alex adams, greer beaumont, candace booker, mark farrington, nick molligan, robert power advisors:...

24
Controlled-Rate Freezing Device Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

Upload: millicent-oliver

Post on 24-Dec-2015

218 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

1

Controlled-Rate Freezing Device

Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power

Advisors: Melissa Eskridge and Todd Monroe

Page 2: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

2

Clientele Information Dr. Tiersch, Amy Guitreau, and the employees at the Aqua-Cultural Research Station lab Customer baseARS LabFishing farmsBiological research labs

Page 3: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

3

Project Decomposition

Page 4: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

4

Background Cryopreservation Slow programmable freezing Example:

Page 5: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

5

Problem Statement Our team is attempting to create an inexpensive, freezing device and, in doing so, achieve a cooling rate at which straws containing sperm cells can efficiently be frozen.

Page 6: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

6

Melissa’s objective:

Our objective:

Page 7: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

7

Project Goals & Measurable Objectives

Simplified system modeled after computer controlled freezing system

Complete temperature profile of the system

Utilize Arduino to control subunits: sensory,

display, and data logger

Target cooling rate: -4°C/min

Ideal temperature: (-80°C) – (-100°C)

Ideal straw transit time: 20 minutes

Straw throughput: 50/run

Page 8: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

8

Concept Generation Arduino:

Mrs. Dugas’ classesData organization

Intro to ArduinoCodeCircuit design

Research of materials and Arduino components

Page 9: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

9

Materials Temperature Profiling:

Type T Thermocouples

Liquid Nitrogen

Styrofoam box

Mesh grid galvanized steel

Arduino: Uno (2) (Microcontroller)

LCD Screen Shield

Plastic Breadboard

Jumper Wires

Counting Sensor

SD Card

Data Logger Shield

Thermocouple Shield

Barcode Scanner

Page 10: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

10

ConstraintsTime

Liquid Nitrogen Evaporation

Data Logger % Error

Arduino Compatibility

Arduino circuitry that works at low temperatures

Range of inputs

Page 11: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

11

Design Slide

Page 12: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

12

Microcontroller Design Matrices

BBB Arduino UNO

Arduino DUE

Arduino Yun

Mintduino Galileo Raspberry Pi

Analog pins 7 6 12 12 6 6 0

Digital pins 8 14 54 20 14 14 8

Memory N/A 2KB 96KB 2.5KB 2KB 512KB N/A

Adequate Research

Yes Yes No Yes Yes Yes Yes

Cost 45 30 50 70 25 85 40

Parameters Options

Page 13: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

13

MAX31855 Multiplexer

Price $82.95 $44.50

Port Count 4 8

Probe Input Current Probes Compatable

Require New Probe Purchase

Output Resolution

0.25 C 0.25 C

Voltage Built-I n Voltage translation

3.3V or 5V

Page 14: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

14

Arduino ParametersInter Integrated communication (I^2C)

Page 15: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

15

ParametersTesting Conditions:

A/C set @ 21.1°C

Room temperature ~21.3°C

Styrofoam box dimensions:

Height: 16.5 in./7 in.

Width: 15 in./11.75 in.

Galvanized steel grid:

Lies .932 inches in the box

15.5 x 15.5 in²

Liquid Nitrogen:

4 inches (~6 L)

Temperature Logger Calibration:

See Appendix A

Page 16: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

16

Arduino ChallengesCHALLENGES:

Compatible Arduino components 3 thermocouples (displayed information) Bar code scanner Counter SD reader ( LCD

Range of inputs

SOLUTIONS:

Researching materials (model selection)

Project box (protection from temp.)

Page 17: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

17

Design Tools: Structure/Function Chart

Page 18: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

18

Gantt Chart – Progress and current location

Page 19: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

19

BudgetMaterials Quantity Cost

Type T Thermocouples 15 $5-8 per thermocouple

Barcode Scanner 1 $30-40

Arduino DUE Microcontroller 1 $49.95

Arduino UNO Microcontroller 1 $29.95

SD Memory Card 1 $11.99

Counting Sensor 1 $20-30

LCD Display Screen 1 $23.99

Chicken Wire 1 $15.00

Thermocouple Shield 1 $46.50

Data Logger Shield 1 $19.95

LCD Screen Shield 1 $21.95

Counting Sensor Shield 1 $20-30

Total Cost: $294.28 - $327.28

Outside Funding

Grant

Page 20: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

20

Thank you! Acknowledgements:

Dr. Todd Monroe

Melissa Eskridge

Amy Guitreau

Dr. Tiersch and the ARS employees

Questions?

Page 21: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

21

Appendix A Liquid mercury thermometer and 15 Type Tthermocouples

Calibrated using: Room temperature water (Table 1) Boiling water Ice water

Loggers collected 5 minutes of data

Recorded data variation connects withspecified % error of the temperature logger

Page 22: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

22

Results of Temp. Profiling Numbers & graph in-the-making:

Page 23: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

23

Temperature Profiling - Systematic technique

- Mesh grid

- Notation system

- Calibrating

- Devising our technique

- Measuring

- Straw stabilization device

- 15 minutes

- 3 different settings

- DT 300 software

Page 24: Alex Adams, Greer Beaumont, Candace Booker, Mark Farrington, Nick Molligan, Robert Power Advisors: Melissa Eskridge and Todd Monroe 1

24

Straw Method Pictures Individual Straw Method Straw Stabilization Method