is used for digital filter of the input signal, in order to avoid interference of the system.

The bigger the filter time constant, the higher the immunity level and the longer the response time is. On the contrary, the smaller the time constant, the shorter the response time and the lower the immunity level is. If the best setting is not clear, you can adjust setting value according to the status of control stability and response delay time.

P4.16 PG Pulse Range Range: 1~9999【1024】

Note: The setting value of P4.16 (Number of pulses per revolution of PG) is determined by

the characteristic parameters of PG.

P4.17 AO1 function definition Range: 0~11【0】 P4.18 AO2 function definition Range: 0~11【1】 P4.19 DO function definition Range: 0~11【11】 0: Output frequency before compensation (0~Max frequency)

1: Output current (0~2 times of ac drive’s rated current)

2: Output voltage (0~Max Voltage) 3: PID feed (0~10V) 4: PID feedback (0~10V) 5: Adjust signals (5V) 6: Output torque (0~2 times of motor’s rated torque)

7: Output power (0~2 times of Ac drive’s rated power)

8: Bus voltage (0~1000V) 9: AI1 (0~10V) 10: AI2 (0-10V/0~20mA) 11: Output frequency after compensation

(0~maximum frequency) 12~14: Reserved 15: NULL

Note: The ac drive has two analog outputs(3004GB and the below models as one signal).

The output can be voltage or current. The full range of voltage is DC 10V and the current is 20mA. You can select what to output, and adjust the range according to your actual need.

The ac drive model of 3004GB and the below models have only one analog channel (AO1).The corresponding P4.18, P4.21and P4.23 all cannot be set.

P4.20 AO1 output range selection Range: 0,1【0】 P4.21 AO2 output range selection Range: 0,1【0】 0: 0~10V / 0~20mA 1: 2~10V / 4~20mA

P4.22 Gain of AO1 Range: 1~200%【100%】 P4.23 Gain of AO2 Range: 1~200%【100%】

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Note: The ac drive output and instrument systems are likely to produce bias, you can adjust

the output gain (AO1or AO2) for the meter calibration and the change of measuring range.

To avoid fluctuations of output in calibrating, you can make the ac drive output a standard signal (set P4.17 or P4.18 to 5 to get DC 5v. It is 50% of the full range) for AO gain calibration. For example, to calibrate AO1, select the function code P4.22 and press “ENTER” key to enter into the function parameter menu, turn encoder on

the keyboard right +

or left -

to set output signal just to 5 VDC. The modification of P4.22 is valid immediately, and would be saved into P4.22 after pressing ENTER key. To calibrate AO2 is like the above.

If the external instrument has a great bias, the instrument should connect to the ac drive and carry out the actual adjustment.

P4.24 Max output frequency of DO Range: Min Pulse value output of DO~50.00kHz【10.00kHz】

P4.25 Min output frequency of DO Range: 0.00~Max Pulse value output of【0.00kHz】

5.6 PLC Operating (Group P5)

P5.00 PLC Operating mode Range: 0~2【2】 0: Single cycle 1 1: Single cycle 2 (holding the final

value) 2: Continuous operation

Note: Single cycle 1

The ac drive stops automatically after one cycle of operation and will start when receiving RUN command again. As shown in Fig. 5-5-1.

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T1 T2 T3 T4 T5 T6 T7

Run command

f1

f2

f3

f4

f5f6

f7

Operation Freq.(Hz)

Time

Fig. 5-5-1 Stop mode after single cycle of PLC

Single cycle 2 (holding the final value) The ac drive will hold the operating frequency and direction of last step after completing one cycle of operation. As shown in Fig. 5-5-2.

T1 T2 T3 T4 T5 T6 T7

Run Command

f1

f2

f3

f4

f5f6

f7

Operation Freq.(Hz)

Time

Fig. 5-5-2 Holding the frequency after single cycle

Continuous operation

The ac drive will start next cycle of operation automatically after completing one cycle of PLC operation until receiving stop command. As shown in Fig. 5-5-3.

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T1 T2 T3 T4 T5 T6 T7

Run command

f1

f2

f3

f4

f5f6

f7

Operation Freq.(Hz)

Time

T1 T2 T3 T4 T5 T6 T7

f1

f2

f3

f4

f5f6

f7

T1 T2

f1

f2

First cycle Second cycle

Stop command Fig. 5-5-3 Continuous operation of PLC

P5.01 PLC restarting mode selection Range: 0~2【0】 0: Restart from first step 1: Continue from the step where the ac drive stops 2: Continue to operate at the frequency when the ac drive stops

Note: Restart from first stage

If the ac drive stops during PLC operation because of receiving stop command or fault, or power loss, it will restart from the first step after restarting.

Continue from the step where the ac drive stops When the ac drive stops during PLC operation because of receiving stop command or fault, it will record the operating time and will continue from the step where the ac drive stops, and restart at the frequency defined for this step, as shown in Fig.5-5-4.

T1 T2 T3 T4 T6 T7

Run command

f1

f2

f3

f4

f5f6

f7

Operation Freq.(Hz)

Time

Stopping signal

Continue from the stage where the inverter stops

a1

a2d3

a3a4 d5

a5a6

a7

Operating time of stage 5

Remnant time of stage 5

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Fig. 5-5-4 PLC start mode 1 Continue to operate at the frequency when the ac drive stops

When the ac drive stops during PLC operation because of receiving STOP command or fault, it will record the operating time and the current frequency. It will continue running at the recorded frequency after restart, as shown in Fig. 5-5-5.

T1 T2 T4 T5

Run command

f1

f2

f3f4

f5

Operation Freq. (Hz)

Time

Stopping signal

Continue to operate at the frequency when the inverter stops

a1

a2

a3

a4a5

Remnant time of stage 3

d3

Operating time of stage 3

Fig. 5-5-5 PLC start mode 2

Tips: The difference between mode 1 and mode 2 is that the ac drive can record the operating frequency when the ac drive stops and will run at the recorded frequency after restart in mode 2.

P5.02 Saving PLC status when power off Range: 0~1【0】 0: Not save 1: Save

Note: Not save

The ac drive does not save the PLC operating state when the power is off and restart from the first stage after the power is on.

Save The ac drive will save the PLC operating parameters such as the PLC operating stage, PLC operating frequency, and PLC operating time when power is off. The ac drive will continue the PLC operation from the status of power off after the power is on.

P5.03 Unit of step time Range: 0~1【0】 0: Second 1: Minute

Note: This unit is only valid for defining the PLC operating time. The unit of Acc/Dec time

in PLC operation is still second.

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P5.04 Operating Timing T1 Range: 0.0~3600【10.0】 P5.05 Operating Timing T2 Range: 0.0~3600【10.0】 P5.06 Operating Timing T3 Range: 0.0~3600【10.0】 P5.07 Operating Timing T4 Range: 0.0~3600【10.0】 P5.08 Operating Timing T5 Range: 0.0~3600【10.0】 P5.09 Operating Timing T6 Range: 0.0~3600【10.0】 P5.10 Operating Timing T7 Range: 0.0~3600【10.0】

Note: Configure the operating time of each PLC operating step. The range is 0.00~3600s

(The time unit can be select by P5.03. The default time unit is second). If the operating time of the step is set to 0, the ac drive will skip the step and run at the next step,

P5.11 Step T1 program operating setting Range: 1 F~4 r【1F】 P5.12 Step T2 program operating setting Range: 1 F~4 r【1F】 P5.13 Step T3 program operating setting Range: 1 F~4 r【1F】 P5.14 Step T4 program operating setting Range: 1 F~4 r【1F】 P5.15 Step T5 program operating setting Range: 1 F~4 r【1F】 P5.16 Step T6 program operating setting Range: 1 F~4 r【1F】 P5.17 Step T7 program operating setting Range: 1 F~4 r【1F】

Note: P5.11~P5.17 are used to set the direction and Acc/Dec time of each PLC operating step. Total 8 kinds of combinations, which is shown in Table 5-5-1, could be selected.

Table 5-5-1 Settings of PLC stage Symbol Acc/Dec time Direction

1F F: Forward 1r

Acc/Dec time 1 P0.21, P0.22 r: Reverse

2F F: Forward 2r

Acc/Dec time 2 P2.18, P2.19 r: Reverse

3F F: Forward 3r

Acc/Dec time 3 P2.20, P2.21 r: Reverse

4F F: Forward 4r

Acc/Dec time 4 P2.22, P2.23 r: Reverse

P5.18 PLC record clear Range: 0,1【0】 P5.19 Record of PLC steps Range: 0~7【0】 P5.20 Operating time of this step Range: 0.0~3600【0.0】

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Note: Record of PLC steps (P5.19) records the steps that the PLC currently operating at. Operating time of this step (P5.20) records the operating time of the step that the PLC

currently operating at. If P5.18 is set to 1, records of PLC steps (P5.19) and operating time of this step (P5.20)

will be cleared , then the value of P5.18 will recovery to 0. Tips:

You can start, pause, and reset of PLC operating by setting external terminal function, which is defined in Group 3.

5.7 Wobble Frequency Operating (Group P6)

P6.00 Wobble frequency operation restart mode Range: 0,1【0】 0: Restart at the freq. and direction before stop, as shown in Fig. 5-6-2. 1: Restart, as shown in Fig. 5-6-3

P6.01 Save wobble frequency operating parameters Range: 0,1【0】 0: not save 1: save

Note: Not save: The ac drive does not save the wobble frequency operating parameters when

power is off and restart when power is on. Save: The ac drive will save the wobble-frequency operation parameters such as the

operating frequency, and operating direction (UP/DOWN) when power is off. The ac drive will restart as the mode defined by P6.00 when power is on.

P6.02 Preset of wobble frequency

Range: The ac drive model of no more than 4kW: 0.00~650.0Hz【0.00Hz】 The ac drive model of no less than 5.5kW: 0.00~400.0Hz【0.00Hz】

P6.03 Holding time before wobble frequency operating Range: 0.0~3600s【0.0s】

P6.04 Wobble frequency amplitude Range: (0.0~50%) of P0.00 【0.0%】 P6.05 Skip frequency Range: (0.0~50%) of P6.04 【0.0%】 P6.06 Skip Time Range: 5~50ms【5ms】 P6.07 Wobble frequency operating cycle Range:0.1~999.9s 【10.0s】

P6.08 Wobble ratio Range: 0.1~10.0【1.0】 Note:

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P6.02 is used to define the operating frequency before entering wobble frequency operation mode.

P6.03 is used to define the time when the ac drive operates at wobble-preset frequency.

P6.04 is used to define the range of wobble operating frequency. The actual value is P0.00×P6.04.

P6.07 is used to define a cycle of wobble frequency operation including rising and falling processes.

P6.08 is used to define wobble ratio, which is the ratio of UP time to DOWN time.

P6.09 Random wobble selection Range: 0,1【0】 P6.10 MAX ratio of random wobble Range: 0.1~10【10】 P6.11 MIN ratio of random wobble Range: 0.1~10【0.1】

Note: P6.09 is used to select a fixed wobble ratio value defined by P6.08 or a random value

between P6.11~P6.10. Wobble frequency operation has two starting modes: Auto mode: If the setting of P0.01 is 10, the ac drive will enter wobble frequency

operation mode automatically when power is on. Manual mode: When the setting of P0.01 is not 10, the ac drive first operates at other

defined mode. Then if the multi-function terminal (Xi is set to 45) is valid, the ac drive will enter wobble frequency operation mode.

Distinction: Compared with the auto mode, the manual mode omits the operating at preset frequency.

Wobble frequency operation process: First, the ac drive speeds up to the preset of wobble frequency (P6.02) within the Acc time and then waits for a certain time (P6.03). The ac drive transits to the central frequency within Acc/Dec time, and at last the ac drive operates according to the preset wobble frequency amplitude (P6.04), skip frequency (P6.05), skip time (P6.06), wobble frequency operating cycle (P6.07) and wobble ratio (P6.08) until it receives a stop command and stops within Dec time.

If the frequency setting selected the combination of frequency setting 1 and frequency setting 2, the central frequency will be the sum of P0.00 and frequency setting 2. If not, the central frequency would be the value of P0.00. The wobble frequency operation is shown in Fig.5-6-1.

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Operating cycle

Risingtime Dec

Time

Time(S)

Operation Freq.(Hz)

Waiting time (P6.03)

Acc Time

Central Freq.

Preset Freq.

Run command

Stop command

Jitter Time Jitter FrequencyWobble frequency

operation amplitude

Falling time

Fig. 5-6-1 Wobble frequency operation diagram

The starting process of wobble frequency is shown in Fig.5-6-2.:

Time(S)

Operation Freq.(Hz)

Central Freq.

Preset Freq.

Run command

Stop command Fig. 5-6-2 Wobble frequency start: continue to operate at the frequency

and direction before it stops

Time(S)

Operation Freq.(Hz)

Central Freq.

Preset Freq.

Run command

Stop command Fig. 5-6-3 Wobble frequency start: Restart

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5.8 PID Control (Group P7)

P7.00 PID feed selection Range: 0~4【1】 0: PID digital input 1: AI1 terminal 2: AI2 terminal 3: Pulse frequency 4: Serial communication

Note: P7.00 is used to define the input method and channel of PID feed. It can be a digital

input (0, 4). It can also be an analog input (1, 2, 3). The digital input is more accurate and stable. Analog input curve can be defined by parameter group P4.

Note: If P7.00 is set to 0, there are 2 kinds of sources for PID digital input: “Analog PID digital feed” (P7.02) and “speed PID feed” (P7.03). If “Feedback selection” (P7.01) is set to 9, “speed PID feed” (P7.03) will be treated as PID digital feed. Besides that, “analog PID digital feed” (P7.02) will be treated as PID digital feed.

AI1/AI2 terminal: PID feed by analog input. Dial the voltage and current switches to select the terminal as a 0~10V or 0~20mA analog input. For details, please refer to the basic operating wiring connections in Fig.2-30 and Fig.2-31.

Serial communication: PID feed will be set by the host PC through RS485 serial communication. If analog PID is used, the setting must be based on the percentage of the measuring range. If speed PID is used, the setting value must be based on the percentage of the largest speed.

P7.01 PID feedback selection Range: 0~9【1】 0: AI1 terminal 1: AI2 terminal 2: Serial communication 3: Pulse feedback 4: |AI1-AI2| 5: Reserved 6: AI1+AI2 7: MIN (AI1, AI2)

8: MAX (AI1, AI2) 9: PG or single-phase speed measuring input

Note: P7.01 is used to define the input method of PID feedback. If P7.01 is set to 9, speed

PID is selected as PID feedback. If the feed is analog input, the analog signal should be set according to full-scale of the maximum speed (The max of signal should be corresponding to the maximum frequency speed). The other setting of P7.01 means analog PID feedback selection.

AI1/AI2, serial communication: The same description as PID feed selection (P7.00). PG or Single-phase speed measuring input: Uses pulse encoder (PG) as the speed PID

control. At this time, terminal X7 or X8 must be set to speed measuring.

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|AI1-AI2|: Sub the PID feed analog input signal and the PID feedback input signal, the absolute value is treated as the final feedback value. This function can be used to control temperature difference, pressure difference and so on.

