air cooled split system condensing unit for rooftop ......performance data performance...
TRANSCRIPT
Engineered for flexibility and performance™
Air Cooled Split System Condensing Unitfor Rooftop Systems and Air Handlers Catalog 1702
Model RCS 06E to 20E6.5 to 20 TonsR22 Refrigerant
15 – 20 Tons
6.5 – 7.5 Tons
10 – 12 Tons
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Why Use a High Efficiency, Air CooledSplit System?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Agency Listed . . . . . . . . . . . . . . . . . . . . . . . . . . 3Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . 3
McQuay’s Unique Features . . . . . . . . . . . . . . . . . . 4Durable construction . . . . . . . . . . . . . . . . . . . . . . 4Condenser fans. . . . . . . . . . . . . . . . . . . . . . . . . . 4Scroll compressors . . . . . . . . . . . . . . . . . . . . . . . 4Condenser coils . . . . . . . . . . . . . . . . . . . . . . . . . 4
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Base Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . 5Refrigerant Connections . . . . . . . . . . . . . . . . . . 5Crankcase Heaters . . . . . . . . . . . . . . . . . . . . . . 5Low Ambient Control . . . . . . . . . . . . . . . . . . . . . 5Service Valves. . . . . . . . . . . . . . . . . . . . . . . . . . 5Service Access . . . . . . . . . . . . . . . . . . . . . . . . . 5Condensing Section. . . . . . . . . . . . . . . . . . . . . . 5High Pressure Control . . . . . . . . . . . . . . . . . . . . 5Low Pressure Control . . . . . . . . . . . . . . . . . . . . 5Condenser Fan Motors . . . . . . . . . . . . . . . . . . . 5Equipment Ground. . . . . . . . . . . . . . . . . . . . . . . 5Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Rooftop Applications . . . . . . . . . . . . . . . . 6Unit Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service Clearance. . . . . . . . . . . . . . . . . . . . . . . 6Unit Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Physical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Unit Capacity and Physical Data. . . . . . . . . . . . . . 7
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . 8Condensing Unit—Gross Capacity and Power . . . 8
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . 13Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engineering Guide Specification. . . . . . . . . . . . . 18Part 1: General . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.01 Summary: . . . . . . . . . . . . . . . . . . . . . . . . . 181.02 References . . . . . . . . . . . . . . . . . . . . . . . . 181.03 Submittals. . . . . . . . . . . . . . . . . . . . . . . . . 181.04 Qualifications . . . . . . . . . . . . . . . . . . . . . . 181.05 Delivery and Handling . . . . . . . . . . . . . . . 181.06 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 181.07 Maintenance. . . . . . . . . . . . . . . . . . . . . . . 18
Part 2: Products . . . . . . . . . . . . . . . . . . . . . . . . . 182.01 Acceptable Manufacturers . . . . . . . . . . . . 182.02 Unit Description . . . . . . . . . . . . . . . . . . . . 182.03 Design Requirements . . . . . . . . . . . . . . . . 182.04 Condensing Section (Scroll) . . . . . . . . . . . 182.05 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 192.06 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Part 3: Execution. . . . . . . . . . . . . . . . . . . . . . . . . 193.01 Installation . . . . . . . . . . . . . . . . . . . . . . . . 193.02 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Introduction
IntroductionWhy Use a High Efficiency, Air CooledSplit System?• The size ranges offered by McQuay allow you to mix or
match components to meet actual job requirements, thus eliminating the need to use oversized or undersized equipment. Equipment sized to meet the actual load will provide better operating economy, better humidity control, and longer equipment life.
• With an air cooled system, you have no water or sewer connections to make, and no troublesome or costly water treatment problems.
• Since the condensing unit is located outside the building, and the low profile air handling unit can be installed in the drop ceiling or in the conditioned space, you will not need a separate equipment room which takes up valuable building space.
• Remote mounting of the already quiet condensing unit keeps the compressor and condenser fan noise outside. Vertical discharge fans also contribute to quietness, carrying the noise up and away from the surrounding area.
• Because of the simple design of the McQuay condensing unit, installation is quick, simple, and very little maintenance is required.
