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KE1013 Chapter Eleven 1 Chapter Eleven VARIANCE ANALYSIS AND STANDARD COSTING

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Page 1: Akaun Chapter 11

KE1013 Chapter Eleven 1

Chapter Eleven

VARIANCE ANALYSIS

AND

STANDARD COSTING

Page 2: Akaun Chapter 11

KE1013 Chapter Eleven 2

Outline

• The usage of standard costing

• Setting of standard cost and types of

standard

• Calculation of variance:

– Direct material

– Direct labor

– Factory overhead

Page 3: Akaun Chapter 11

KE1013 Chapter Eleven 3

Standard Costing

The cost that has been pre-determined after considering other factors.

Those are estimated costs which are considered to be ideal for each of the cost component ( direct

material, direct labor and factory overhead ).

The standard cost system enable the management to determine how much a product should cost.

Page 4: Akaun Chapter 11

KE1013 Chapter Eleven 4

The usage of standard costing

Planning and controlling:

Product costing:

Compare actual cost & budgeted cost

Improve performance

Increase efficiency

Provide readily available unit cost

information

Page 5: Akaun Chapter 11

KE1013 Chapter Eleven 5

Setting of Standard Cost

Analysis on the historical cost experience:Provide initial guidelines for standard setting

Engineering studies:Determine the most efficient way to operate

Input from operating personnel:Accountable for meeting the standards

Involve joint efforts on:

Page 6: Akaun Chapter 11

KE1013 Chapter Eleven 6

Types of Standards

Ideal standard

Normal standard

Maximum efficiency

Can be achieved if everything operates perfectly.

Currently attainable standard

Allowance is made for breakdown, interruptions etc..

Page 7: Akaun Chapter 11

KE1013 Chapter Eleven 7

Variance Analysis

Variances are the difference between the actual manufacturing cost and the standard cost at the actual level of production.

The significance of the variance for each element in manufacturing cost needs further analysis to determine the corrective actions.

Page 8: Akaun Chapter 11

KE1013 Chapter Eleven 8

Calculation of variance

Direct material

Direct labor

Factory overhead

Page 9: Akaun Chapter 11

KE1013 Chapter Eleven 9

Standard Cost

The expected cost per unit product

Illustration 1:

The followings are the standard cost for each unit (bottle) of peanut butter produced by Syarikat Sedap Selalu :

Page 10: Akaun Chapter 11

KE1013 Chapter Eleven 10

Standard Standard Standard Cost Price Usage RM

Direct material:

PeanutButterSugar

Direct labor:

Machine operatorPackaging

Factory OH:

Variable costsFixed costs

Standard cost per unit

2.80/kg 0.15kg 0.422.70/kg 0.10kg 0.271.20/kg 0.25kg 0.30

0.99

4.00/hour 0.02hour

3.00/hour 0.01hour

0.080.03

0.11

5.00/hour 0.01hour

12.00/hour 0.01hour

0.05

0.12 0.17

1.27

Page 11: Akaun Chapter 11

KE1013 Chapter Eleven 11

If Syarikat Sedap Selalu produces 10,000 bottles of peanut butter, the expected total cost would be:

Direct material

Direct labor

Factory overhead

Total cost

10,000 x 0.99 9,900

10,000 x 0.11

10,000 x 0.17

1,100

1,700

12,700

Page 12: Akaun Chapter 11

KE1013 Chapter Eleven 12

Calculation of variance

Cost element Actual cost Standard cost Variance

Direct material

Direct labor

Factory overhead

9,900

1,100

1,700

9,500 400 (F)

1,050 50 (F)

2,000 300 (U)

F = (Favorable) U = (Unfavorable)

Page 13: Akaun Chapter 11

KE1013 Chapter Eleven 13

Direct Material Variance

Direct Material Price Variance

Direct Material Usage (Quantity) Variance

To measure the difference between the actual cost and the standard cost of direct materials.