P7.02 Analog PID digital feed Range: 0.0~999.9【0.0】 Note: When analog feedback is used (P7.01=0~8), this function can realize digital setting of

reference by keyboard. The setting must match the range of the actual physical value.

P7.03 Speed PID feed Range: 0~24000rpm【0】 Note: If PG pulse feedback is used (P7.01=9), the speed reference can be set by keyboard. If

the range of speed PID input over 10000, the keyboard will display as “1000”.

P7.05 PID proportional gain (KP) Range: 0.1~9.9【1.0】 P7.06 PID integration time Range: 0.00~100.0s【10.00s】 P7.07 PID differential time Range: 0.00~1.00s【0.00s】

Note: The proportional gain (KP) is the parameter that decides the sensitivity of P action in

response to the deviation. The bigger the proportional gain KP is, the more sensitive the system acts and the faster the ac drive responses. However, oscillation may easily occur and regulation time extends. When KP is too big, the system tends to instability. When KP is too small, the system will slow, and responses lag.

Use integration time to decide the effect of integral action. The longer the integration time, the slower the response, and the worse the ability of control external disturbance variation. The smaller the integration time is, the stronger the integral take effect. The smaller integration time can eliminate the steady state error and improve control precision, fast response. However, oscillation may easily occur, and the system stability decrease, if the integration time is too small.

Differential time define the effect of differential action. The bigger differential time can attenuate the oscillation caused by P action more quickly when deviations occurs and short the regulation time. However, if differential time is too big, oscillation may occur. If the differential time is small, the attenuation effect will be small when deviations occur and the regulation time is longer. Only the right differential time can reduce regulation time.

P7.08 PID delay time constant Range: 0.00~25.00s【0.00s】

Note: P7.08 set the output frequency delay time of PID.

P7.09 Residual margin Range: 0.0~999.9【0.2】

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Note: If the residual between feed and feedback value is smaller than residual margin, PID

regulation will stop and the PID output maintain constant. As shown in Fig. 5-7-1. Setting this parameter correctly is helpful to balance the system output accuracy and

stability. The residual margin reduces the regulation accuracy of the system, but improves the system stability, to avoid unnecessary fluctuations of output.

If analog PID is selected, the setting of residual margin (P7.09) is the absolute value of physical value, and it must match the measuring range. If speed PID is selected, the setting of P7.09 is speed. As shown in Fig.5-7-1:

Time

Time

Reference

Feedback Residual margin

Opereation Freq.

Fig. 5-7-1 Residual margin diagram

P7.10 PID adjust characteristics Range: 0,1【0】 0: Positive 1: Negative

Note: Positive: When the PID output increases, the output frequency will increase and the

controlled physical value will increase, such as waterworks. Negative: When the PID output increases, the output frequency will increase, but the

controlled physical value will decrease, such as refrigeration system.

P7.11 Integration adjust selection Range: 0,1【0】 0: Stop Integration Adjust when frequency arrive at limit; 1: Continue Integration Adjust when frequency arrive at limit

Tips: For the system that needs fast response, “stop integration adjust when frequency arrives at limit” is recommended.

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P7.12 PID preset frequency

Range: The ac drive model of no more than 4kW: 0.00~650.0Hz【0.00Hz】 The ac drive model of no less than 5.5kW: 0.00~400.0Hz【0.00Hz】

P7.13 Hold time of PID Preset frequency Range: 0.0~3600s 【0.0s】 Note: This function can make the PID regulation enter stable state quickly. When the PID operation is start, the frequency will ramp up to the PID preset

frequency (P7.12) within the Acc time, and then the ac drive will start PID operation after operating at the PID preset frequency for a certain time (defined by P7.13).

PresetFrequency

Operation Freq.(Hz)

TimeHold time of PID Preset frequency

Fig. 5-7-2 PID preset frequency operation Tips:

You can disable the function by setting the PID preset frequency (P7.12) to 0.

P7.14 Analog closed loop measuring range Range: 1.0~999.9【100.0】 Note: This parameter is treated as a benchmark of analog PID feed and feedback. In addition,

it must match the actual measuring range.

P7.15 Enable dormancy Range: 0,1【0】 0: Disable 1: Enable

Tips: There is no standby function when the speed PID feed is used.

P7.16 Dormancy delay time Range: 0~999s【120s】 P7.17 Dormancy threshold Range: 0~Frequency upper limit【20.00Hz】 P7.18 Awakening threshold Range: 0.0~999.9【3.0】

Note:

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This function is used to stop the variable pump (auxiliary pumps are all down) when the flow is zero. In this case, if the frequency of variable pump were lower than the “dormancy threshold”, the dormancy delay would be start.

If the frequency is still below the dormancy threshold (P7.17) after the dormancy delay time (P7.16), the variable pump will shutdown. As a result, the entire device is in dormancy state.

To awake the device, the pressure feedback must be reduced to awakening threshold. Then the variable pump would startup. As shown in Fig.5-7-3.

t

t

Delay Time

Dormancy threshold

Awakening Threshold

PI Feedback

Motor Freq.

Fig. 5-7-3 Dormancy and Awakeing diagram

5.9 Fixed-length Function (Group P8)

P8.00 Preset length Range: 0.000~65.53 m 【0.000m】 P8.01 Actual length Range: 0.000~65.53 m 【0.000 m】 P8.02 Rate of length Range: 0.001~30.00 【1.000】 P8.03 Correction Coefficient of length Range: 0.001~1.000 【1.000】 P8.04 Shaft Diameter Range: 0.01~100.0 cm 【10.00 cm】 P8.05 Deceleration point Range: 50~100 % 【90 %】 P8.06 Deviation value Range: -200.0~200.0 mm 【0mm】

Note: This group of parameters is used for function of stop at fixed length. The ac drive inputs counting pulse by terminals (the ac drive models of no less than

5.5kW: X7 or X8 is defined as function 55, or X7 is defined as function 56 and X8 is defined as function 57; the ac drive models of no more than 4 kW: X4 or X5 is defined as function 55, or X4 is defined as function 56 and X5 is defined as function

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58 ), and calculates length according to PG Pulse Range (P4.16) and Shaft perimeter (P8.04).

Calculated length = Number of count pulses /PG Pulse Range (P4.16) *shaft perimeter (P8.04)

The calculated length can be corrected through P8.02 (Rate of length) and P8.03 (correction coefficient of length), and the actual length is the corrected length.

Actual length =calculated length *Rate of length/ correcting coefficient of length

If the actual length (P8.01) is less than and nearly to the preset length (P8.00), the ac drive will decelerate and run at low speed automatically. When actual length (P8.01) ≥ preset length (P8.00), the operating frequency will be zero, and the ac drive will stop according to the stop mode. When the ac drive restarts, it needs to clear the actual length or increase the preset length. The preset length (P8.00) must be larger than the actual length (P8.01)), otherwise, the ac drive will not start. As shown in Fig.5-8-1.

Time(S)

Operation Freq.(Hz)

Run command

Time(S)

Actual Length

Preset length

Actual Lengthclearing Command

Operation according to inverter's preset

Dec time

Fig. 5-8-1 Fixed length control diagram

We can adjust the initial deceleration time of the ac drive through setting the deceleration point, reducing the deceleration point appropriately when the ac motor inertia is large, thus the motor will decelerate ahead of schedule. At the same time by setting the slide (P0.09 lower frequency limitation) to adjust the frequency and deviation (P8.06). When the ac motor is overshoot, set P8.06 negative; and if it cannot reach the setting then set P8.06 positive. Now suppose that one motor is overshoot, after doing the corresponding parameter settings, the running process is as shown in Fig.5-8-2.

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P8.00+P8.06

t

L

P0.21

t

f

P0.00

P0.09

P0.21

actual frequency

Deceleration point

sliding

stopovershoot

P8.00

Actual Length

Fig. 5-8-2 Fixed length control diagram 2

Tips: The actual length can be cleared by multi-function input terminal (Define terminal Xi as No.52 function). The actual length will be calculated only after this terminal is disconnected. Actual length (setting of P8.01) will be saved automatically when the power is off. If the operation frequency is greater than frequency upper limit and no pulse is input after the running time is longer than 30 seconds, the ac drive reports pulse coder fault (dE) when actual length is 0. If P8.00 is set to 0, function of stop at fixed length is disabled, but the calculated length is still effective. The setting value must increase 200.0mm when P8.06 is modified by MODBUS communication. The corresponding relation between communication value and actual used value (which can be displayed on the keyboard) is as follows: Reality used value (displayed on the keyboard)) = Communication setting – 200.0mm

5.10 Advanced Control (Group P9)

P9.00 Gain of slip frequency compensation Range: 0.0~200.0%【0.0%】 P9.01 Slip compensation time const Range: 0.01~2.55S 【0.20S】

Note: The motor’s slip changes with the load torque, which results in the variance of ac

motor speed. The ac drive output frequency can be adjusted automatically through slip

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compensation according to the load torque. Therefore, the electrical characteristics of the mechanical hardness are improved. As shown in Fig. 5-9-1.

Synchronous speed

n

T

Freq. aftercompensation Compensation Freq. Δf

Load torque Fig. 5-9-1 Auto slip compensation diagram

In rated torque state, the value of slip compensation is: Gain of Slip Frequency compensation (P9.00) × Rated slip (Synchronous speed- Rated speed)

Electro motion state: Increase the gain of slip compensation (P9.00) gradually when the actual speed is lower than the reference speed.

Generating state: Increase the gain of slip compensation (P9.00) gradually when the actual speed is higher than the reference speed.

Tips: The value of automatically slip compensation is dependent on the motor’s rated slip; therefore, the motor rated speed (PA.08) must be set correctly. Slip compensation is disabled when Gain of slip compensation is set to “0”.

P9.02 Energy saving control selection Range: 0,1 【0】 0: Disabled 1: Enabled

Note: The energy saving control parameters have been preset at the factory to the optimum

values. It is not necessary to adjust them under normal operation. If your ac motor characteristic has great difference from those of standard induction motors, refer to the following description to adjust the parameters.

P9.03 Energy saving gain coefficient

Range: 0.00~655.3 【This value depends on the ac drive model】

Note: The energy saving gain coefficient used in the energy saving control mode is for

calculation of the voltage at which motor efficiency will be the greatest, and set the voltage as the output voltage reference. The value of P9.03 is preset according to the standard induction ac motor before delivery. When the energy saving gain coefficient increases, the output voltage will increases.

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P9.04 Energy saving voltage lower limit(50Hz) Range: 0~120% 【50%】 P9.05 Energy saving voltage lower limit(5Hz) Range: 0~25% 【12%】

Note: These parameters are used to set the lower limit of output voltage. If the voltage

reference value calculated in the energy saving mode is smaller than the energy saving voltage lower limit, the energy saving voltage limit will be treated as the output voltage reference. To prevent the motor stalling at light loads, the energy saving voltage lower limit must be set. Set voltage limits at 5Hz and 50Hz; the setting value is obtained by linear interpolation if the frequency is out range of 5Hz to 50Hz. The setting value is made by the percentage of motor rated voltage.

380V

P9.04

P9.05

5Hz 50HZ

FrequencyLower limit

V/F curve

Fig. 5-9-2 Energy saving voltage lower limit

In the energy saving control mode, the optimum voltage is calculated according to load power, and the voltage is supplied to the load. However, the set parameter may vary because of temperature variations or using various manufacturers’ motors; therefore, the optimum voltage may not be supplied in some cases. Automatic fine-tuning control voltage maintains highly efficient operation.

P9.06 Time of average power Range: 1~200*(25ms)【5】

Note: Preset the time of average power calculating in energy-saving control mode. The

setting range of P9.06 is 25ms×(1~200).

P9.07 AVR function Range: 0~2【2】 0: Disabled 1: Enabled always 2: Disabled in decelerating process

Note: AVR means automatic output voltage regulation. When AVR function is invalid, the

output voltage will fluctuate when the power supply voltage fluctuates. When it is valid, the output voltage would not fluctuate as the input voltage. The output voltage

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will keep constant within the ac drive output capacity.

P9.08 Over modulation enable Range: 0, 1【0】 0: Disabled 1: Enabled

Note: When the over modulation function is enabled, the ac drive voltage output capacity

can be improved. However, if the output voltage is too high, the output current harmonics will increase.

P9.09 Drop control (load distribution) Range: 0.00~10.00Hz【0.00Hz】

Note: When several ac drives drive one load at the same time, the function will make the ac

drives share the load equally. When the load current of one ac drive is greater (>50%), this ac drive will reduce its

output frequency to shed part of the load according to the settings of this parameter. Once the load current is below 50% (<=50%), the ac drive will stop reducing its output frequency. If the load current has been greater than 50%, the output frequency reduces until the difference between reference frequency and P9.09.

Tips: Slip compensation and drop control cannot be used at the same time. Slip compensation has a higher priority.

M M

Load

Inverter 1 Inverter 2

Belt

Fig. 5-9-3 Drop control

5.11 Motor Parameters (Group PA)

PA.00 Motor polarity number Range: 2~56【4】

PA.01 Rated power Range: 0.4~999.9kW【This value depends on the ac drive model】

PA.02 Rated current Range: 0.1~999.9A【This value depends on the ac drive model】

Note:

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PA.00, PA.01 and PA.02 are used to set the motor parameters. In order to ensure the control performance, please set PA.00~PA.02 with reference to the values on the motor nameplate.

The ac motor power should match that of the ac drive. Generally, the motor power is allowed to be 20% lower than that of the ac drive or 10% higher; otherwise, the control performance would not be ensured.

PA.03 No load current Range: 0.1~999.9A【This value depends on the ac drive model】

PA.04 Resistance of stator %R1

Range: 0.00%~50.00%【This value depends on the ac drive model】

PA.05 Leakage inductance %X

Range: 0.00%~50.00%【This value depends on the ac drive model】

PA.06 Resistance of rotor %R2

Range: 0.00%~50.00%【This value depends on the ac drive model】

PA.07 Mutual inductance %Xm

Range: 0.0%~200.0%【This value depends on the ac drive model】

Note:

See Fig 5-10-1 for details.

1U

1R 1jX

mR

mX

2jX

sR2

0I1I

2I

Fig. 5-10-1 Motor equivalent circuit

In Fig. 5-10-1, R1, Xl, R2, X2, Xm, and I0 represent resistance of stator, leakage inductance of stator, resistance of rotor, leakage inductance of rotor, mutual inductance and current without load respectively. The setting of PA.05 is the sum of leakage inductance of stator and leakage inductance of rotor.

The PA.04 ~PA.07 settings are all percentage values calculated by the following formulas:

V: Rated voltage; I: Motor rated current

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Formula used for calculating resistance (resistance of stator or rotor)

( ) %1003/

% ×⋅

=IV

RR

Formula used for calculating inductance (leakage inductance or mutual inductance):

( ) %1003/

% ×⋅

=IV

XX

If motor parameters are known, please set PA.04 ~PA.07 to the values calculated according to the above formulas. After motor power (PA.01) change, the ac drive will change PA.02~PA.08 according to the ac motor power.