Agency Listed
Nomenclature
Rooftop Condensing System RefrigerantE = R22
R C S – 06 – E
Nominal capacity (tons)06 = 6.507 = 7.510 = 1012 = 1215 = 1520 = 20
McQuay Cat 1702 3
Introduction
McQuay’s Unique Features
Durable construction
• Pre-painted exterior cabinet panels pass 1000-hour ASTM B 117 Salt Spray Test for durability
Side/End View
End View
Top View
Condenser fans
• Vertical air discharge for quiet operation
Scroll compressors
• Provide maximum dependability, efficiency and quiet operation
Condenser coils
• Large face area
• High efficiency enhanced copper tubing
• All aluminum fin design
4 McQuay Cat 1702
Introduction
Components
Cabinet• Galvanized steel with powder coat paint finish. The powder
coat paint finish is high gloss, durable and capable of withstanding a 1000 hour salt spray test per ASTM B117.
• Unit is of the frame and panel type construction which allows all access panels to be opened or removed without affecting the structural strength of the unit.
• Fastening screws are also of the 1000 hour type.
• Stamped louver panels offer 100% protection for the condenser coil.
Base Pan• Galvanized steel with powder coat paint finish.
Compressors
• High efficiency Copeland® scroll compressors.
• Engineered for long life and durability.
• Unloading (50%) is available on 10 to 20 ton models.
• All compressors have inherent high temperature protection.
• Mounted on isolators which reduce vibration and noise.
Condenser Coil• Constructed with copper tubes and aluminum fins and
mechanically bonded to the tubes for maximum heat transfer capabilities.
• Condenser coil assemblies are leak tested up to 450 psig internal pressure.
Refrigerant Connections• Field sweat joints are made external of the unit and are
located close to the ground for a neat looking installation.
Crankcase Heaters• Standard on l0 – 20 ton models. Not available on 6.5 and 7.5
ton models.
Low Ambient Control• Pressure sensitive fan cycling control allows operation down
to 0°F [-17.8°C].
Service Valves• Standard on liquid line for all models. Optional suction line
service valves are available.
Service Access• Control box with separate line and control voltages, as well
as compressor and other refrigerant controls are accessible through access panels.
• Electrical access cover may be opened or removed without affecting normal operation of the unit.
• Condenser fan motors have molded plugs for easy removal.
• Removable louver panels/end access panel for coil cleaning.
Condensing Section• Open design permits unrestricted condenser airflow, access
to compressors, refrigeration components, piping, and access for roof maintenance.
• High efficiency Copeland® scroll compressors.
• 10 – 20 ton units feature tandem compressors for redundancy and efficient capacity control.
• Large face area condenser for high operating efficiencies.
• Vertical air discharge minimizes noise.
High Pressure Control• Manual reset control deactivates system (opens contactor
circuit) if abnormally high pressure occurs.
Low Pressure Control• Automatic reset control deactivates system if abnormally
low pressure or refrigerant loss occurs.
Condenser Fan Motors• Direct drive, single-phase, permanently lubricated “PSC”
motors with inherent thermal overload.
Equipment Ground• Lug for field connection of ground wire.
Testing• All units are run-tested at the factory prior to shipment.
Units are shipped with a nitrogen holding charge.
Accessories
Accessories (Table 1) can be added to further enhance the unit.Table 1: Accessories
Accessory description Model number Sizes used onAnti-short cycle timer kit RXAT-A01 All
Sight glass RXAG-A048 6.5 – 15 tonSight glass RXAG-A020 20 ton
Liquid line solenoid valve RXAV-BD048 AllSuction line service valve RXMV-AC 6.5 and 7.5 tonSuction line service valve RXMV-AD 10 and 12 tonSuction line service valve RXMV-AE 15 and 20 ton
McQuay Cat 1702 5
Application Data
Application DataGeneral Rooftop Applications
Units are intended for use in normal heating, ventilating, and air conditioning applications. Consult your local McQuay sales representative for applications involving operation at high ambient temperatures, high altitudes, non-cataloged voltages, and for job specific unit selections that fall outside of the range of the catalog tables.
For proper operation, units should be rigged in accordance with instructions stated in IM 909 (6.5 to 7.5 ton units) and IM 910 (10 to 20 ton units). Follow factory check, test and start procedures explicitly to achieve satisfactory start-up and operation (refer to IM 909 and IM 910).
Unit Location
A structural engineer must verify that the roof has adequate strength and ability to minimize deflection.
Unit condenser coils should be located in an area that will avoid contact with any heated exhaust air.