Page 14: Akaun Chapter 11

KE1013 Chapter Eleven 14

1. Direct material price variance

(Actual Price x Actual Quantity) - (Standard Price x Actual Quantity)

Simplified to be:

Actual Quantity (Actual Price – Standard Price)

AQ ( AP – SP )

Page 15: Akaun Chapter 11

KE1013 Chapter Eleven 15

2. Direct material usage (quantity) variance

(Standard Price x Actual Quantity) - (Standard Price x Standard Quantity)

Simplified to be:

Standard Price (Actual Quantity – Standard Quantity)

SP ( AQ – SQ )

Page 16: Akaun Chapter 11

KE1013 Chapter Eleven 16

Actual Price x Actual Qty Std Price x Actual Qty Std Price x Std Qty

Price Variance Usage Variance

Direct material variance

Page 17: Akaun Chapter 11

KE1013 Chapter Eleven 17

Illustration 2

The followings are the actual price and quantity for direct material used by the company in producing 10,000 bottles of peanut butter:

Actual Price Actual Quantity

Peanut RM2.70/kg 1,400kg

Butter RM2.505/kg 1,200kg

Sugar RM1.18/kg 2,300kg

Page 18: Akaun Chapter 11

KE1013 Chapter Eleven 18

Direct material price variance:

Peanut: 1,400 (2.70 – 2.80) = 140 (F)

Butter: 1,200 (2.505 – 2.70) = 234 (F)

Sugar: 2,300 (1.18 – 1.20) = 46 (F)

420 (F)

AQ ( AP – SP )

Page 19: Akaun Chapter 11

KE1013 Chapter Eleven 19

Direct material usage variance:

Peanut: 2.80 (1,400 – 1,500) = 280 (F)

Butter: 2.70 (1,200 – 1,000) = 540 (U)

Sugar: 1.20 (2,300 – 2,500) = 240 (F)

20 (U)Therefore ,

Total direct material variance = 420 (F) + 20 (U)

= 400 (F)

SP ( AQ – SQ )

Page 20: Akaun Chapter 11

KE1013 Chapter Eleven 20

Direct Labor Variance

Direct Labor Rate Variance

Direct Labor Efficiency Variance

Measures the differences between the actual cost and the cost that suppose to be paid to the labor.

Page 21: Akaun Chapter 11

KE1013 Chapter Eleven 21

1. Direct Labor Rate Variance

(Actual Hour x Actual Rate) - (Actual Hour x Standard Rate)

Simplified to be:

Actual Hour ( Actual Rate – Standard Rate )

AH ( AR – SR )

Page 22: Akaun Chapter 11

KE1013 Chapter Eleven 22

2. Direct Labor Efficiency Variance

(Standard Rate x Actual Hour) - (Standard Rate x Standard Hour)

Simplified to be:

Standard Rate ( Actual Hour – Standard Hour )

SR ( AH – SH )

Page 23: Akaun Chapter 11

KE1013 Chapter Eleven 23

Actual Hour x Actual Rate Std Hour x Actual Rate Std Hour x Std Rate

Rate Variance Efficiency Variance

Direct Labor Variance

Page 24: Akaun Chapter 11

KE1013 Chapter Eleven 24

Illustration 3:

The followings are actual rate and labor hour in the production of 10,000 bottles of peanut butter:

Actual labor rate Actual labor hour

Machine operator RM3.90/hour 190 hours

Packaging RM2.81/hour 110 hours

Page 25: Akaun Chapter 11

KE1013 Chapter Eleven 25

Direct Labor Rate Variance:

Machine Operator: 190 (3.90 – 4.00 ) = 19 (F)

Packaging: 110 (2.81 – 3.00) = 21 (F)

40 (F)

AH ( AR – SR )

Page 26: Akaun Chapter 11

KE1013 Chapter Eleven 26

Direct Labor Efficiency Variance:

Machine Operator: 4.00 (190 – 200) = 40 (F)

Packaging: 3.00 (110 – 100) = 30 (U)

10 (F)

SR ( AH – SH )

Therefore,

total direct labor variance: = 40 (M) + 10 (M)

= 50 (M)

Page 27: Akaun Chapter 11

KE1013 Chapter Eleven 27

Factory Overhead Variance

Variable Factory Overhead Controllable Variance

Fixed Factory Overhead Volume Variance

Measures the differences between the actual cost and the supposed related cost of factory overhead.