PA.08 Rated Speed Range: 0~24000 rpm【This value depends on the ac drive model】

Note:

Motor rated speed is used to calculate the value of slip compensation. About the slip compensation function, please refer to P9.00, P9.01 for details.

5.12 MODBUS Communication (Group Pb)

ALPHA 6000 can perform MODBUS communication with a programmable controller (PLC). The MODBUS network is composed of a master PLC and 1 to 31 (maximum) slave ac drives. The master always sends message to slave and the slave responds to master.

The master can send a message to an addressed slave unit at a time. Therefore, address numbers are assigned to each slave unit in advance and the master unit specifies a number to perform signal transmission. The slave unit, which receives the command from the master unit, executes the function and returns the response to the master unit.

Communication Specifications

Interface: RS-485

Synchronization: Half-duplex asynchronous.

Transmission parameters:

Baud rate: Selectable from 1200, 2400, 4800, 9600, 19200, 38400 BPS (parameter Pb.00)

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Data length: fixed at 8 bits

Parity: even parity/no parity/odd parity selectable (parameter Pb.02)

Stop bit: fixed at 1 bit

Protocol: In accordance with MODBUS

Maximum number of units to be connected: 31 units (when RS-485 is used.)

Data to be sent or received by Communication

Data to be sent or received by communication include run commands, frequency reference, fault contents, ac drive status and parameter writing/reading. It is need not to set parameter, you can read monitor content and write function parameter.

Select “serial communication” in parameter P0.01 (Frequency setting 1, P0.01=5) or P0.02 (Frequency setting 2, P0.02=5), and then the frequency setting command can be provided by PLC. Writing the value of frequency setting in special register (002H) can set frequency setting, which is not saved after power off. Or set P0.01(or P0.02) to 1 modify the value of P0.00 by communication to come true frequency setting.

Set the operating control method in parameter P0.04 to “Serial communication 1(STOP invalid)” (P0.04=3) or “Serial communication 2(STOP valid)” (P0.04=4). Then the operating command can be provided by PLC;

If the setting value of P7.00 is 4 (Serial communication), the PID feed can set by PLC; If the setting value of P7.01 is 2 (Serial communication), the PID feedback can set by PLC.

If serial communication is selected as the frequency setting or run command, then the commands of reading the running status of ac drive, writing run command or reading/writing parameters are all valid. If frequency setting is set to “serial communication”, frequency command can be preset by communication; if run command mode is set to “serial communication”, the running command send by communication will be effective. If you want both frequency command and running command valid, you must select “serial communication” in frequency setting (1 or 2 in parameter P0.01 or P0.02) and run command mode (3 or 4 in parameter P0.04).

Pb.00 MODBUS Baud rate selection Range: 0~5【3】 0:1200bps 1:2400 bps 2:4800 bps 3:9600 bps 4:19200 bps 5:38400 bps

Pb.01 MODBUS slave address Range: 0~31【1】

Note:

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The slave address number is set. It is necessary to set the address number so that it will not overlap with the address numbers of other slaves in the network. To make many ac drives and control PLC operate in the network, every ac drive has its own address number. At most 31 ac drives whose address numbers are from 1 to 31can tie to control PLC at the same time. 0 is broadcast address. The slave does not receive communication command when Pb.01 is set to 0.

Pb.02 MODBUS parity selection Range: 0~2【0】 0: Even parity 1: Odd parity 2: No parity

Pb.03 MODBUS time over detection Range: 0~100.0s 【0.0s】

Note: If Pb.03 is set to zero, this function is disabled. If Pb.03 is not set to zero, overtime detection is enabled. And the detecting time is the

setting value of Pb.03. If in detecting time, abnormal data is be sent or received, the ac drive will stop immediately and display EF0. It need to manual reset.

Tips: If in detect time the slave just receive abnormal data, it will stop and display EF0.

Pb.04 Response delay time Range: 0~500ms【5ms】 Note: It refers to the time from ac drive receiving the host PC command to returning

response frame to it.

Pb.05 MODBUS frequency reference unit Range: 0,1【0】 0:0.01Hz 1:0.1Hz

Note: Used to select the frequency unit of communication command. The output frequency resolution of this series ac drive is 0.01Hz. If the frequency

reference unit is set to 0.01Hz in parameter Pb.05 (Pb.05=0), the unit of the received frequency reference will be treated as 0.01Hz. If Pb.05 is set to 1 (0.1Hz), the unit of the received frequency reference will be treated as 0.1Hz and the value will be automatic transferred to 0.01Hz internally. For example, if the frequency command is 01F4H (the hexadecimal value of 500), it will be treated as 5.00Hz when Pb.05 is set to 0. Or it will be automatic transferred to 50.0(0) Hz and treated as 50.00 Hz when Pb.05 is set to 1.

Pb.06 Selection of MODBUS data storage Range:0,1【0】 0: Not save to EEPROM 1:Directly save to EEPROM

Note:

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This function code is used to select whether to save the MODBUS data to EEPROM or not. If pb.06 is set as 1, parameters that modified by MODBUS communication will be saved to EEPROM directly. However, if Pb.06 is set as 0, the modified parameters will not be saved to EEPROM, but stored in RAM and they will be lost when power is off. The other method to save the data to EEPROM is that write the MODBUS address corresponding to the modified parameter to 0x00FF, then the data will be saved to EEPROM which acts as the “ENTER “key to save the data.

Write or erase EEPROM frequently will reduce the life of EEPROM. Write parameter data and save the data to EEPROM frequently in communication mode is not allowed; for writing data frequently, you must modify Pb.06 as 0.

Pb.07 CCF6 Fault Handling Range:0,1【0】 0: Not generate fault and keep on running 1: Generate fault and stop

Note: This function code is used to decide whether to generate communication fault or not. When the value is 1, if communication fault occurs, the keyboard will display CCF6 and the ac drive stop as fault occurs; when the value is 0, it doesn't generate the fault and the ac drive will keep on running.

5.13 Display Control (Group PC)

PC.00 LCD Language selection Range: 0,1【0】 0: Chinese, display Chinese prompt in LCD screen; 1: English, display English prompt in LCD screen.

Note: PC.00 is effective for the panel with LCD screen. And the LED panel only displays

segment code of characters and digits. Note: Only 35R5GB/37R5PB and above ac drive models can be equipped with the LCD keypad

PC.01 Output frequency (Hz) (Before compensation) Range: 0,1【1】 PC.02 Output frequency (Hz) (Actual) Range: 0,1【0】 0: No display 1: Display

Note: If PC.01 is set to 1, output frequency (before compensation) will be displayed with

unit “Hz” in monitoring state, and the unit indicator “Hz” will be lit up. If it is set to 0, the object will not be displayed.

If PC.02 is set to 1, output frequency (actual)will be displayed with unit “Hz” in monitoring state, and the unit indicator “Hz” will be lit up. If it is set to 0, it will not be displayed.

PC.03 Output current (A) Range: 0,1【1】

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0: No display 1: Display Note: If PC.03 is set to 1, output current will be displayed with unit “A” in monitoring state,

and the unit indicator “A” will lit up. If it is set to 0, output current will not be displayed.

PC.04 Reference frequency (Hz, flashes) Range: 0,1【1】 0: No display 1: Display

Note: PC.04 can be set to 1 and press shift key >> can switch to reference frequency

monitoring in monitoring state. When switch to reference frequency monitoring, the “Hz” unit indicator will flicker. If P0.01 is set to 1, which means the reference frequency can be changed by keyboard digital encoder, turning left/right the digital encoder will change the reference frequency. If keep on turning , the length of every step can rise from 0.01 Hz to 0.1 Hz and the max 1 Hz. With this function, the regulation can be quick. For details, please refer to P0.11 (step length of digital encoder regulation).

PC.05 Rotate speed (r/min) Range: 0,1【0】 PC.06 Reference speed (r/min flashes) Range: 0,1【0】 0: No display 1: Display

Note: If PC.05 is set to 1, rotate speed will be displayed in monitoring state, and the unit

indicator “r/min” (combination of unit “Hz” and” A”) will be lit up. If it is set to 0, rotate speed will not be displayed.

If PC.06 is set to 1, reference speed will be displayed in monitoring state, and the unit indicator “r/min” (combination of unit “Hz” and “A”) will be lit up and flickered.

If PC.06 is set to 1, when the user press shift key >> to switch to monitor this parameter or Rotate speed:

In simple run mode: if P0.01 is set to 1, Reference speed can be adjusted online and saved the reference frequency value into parameter P0.00 by pressing “ENTER” key. In PID run mode: If P7.00 is set to 0 and P7.01 is set to 9 (PG or Single-phase speed measuring input), PID reference (reference speed) can be adjusted online and saved into parameter P7.03 by pressing “ENTER” key. If P7.01 is not set to 9, it cannot be adjusted online.

PC.07 Linear speed (m/s) Range: 0,1【0】 PC.08 Reference linear speed (m/s flashes) Range: 0,1【0】 0: No display 1: Display

Note: If PC.07 is set to 1, line speed will be displayed in monitoring state, and the unit

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indicator “m/s” (combination of unit” A” and’ V”) will be lit up. If it is set to 0, line speed will not be displayed.

If PC.08 is set to 1, reference line speed will be displayed in monitoring state, and the unit indicator “m/s” (combination of unit “A” and “V”) will be lit up. The reference line speed cannot be adjusted online.

PC.09 Output power (kW) Range: 0,1【0】 0: No display 1: Display

Note: If PC.09 is set to 1, output power will be displayed with unit “kW” in monitoring state,

and all unit indicators will be off. If it is set to 0, output power will not be displayed.

PC.10 Output torque (%) Range: 0,1【0】 0: No display 1: Display

Note: If PC.10 is set to 1, output torque will be displayed with unit “%” in monitoring state.

If PC.10 is set to 0, output torque will not be displayed.

PC.11 Output voltage (V) Range: 0,1【0】 PC.12 Bus voltage (V) Range: 0,1【0】 0: No display 1: Display

Note: If PC.11 is set to 1, output voltage will be displayed in monitoring state, and the unit

indicator “V” will be lit up. If it is set to 0, output voltage will not be displayed. If PC.12 is set to 1, bus voltage will be displayed in monitoring state, and the unit

indicator “V” will be lit up. If it is set to 0, bus voltage will not be displayed.

PC.13 AI1(V) Range: 0,1【0】 PC.14 AI2(V) Range: 0,1【0】 0: No display 1: Display

Note: If PC.13 is set to 1, analog input voltage AI1 will be displayed in monitoring state,

and the unit indicator “V” will be lit up . If it is set to 0, analog input voltage AI1 will not be displayed.

If PC.14 is set to 1, analog input voltage AI2 will be displayed in monitoring state, and the unit indicator “V” will be lit up. If it is set to 0, analog input voltage AI2 will not be displayed.

PC.15 Analog PID feedback (no unit) Range: 0,1【0】 PC.16 Analog PID feed (no unit) Range: 0,1【0】 0: No display 1: Display

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Note: Analog PID feedback/ feed is the Product of “percentage of physical value

corresponding to analog value” and “Analog closed loop measuring range”. If PC.15 is set to 1, analog PID feedback will be displayed in monitoring state, and all

unit indicators will be lit up. If it is set to 0, analog PID feedback will not be displayed. If PC.16 is set to 1, analog PID feed will be displayed in monitoring state, and all unit

indicators will lit up and flickered. If P7.00 is set to 0 and P7.01 is not set to 9, when the user press shift key >> to monitor this object or Analog PID feedback, analog PID feed can be adjusted online and be saved into P7.02 after press “ENTER” key.

PC.17 External counting value (no unit) Range: 0,1【0】 0: No display 1: Display

Note: If PC.17 is set to 1, external count value will be displayed in monitoring state, and all

unit indicators will be off. If it is set to 0, external count value will not be displayed.

PC.18 Terminal status (no unit) Range: 0,1【0】 0: No display 1: Display

Note: If PC.18 is set to 1, the terminal status will be displayed in monitoring state; If PC.18

is set to 0, the terminal status will not be displayed. Model of 3004GB and the below models: The terminal information includes status of

terminal X1~X5, bi-direction open-collector output terminals D0 and relay output terminal TA. The status of terminals is indicated by “on” or “off’ of the segment. The segment will turn on if the terminal is valid. The segment will turn off if the terminal is invalid. The central four segments are always on for the convenience of observation. As shown in Fig.5-12-1:

Model of 35R5GB/37R5PB and above models: The terminal information includes status of terminal X1~X8, bi-direction open-collector output terminals D0, Y1 and Y2, and relay output terminal TA and BRA. The status of terminals is indicated by “on” or “off’ of the segment. The segment will turn on if the terminal is valid. The segment will turn off if the terminal is invalid. The central four segments are always on for the convenience of observation. As shown in Fig.5-12-2:

X3 X5X4X2X1

RelayTA/TB/TC

DO

Always on

Fig. 5-12-1 Terminal status diagram of S2R4GB~3004GB

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X3 X5 X7 X8X6X4X2X1

Y1 Relay1TA/TB/TC

Relay2BRA/BRB/BRC

Y2DO

Always on

Fig. 5-12-2Terminal status diagram of 35R5GB/37R5PB~3500G

PC.19 Actual length (m) Range: 0,1【0】 0: No display 1: Display

Note: If PC.19 is set to 1, the actual length will be displayed in monitoring state, and all unit

indicators will be off. If it is set to 0, actual length will not be displayed.

PC.20 Power on display Range: 1~19【1】 PC.20 is used to set the first display parameter at power on. The setting value is from 1

to 19, corresponding to PC.01~PC.19 respectively. If the display property of the first display parameter is 0 (PC. XX=0, XX is the value of PC.20), the keyboard will search from the current settings of PC.20 (PC. XX) to the last (PC.19) and then back to go on search from 1 (PC.01) to the value of PC.20, until the setting value is 1. In addition, keep this display object as the first monitoring object.

Power on display selection will take a priority display of PC.01 ~ PC.19 absolutely; and only takes affect at the boot time. When there is an error, an alarm or a communication CALL to be displayed, the error will display at first, then the alarm or the CALL, and the power on display selection will not work.

PC.21 Rotating speed display coefficient Range: 0.1~999.9%【100.0%】

Note: PC.21 (Rotating Speed display coefficient) is used to correct the bias of displayed

rotating speed and it has no influence on actual speed. Rotate speed = actual rotate speed × PC.21 (PG) Rotate speed=120 × Operating Frequency ÷ PA.00 × PC.21 (non-PG) Reference speed= PID reference speed × PC.21 (PG) Reference speed=120*reference frequency÷PA.00×PC.21 (non-PG)

PC.22 Linear speed display coefficient Range: 0.1~999.9%【100.0%】 Note: PC.22 (Linear speed coefficient) is used to correct the bias of displayed line speed and

it has no influence on actual speed.