Allow sufficient space around the unit for maintenance/service clearance. Refer to Figure 1 for recommended clearances. Consult your McQuay sales representative if available clearances do not meet minimum recommendations. Where code considerations (such as the NEC) require extended clearances, those codes take precedence.
Service Clearance
Allow recommended service clearances for units as shown in Figure 1. Provide a roof walkway along the sides of the unit for service and access to controls and components. Contact your McQuay sales representative for service requirements less than those recommended.
Figure 1: RCS 06E – 20E Service Clearances
Unit Wiring
All units require three phase, 60 Hz, 208/230, 230, 460, or 575 volt power supply. All units include branch circuits and short circuit protection and are available with a power block.
All wiring must be installed in accordance with the National Electric Code (NEC) and local codes.
Building Edge
Control Panel/Piping Side
36
in.
Min
. 36 in. M
in.
24 in. Min.
24 in. Min.
6 McQuay Cat 1702
Physical Data
Physical DataUnit Capacity and Physical DataTable 2: RCS 06E – 20E
ModelRCS
06E 07E 10E 12E 15E 20ECapacity and WeightCapacity (tons) [kW] 6.5 [22.9] 7.5 [26.4] 10 [35.2] 12.5 [44.0] 15 [52.8] 20 [70.3]Refrigerant charge R22 oz. [g] 262 [7428] 262 [7428] 309 [8760] 413 [11,708] 573 [16,244] 778 [22,056]Operating weight 266 [120.7] 330 [149.7] 569 [258.1] 640 [290.3] 819 [371.5 945 [428.6]Shipping weight 289 [131.1] 353 [160.1] 609 [276.2] 680 [308.4] 859 [389.6] 985 [446.8]CompressorQuantity 1 1 2 2 2 2Type Scroll Scroll Scroll Scroll Scroll ScrollRPM 3500 3500 3500 3500 3500 3500Condenser FansQuantity 1 1 2 2 3 3CFM [L/s] 3500 [1652] 3800 [1793] 6600 [3115] 6600 [3115] 9900 [4672] 9900 [4672]Diameter (in.) [mm] 24 [610] 24 [610] 24 [610] 24 [610] 24 [610] 24 [610]Drive Direct Direct Direct Direct Direct DirectMotor horsepower each [W] 1/3 [249] 1/3 [249] 1/3 [249] 1/3 [249] 1/3 [249] 1/3 [249]Type PSC PSC PSC PSC PSC PSCRPM 1075 1075 1075 1075 1075 1075Condenser CoilQuantity 1 1 2 2 2 2Rows 1 1/2 2 2 2 2 2Fins per inch 20 22 18 22 18 18Sq. ft. [m2] 22.2 [3] 22.2 [3] 27 [2.508] 32.875 [3.054] 40.375 [3.751] 40.375 [3.571]Fins/tubes Aluminum/CopperRefrigerant ConnectionVapor sweat #: in. [mm] 1: 1-1/8 [29] 1: 1-1/8 [29] 1: 1 3/8 [35] 1: 1 3/8 [35] 1: 1 5/8 [41] 1: 1 5/8 [41]Liquid sweat #: in. [mm] 1: 1/2 [13] 1: 1/2 [13] 1: 5/8 [16] 1: 5/8 [16] 1: 5/8 [16] 1: 7/8 [22]CabinetFinish Powder CoatSheet metal GalvanizedGauge (nominal) top 20 20 20 20 20 20Sides 20 20 20 20 20 20Base rails 14 14 14 14 14 14Package dimensionsHeight (in.) [mm] 32.8 [833] 32.8 [833] 44.8 [1137] 44.8 [1137] 44.8 [1137] 44.8 [1137]Width (in.) [mm] 31.1 [789] 31.1 [789] 38.4 [975] 38.4 [975] 38.4 [975] 38.4 [975]Length (in.) [mm] 43.0 [1092] 43.0 [1092] 60.5 [1537] 73.9 [1877] 83.875 [2130] 83.875 [2130]
McQuay Cat 1702 7
Performance Data
Performance DataCondensing Unit—Gross Capacity and Power
Table 3: RCS 06E
Table 4: RCS 07E
Table 5: RCS 10E
* kW = compressor + condenser fan(s).
