all-in-one data back-up procedure...fanuc 30ia data back-up | 8 (5) pmc parameter press the emg....

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ALL-IN-ONE DATA BACK-UP PROCEDURE NC: FANUC 30iA series Model: All models DOC No.: SD001443 Edition: 2014

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  • ALL-IN-ONE DATA

    BACK-UP PROCEDURE

    NC: FANUC 30iA series

    Model: All models

    DOC No.: SD001443

    Edition: 2014

  • FANUC 30iA DATA BACK-UP | 2

    Contents 1.Outline ................................................................................................................................................. 3 2.Back-up Data List ............................................................................................................................... 3 3.All-in-One Data Back-up Procedure ................................................................................................... 4

  • FANUC 30iA DATA BACK-UP | 3

    1. Outline This document includes step by step instructions for how to back up data on FANUC 30i A Series.

    2. Back-up Data List Back up the files listed below to the server. Refer to Section 3 on how to back up each file.

    No.

    Description

    File Name

    Note

    (1) NC Parameter CNC-PARA.TXT

    (2) Left Cutting Program ALL-PRG.TXT

    Right Cutting Program

    ALL-PRG.P-2

    (3) Pitch Error Compensation

    PITCH.TXT Only when the pitch error

    Data compensation is used

    Offset (Path 1) TOOLOFST.TXT

    (4) Offset (Path 2) TOOLOFST.P-2 Twin turret configuration only

    Macro (Path1 )

    MACRO.TXT

    Macro (Path 2) MACRO.P-2 Twin turret configuration only

    (5) PMC Parameter Output ALLPRM0.PRM

    G Loader Program ALLLD0.PRG For single loader

    (6) GT Loader Program(Left) ALLLDL0.PRG For twin loader

    GT Loader Program(Right) ALLLDR0.PRG For twin loader

    (7) Cycle Table Output CYCLTBL0.TXT

    System File 0 CLB0.000

    System File 2 CLB2.000

    System File 3 CLB3.000

    System File 4 CLB4.000

    (8) System File 6 CLB6.000

    System File 8 CLB8.000

    System Software CLBUSR.000

    Ladder PMC1.000

    Dual Check PMCS.000 Dual check configuration only

    (9) SRAM Data SRAM_BAK.001

  • FANUC 30iA DATA BACK-UP | 4

    3. Data Backup Procedure (1) Output NC Parameter

    Go to the EDIT key IN state (EDIT mode) in AUTO mode, or the EMG. Stop state before starting

    this operation. This chapter explains how to input parameters from the card slot on the controller.

    1) Set-up for PARAMETER WRITE-ENABLED (PWE)

    Press the EMG. Stop button to turn-off Ready for Operation.

    Press the OFS/SET key on the MDI panel several times, and setting screen is displayed. Set “1” at

    PARAMETER WRITE.

    2) Set-up for Input/Output ports

    Press the SYSTEM key on the MDI panel several times, and the NC parameter screen is

    displayed. Set “4” for the 00020 I/O CHANNEL to activate input and output for the card slots.

    3) Display ALLIO screen

    On the NC parameter screen, press the soft key several times, and the soft keys as shown

    below are displayed. Press the ALL IO key.

    4) Select parameter input/output

    Press the PARAMETER key before pressing the OPRT key.

  • FANUC 30iA DATA BACK-UP | 5

    5) Set-up file names for output.

    Press the PUNCH key.

    6) Output starts.

    The file name will automatically be created as an output starts by pressing the EXEC key if a file

    name was not specified at F NAME.

    NC parameter file name: CNCPARAM.TXT

    *From the 31i series, the NC parameters are in one file (regardless of whether the machine

    having 2 pathes). Therefore, no separate output is needed for the left and right sides.

  • FANUC 30iA DATA BACK-UP | 6

    (2) Output NC Program (Cutting Program).

    Go to the EDIT key IN state (EDIT mode) in AUTO mode, or the EMG. Stop state before starting

    this operation.

    1) Set-up for input/output ports.

    Set-up the input/output ports using the same procedures as (1). Step 1) and 2) on page

    3. (The following explanation is based on setting up the port to a card slot “4”.)

    2) Display ALLIO screen.

    On the NC parameter screen, press the soft key several times, and the soft keys as shown

    below are displayed. Press the ALL IO key.

    3) Select spindle.

    Select one of the spindles to be output by pressing the SELECT LEFT or SELECT RIGHT on the

    operational panel.

    Select Select Left Right

    4) Select parameter input/output.

    Press the PROGRAM key then press the OPRT key.

    5) Set-up file names for output

    Press the PUNCH key

    6) Starts output

    The file name will automatically be created as an output starts by pressing the EXEC key if a file

    name was not specified at F NAME.