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Linear speed = Running frequency × PC.22 (non PG) Linear speed = rotate speed × PC.22 (PG) Reference linear speed= reference frequency* PC.22 (non PG) Reference linear speed= reference speed × PC.22 (PG)

Tips: The range of Display: Linear speed and Reference: 0.000~65.53m/s Output power 0~999.9 kW Output torque 0~300.0% Output voltage 0~999.9V Bus voltage 0~1000V AI1/AI2 0.00~10.00V External counting value 0~65530 Actual length/Preset length 0.001~65.53m

5.14 Protection and Fault Parameters (Group Pd) Pd.00 Motor overload protection mode selection

Range: 0~2【1】

0: Disabled 1: Common motor (with low speed compensation) 2: Variable frequency motor (without low speed compensation)

Note: Disabled

The overload protection is disabled. Be careful to use this function because the ac drive will not protect the ac motor when overload occurs;

Common mode (with low speed compensation) Since the cooling effects of common motor deteriorates at low speed (below 30 Hz), the motor’s overheat protecting threshold should be lowered, which is called low speed compensation.

Variable frequency motor (without low speed compensation) The cooling effects of variable frequency motor are not affected by the motor’s speed, so low speed compensation is not necessary.

Pd.01 Electro-thermal protective value Range: 20~110%【100%】 Note: In order to apply effective overload protection to different kinds of motors, the Max

output current of the ac drive should be adjusted as shown in Fig.5-13-1.

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1 min

Time

Output current100% 200%

50% 100%

Motor overloadprotectivecoefficient

Fig. 5-13-1 Motor overload protection curve

Motor overload protection coefficient calculates:

Motor overload protection coefficient =the max allowed current of load/rated output current of ac drive*100%

Generally, the Max load current is the ac motor rated current. If the motor heat resistance is better, the value can be increased properly on the basis (for example, 10%). On the contrary, if the motor has worse heat-resistance, the value should be decreased some.

Tips: If the motor rated current does not match that of the ac drive, motor overload protection can be realized by setting Pd.01. If overload protection happened, the ac drive will stops PWM output and display OL1 .

Pd.02 Pre-overload detection level Range: 20.0~200.0%【160.0%】 Pd.03 Pre-overload detection time Range: 0.0~60.0s【60.0s】

Note: Pd.02 defines the current threshold for overload pre-alarm protection. The setting

range is a percentage value of rated current. Pd.03 defines the time during which the ac drive current exceeds Pd.02. If the

pre-overload status remains after this period, the ac drive will output pre-alarm signal (OLP2).

Overload pre-alarm take effect means that the ac drive current has exceeded Pd.02 and the Pre-overload time exceeded Pd.03.

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ActionDetect time Detect time

Detect thresholdOutput current

EnabledTime

Time

Fig. 5-13-2 Overload pre-alarm function

Tips: 1. Pre-overload detection threshold should be lower than the overload protection

threshold. 2. During the overload detection time, if the current of ac drive is less than Pd.02, the

ac drive will clear the record of pre-overload detection time.

Pd.04 Current amplitude limit Range: 0~2【1】

Pd.05 Current amplitude limiting level Range: Type G: 80~180%【150%】 Type P:60~140%【120%】

0: Invalid 1: Valid during Acceleration and deceleration, invalid in constant speed Operation 2: Valid

Note: When the ac drive is running at Acc/Dec or constant speed, there may be a sharp

increase in the current, because of the unmatched of acc time and motor inertia, or the mutation of load torque. In order to control the output current, when Pd.04 is set to 1 or 2, the ac drive’s output frequency may be adjusted automatically.

In Acc or Dec process, if the output current reaches “Current amplitude limiting level” (Pd.05), the ac drive’s output frequency will stop changing until the current returned to normal, and then continue accelerating/decelerating. Finally, the current will be controlled not more than Pd.05.

In constant speed operating process, if Pd.04 is set to 2, when the output current reaches “Current amplitude limiting level” (Pd.05), the ac drive will reduce output frequency. When the current lower, the ac drive will return to the original work state. If Pd.04 is set to 1, the output frequency will not be changed.

When the ac drive is in the status of current amplitude limit, the time last more than 1 minute or press “STOP/RESET ”key directly and hold over 2s, the ac drive will coast to stop.

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Output Freq.(Hz)

0

Time(s)Output current %

0

Time(s)Acceleration

Fig. 5-13-3 Acceleration

Output Freq.(Hz)

0

Time(s)Output Current(%)

0Time(s)

Acc/Dec 4

Fig. 5-13-4 constant speed Operation

Pd.06 Over-voltage at stall function selection Range: 0,1【1】

Pd.07 Over-voltage point at stall Range:120.0~150.0%(Bus voltage)【140.0%】

0: Disabled (The proposed option, when braking resistor is mounted) 1: Enabled

Note: During deceleration, the motor’s decelerate rate may be lower than that of ac drive

because of the load inertia. At this time, the motor will feed the energy back to the ac drive, resulting in the voltage rise on the ac drive's DC bus. If no measures taken, the ac drive over voltage fault will happen.

If Pd.06 is set to 1 and enabled, during the deceleration, the ac drive detects the middle direct voltage and compares it with the over voltage point at stall defined by Pd.07. If

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the middle direct voltage exceeds the stall over-voltage point, the ac drive will stop reducing its output frequency. When the middle direct voltage becomes lower than the point, the deceleration continues.

When the ac drive is in the status of over-voltage at stall, the time last more than 1 minute or press “STOP/RESET ”key directly and hold over 2 seconds, then the ac drive will coast to stop.

Output Freq.(Hz)

0Time(s)

Bus voltage(%)

0Time(s)Deceleration

Fig. 5-13-5 Deceleration

Pd.08 Input phase loss detection level Range:1~100%【100%】 Pd.09 Input phase loss detection delay time Range: 2~255s【10s】

Note: Input phase loss detection function can detect loss of input phase or a serious

imbalance in the three-phase input, in order to protect ac drive. If the input phase loss detection is hypersensitive, you can appropriately increase the detection level (Pd.08) and detection delay time (Pd.09). Conversely, decrease the detection level (Pd.08) and detection delay time (Pd.09).

Pd.10 Output phase loss detection level (SPO) Range: 0~100%【0%】 Pd.11 Output phase loss detection delay time Range: 0.0~2.0s【0.2s】

Note: Output phase loss detect function can detect loss of output phase or a serious

imbalance in the three-phase output, in order to protect ac drive and motor. If the detection of output phase loss is hypersensitive, you can appropriately decrease the detection level (Pd.10) and increase the detection delay time (Pd.11). Conversely, increase the detection level (Pd.08) and decrease detection delay time (Pd.09).

Pd.12 Enabling keyboard keys UP/DN Range: 0,1 【0】

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0: Invalid 1: Enabled Note: In the digital encoder damage cases, set Pd.12 to 1, so “JOP” key can be used as

UP and direction key can be used as DN, or press “>>+JOP” key and hold 5 minutes, then the function will be enabled.

Pd.13 AE1, AE2 Alarm choice Range: 0,1 【0】 0: Not show alarm 1: Display alarm

Note: The function is used to decide whether need to display alarm when analog signal is abnormal

Pd.14 Auto reset times Range: 0~10【0】 Pd.15 Reset Interval Range: 2.0~20.0s every time【5.0s】

Note: It means there is no auto-reset function when auto reset times is zero. Only three

faults: OC, OU and GF can be auto reset. Auto reset function can reset these three faults in preset times (Pd.14) and interval

(Pd.15). During the reset interval, the ac drive stops output and runs at zero-speed. It will restart according to start mode after reset. When Pd.14 is set to 0, it means “auto o\reset” is disabled and the protective function will be activated in case of fault.

Tips: Be careful in using auto-reset function, otherwise human injury or material loss may occur. SC fault need 10 seconds waiting time for manual reset.

5.15 Running History Record (Group PE)

PE.00 Type of latest fault Range: Table 5-14-1【NULL】 PE.01 Output frequency at last fault Range: 0~Frequency upper limit【0.00Hz】 PE.02 Reference frequency at last fault Range: 0~Frequency upper limit【0.00Hz】 PE.03 Output current at last fault Range: 0~2 times of (rated current)【0.0A】 PE.04 DC bus voltage at last fault Range: 0~1000V【0V】

Note: If faults occur during operating, the ac drive stops PWM output immediately, and

accesses to the fault protective state. Moreover, the fault indicator “TRIP” is lit up and flickered. The operating condition (such as output frequency, reference frequency, output current, and DC bus voltage etc.) of latest fault and types of the last 3 faults

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(FL.14~FL.16), could see in PE.01~PE.08. Descriptions of faults are shown in Table 5-14-1:

Table 5-14-1 Fault categories

Fault code Fault categories Fault

code Fault categories

NULL No fault Uu1 Bus Under voltage Uu2 Control circuit Under voltage Uu3 MC fault OC1 Over current in Acc process OC2 Over current in Dec process

OC3 Over current in constant speed Operation Ou1 Over Voltage in Acc process

Ou2 Over Voltage in Dec process Ou3 Over voltage in constant speed operation

GF Ground Fault OH1 Heat-sink Overheat OL1 Motor Overload OL2 Ac drive Overload

SC Load Short-Circuit EFO External Fault of serial communication

EF1 External Fault of terminal SP1 Input phase failure or Unbalance

SPO Output phase failure or Unbalance CCF1

Control Circuit Fault 1: Transmission between the ac drive and keyboard cannot be established 5 seconds after supplying power.

CCF2

Control circuit fault 2: Transmission between the ac drive and keyboard is established once after supplying power, but later transmission fault continues for more than 2 seconds.

CCF3 EEPROM Fault

CCF4 AD Conversion Fault CCF5 RAM Fault CCF6 CPU disturbance PCE Parameters copy Error HE Hall current detection fault dE Pulse coder fault

PE.05 Running status at last fault Range: 0~3【StP】 0: StP Stop 1: Acc Accelerate 2: dEc Decelerate 3: con constant

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PE.06 Fault History 1 (Last One) Range: Table 5-14-1【NULL】 PE.07 Fault History 2 Range: Table 5-14-1【NULL】 PE.08 Fault History 3 Range: Table 5-14-1【NULL】

Note: Memorize the types of the last 3 faults. See Table 5-14-1 for the details of faults.

PE.09 Total Operating time Range: 0~65530h【0】 PE.10 Total Power On time Range: 0~65530h【0】 PE.11 Total electric-consumption (MWh) Range: 0~9999MWh【0】 PE.12 Total electric-consumption (KWh) Range: 0~999KWh【0】

Note: “Total Operating time” (PE.09) records the actual operating time from first use of the

ac drive to present. “Total Power On time” records the actual time that the ac drive is power-on from first

power on to present. “Total electric-consumption (MWh)” records the high 16 bits of ac drive’s total

electric--consumption. “Total electric-consumption (KWh)” records the low 16 bits of ac drive’s total

electric--consumption.

5.16 Protection of parameters (Group PF)

PF.00 User password Range: 0~9999【0】 Note: User password setting: The initial value of user password is 0, which means the

password protection function is invalid. At this state, user can access all parameters and parameters content of Group PF.

Unlock the user password: If the user password is effective, the preset password is required to access Group PF. Otherwise, no parameters of Group PF can be accessed.

Changing the user password: If password protection function is effective, right password must be input first to unlock. After unlocking, select PF.00, re-change this parameter value, and press “ENTER” to save the value. Now, the password changing is completed. Before changing the user password, remember to set PF.01 to 0, so that all parameters are allowed to be changed.

Tips: The password will become effective when you press“PRG/ESC” to exit from Group PF if you set user password. Please remember the password, otherwise, you will have no access to all parameters of Group PF. If you forget user password, please contact with manufacturer,

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Example: Set the password to 1234, then exit from Group PF and unlock the user password. The process is shown in Fig. 5-15-1 and Fig. 5-15-2.

PF.01 Parameter write-in protection Range: 0~2【0】 0: All parameters are allowed changing; 1: Only setting frequency (P0.00) and PF.01 can be changed; 2: Only PF.01 can be changed.

Note: PF.01 is set to 0: All parameters are allowed to be changed But only the parameters,

which are marked “” in function table, can be changed no matter what the ac drive is running or not. The parameters, which are marked “×”can be only changed when the ac drive is in stop state. Other parameters cannot be changed. About the changeable of parameters, refer to Chapter 4 for details. In addition, you can examine the parameters display on keyboard. If any digit of the parameter is flashing, the parameter is allowed to change. If none digit of the parameter is flashing, it cannot be changed.

PF.01 is set to 1: Only P0.00 and PF.01 can be changed; PF.01 is set to 2: only PF.01 can be changed.

Tips: If PF.01 is set to 0 (all parameters are allowed changing), reference frequency, speed PID input, and analog PID digital input can be adjusted and saved online in parameters monitoring status. If PF.01 is set to 1, only reference frequency can be adjusted online. If PF.01 is set to 2, All online adjusting are disabled.

PF.02 Parameter initialization Range: 0~2【0】 0: No operation 1: Clear fault history 2: Restore to defaults (except records and password).

Note: PF.02 is set to 0: No operation. PF.02 is set to 1: When PF.02 is set to 1, the fault records of PE.00~PE.08 will be

cleared in favor of faults debugging and analyzing. PF.02 is set to 2: If PF.02 is set to 2, the parameters (except running history and user

password) are restored to defaults. Tips:

If user forget the setting value of parameters, and do not want to set them one by one, setting PF.02 to 2 can be used to rapidly restored to defaults, in favor of parameters resetting. PF.02 will be restored to 0 automatically after clearing the fault records or restoring to

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defaults. This means operation has already been finished.

PF.03 Parameter copy Range: 0~3【0】 0: No action 1: Parameters download 2: Parameters upload 3: Download parameters except motor’s

Note: PF.03 is set to 0: No action; When PF.03 is set to 1 (Parameters download), the copied parameters stored in the

keyboard will be download to the ac drive. If PF.03 is set to 2 (Parameters Upload), all parameters set by user in ac drive will be

copied to EEPROM on keyboard. If PF.03 is set to 3, the rated parameters stored in the keyboard except motor’s will be

cope to ac drive.

Tips: When ac drive is working in the same application, using this function can quick copy the set parameters, and shorter the time spent on debugging and maintenance. PF.03 is only valid for LCD keyboard. Parameter copy is only effective to LCD keyboard. PF0.3 will be set automatically to 0 . At present, only 35R5GB/37R5PB ac drive and above models can match LCD keyboard, but parameter copy of LCD keyboard is not open at now.

PF.00

Menulevel 3displayFunc.codePF.00

Go intouser

passwordsetting,initialvalue is

0

Shiftcursor

toright

Shiftcursor

toright

Enter tosaveuser

password.

Shiftcursor

toright

0000 1000 1000 1200 1200 1230 1230 1234 PF.00

Turnright 1timesto setthe

valueto 1

>>>> >>ENTER ENTER+ + + +

-PF-

Menulevel 2displaygroupPF

LEDDisplay

Keyoperation

ENTER

Turnright 2times,to setthe

valueto 2.

Turnright 3times,to setthe

valueto 3.

Turnright 4times,to setthe

valueto 4.