Outdoor Ambient Temp.°F [°C]
RCS 06E
Saturated Evaporator Temperature °F [°C]
40 [4] 45 [7] 50 [10]
MBh [kW] kW* MBh [kW] kW MBh [kW] kW
75 [24] 76.2 [22.33] 5.2 85.7 [25.12] 5.4 94.2 [27.61] 5.880 [27] 74.0 [21.69] 5.4 82.6 [24.21] 5.6 91.5 [26.82] 6.085 [29] 71.7 [21.01] 5.6 80.7 [23.65] 5.9 88.7 [26.00] 6.290 [32] 69.5 [20.37] 5.8 78.2 [22.92] 6.1 86.0 [25.20] 6.695 [35] 67.2 [19.69] 6.0 75.6 [22.16] 6.3 83.2 [24.38] 6.7100 [38] 64.9 [19.02] 6.2 73.1 [21.42] 6.6 80.5 [23.59] 6.9105 [41] 62.6 [18.35] 6.3 70.5 [20.66] 6.8 77.7 [22.77] 7.2110 [43] 60.4 [17.70] 6.5 68.0 [19.93] 7.0 75.1 [22.01] 7.3115 [46] 58.2 [17.06] 6.7 65.4 [19.17] 7.2 72.3 [21.19] 7.6
Outdoor Ambient Temp.°F [°C]
RCS 07E
Saturated Evaporator Temperature °F [°C]
40 [4] 45 [7] 50 [10]
MBh [kW] kW* MBh [kW] kW MBh [kW] kW
75 [24] 87.5 [25.64] 6.0 96.8 [28.37] 6.2 106.0 [31.07] 6.580 [27] 84.8 [24.85] 6.2 94.0 [27.55] 6.5 102.6 [30.07] 6.985 [29] 82.0 [24.03] 6.4 91.2 [26.73] 6.8 99.5 [29.16] 7.190 [32] 79.2 [23.21] 6.6 88.0 [25.79] 7.0 96.8 [28.37] 7.495 [35] 76.5 [22.42] 6.9 84.8 [24.85] 7.3 94.0 [27.55] 7.6100 [38] 73.7 [21.60] 7.1 82.0 [24.03] 7.6 90.3 [26.46] 8.0105 [41] 71.0 [20.81] 7.4 79.2 [23.21] 7.8 86.6 [25.38] 8.2110 [43] 68.2 [19.99] 7.6 76.0 [22.27] 8.1 83.4 [24.44] 8.6115 [46] 65.4 [19.17] 7.9 72.8 [21.34] 8.3 80.2 [23.50] 8.8
Outdoor Ambient Temp.°F [°C]
RCS 10E
Saturated Evaporator Temperature °F [°C]
40 [4] 45 [7] 50 [10]
MBh [kW] kW* MBh [kW] kW MBh [kW] kW
75 [24] 132.1 [38.71] 8.1 144.8 [42.44] 8.3 157.5 [46.16] 8.580 [27] 128.3 [37.60] 8.6 141.0 [41.32] 8.8 153.7 [45.05] 9.085 [29] 124.4 [36.46] 9.0 137.1 [40.18] 9.2 149.8 [43.90] 9.490 [32] 120.5 [35.32] 9.5 133.2 [39.04] 9.7 145.9 [42.76] 9.995 [35] 116.7 [34.20] 10.0 129.4 [37.92] 10.2 142.1 [41.65] 10.4100 [38] 112.8 [33.06] 10.5 125.5 [36.78] 10.7 138.2 [40.50] 10.9105 [41] 108.9 [31.92] 11.0 121.6 [35.64] 11.2 134.3 [39.36] 11.4110 [43] 105.1 [30.80] 11.5 117.8 [34.52] 11.7 130.5 [38.25] 11.9115 [46] 101.2 [29.66] 11.9 113.9 [33.38] 12.1 126.6 [37.10] 12.4
8 McQuay Cat 1702
Performance Data
Table 6: RCS 12E
Table 7: RCS 15E
Table 8: RCS 20E
* kW = compressor + condenser fan(s).