    (L) NC (cutting) program file name: ALL-PRG.TXT

    (R) NC (cutting) program file name: ALL-PRG.P-2

  • FANUC 30iA DATA BACK-UP | 7

    (3) Output offset data of pitch errors (with C-

    Axis) For a unit with C-Axis, this work is required.

    (Pitch error compensation = BZ sensor compensation data required for C-Axis control)

    Use almost the same set-up procedures as with the NC parameters and programs.

    To set-up file names for output, press the PITCH ERROR key before pressing the OPRT key.

    Then, set-up file names in the same as the NC parameters and programs, and press the EXEC

    key.

    Pitch error compensation data file name: PITCH.TXT

    *As well as the NC parameters, pitch error compensation data are in one file (regardless of

    whether the machine having 2 pathes), and no respective output is needed for the left and

    right sides.

    (4) Output NC Offset and Macro Variation Data.

    This procedure is almost the same as with the NC parameter and programs.

    To select file names for output, press either the OFFSET or the MACRO key before pressing the

    OPRT key.

    Then, set-up a file name in the same way as the NC parameters and programs, and press the

    EXEC key.

    Offset (Path 1):TOOLOFST.TXT

    Offset (Path 2):TOOLOFST.P-2

    Macro (Path 1) :MACRO.TXT

    Macro (Path 2):MACRO.P-2

  • FANUC 30iA DATA BACK-UP | 8

    (5) PMC Parameter Press the EMG. Stop button to turn-off the Ready for Operation before starting this operation.

    1) Display card RD/WR screen

    Press the “Maintenance Control” on the Operate Panel, and press the soft key MAINTENANCE. If

    MAINTENANCE key is not displayed, press key or key.

    Maintenance

    Control

    Press the soft key CARD RD/WR.

    2) Output starts Press the soft key PARAM. WRITE.

    3) Output confirmation

    When the PARAM. WRITE key is pressed at the previous step 2), a promting message to start

    outputting is displayed. Then press the PARAM. WRITE key again to start outputting.

    Output file name will be assigned automatically.

    PMC parameter data file name: ALLPRM0.PRM

    (If the same file name exsists in the card, the “0” in the file name will be automatically renamed by

    changing the number, which ranges up to max.“9”.)

  • FANUC 30iA DATA BACK-UP | 9

    (6) Loader program

    1) Display CARD RD/WR screen

    Turn-off the EDIT key before starting this operation. Display the CARD RD/WR screen using the

    same procedures as 5. PMC Parameter procedure,Step(1) on page 7.

    2) Output starts

    Press the soft key LOADER WRITE.

    3) Output confirmation

    When the LOADER WRITE key is pressed at the previous step 2), a message prompting to start

    outputting is displayed. Then press the LOADER WRITE key again to start outputting.

    Output file name will be assigned automatically.

    Loader program data file name: ALLLD0.PRG

    (If the same file name exsists in the card, the “0” in the file name will be automatically renamed by

    changing the number, which ranges up to max.“9”.)

    *With the twin gantry configuration, you must output loader programs from left and right

    sides separately by choosing the left or right as follows:

    (L) loader program data file name: ALLLDL0.PRG

    (R) loader program data file name: ALLLDR0.PRG

    (“0” remains unchanged.)

    (7) Outputting cycle table

    1) Display the CARD RD/WR screen.

    Display the CARD RD/WR screen using the same procedures as 5. PMC Parameter

    procedure,Step(1) on page 7.

    2) Start outputting

    Press the soft key CYC. TB WRITE.

    If the CYC. TB WRITE key is not displayed, press the key or the key.

    Output file name will be assigned automatically.

    Cycle table data file name: CYCLETBL.TXT

    (If there is a file with the same name in the card, it will be overwritten.)

  • FANUC 30iA DATA BACK-UP | 10

    (8) Set-up FROM Data Back-up

    1) Insert a memory card in the card slot at the left of the LCD.

    2) Power-on the NC while pressing both soft keys at the rightmost and second from the right.

    Press both

    3) SYSTEM MONITOR MAIN MENU is displayed.

    SYSTEM MONITER MAIN MENU

    1.END 2.USER DATA LOADING 3.SYSTEM DATA LOADING 4.SYSTEM DATA CHECK 5.SYSTEM DATA DELETE 6.SYSTEM DATA SAVE 7.SRAM DATA UTILITY 8.MEMORY CARD FORMAT

    *** MESSAGE *** SELECT MENU AND HIT SELECT KEY.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Move the cursor with the [UP], [DOWN] keys to 6.SYSTEM DATA SAVE, and press the [SELECT]

    key.

    4) SYSTEM DATA SAVE screen is displayed.