Fig. 5-15-1Flow chart of user password setting

-PF-

Menulevel 2,displayPF group

Go into userpassword

verification

Shiftcursor

toright

Shiftcursor

toright

LEDDisplay

KeyOperation

Enter to passpassword

verification,go into edit

state

Shiftcursor

toright

Turnright

3times

0000 1000 1000 1200 1200 1230 1230 1234 PF.00

Turnright

4times

turnright

2times

High bitbliniking

turnright 1times

>>>> >>ENTERENTER+ + + +

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Fig. 5-15-2 Flow chart of user password unlocking

PF.04 G/P selection Range: 0,1【0】

0: Type G (Constant torque) 1: Type P (Inlet fan and pump series loads) Note: The parameter is only valid to the ac drive of G/P series, otherwise it is always 0. Default value of the ac drive is 0. If want type P, please setting PF.04 to 1. Example: When the ac drive model is type G (such as 31R5GB), you want the ac drive

of 32R2PB (Type P), set PF.04 to 1. Tips: By this way, you can get a type G ac drive from a type P ac drive.

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Chapter 6 Troubleshooting

6.1 Troubleshooting When the ac drive has detected a fault, the keyboard will display the fault code, and the ac drive will stop PWM output and come into fault state. In the fault indicator TRIP will flicker, the fault relay will output the programming function and the motor will coast to stop. At this time, you should find the reason of fault and apply corrective actions. If the listed troubleshooting cannot solve the problem, please contact our company directly.

After debugging, you can press STOPRESET or replace external terminals to restart the ac

drive. Attention: the ac drive can’t startup even through debugging has been finished if operating signal isn’t removed, you should cut operating signal first and then close again or remove main circuit power supply once to make the fault reset. If the SC fault appeared, the replacement is only permitted after 10 seconds. If you want to see the work condition (such as output frequency, reference frequency, output current, bus voltage.,

etc) or contents of the latest three fault, please press PRGESC to enter into program state

and then dial - +

to see parameter value of function code PE.00~PE.08. Table 6-1 Troubleshooting

Fault display

Name of protection Possible reasons of fault Actions

Uu1 Bus Under voltage during running.

Abnormity input voltage

Uu2 Control circuit under voltage①

Control circuit under voltage

Check voltage of power supply Check the setting of detection level

Uu3 Charge circuit abnormal① MC fault Check charge circuit

OC1 Over current in Acc process

Too short accelerating time Unsuitable V/F curve Voltage of power supply is low Capacity of ac drive is too small. Output load of the ac drive is short circuited

Increase accelerate time Adjust the setting of V/F curve, appropriate setting of torque boost mode Check input power supply Select bigger capacity ac drive. Check resistance of the motor’s winding; check insulation of the motor

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Fault display

Name of protection Possible reasons of fault Actions

OC2 Over current in Dec process

Too short decelerating time Inertia torque of the load is big. Too low ac drive’s power Output load of the ac drive is short circuited

Increase decelerate time Add appropriate braking component Select a high-power ac drive Check resistance of the motor’s winding; check insulation of the motor

OC3

Over current in constant-speed Operation

Abnormity Load Too short accelerating/ decelerating time setting Low voltage of power supply Too low ac drive’s power Output load of the ac drive is short circuited

Check the load Add accelerate/decelerate time properly Check input power supply Select the ac drive with higher power Check resistance of the motor’s winding; check insulation of the motor

Ou1 Over Voltage in acceleration process

Abnormity Input voltage Too short accelerating time setting

Check input power supply/ the setting of detection level Increase accelerating time.

Ou2

Over voltage in deceleration process

Abnormity input voltage Too short decelerating time setting Inertia torque of the load is big

Check input power supply/ the setting of detection level Increase decelerating time properly Add appropriate braking component

Ou3

Over voltage in constant speed Operation

Abnormity input voltage Too short accelerating/ decelerating time setting Inertia torque of the load is big

Check input power supply/ the setting of detection level Increase decelerating time properly Add appropriate braking component

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Fault display

Name of protection Possible reasons of fault Actions

GF Ground Fault Grounding current of output side exceeds specified value

Check whether the insulation of the motor become bad Check whether the cable connecting the ac drive and the motor is damaged

OH1 Heat sink overheat

Ambient temperature is too high Obstruction of ventilation channel Cooling Fan does not work

Lower the ambient temperature Clean the ventilation channel Replace the cooling fan

OL1 Motor overload

Ac drive’s output exceed the over loading value of the motor Improper V/F curve Low AC supply voltageCommon motor has operated with heavy load at low speed for a long time Load changes fast

Reduce the load Adjust V/F curve and torque boost Check the AC supply voltage Use a special motor if the motor is required to operate for a long time Check the load.

OL2 Ac drive overload

Ac drive’s output exceed its overloading value DC injection braking current is too big Improper V/F curve Low AC supply voltageToo heavy load Too short accelerating time

Reduce the load, increase accelerating time Reduce the DC injection braking current, increase braking time Adjust V/F curve and torque boost Check the AC supply voltage Select bigger capacity ac drive. Increase accelerating time

SC Load short-circuit

Ac drive’s output load is short circuited

Check resistance of the motor’s winding Check the insulation of the motor

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Fault display

Name of protection Possible reasons of fault Actions

EF0

External fault comes from RS485 serial communication

EF1 External fault on terminals X1~X8

MODBUS serial transmission error Faults comes from external control circuit

Set correct overtime detecting time or set overtime detecting time of Pb.03 to 0.0s Check external control circuit Check input terminals, if the fault appeared even when the terminals aren’t used, please, seek tech support

SP1 Input phase failure or Unbalance

Input R, S, T have phase loss or imbalance

Check input voltage Check input cable connection

SP0 Output phase failure or Unbalance

Output U, V, W have phase loss or imbalance

Check output cable connection Check the insulation of the motor and cables

CCF1 Control circuit fault0

The ac drive connect keyboard once after electrifying, then transmitting fault continue for 2 seconds or above(during operating)

CCF2 Control circuit fault1

Transmission between the ac drive and keyboard is established once after supplying power, but later transmission fault continues for more than 2 seconds.

Reconnect the keyboard Check connection cable of keyboard Replace the keyboard Replace the control board

CCF3 EEPROM fault

EEPROM fault of the control board Replace the control board

CCF4 AD conversion fault

AD conversion fault of the control board Replace the control board

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Fault display

Name of protection Possible reasons of fault Actions

CCF5 RAM fault RAM fault of the control board Replace the control board

CCF6 CPU disturbance

Serious interference MCU of the control board read-write error The communication cable is reverse connected or the Data-chosen-switch is dialed wrong

Press STOPRESET to reset

Add a filter on the side of power supply Seek for tech support

PCE Parameter copying error②

Copy wrong parameter between the keyboard and EEPROM of control board EEPROM of control board is damaged

Recopy the parameter Replace the control board Seek for tech support

HE Hall current detection fault

The ac drive’s current detection circuit is faulty The current sensor is damaged

Replace the ac drive Seek for tech support

dE Pulse coder

fault

Pulses per revolution or lower frequency are too small.

Terminal (model 3004GB and below: X4, X5, 35R5GB/37R5PB and above: X7, X8) setting is inconsistent with the wiring

encoder wiring error motor stall The encoder is

damaged

Set correct pulse detection method

Check the pulse input wiring (Double phases detected, for 3004GB and below: A-X4, B-X5, for 35R5GB/37R5PB and above: A-X7, B-X8)

Make sure that the motor is running smoothly

Replace encoder Check the input

terminals, seek for technical support

Attention:

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①For mid-power/mini-watt ac drives(3022G/3030P and the below models), there aren’t fault Uu2(Control circuit under voltage) and Uu3(Bad charge circuit). ②Only LCD keyboard has parameter-copying function, a standard LED keyboard doesn’t has this function. ③S2R4GB~3004GB have no short-circuit protection/output grounding protection.

6.2 Warning display and explanation

After action of warning function, warning code is flickered display, but the ac drive is not in fault-protecting state: PWM output will not be closed off, fault relay will not act. In addition, the ac drive would automatically return to prevenient operation state after the warning signal disappeared.

The following table lists different kinds of Warnings.

Table 6-2 Warning display and description Warning display Display content Description

Uu Under voltage detection

Detected under voltage, the ac drive can continue working after detected

OLP2 Warning of the ac drive’s overload beforehand

The ac drive working current exceeded overload detection level and maintained a longer time than the setting of overload detection time. The ac drive would continue working after detected.

OH2 Temperature of the radiator is high

Temperature of radiator is over OH2 detecting benchmark, the ac drive would continue working after detected.

AE1 Abnormity analog signal 1 AI1 analog input beyond range: -0.2~+10.2V

AE2 Abnormity analog signal 2 AI2 analog input beyond range: -0.2~+10.2V

SF1 Illogical function code setting

Function of I/O terminals, SS0-2, TT0-1 haven’t been set completely

SF2 Selected mode differ from setting of terminals

Setting operation mode isn’t complied with the setting of terminalsX1~X8.(S2R4GB~3004GB is X1~X5)

SF3

Output terminal selection error ( Only for 35R5GB/37R5PB and above models)

The ac drive has three open collector output, the output terminals D0, Y1, Y2 are programmable multi-function terminals. Users can select a part of control signal and monitor signal according to needs. When collector output is selected for direction of programmed operating step or faults, the content defined for function must be the

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same(26 or 27) to make D0, Y1, Y2 be an available combination

6.3 Motor’s faults and corrective measure If the motor has one of the following faults, please find the reason and take corresponding corrective measure. Seek for tech support if the measure does not work.

Table 6-3 Motor fault and corrective measure Fault Content of checking Corrective measure

Whether the power supply connect to terminals R, S, T. Whether charge LED lit

Turn on the current Cut the current and then turn on again Check voltage of power supply Be sure the bolts fasten terminals firmly

Use a rectifying voltmeter to test whether the voltage of terminals U, V, W is correct

Cut the current and then turn on again

Whether the motor is locked for over loading

Reduce the load and remove the lock

Is there any fault code displayed on the keyboard? Is indicator TRIP flashing?

Fault code referred in Table 6-1

Is there any running command

Check whether operating terminal connection and connection between 24V and PLC are firm

Whether prohibit reverse operation setting is according with running direction.

Set reverse operation enable or change the direction order of motor

Whether terminals operating signal cut first and then close after fault.

Cut terminals operating signal first and then close

Whether frequency reference voltage has been given by analog input

Check frequency reference voltage

The motor doesn’t work

Whether the setting of run command mode selection is correct

Select correct mode

Motor’s rotation

Whether the connection of terminals U, V, W is correct

switch the motor’s connection of terminals U, V,

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Fault Content of checking Corrective measure direction is contrary

W Adjust parameter value of P2.25

Whether the connection of frequency circuit is correct Correct the connection Motor rotate but

can’t shift Whether the load is too heavy Reduce the load or increase Acc/Dec time

Whether the max output frequency setting is correct

Check the setting of maximum output frequency Motor’s rotate

speed is too fast or too low

Use a rectifying voltmeter to test Whether the voltage drop between the motor’s terminals is too much

Check V/F characteristics

Whether the load is too heavy Reduce the load

Whether the load wave Reduce waving of the load

Is there any phase loss of power supply

Check phase loss of power supply. For single-phase power supply, connect AC reactor to power supply

Motor’s rotate speed isn’t steady

Whether the frequency-giver is steady or not Check the frequency-giver

Bearings’ abrasion, lubrication, rotor’s eccentricity

Repair the motor Noise of the motor is too loud Whether the carrier-frequency

is too low Increase the carrier wave frequency

Is there any mechanical resonance Adjust the jump frequency

Whether the under-chassis of the motor is level

Adjust the under-chassis of the motor

Vibration of the motor is too much

Whether the output of the three phases is balanceable Check output of the ac drive

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Chapter 7 Peripheral Equipments

7.1 Peripheral Equipments Connection Diagrams:

Isolator switch

Circuit breaker or fuse

AC input reactor

AC output reactor

Output EMI filter

Braking unit

Braking resistor

DC reactor

Contactor

Input EMI filter

Motor

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7-1 S2R4GB~3015GB/3018PB Diagrams of Peripheral Equipments

Isolator switch

Circuit breaker or fuse

AC input reactor

AC output reactor

Output EMI filter

Braking unit

Braking resistor

DC reactor

Contactor

Input EMI filter

Motor

7-2 3018GB/3022PB~3500G Diagrams of Peripheral Equipments

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7.2 Function of Peripheral Equipments Table 7-1 Function of Peripheral Equipments

Peripherals and Options

MCCB MC *ACL *EMI-NF *UB&RB

Description

Cut off failure Current fast and Other circuit resulting in power source failure

Cut off mains power supply and prevent power failure restart and fault restart

Improve input power factor. Decrease higher harmonic wave and suppress surge of power source

Decrease radio noise generated by ac drive

Applicable when Brake torque cannot meet the need. Used for large inertia, frequent brake and quick stop.

Note: in the part list, which is marked with *, is an option.

7.2.1 AC reactor

Using AC reactor can restrain higher harmonic wave and improve power factor obviously. In the following situation, users are advised to use ac reactor. Ratio of capacity: power supply source: Ac drive>10:1 Silicon controlled load and switching controlled power factor compensator in a same place. Degree of three-phase voltage unbalance is more than 3%

Table 7-2 AC reactor selection

Voltage (V)

Power (kW)

Current(A)

Inductance (mH)

Power (kW)Current(A)

Inductance (mH)

0.4 5.1 10 45 96 0.21 0.75 9.2 7.6 55 128 0.18 1.5 13 4.8 75 165 0.13

Single-phase 220

2.2 25 3.2 93 195 0.11 0.75 3.7 7.6 110 22 0.09 1.5 5.4 4.8 132 262 0.08 2.2 7 3.2 160 302 0.06 4 11 2.0 185 364 0.05

5.5 14 1.5 200 385 0.05

Three -phase

380

7.5 18 1.2

Three -phase

380

220 420 0.05

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11 27 0.8 250 480 0.04 15 34 0.6 280 530 0.04

18.5 41 0.5 315 605 0.04 22 52 0.42 355 660 0.03 30 65 0.32 400 750 0.03

Three -phase

380

37 80 0.26

Three -phase

380

500 900 0.025

7.2.2 EMI Filter

EMI filter is used to restrain transmit of Electromagnetic Interference (EMI) and external radio interference; including instant impulsion and surge.

Table 7-3 Three-phase three-wire EMI filter selection Primary Parameter of Filter

Common-mode input loss dB Differential mode loss dB

Voltage

(V)

Motor Power(kW)

Filter Type 0.1M

Hz 1MHz

30MHz

0.1MHz 1MHz 30MH

z

0.4 DL-5EBT1 75 85 55 55 80 60

0.75 DL-10EBT1 70 85 55 45 80 60

1.5 2.2

DL-20EBT1 70 85 55 45 80 60

0.75 1.5

DL-5EBT1 75 85 55 55 80 60

2.2

Single-phase 220

4 DL-10EBT1 70 85 55 45 80 60

5.5-7.5 DL-20EBT1 70 85 55 45 80 60

11-15 DL-35EBT1 70 85 50 40 80 60

18.5-22 DL-50EBT1 65 85 50 40 80 50

30-37 DL-80EBT1 50 75 45 60 80 50

45 DL-100EBK1 50 70 50 60 80 50

Three -phase

380

55-75 DL-150EBK1 50 70 50 60 70 50

If a high-level of EMI is expected and CE, UL, CSA standards are required or when weak noise resistance equipment is installed around the ac drive, please fit noise filter in the system. The wiring cables should be as short as it can be and the filter should be

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closer to the ac drive. The grounding of the filter should not employ thin and long wire, but directly connect the filter housing to the back plate of metal case where the paint has been scraped off. This grounding method through surface contacting can effectively reduce the HF grounding resistance, and the filter is capable of maximizing its potential effect.