Outdoor Ambient Temp.°F [°C]
RCS 12E
Saturated Evaporator Temperature °F [°C]
40 [4] 45 [7] 50 [10]
MBh [kW] kW* MBh [kW] kW MBh [kW] kW
75 [24] 153.1 [44.87] 10.2 170.2 [49.88] 10.5 187.3 [54.89] 10.980 [27] 148.1 [43.40] 10.9 165.2 [48.42] 11.2 182.4 [53.46] 11.585 [29] 143.1 [41.94] 11.5 160.3 [46.98] 11.8 177.4 [52.00] 12.190 [32] 138.2 [40.50] 12.1 155.3 [45.51] 12.4 172.4 [50.53] 12.795 [35] 133.2 [39.04] 12.7 150.4 [44.08] 13.0 167.5 [49.09] 13.3
100 [38] 128.3 [37.60] 13.4 145.4 [42.61] 13.7 162.5 [47.62] 14.0105 [41] 123.3 [36.14] 14.0 140.5 [41.18] 14.3 157.6 [46.19] 14.6110 [43] 118.4 [34.70] 14.6 135.5 [39.71] 14.9 152.6 [44.72] 15.2115 [46] 113.4 [33.23] 15.2 130.5 [38.25] 15.5 147.7 [43.29] 15.8
Outdoor Ambient Temp.°F [°C]
RCS 15E
Saturated Evaporator Temperature °F [°C]
40 [4] 45 [7] 50 [10]
MBh [kW] kW* MBh [kW] kW MBh [kW] kW
75 [24] 198.7 [58.23] 13.7 207.1 [80.70] 14.0 215.5 [63.16] 14.480 [27] 195.6 [57.32] 14.4 204.1 [59.82] 14.7 212.5 [62.28] 15.185 [29] 192.6 [56.45] 15.1 201.1 [58.94] 15.5 209.5 [61.40] 15.890 [32] 189.6 [55.57] 15.8 198.1 [58.06] 16.2 206.5 [60.52] 16.595 [35] 186.6 [54.69] 16.5 195.1 [57.18] 16.9 203.5 [59.64] 17.2
100 [38] 183.6 [53.81] 17.2 192.1 [56.30] 17.6 200.5 [58.76] 17.9105 [41] 180.6 [52.93] 17.9 189.1 [55.42] 18.3 197.5 [57.88] 18.6110 [43] 177.6 [52.05] 18.6 186.1 [54.54] 19.0 194.5 [57.00] 19.3115 [46] 174.6 [51.17] 19.3 183.1 [53.66] 19.7 191.5 [56.12] 20.1
Outdoor Ambient Temp.°F [°C]
RCS 20E
Saturated Evaporator Temperature °F [°C]
40 [4] 45 [7] 50 [10]
MBh [kW] kW* MBh [kW] kW MBh [kW] kW
75 [24] 276.3 [80.98] 18.2 312.7 [91.64] 19.0 349.1 [102.3] 19.780 [27] 264.3 [77.46] 18.9 300.7 [88.13] 19.7 337.2 [98.82] 20.485 [29] 252.3 [73.94] 19.6 288.8 [84.64] 20.4 325.2 [95.31] 21.190 [32] 240.3 [70.42] 20.3 276.8 [81.12] 21.1 313.2 [91.79] 21.995 [35] 228.4 [66.94] 22.0 264.8 [77.61] 22.4 301.2 [88.27] 22.8
100 [38] 216.4 [63.42] 22.7 252.8 [74.09] 23.1 289.2 [84.76] 23.5105 [41] 204.4 [59.90] 23.5 240.8 [70.57] 23.8 277.3 [81.27] 24.2110 [43] 192.4 [56.39] 24.2 228.9 [67.08] 24.5 265.3 [77.75] 24.9115 [46] 180.5 [52.90] 24.9 216.9 [63.57] 25.2 253.3 [74.23] 25.6
McQuay Cat 1702 9
Performance Data
Table 9: RCS 06E R22 Unit Capacities
Table 10: RCS 07E R22 Unit Capacities
40
50
60
70
80
90
100
35 40 45 50
Saturated Suction Temperature
Cap
acit
y at
Eva
po
rato
r
80°85°
95°
105°
115°
50
60
70
80
90
100
110
35 40 45 50
Saturated Suction Temperature
Cap
acit
y at
Eva
po
rato
r
80°85°
95°
105°
115°
10 McQuay Cat 1702
Performance Data
Table 11: RCS 10E R22 Unit Capacities
Table 12: RCS 12E R22 Unit Capacities
80
90
100
110
120
130
140
150
160
35 40 45 50
Saturated Suction Temperature
Cap
acit
y at
Eva
po
rato
r80°85°
95°
105°
115°
90
100
110
120
130
140
150
160
170
180
190
35 40 45 50
Saturated Suction Temperature
Cap
acit
y at
Eva
po
rato
r
80°85°