    SYSTEM DATA SAVE

    FROM DIRECTORY 1 NC BAS-1(0008) 2 NC BAS-2(0008)

    :

    *** MESSAGE *** SELECT FILE AND HIT SELECT KEY.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Same as step (3), move the cursor with the [UP], [DOWN] keys to the file to be back-uped, and

    press the [SELECT] key. Press the soft key to display the next file among some other files.

  • FANUC 30iA DATA BACK-UP | 11

    When the [SELECT] key is pressed, a confirmation message for data saving is displayed. When you

    back up the data, press the [YES] key. (If you press the [NO] key, you can cancel the back up.)

    *** MESSAGE *** SYSTEM DATA SAVE OK ? HIT YES OR NO.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Upon terminating normally, the system displays the following message. Press the [SELECT] soft

    key.

    *** MESSAGE *** FILE SAVE COMPLETE. HIT SELECT KEY. SAVE FILE NAME : ********.***

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Repeat the above procedures until you finish backing up all of the files you need to save such as

    CLB_ and PMC_ files.

    System file 0 data file name: CLB0.000

    System file 2 data file name: CLB2.000

    System file 3 data file name: CLB3.000

    System file 4 data file name: CLB4.000

    System file 6 data file name: CLB6.000

    System file 8 data file name: CLB8.000

    System software data file name: CLBUSR.000

    Ladder data file name: PMC1.000

    Dual check data file name: PMCS.000

    5) Finish SYSTEM DATA SAVE (END)

    Select END with the [UP], [DOWN] keys and press the [SELECT] key.

    You then return to SYSTEM MONITOR MAIN MENU shown at step (3).

    6) Finish SYSTEM MONITOR MAIN MENU(END)

    Select 1.END with the [UP], [DOWN] keys and press the [SELECT] key.

    Press the [YES] key when the message below is displayed.

    *** MESSAGE *** ARE YOU SURE ? HIT YES OR NO.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

  • FANUC 30iA DATA BACK-UP | 12

    (9) Set-up SRAM data back-up

    1) Same as (1) and (2) on page 10, insert a memory card and power-on the NC while pressing both

    soft keys at the rightmost and second from the right.

    2) SYSTEM MONITOR MAIN MENU is displayed.

    SYSTEM MONITER MAIN MENU

    1.END 2.USER DATA LOADING 3.SYSTEM DATA LOADING 4.SYSTEM DATA CHECK 5.SYSTEM DATA DELETE 6.SYSTEM DATA SAVE 7.SRAM DATA UTILITY 8.MEMORY CARD FORMAT

    *** MESSAGE *** SELECT MENU AND HIT SELECT KEY.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Move the cursor with the [UP], [DOWN] keys to 7.SRAM DATA UTILITY, and press the [SELECT]

    key.

    3) SRAM DATA UTILITY screen is displayed.

    SRAM DATA UTILITY

    1.SRAM BACKUP ( CNC -> MEMORY CARD ) 2.SRAM RESTORE ( MEMORY CARD ->

    CNC ) 3.END

    *** MESSAGE *** SELECT MENU AND HIT SELECT KEY.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Move the cursor with the [UP], [DOWN] keys to 1.SRAM BACKUP, and press the [SELECT]key. A

    confirmation message should be displayed.

  • FANUC 30iA DATA BACK-UP | 13

    SRAM DATA UTILITY

    1.SRAM BACKUP (CNC -> MEMORY CARD ) 2.SRAM RESTORE (MEMORY CARD -> CNC ) 3.END SRAM + ATA PROG FILE : (1.2MB)

    *** MESSAGE *** SET MEMORY CARD NO.001 ARE YOU SURE ? HIT YES OR NO.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    When you save the data, press the [YES] key. ( If you press the [ NO ] key, you can cancel the back up.) Upon terminating normally, the system displays the following message. Press the [SELECT] soft key.

    SRAM_BAK.001

    *** MESSAGE *** SRAM BACKUP COMPLETE. HIT SELECT

    KEY.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

    Output file name will be assigned automatically..

    SRAM data file name: SRAM_BAK.001

    4) Finish SRAM DATA UTILITY (END)

    Select END with the [UP], [ DOWN ] keys and press the [SELECT] key.

    The screen then returns to the SYSTEM MONITOR MAIN MENU as shown at step (3).

    5) Finish SYSTEM MONITOR MAIN MENU (END)

    Select 1.END with the [UP], [DOWN] keys and press the [SELECT] key.

    Press the [YES] key when the message below is displayed.

    *** MESSAGE *** ARE YOU SURE ? HIT YES OR NO.

    [SELECT][ YES ][ NO ][ UP ][ DOWN ]

  • FANUC 30iA DATA BACK-UP | 14