7.2.3 Brake unit and resistor

The ac drive series of 3015GB/3018PB and the below models have built-in brake function. If users want to increase their brake torque, the only thing to do is to mount external brake resistor. Built-in brake function isn’t applied for 3018G/3022P and above models. If users want to increase the system brake torque, external brake unit should be mounted. The brake unit includes brake control, drive and the discharge part of the resistance. Brake control part should be adjusted according to the over-voltage protection setting. If the discharge resistor with over-temperature protection, it is recommended that, the control contact should be connected to the main control circuit.

Table of brake resistor and power for hundred-percent brake torque: Table 7-4 Motor power and brake resistor selection

Voltage

(V)

Motor Power (kW)

Resistance

(Ω)

Resistor

power(kW)

Power (kW)Resistan

ce (Ω)

Resistor

Power (kW)

0.4 200 0.1 45 13.6 9

0.75 150 0.2 55 20/2 12

1.5 100 0.4 75 13.6/2 18

Single -phase

220 2.2 75 0.5 93 20/3 18

0.75 300 0.4 110 20/3 18

1.5 300 0.4 132 20/4 24

2.2 200 0.5 160 13.6/4 36

4 200 0.5 185 13.6/4 36

5.5 100 0.8 200 13.6/5 45

7.5 75 0.80 220 13.6/5 45 11 50 1 245 13.6/5 45 15 40 1.5 280 13.6/6 54

18.5 30 4 315 13.6/6 54 22 30 4 355 13.6/7 63

Three -phase

380

30 20 6

Three -phase

380

400 13.6/8 72

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37 16 9 500 13.6/8 90

7.2.4 Leakage current protector

Because safety capacitor or distributed capacitance to earth exists in interior of ac drive and motor and in the input or output leading wires, and higher carrier frequency is used for low noise, the leakage current of the ac drive is to high, obvious in large capacity machine. Sometimes, it may lead defective action of protective circuit.

If you encounter problems above, except lessening carrier frequency and shortening leading wire, you have to mount leakage current protector:

Mount leakage current protector at the input terminal (come after MCCB) Current action level (with ac drive) must be ten times more than the total leakage current (without ac drive) of circuit, ratio noise filter and motor, etc.

7.2.5 Capacitor Box

The capacitor box is particularly applied in the circumstance requiring continuous duty when the power-off is relative long (more than 20ms). You can order from our company, please specify the actual load, the required continuous duty time after power-off when you place the order, so that our company can prepare you the product. As the capacitance box may influence some parameters in your machine after it is assembled, the preparation by the user is not recommended.

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Chapter 8 Maintenance

1. Terminals of the ac drive have high-voltage. Never touch them, or it will cause

electric shock. 2. Replace all protective covers before powering up the ac drive. When removing

the cover, be sure to shut off the power supply to the ac drive. 3. Turn off the main circuit power supply and verify the charge LED has lit off

before performing maintenance or inspection. 4. Only authorized personnel should be permitted to perform maintenance,

inspections or parts replacement, or you will risk electric shock.

CAUTION

1. The keyboard PCB board, control PCB board and drive board employs CMOS ICs. Do not touch the CMOS elements.

2. Do not connect or disconnect wiring or connectors while power is applied to the circuit.

3. Do not check signals during operation, or the equipment will be damaged.

8.1 Inspection and Maintenance Ac drive is a typical product, which combines the power electronics technology with the microelectronics technology. Therefore, it double features with industrial equipments and microelectronics equipments. The change of environment such as temperature. Humidity, smog and internal components aging factor will cause kinds of faults to the ac drive. For long time secure operation, daily inspection and regular maintenance (at least 3 or 6 months interval) is needed.

8.1.1 Daily Inspection

Before ac drive running, please check below: Whether Sound and vibration of motor are abnormal Whether heating of ac drive and motor are abnormal. Whether ambient temperature is too high. Whether load ammeter normal or not. Cooling fans are in normal operation. Brake resistors are with good insulation earth.

DANGER

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The daily inspecting contents and cautions are listed in Table 8-1.

Table:8-1 The daily inspecting contents and cautions serial numb

er

Inspection

part

Inspection part Inspection item Access standard

1 Display LED monitors

Display normal or abnormal

Confirmed by operation mode

2 Cooling system Fan Rotate flexibly, Abnormal

sound Without abnormal

3 Main part Inside cabinet

Heat, abnormal sound or smell Without abnormal

4 Environment Ambient

Temperature humidity, dust, Hazardous gas

According to 2.2

5 Voltage Input/output terminal

Input/output Voltage normal of not

According to appendices 2

6 Load Motor Heat, abnormal sound of vibration No abnormal

8.1.2 Regular Maintenance

The power supply must be cut off before regular maintenance. Only after the monitor has no display and charge LED has lit off 5-10 minutes can the maintenance begin. On the other hand, you will risk electric shock because there are storage capacitors within the ac drive that will hold charge even after the input power is disconnected.

The regular maintenance contents and cautions are listed in Table 8-2. Table: 8-2 The regular maintenance contents and cautions

Component Check Corrective Action External Terminals, Connectors, Mounting Screws, etc.

Loose screws or connectors Securely tighten.

Heat sink Build-up of dust and dirt

Blow with dry, compressed air( 39.2×104 to 58.8×104 Pa(4 to 6kg.cm2 )pressure)

Printed Circuit Board (PCB)

Accumulation of conductive dust of oil

Blow with dry, compressed air( 39.2×104 to 58.8×104 Pa (4 to 6kg.cm2) pressure), if dust and oil can not be

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Component Check Corrective Action removed, then replace the board.

Cooling Fan

For abnormal noise and vibration, Accumulation of dust and dirt

Replace the cooling fan, keep clean

Power Components

Accumulation of dust and dirt

Blow with dry, compressed air(39.2×104to 58.8×104Pa(4 to 6kg.cm2)pressure)

Electrolytic capacitor Discoloration or odor Replace the capacitor

Braking resistor Isolation to earth is fine Put it on dry, insulation place

Don’t dismount or shake any part of the ac drive and pull out the plug-ins when inspect, otherwise the ac drive will work in fault state and the keyboard will display the fault code. Even worse, it may cause fault to component or damage to main part IGBT

Using different meters may get different result.

Please use moving coil. Voltmeter to measure input Voltage and bridge voltage meter to measure output voltage. Clamping ammeter is advised to measure input/output current and electro-dynamic power meter is the best instrument to measure power. If condition is limited, users can use the same meter to measure some times and take notes for comparison.

For waveform testing, the scanning frequency of electric oscilloscope should be more than 40MHz. For instant changing waveform, the Perfect frequency is over 100MHz. Please isolate the mains electrical supply before the testing.

Recommendable wiring of main circuit electro measurement (Figure8-1) and description (Table8-3) are the following:

M

DO G N D

F

(-)(+) U

V

WT

S

R A

A

A

V

V

V

W

W

V

V

V

A

A

A

W

W

V

Fig 8-1 Recommendable Wiring of Main Circuit Electro Measurement

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Table 8-3 Description of Main Circuit Electro Measurement

Item Input(Power supply)

DC Intermediate Link

Output(Motor) D0 terminals

Voltage Wave

form

Current

Measuring instrument

Voltmeter

Current meter

Powermeter

DC voltmeter

Volt meter

Current meter

Powermeter

Volt meter

Instrument Type

Moving-coil

Electro- Magnetic

Electro- dynamic

Magneto- Electric

Rectifier -type

Electro- Magnetic

Electro- dynamic

Magneto- Electric

Parameter

Virtual value of First harmonic

Totalvirtual value

Total virtual power

DC voltage

Virtual value of First harmonic

Totalvirtual value

Totalvirtual value of power

DC voltage

When power supply is asymmetric seriously or three phases current is not balanced, please use electro-dynamic type three-phase wattmeter to measure the power.

Because the product has passed electric insulation test and dielectric strength examination, similar experiment is not required. In addition, the experiment will decrease the insulating voltage proof and improper experiment may cause product failure. If the experiment must be done, only skilled workers satisfy the qualification.

When doing experiment of main circuit voltage proof, please choose capacity equivalent instrument, using time and leakage current of which can be set. Moreover, this experiment will shorten life span of the device. Also, the main circuit terminals ( R, S, T, U, V, W, P1, + ,-)must be short-circuited before using megohm-meter and the megohm voltage level must match the system(220Vsystem/megohm-meter250V,380V system/megohm-meter500V,660Vsystem/megohm-meter 1000V. Control circuit can’t be measure by megohm-meter, but by universal meter (high resistance).

Earth-resistance of product (380V) should not be less than 5 MΩ and that of control

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circuit shouldn’t be less than 3 MΩ.

8.1.3 Replace device at regular intervals

For security of the ac drive operation, to ensure the long term and reliable operation, the lifetime of components used in the ac drive must be periodically maintained. The lifetime of the component will be different because of the different environment and conditions. For constant operation, users can follow the next table to replace the device. In addition, the operation environment, load status and the current state should be considered.

Table 8-4 Parts Replacement Schedule

8.2 Storage and Keeping After bought in, the ac drive needs to be stored temporarily of secularly if it isn’t immediately: Environmental temperature should be in the defined range. Prevent it from being in contact with damp, dust powder, metal dirt; keep it in a draughty place. If stored period has exceeded one year, users should do charging experiment to recover the characteristics of electrolytic capacitor. When charging, please use voltage regulator to increase input voltage to rated voltage of the ac drive slowly and last the charging 1~2 hours. Experiment described above should be done at least one time per year. Voltage proof experiment will shorten life span of the ac drive. For the electric insulation test, please choose 500V megohm-meter, Earth resistance should not be less than 4 MΩ.

Parts Standard replacing years Cooling Fan 2~3years

Electrolytic capacitor 4~5years Printed Circuit Board 5~8years

Fuses 10years

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Chapter 9 Quality Guarantees

Quality guarantees is transacted as the following rules and regulations:

The warranty range is confined to the ac drive only. The start time of warranty period is calculated from the delivery date of the product. Our products are guaranteed for twelve months, but not exceed 24 months from the manufacturing date marked on the nameplate of the ac drive.

The remedy of faults caused by the following reasons will be at user’s cost, even though it happens during the guarantee period: Improper operation, unauthorized repair or modification. Operation beyond the standard specifications. Falling down, barbarous transport. Device aging and failure caused by unsuitable environment. Exterior ingoing foreign matters (such as insects) cause the drive be damaged. Damage caused by wrong wiring. Damage caused by earthquake, fire, storm wind, flood, lightning, abnormal voltage and other natural disaster, or effect hereof.

For failure products, our company has the right to entrust maintenance to others in charge.

Responsibility of manufacturer: A. Internal One month goods exchanging, maintenance and return after delivery Three months goods exchanging, maintenance after delivery Twelve months goods maintenance after delivery B. Abroad Eighteen months goods maintenance after the delivery. The service fee will be charged according to the actual costs. If there is any contract, please follow the principle of contract priority.

All distributors, manufacturers and agents of our company in the whole country can provide service.

Addition: Responsibility immunity: Abuse producing or inducing failure is out of our responsibility The damage or referred, secondary damage caused by the fault of the equipment will not be compensated.

Note to Users: The manual is just applicable to the ac drive of this series.

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Our company will be responsible for the ac drive during all its life and provide technical service.

Though the product is designed and manufactured under a strict quality control, be sure to inquire us first if the ac drive is planned to be used on the following occasions in which failure or error operation would cause damage to body or life .

Transport equipment;

Medical apparatus;

Nuclear energy, electric power unit;

Aviation and spaceflight equipment;

All kinds of safety device;

Other special purpose;

Hope to users:

Sincerely, we hope you to give advice about design, performance, quality and service of our products. Our company will be appreciating.

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Appendix 1 Exterior size and mounting size (Unit: mm)

Ac drive Model H H1 W W1 D D1 D2 D3 d

S2R4GB/S2R75GB 150 138.5 95 81 128 138 72 103 4.5

S21R5GB/S22R2GB 180 169 115 105 150 158 85 120 4.5

3R75GB/31R5GB/32R2GB 180 169 115 105 150 158 85 120 4.5

3004GB 195 173 130 108 157 167 100 130 5.5

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Ac drive Model H H1 W W1 D D1 D2 d

35R5GB/37R5PB,37R5GB/3011PB 270 255 190 175 176 186 122 7

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Ac drive Model H H1 W W1 D D1 D2 d d

1 3011GB/3015PB,3015GB/3018PB 373 360 235 200 176 188 125 7 12

3018G/3022P,3022G/3030P 420 405 270 200 218 230 175 7 14 3030G/3037P,3037G/3045P 503 488 311 200 230 242 180 7 14 3045G/3055P,3055G/3075P 590 570 351 200 254 266 192 10 20 3075G/3093P,3093G/3110P 698 672 400 280 260 272 186 12 22 3110G/3132P,3132G/3160P 850 823 505 420 280 292 212 12 22

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Please choose hanger it

is necessary

Ac drive Model W D L a b c d

3160G/3185P,3185G/ 3200P, 3200G/3220P,3220G/3250P 450 400 1600 400 315 30 15

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3250G/3280P,3280G/3315P ,3315G/3335P,3335G/3400P 450 400 1800 400 315 30 15

Ac drive Model W D H a b c d

3400G,3500G 800 550 2000 700 300 125 18

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Appendix 2 Technology Standards

Items Standards

Rated input voltage, frequency

1AC 200~240V 50/60Hz 3AC 380V~440V 50/60Hz

Permission input working voltage range

1AC 220: 176~264V, frequency less than ±5% 3AC 304~456V, voltage unbalance rate less than 3%, frequency less than ±5%

Ac drive Model S2R4GB S2R75GB S21R5GB S22R2GB

Motor Output(kW) 0.4 0.75 1.5 2.2

Rated output current(A) 2.4 4.5 7.0 11.0

Ac drive Model 3R75GB 31R5GB 32R2GB 3004GB 35R5GB

Motor Output(kW) 0.75 1.5 2.2 4.0 5.5

Rated output current(A) 2.5 4.0 6.0 9.0 13.0

Ac drive Model

37R5GB/37R5PB

3011GB/ 3011PB

3015GB/ 3015PB

3018G/ 3018PB

3022G/ 3022P

Motor Output(kW) 7.5 11 15 18.5 22

Rated output current(A) 17.0 25.0 32.0 37.0 45.0

Ac drive Model

3030G/ 3030P

3037G/ 3037P

3045G/ 3045P

3055G/ 3055P

3075G/ 3075P

Motor Output(kW) 30 37 45 55 75

Rated output current(A) 60.0 75.0 90.0 110.0 152.0

Ac drive Model

3093G/ 3093P

3110G/ 3110P

3132G/ 3132P

3160G/ 3160P

3185G/ 3185P

Motor Output(kW) 93 110 132 160 185

Rated output current(A) 176.0 210.0 253.0 304.0 342.0

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Items Standards

Ac drive Model

3200G/ 3200P

3220G/ 3220P

3250G/ 3250P

3280G/ 3280P

3315G/ 3315P

Motor Output(kW) 200 220 250 280 315

Rated output current(A) 380.0 426.0 480.0 520.0/ 600.0

Ac drive Model

3355G/ 3355P

3400G/ 3400P 3500G

Motor Output(kW) 355 400 500

Rated output current(A) 680.0 750.0 900.0

Rated output voltage 0~Rated input voltage

Overload Capability

Types for general purpose control: 150% 1 minute, 180% 20 seconds; Types for constant pressure water supply: 120% 1 minute; 150% 1 second.