95°
105°
115°
McQuay Cat 1702 11
Performance Data
Table 13: RCS 15E R22 Unit Capacities
Table 14: RCS 20E R22 Unit Capacities
160
170
180
190
200
210
220
35 40 45 50
Saturated Suction Temperature
Cap
acit
y at
Eva
po
rato
r
80°85°
95°
105°
115°
140
165
190
215
240
265
290
315
340
365
35 40 45 50
Saturated Suction Temperature
Cap
acit
y at
Eva
po
rato
r
80°85°
95°
105°
115°
12 McQuay Cat 1702
Dimensional Data
Dimensional DataFigure 2: RCS 06E and 07E Dimensions and Weights
Table 15: RCS 06E and 07E Operating Weights
Figure 3: RCS 10E Dimensions and Weights
Table 16: RCS 10E Operating Weights
RCS model
Total weight lbs. [kg]
Corner weight lbs. [kg]A B C D
06E 266 [121] 45 [20.41] 66 [29.94] 63 [28.58] 91 [41.28]07E 330 [150] 55 [24.95] 87 [39.46] 73 [33.11] 116 [52.62]
31.0643.00
32.81
CONTROL
PANEL ACCESS
SUCTIONLINE 1 LIQUID
LINE1/2"
1/8"
HIGH VOLTAGE3/4"DIA. HOLE1
LOW VOLTAGE7/8"DIA. HOLE
21.69
24.1926.6328.44
C
AD
B
RCS model
Total weight lbs. [kg]
Corner weight lbs. [kg]A B C D
10E 569 [258.1] 140 [63.5] 150 [68.0] 135 [61.2] 144 [65.3]
A
B
D
C
CONTROL
PANEL ACCESS
62.14
39.94
McQuay Cat 1702 13
Dimensional Data
Figure 4: RCS 12E Dimensions and Weights
Table 17: RCS 12E Operating Weights
Figure 5: RCS 15E – 20E Dimensions and Weights
Table 18: RCS 15E and 20E Operating Weights
RCS model
Total weight lbs. [kg]
Corner weight lbs. [kg]A B C D
12E 640 [290.2] 167 [75.7] 163 [73.9] 140 [63.5] 170 [77.1]
B
A
C
D
CONTROL
PANEL ACCESS
75.54
39.94
RCS model
Total weight lbs. [kg]
Corner weight lbs. [kg]A B C D
15E 818 [371.0] 211 [75.7] 198 [89.8] 211 [95.7] 198 [89.8]20E 945 [428.6] 238 [108.0] 246 [111.6] 235 [106.6] 227 [103.0]
A
D
C
B
CONTROL
PANEL ACCESS
85.52
39.94
14 McQuay Cat 1702
Electrical Data
Electrical DataPower WiringTable 19: RCS 06E and 07E Electrical Data
Table 20: RCS 10E and 12E Electrical Data
Table 21: RCS 15E and 20E Electrical Data
ModelRCS
06E 07ECompressor MotorElectrical characteristics 208/230-3-60 460-3-60 575-3-60 208/230-3-60 460-3-60 575-3-60Operating CurrentRated load amps (each) 18.6 9 7.4 25.6 12.8 8.7Locked rotor amps (each) 156 75 54 196 100 90Condenser Fan MotorsVolt and phase 208/230-1-60 460-1-60 575-1-60 208/230-1-60 460-1-60 575-1-60Full load amps (each) 2.4 1.4 1 2.4 1.4 1System characteristicsUnit full load amps 21.0 10.4 8.4 28.0 14.2 9.7Minimum fuse size (amps) or HACR circuit breaker ampacity
30 15 15 45 25 15
Minimum circuit ampacity 25 13 11 35 18 12Maximum fuse size (amps) or HACR circuit breaker ampacity
40 20 15 50 30 20
Disconnect size 30 30 30 60 30 30
ModelRCS
10E 12ECompressor MotorElectrical characteristics 208/230-3-60 460-3-60 575-3-60 208/230-3-60 460-3-60 575-3-60Operating CurrentRated load amps (each) 17.3/17.3 9.0 7.1 18.6/18.6 9.0 7.4Locked rotor amps (each) 137 62 50 156 75 54Condenser Fan MotorsVolt and phase 208/230-1 460-1 575-1 208/230-1 460-1 575-1Full load amps (each) 2.4 1.4 1 2.4 1.4 1System characteristicsUnit full load amps 39.4 20.7 16.1 42.0 20.7 16.7Minimum fuse size (amps) or HACR circuit breaker ampacity