Page 28: Akaun Chapter 11

KE1013 Chapter Eleven 28

Western Rider Inc.Factory Overhead Cost Budget

For the Month Ended June 30, 2003

Direct Labor Hours4,000 4,500 5,000

80% 90% 100%

Overhead is applied at $6.00 per direct labor hour based on estimated 5,000 total hours.

Overhead is applied at $6.00 per direct labor hour based on estimated 5,000 total hours.

Total variable costs $14,400 $16,200 $18,000Variable costs per hour $ 3.60 $ 3.60$3.60Total fixed costs $12,000 $12,000 $12,000Fixed costs per hour $ 3.00 $ 2.67 $ 2.40Total costs per hour $ 6.60 $ 6.27 $ 6.00$ 6.00

% of Normal Capacity

Page 29: Akaun Chapter 11

KE1013 Chapter Eleven 29

Western Rider Inc.Factory Overhead Variances

For the Month Ended June 30, 2003

Variable costs $14,400 $10,400 $4,000 F ($3.60 x 4,000 hours)Fixed costs 9,600 12,000 2,400 U ($2.40 x 4,000 hours)Total costs $24,000 $22,400 $1,600 F

Revised ActualBudget Costs Variance

Factory overhead applied at $6.00 per direct labor hour based on 4,000 actual hours.

Factory overhead applied at $6.00 per direct labor hour based on 4,000 actual hours.

Actual factory overhead per general ledger.

Actual factory overhead per general ledger.

Actual Hour4,000

Page 30: Akaun Chapter 11

KE1013 Chapter Eleven 30

Western Rider Inc.Factory Overhead Variances

For the Month Ended June 30, 2003

Revised ActualBudget Costs Variance

Variable costs $14,400 $10,400 $4,000$4,000 FF ($3.60 x 4,000 hours)Fixed costs 9,600 12,000 2,400 U ($2.40 x 4,000 hours)Total costs $24,000 $22,400 $1,600 F

Controllable variance based on variable costs

Controllable variance based on variable costs

Page 31: Akaun Chapter 11

KE1013 Chapter Eleven 31

Western Rider Inc.Factory Overhead Variances

For the Month Ended June 30, 2003

Revised ActualBudget Costs Variance

Volume variance based on fixed costs

Volume variance based on fixed costs

Variable costs $14,400 $10,400 $4,000 F ($3.60 x 4,000 hours)Fixed costs 9,600 12,000 2,4002,400 UU ($2.40 x 4,000 hours)Total costs $24,000 $22,400 $1,600 F

Page 32: Akaun Chapter 11

KE1013 Chapter Eleven 32

Variable Factory Overhead Controllable VarianceFor the Month Ended June 30, 2003

Actual variable overhead $10,400 Budgeted variable overhead 14,400 (4,000 actual hours x $3.60) Favorable controllable variance $(4,000)

Controllable variance measures the efficiency of using variable overhead resources.

Controllable variance measures the efficiency of using variable overhead resources.

A revised budget based on the actual hours used

A revised budget based on the actual hours used

Page 33: Akaun Chapter 11

KE1013 Chapter Eleven 33

Fixed Factory Overhead Volume VarianceFor the Month Ended June 30, 2003

Budgeted volume (direct labor hours) 5,000Actual volume (direct labor hours) 4,000Capacity not used (direct labor hours) 1,000Standard fixed rate x $2.40Unfavorable volume variance $2,400

Volume variance measures the utilization of fixed overhead resources.

Volume variance measures the utilization of fixed overhead resources.

Rate based on 5,000 direct labor hours.

Rate based on 5,000 direct labor hours.

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KE1013 Chapter Eleven 34