Control method Magnetic flux vector control

Frequency range

0.00~650.0Hz(S2R4GB~3004GB)/ 0.00~400.00Hz(35R5GB/37R5PB~3500G)

Frequency Setting Resolution

Digital instruction ±0.01%(-10~+40); Analog instruction ±0.01%(25±10)

frequency setting resolution

Digital Reference 0.01 Hz; Analog Reference 1/1000 of the maximal frequency

Output frequency resolution

0.01 Hz

Frequency setting signal 0~10V,0~20 mA

Accelerating/ decelerating characteristic

0.1~3600 second(Accelerating and decelerating time can be set separately)

Brake torque With additional braking resistor, the brake torque can reach 125%

No. of V-f Patterns 4 fixed V/F Patterns selectable and 1 custom

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Items Standards

Protective function

Voltage overload , Under voltage , Current limiting, Over current, Thermal overload, Electronic thermal relay, over voltage stalling, Data protection damaged, External fault.

Ambient Temperature -10~+40

Humidity 5~95% Relative humidity ( RH ) (non-condensing) Store temperature -40~+70

Mounting place

Indoors, less than 1000 meters above sea level, Dust free, Away from corrosive gases and direct sunlight.

Vibration Be less than 0. 5 gravity acceleration Protection level IP 20

Cooling method

Force-cooled Ac drive Model power below 22 KW has fan controlling system.

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Appendix 3 Main Circuit Output Cable Selection (Recommended)

The maximal length of output cable(m) Without output reactor With output reactor

Voltage (V)

Power grade

(kW)

Wire gauge

(mm2)No

Shielded Cable ( m)

Shielded Cable (m)

No Shielded

Cable (m)

Shielded Cable (m)

0.4 kW 2.5 110 80 150 105 0.75kW 2.5 110 80 150 105 1.5kW 4 180 150 230 175

220

2.2kW 4 180 150 230 175 0.75kW 2.5 110 80 150 105 1.5kW 2.5 110 80 150 105 2.2kW 4 180 150 230 175 4kW 4 180 150 230 175

5.5kW 4 200 160 250 185 7.5kW 6 200 160 250 185 11kW 6 200 160 250 185 15kW 6 200 160 250 185

18.5kW 10 200 160 250 185 22kW 16 200 160 250 185 30kW 25 220 180 280 210 37kW 25 220 180 280 210 45kW 35 240 200 320 250 55kW 35 240 200 320 250 75kW 70 260 220 380 260 93kW 70 260 220 380 260

110kW 95 260 220 380 260 132kW 150 260 220 380 260 160kW 185 280 240 440 340 185kW 185 280 240 440 340 200kW 240 280 240 440 340 220kW 150*2 300 260 500 400

380 250kW 185*2 320 280 550 430

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280kW 185*2 320 280 550 430 315kW 250*2 320 280 550 430 355kW 325*2 320 280 550 430 400kW 325*2 320 280 550 430

380 500kW 325*2 320 280 550 430

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Appendix 4 MODBUS Communication This series of ac drive can perform serial transmission by using a programmable controller (PLC) and MODBUS communication. Composition of MODBUS Communication MODBUS is composed of one master PLC and 1 to 31 (maximum) slave ac drives. In signal transmission between master and slave units, the master unit always starts transmission and the slave units respond to it. The master unit performs signal transmission with one slave unit at a time. Hence, different address numbers must be assigned to each slave unit in advance and the master unit specifies a number to perform signal transmission. The slave receives the command from the master, performs the function and returns the response to the master unit. MODBUS Communication Specifications Interface RS-485

Start-stop synchronous Asynchronous, half-duplex Communication.

Communication parameters

Baud rate:200/2400/4800/9600/19200/38400 bps Data length: 8 bit fixed. Parity selection: EVEN / ODD / NONE STOP bit: 1 bit fixed.

Communication protocol In accordance with MODBUS

Maximum number of units to be connected 31

MODBUS Communication Terminals To use MODBUS communication function, please connect Terminal 485+, Terminal 485- to PLC. If there is more than one ac drive connected to PLC, the terminal resistance should switch at ON position as the following. ( The terminal resistance is only for model of 35R5GB/37R5PB and above models)

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RS-485

Switchs of terminal resistance

ON

OFF

SW4

1 2

Note on Communication Wiring: (1) Communication wires must be separated from the main circuit and other power supply wires. (2) Communication wires must be shielded cable and one terminal near the ac drive the shielded layer must connect to the terminal GND of ac drive, the other terminal should keep free to avoid disturber. Sequence to Communication with PLC: 1. Cut off the power supply, Use Shielded Cable to connect RS485 terminal with PLC; 2. Power on the ac drive; 3. Use keyboard and set the communication parameters (P0.01, P0.02, P0.04, P7.00, P7.01, Pb.00~Pb.07); 4. Perform communication between PLC and the linked ac drive.

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MODBUS Communication Parameters Set To communication with PLC, the ac drive must be programmed. Here are some communication parameters that should be modified in advance. “”write-in is possible during running; “×”write-in is impossible during running but possible during stop.

Function code

Parameter name Setting range Default Chan

ge MODBUS

address

P0.01 Frequency setting mode 1

0: NULL 1: Keyboard digital setting 2: Terminal AI1 3: Terminal AI2 4: Pulse input 5: Serial communication * NOTE 1 6: Multi-speed running 7: Terminal Up/Down 8: Programmed running (PLC) 9: PID 10: Wobble frequency running

1 ×

0002H frequency range: 0~650.0Hz

P0.02 Frequency setting mode 2

Idem,0~6 0 ×

0002H

Communic

ation

frequency

instructions

P0.04

Running command control mode select

0: Keyboard control 1: Terminal control 1(STOP inactive) 2: Terminal control 2(STOP active) 3: Serial communication 1(STOP inactive) 4: Serial communication 2(STOP active) 5: Terminal control 3 (STOP and JOG invalid)

0 ×

0001H communication control instruction is operation

signal

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Function code

Parameter name Setting range Default Chan

ge MODBUS

address

P7.00 Feed select

0: PID feed 1: AI1 Terminal 2: AI2 Terminal 3: Pulse 4: Serial communication

1 ×

0004H Given PID, 0~1000 is correspondi

ng 0.0~100.0%

P7.01 Feedback select

0: AI1 Terminal 1: AI2 Terminal 2: Serial communication 3: Pulse feedback 4:︱AI1-AI2︱ 5: Reserved 6: AI1+AI2 7: MIN AI1, AI2 8: MAX AI1, AI2 9: PG or single phase speed measure input

1 ×

0003H communica

tion PID feedback,

0~1000 is correspondi

ng 0.0~100.0%

Pb.00

MODBUS Baud rate selection

0:1200 1:2400 2:4800 3:9600 4:19200 5:38400 * NOTE 2

3 ×

Pb.01 MODBUS Station Address

0~31 * NOTE 3 1 ×

Pb.02 MODBUS Parity

0: Even parity 1: Odd parity 2: No parity * NOTE 2

0 ×

Pb.03

Communication overtime check

0~100.0s 0: no overtime checking; Other: timeout detection time

0.0s

Pb.04 Response delay time

0-500 ms 5 ms ×

Pb.05

Communication frequency instructio

0:0.01 Hz * NOTE 4 1:0.1 Hz 0 ×

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Function code

Parameter name Setting range Default Chan

ge MODBUS

address n unit

Pb.06

Selection of MODBUS data storage

0: Not save to EEPROM 1: Directly save to

EEPROM 0 ×

Pb.07 CCF6 Fault Handling

0: Not generate fault and keep on running 1: Generate fault and stop

0 ×

* NOTE 1: Only select communication function of parameters: P0.01, P0.02, P0.04, P7.00, P7.01, can MODBUS(0001H-0004H)write-in message be accept by the ac drive Or the ac drive will response an error “02H”. * NOTE 2: If MODBUS Baud Rate and MODBUS Parity have been changed, the new parameters will not be effective until the invert power off and restart. The master and the slave must keep the same communication parameters setting. Otherwise, it is hard to make communication between them, or communication error. * NOTE 3: When the MODBUS Station Address of ac drive is zero, the ac drive will not accept the message that the master sends, even if the broadcast instruction. When the address has been changed, it will take effect at once. * NOTE 4: To be compatible with the ac drive of other series, Please select the unit of frequency reference carefully. If we set Pb.05= 1, the send value 01F4H will be equal to 50.00 Hz as frequency reference. However, if we set Pb.05=0, the send value 01F4H will be equal to 5.00 Hz as frequency reference. If we want to set frequency reference as 50.00 Hz, the message value must be 1388H. Transmission period limiting In order to cut down the packet loss rate caused by communication interference and to reach the optimum communication effect, please limit the transmission periods according to your need in the master station, thus ensuring the normal process of data transmitting and receiving.

Pb.00 MODBUS Baud rate selection

Minimum transmission period

(Even parity checking only)

Recommended transmission period

(no checking methods limiting)

0:1200 220ms 250ms 1:2400 110ms 150ms 2:4800 65ms 100ms 3:9600 50ms 90ms 4:19200 35ms 80ms

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5:38400 17ms 50ms *notes: In the way of choosing even parity checking, user can obtain the fastest communication response. The minimum transmission period is the interval between sending data from master station and receiving the correct data from the slave. If the transmission period is smaller than the minimum one, the master station is likely to receive disorderedly coded data. Format of MODBUS Messages When the ac drive communicates with master controller (Such as PC, PLC, etc.), the master send message to the ac drive and the ac drive sends an answer message to the master. The process or of MODBUS communication is like the right diagram description. As the MODBUS instructions are various, the content may be different. The distance between two MODBUS messages must keep the under mentioned time.

PLC Inverter PLCInverter Inverter

t(ms)

3.5char Pb.04responsedelay time

3.5char more than 5ms

send response send

PLC

Ac drive Address: (0~31) When the ac drive address value is set to 0, in broadcast mode, the master sends out message simultaneously, the ac drive will not give a response to the master. The Supported MODBUS Instructions:

Instruction l h

Right response l h

Abnormal l h

Instruction number

(16 bits ) Functions

Minimum

Number of DataItems

Handled by One Messag

e

Maximum

Number of Data Items

Handled by One Messag

e

Minimum

Number of DataItems

Handled by One Messag

e

Maximum

Number of DataItems

Handled by One Messag

e

Minimum

Number of DataItems

Handled by One Messag

e

Maximum

Number of Data Items

Handled by One

Message

03H Read-out of holding register Content 8 8 7 7 5 5

06H Write-in to single 8 8 8 8 5 5 08H Loop back Test 8 8 8 8 5 5

Slave Address Function Code

Content CRC (Error check)

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10H Write-in to holding register

11 11 8 8 5 5

CRC check: CRC-16 is calculated as follows: 1. The initial value of general CRC-16 calculation result is "0", the initial value of the communication terminal is "1" (every bit of the 16-bit is "1"). 2. The LSB of the communication frame is the MSB of calculation result, the MSB is the LSB of calculation result. To calculate the CRC-16, switch the MSB and LSB. 3. The CRC-16 of the response messages must be calculated to be compared with the received CRC-16 of the communication frame. unsigned int CRC16(unsigned char*uptr, unsigned int ulenth) unsigned int crc=0xffff ; unsigned char uindex ; if(ulenth>=9)

ulenth=9; while(ulenth!=0) crc^=*uptr ; for(uindex=0; uindex<8;uindex++) if((crc&0x0001)==0) crc=crc>>1 ; else crc=crc>>1 ; crc^=0xa001 ; ulenth-=1 ; uptr++; return(((crc&0x00FF)<<8)|((crc&0xFF00)>>8));

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Instructions example Read Holding Registers [03H] The contents of the specified number are read out in MODBUS address. The holding register contents are divided into the high 8-bit and low-order 8-bit, and become the data in the response message in that order. Example: Read out the slave 1 running status

Command Message Normal Response Message AbnomalResponse Message

Slave Address 01Function Code 03

StartingNo.

Upper 00Lower 20

QuantityUpper 00Lower 01

CRCUpper 85Lower C0

Slave Address 01Function Code 03

No. of Data 02

DataUpper 00Lower C1

CRCUpper 79Lower D4

Slave Address 01Function Code 83Error Code 03

CRCUpper 01Lower 31

Note:No. of Data is double Command Message Quantity

Write-in to single register [06H] Single specified data item is written in the specified register, specified data is stored in the specified register. It is necessary to arrange the written data items in the MODBUS register address table in the order of the upper 1 byte and the lower 1 byte. Example: Start slave 1.

Command Message Normal Response Message AbnomalResponse Message

Slave Address 01Function Code 06

StartingNo.

Upper 00Lower 01

QuantityUpper 00Lower 01

CRCUpper 19Lower CA

Slave Address 01Function Code 86Error Code 02

CRCUpper C3Lower A1

Slave Address 01Function Code 06

StartingNo.

Upper 00Lower 01

QuantityUpper 00Lower 01

CRCUpper 19Lower CA

Feedback loop Test [08H] The transmitted message is returned unchanged as a response message. This test is used for checking the signal communication between master and slave. Test data can use any value.

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Example: Loopback test with slave 1.

Slave Address 01Function Code 08

TestNO.

Upper 00Lower 00

TestData

Upper 12Lower 34

CRCUpper EDLower 7C

Slave Address 01Function Code 88Error Code 03

CRCUpper 06Lower 01

Slave Address 01Function Code 08

TestNO.

Upper 00Lower 00

TestData

Upper 12Lower 34

CRCUpper EDLower 7C

Command Message Normal Response Message AbnomalResponse Message

Write-in to specified MODBUS Register [10H] Communications parameters are stored in special MODBUS address, data storage address in the list must be MODBUS. It is necessary to arrange the written data items in the holding register numbers in the order of the upper 1-byte and the lower 1-byte. Example: frequency reference is 50.00 Hz

Slave Address 01Function Code 10

StartingNo.

Upper 00Lower 02

QuantityUpper 00Lower 01

No. of Data 02

DataUpper 13Lower 88

CRCUpper AALower E4

Slave Address 01Function Code 90Error Code 03

CRCUpper 0CLower 01

Slave Address 01Function Code 10

StartingNo.

Upper 00Lower 02

QuantityUpper 00Lower 01

CRCUpper A0Lower 90

Command Message Normal Response Message AbnomalResponse Message

Note:No. of Data is double Command Message Quantity

Save the data to the EEPROM command [10H] The address of MODBUS register, which contains the function parameters, is stored in the private address 0x00FF and the parameters of MODBUS register are saved to the EEPROM. It is mostly like the "Enter" key of the keyboard. The saved data will not loss after power off. The saved data content is constructed by the 8-bit high and 8-bit low in order. The address 0x00FF is dedicated to save data when Pb.06 = 0.

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Example: 30.00 Hz frequency reference is saved in EEPROM.

Slave Address 01Function Code 10

StartingNo.

Upper 01Lower 00

QuantityUpper 00Lower 01

No. of Data 02

DataUpper 0BLower B8

CRCUpper B1Lower D2

Slave Address 01Function Code 90Error Code 23

CRCUpper 0DLower D9

Command Message Normal Response Message AbnomalResponse Message

(ENTER)(Frequency Reference Write)

Slave Address 01Function Code 10

StartingNo.

Upper 00Lower FF

QuantityUpper 00Lower 01

No. of Data 02

DataUpper 01Lower 00

CRCUpper B3Lower CF

(Under voltage writing)

Write 2 Register [10H]: With this instruction, the value of the action command (0001) and the reference frequency (0002) can be modified simultaneously; Notes: You should set the operation control mode and frequency-setting mode as serial communication at the same time. Example: Start No.1 ac drive as clockwise operating, set the frequency as 50HZ.( Pb.05=0 )

Slave Address 01Function Code 10

StartingNo.

Upper 00Lower 01

QuantityUpper 00Lower 02

No. of Data 04

Data

Upper 00Lower 01Upper 13Lower 88

CRCUpper 6ELower F5

Slave Address 01Function Code 90Error Code 03

CRCUpper 0CLower 01

Slave Address 01Function Code 10

Starting No.

Upper 00Lower 01

Quantity

Upper 00Lower 02

CRCUpper 10Lower 08

Command Message Normal Response Message AbnomalResponse Message

Note:No. of Data is double Command Message Quantity

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Data List: Command data (Only write-in is possible)

Address Name BIT Descriptions 0000H (Reserved)

0 Run command (1: Run 0: Stop) 1 Reverse command (1: REV 0: FWD) 2 External fault (1: External fault [EF0]) 3 Fault reset (1: Fault reset)

4 Multi-function reference 1(P3.01 X1 Terminal function)

5 Multi-function reference 2(P3.02 X2 Terminal function)

6 Multi-function reference 3(P3.03 X3 Terminal function)

7 Multi-function reference 4(P3.04 X4 Terminal function)

8 Multi-function reference 5(P3.05 X5 Terminal function)

9 Multi-function reference 6(P3.06 X6 Terminal function)( Only 35R5GB/37R5PB ~ 3500G)

A Multi-function reference 7(P3.07 X7 Terminal function) ( Only 35R5GB/37R5PB ~ 3500G)

B Multi-function reference 8(P3.08 X8 Terminal function) ( Only 35R5GB/37R5PB ~ 3500G)

0001H

Run Operation Signal

C-F (Reserved) *NOTE 1

0002H Frequency Reference The unit is selected by the constant Pb.04 *NOTE 2

0003H Communication PID feedback, Data range 0-1000 corresponding to 0.0~100.0%. Set PC.15 value to 1 for monitoring PID feedback by keyboard

0004H

Communication PID feed, Data range 0-1000 corresponding to 0.0~100.0%. Set PC.16 value to 1 for watching PID feed by keyboard

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0005-0001FH (Reserved) *NOTE 1: Reserved BIT always writes “0”. *NOTE 2: If communication frequency reference is more than the maximum frequency,

the communication instruction will not be accept by the ac drive. *NOTE 3: When read the only write-in registers, the ac drive will response with fault content“02H”. Save parameters [Enter instruction] (Only for write)

MODBUS address Name Content Setting range Initial value

00FFH Enter instruction

To save the data and write the data to EPROM

0100H ~ 1004H —

To save the parameters stored in RAM to EEPROM, Write the saved data corresponding MODBUS address to register 0x00FF, the data will be saved. Because the life of EEPROM is about 100 thousand times. So do not use the saving data instruction continually. The saving data instruction function is like the “ENTER” key function of keyboard. Pressing the “ENTER” key can save the modified parameter value into EEPROM. The MODBUS address 0x00FF is specially designed to save RAM data. It can be only write, if read this address; write wrong address response error will creat (communication error code number 02H). Monitor Data (Only read-out is possible)

Address Name BIT Content

0 During Running 1: Running 1 During Reverse 1: Reverse

2 During Reset 1: Reset

3 Fault 1: Fault 4 Warning 1: Warning

5 Multi-function contact output 1 (1: DO ON (closed) 0: OFF (open))

6 Multi-function contact output 2 (1:Y1 ON(closed) 0: OFF (open)) (Only 35R5GB/37R5PB ~ 3500G)

0020H Status signal

7 Multi-function contact output 3(1:Y2 ON(closed) 0: OFF (open)) (Only 35R5GB/37R5PB ~ 3500G)

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Address Name BIT Content

8-F (Reserved)

0 Over current (OC) 1 Over voltage while Accelerating (Ou1) 2 Ac drive overload (OL2) 3 Ac drive overheat (OH1) 4 Over voltage while decelerating (Ou2) 5 Overt voltage while constant running (Ou3) 6 Hall current check error (HE) 7 External fault (EFO~EF1) 8 Hardware fault (CCF3~CCF6) 9 Motor overload (OL1) A Input/output phase loss or imbalance (SP1~SP2) B During under voltage (Uu1) C Control power supply under voltage (Uu2) D Charge circuit under voltage (Uu3) E Grounding(GF) or Load short circuit (SC)

0021H Fault content

F Keyboard disconnected or connect abnormal (CCF1~CCF2)

0 Bus under voltage warning (Uu) 1 Ac drive overload warning (OLP2) 2 Analog input AI1 abnormal (AE1) 3 Analog input AI 2 abnormal (AE 2) 4 Ac drive overheat warning (OH2) 5 (Reversed)

6 Function setting illogical, such as SS0-2 and TT0-1 aren’t entirely set( SF1)

7 Running mode is not corresponding to the Terminal setting(SF2)

8 Output Terminal function selection 27,28 not reach to 3(SF3)

0022H Warning content

9-F (Reserved)

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Address Name BIT Content

0023H Output frequenc Frequency reference before compensation

0024H Output frequenc Frequency reference after compensation

0025H AI1 analog AI1 analog input(V)

0026H AI2 analog AI2 analog input(V)

0027H Output Output current (A) Address Name BIT Content 0028H output voltage (V)

0029H Reference frequency (Hz)

002AH (Reserved) 0 Terminal X1 1:CLOSED 0:OPEN 1 Terminal X2 1:CLOSED 0:OPEN

2 Terminal X3 1:CLOSED 0:OPEN

3 Terminal X4 1:CLOSED 0:OPEN 4 Terminal X5 1:CLOSED 0:OPEN

5 Terminal X6( Only 35R5GB/37R5PB ~ 3500G)

1:CLOSED 0:OPEN

6 Terminal X7( Only 35R5GB/37R5PB ~ 3500G)

1:CLOSED 0:OPEN

7 Terminal X8( Only 35R5GB/37R5PB ~ 3500G)

1:CLOSED 0:OPEN

8 Terminal DO 1:CLOSED 0:OPEN

9 Terminal Y1( Only 35R5GB/37R5PB ~ 3500G)

1:CLOSED 0:OPEN

A Terminal Y2( Only 35R5GB/37R5PB ~ 3500G)

1:CLOSED 0:OPEN

002BH Terminal status

B RELAY 1 1:CLOSED 0:OPEN

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Address Name BIT Content

C RELAY 2( Only 35R5GB/37R5PB ~ 3500G)

1:CLOSED 0:OPEN

D-F (Reserved)

002CH (Reserved)

0 DO 1:“ON” 0:“OFF”

1 Y1(Only35R5GB/37R5PB ~ 3500G) 1:“ON” 0:“OFF”

2 Y2(Only35R5GB/37R5PB ~ 3500G) 1:“ON” 0:“OFF”

3 RELAY 1 1:“ON” 0:“OFF”

4 RELAY2(Only 35R5GB/37R5PB ~ 3500G)

1:“ON” 0:“OFF”

002DH

Multi-function

output terminal monitor

5-F (Reserved) 002EH-00

30H (Reserved)

0031H DC bus voltage 0032H Output torque 0033H Rotate speed (r/min) 0034H Reference speed (r/min) 0035H Linear speed (m/s) 0036H Reference line speed (m/s) 0037H Output power 0038H PID feedback(% ) 0039H PID feed(% ) 003AH Setting length 003BH Actual length 003CH Exterior count

003DH~003FH (Reserved)

0040H~004CH Terminal state, 0040H ~ 004CH in turn corresponds to the

BIT0 ~ BITC 002BH

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Address Name BIT Content

004DH~00FEH (Reserved)

MODBUS registers address:

Function parameter No. (DEC) MODBUS registers address No. (HEX)

(ENTER to save data) (00FFH)

(Only write-in data) (0001H~001FH) (Only read-out data) (0020H~004FH)

P0.00~P0.22 0100H~ 0116H*

P1.00~P1.16 0200H~ 0210H

P2.00~P2.26 0300H~ 031AH P3.00~P3.26 0400H~ 041AHP4.00~P4.25 0500H~ 0519H P5.00~P5.20 0600H~ 0614H P6.00~P6.11 0700H~ 070BH P7.00~P7.18 0800H~ 0812H P8.00~P8.04 0900H~ 0906H P9.00~P9.09 0A00H~ 0A09H PA00~PA.09 0B00H~ 0B09H

Pb.00~Pb.06 0C00H~ 0C08H

PC.00~PC.22 0D00H~ 0D16H Pd.00~Pd.15 0E00H~ 0E10H PE.00~PE.12 0F00H~ 0F0CH PF.00~PF.03 1000H~ 1004H

(Reserved, for parameter extending) (1100H~FFFFH)

*Note In the function table, the MODBUS address coding rules: High 8 bits HI = (Parameter group number + 1); Low 8 bits LO = (Function Parameter number).

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The function parameter P0.11 can be only read. In addition, function group PF can’t be read and written. Reading reserved address will return communication error code “02 H”.

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Fault Response Error Codes with MODBUS Error Code Fault Content

01H Function error Unregistered function code, beyond 03H,08H,10H

02H

Register No. error Unrecognized register no. No register address, register address is 0000. Read only write-in MODBUS address [0x00FFH] . Not open the MODBUS address communication function. (*NOTE 1)

03H Data length error No. of data items <1 or > 2

21H Parameter setting error Write upper/lower limit error. ( *NOTE2)

22H

Write mode error. Write data to the parameters that can’t be changed in running state.( *NOTE 3) Parameter is protected to be written. Write is disabled for the register.( * NOTE 4) Write data to the only read-out register address/ Write data to EEPROM during “CCF3” fault.

23H Write in date during under voltage. Save data during under voltage.

24H While data is saving by keyboard, write communication data. (During fault reset, power loss or data is saving).

25H CRC check error.( *NOTE 5) *NOTE 1: Write communication frequency reference to MODBUS addresses 0002H

while P0.01 and P0.02 select other frequency setting modes not serial communication mode. Set P0.01 or P0.02 as communication function. Write communication run command to MODBUS address 0001H while P0.04 selects other control mode not serial communication mode.

* NOTE 2: When the written value is out of the range of upper and the lower limitation or the associated parameters limitation, MODBUS response error “21H” will be generated. Moreover, the values of the registers will not be changed. * NOTE 3: write data when the ac drive is in running state. Check the data write-in possibility in function parameter table. If the data needs to be changed, stop the ac drive first and then change the value of data.

* NOTE 4: Write data when the parameters are protected by parameter PF.01, set PF.01 to zero, then the protected data can be changed.

* NOTE5: CRC16 error check has happened. The ac drive will answer with fault code

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“25H” for the user debugging.

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Appendix 5 Keyboard Mounting Size (Unit: mm)

Fig. A5-1 Keyboard Mounting Size of S2R4GB~3004GB

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Fig. A5-2 Keyboard Mounting Size of 35R5GB/37R5PB~3500G

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Appendix 6 Ac drive warranty

User name: User address: Contact: Tel: Post code: Fax: Type: Num:

Purchase date: Fault date: Fault condition Motor: KW Poles Motor uses: Failure date: Input power no-load load % Others: Fault phenomena: Fault display: OC OL OU OH LU None Others: Used control terminal: Reset operation: can can’t Output voltage: have no Working time: hour Fault frequency:

Installation situations

Source voltage U-V V, V-W V,W-U V Transformer capacity: KVA

Ac drive grounding : Yes No

Distance from power: m Distance from motor: m

Vibration: None General Strong Dust: None General Much

Other situations:

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Disclaimer: The following statement explains that Shenzhen ALPHA Inverter Co., Ltd. (including its employees, agents and distributor) is not liable or subject to the limitation of liability to any buyers or users who buy or use ALPHA6000 series products. 1. Affairs not liable or subject to the limitation of liability that described in this statement is valid in the full scope permitted by law. To avoid doubt, for the death or personal injury caused by Shenzhen ALPHA Inverter Co., Ltd. Negligence or fraudulent rumors, any of the matters in this notice shall not be used to exclude or limit Shenzhen ALPHA Inverter Co., Ltd. responsibility. 2. All legal implied warranties, conditions or other terms, in all the range permitted by law, were excluded and this guarantee is not given or applied to the product. 3. Shenzhen ALPHA Inverter Co., Ltd. shall not be liable for any of the following whatever losses, costs, expenses, claims or damages: (a) Operating or using the product not in accordance with manual, including but not limited to quick start manual, and/or incorrect or careless operation or use; (b) Any reason preventing the correct operation or function, which generate in or attribute to Shenzhen ALPHA Inverter Co., Ltd. beyond the reasonable control of the acts, omissions, events or incidents, including but not limited to finger of God, war, riots, civil strife, malicious or vandalism, fire, flood, or storm, natural disasters, earthquakes, abnormal voltage or other hazards; (c)In addition to maintenance personnel by Shenzhen ALPHA Inverter Co., Ltd. authorized, any person made the product to add, change, dismantling, removal or repair; or use non- Shenzhen ALPHA Inverter Co., Ltd. recommended supplies or parts. 4. According to the first paragraph, Shenzhen ALPHA Inverter Co., Ltd. shall not be liable for the following loss of customers: (a)Loss of profits, loss of sales or turnover, loss or damage to reputation, product loss, loss of anticipated savings, loss of goodwill or business opportunities, loss of customers, any software or data loss or loss of use, loss that under or related to the contract; (b)Any special, incidental, accompanying, or indirect loss or damage, costs, expenses, economic loss or consequential claims by the product or use / operation of the product caused by or in connection with the product or use / operation of the product regardless of the extent of the damage, even if Shenzhen ALPHA Inverter Co., Ltd. was told the likelihood of such damages. When using hardware, goods or software directly or indirectly supplied by non- Shenzhen ALPHA Inverter Co., Ltd., leaving the goods or products can not be used (including but not limited to failure, dysfunction, unexpected shutdown, virus infection or other problems), any resulting losses, costs, expenses, claims or damages, Shenzhen ALPHA Inverter Co., Ltd. is not responsible.