50 30 20 55 30 25
Minimum circuit ampacity 44 24 18 47 24 19Maximum fuse size (amps) or HACR circuit breaker ampacity
60 30 25 60 35 25
Disconnect size 60 30 30 60 60 30
ModelRCS
15E 20ECompressor MotorElectrical characteristics 208/230-3-60 460-3-60 575-3-60 208/230-3-60 460-3-60 575-3-60Operating CurrentRated load amps (each) 28.8/28.8 14.7 10.8 37.2/37.2 17.2 12.4Locked rotor amps (each) 195 95 80 239 125 80Condenser Fan MotorsVolt and phase 208/230-1 460-1 575-1 208/230-1 460-1 575-1Full load amps (each) 2.4 1.4 1 2.4 1.1 0.8System characteristicsUnit FLA 64.9 33.7 24.5 81.6 37.8 27.1Minimum fuse size (amps) or HACR circuit breaker ampacity
80 45 30 110 50 35
Minimum circuit ampacity 72 38 28 91 42 31Maximum fuse size (amps) or HACR circuit breaker ampacity
100 50 35 125 50 40
Disconnect size 100 60 60 200 60 60
McQuay Cat 1702 15
Electrical Data
Wiring Diagrams
Figure 6: RCS 06E and RCS 07E Wiring Diagram
C OM PON E N T CODEC C C OM PR E S S OR CON TAC TORC C H C R A N K CAS E H EAT ERC OM P C OM PR E S S ORC PM C OM PR E S S OR PR OT EC TION
MODU L EC T C ON T ROL T RA NS FOR M ERF C FAN MOTOR CON TAC TORF CC FAN CYC L E CON T ROLG N D G R OUND
H R HEAT RELAY AS NEEDEDL PC LOW PR E S S U RE CON T ROLMS M ETA L ST RIPOF M OUTDOOR FAN MOTORPR PILOT RE LAYR C R U N CA PAC ITORT B T ER MINAL BLO C KT DC TIME DE LAY CON T ROLTHM MOTOR SA F ET Y TH ER MOS TAT
W IR E N U T
NOT ES :1. R E PLAC EMENT WIR E & F US E S
MUS T BE SAM E TY PE & SIZ EAS OR IG INA L.
2. U NIT MUS T BE PE RMANENTLYG R OUNDED AND CON FOR MTO N. E. C. AND LO CA L CODE S .
3. MAXIMUM IN RUS H VA NOT TOE XC E ED 92 VA.
4. MINIMUM WIR E SIZ E BAS E DON 75 DE G R E E S C INS U LATIONC OPPE R W IR E .
W IR ING IN FOR M AT ION1. L IN E VOLTAG E
FAC TOR Y STANDA R DFAC TOR Y OP TIONF IELD INS TALLED
2 . LOW VOLTAG EFAC TOR Y STANDA R DFAC TOR Y OP TIONF IELD INS TALLED
3. R E PLAC EMENT WIR EMUS T BE TH E SAM E SIZE AND TY PE OFINS U LATION AS OR IG INAL (105°C MIN. )
WA R NINGCA BIN ET MUS T BE PE RMANENTLY G R OUNDED AND CON FOR M TO N. E. C. ,( C. E. C. - CA NADA) AND LO CA L CODE S .
90-42456-12-02
W IR ING SC H E M AT ICC ON DE NS ING U NIT
6.5 and 7.5 TON208-230, 380,
460 & 575V, 60 Hz200-220, 380-415 V, 50 Hz
W IR E COL OR CODEB K — BLACK O — ORANGEB R — BROWN P R — PURP L EB L — BLUE R — R E DG — GR E E N W — WHITEG Y — GRAY Y — YELLOW
H PC HIG H PR E S S U RE CON T ROL
16 McQuay Cat 1702
Electrical Data
Figure 7: RCS 10E – RCS 20E Wiring Diagram
C OM PON E N T CODE
C C C OM PR E S S OR CON TAC TORC C H C R A N K CAS E H EAT ERC OM P C OM PR E S S ORC T C ON T ROL T RA NS FOR M ERDIS C DIS C ON N EC T SW ITC HF C FAN MOTOR CON TAC TORF CC FAN CYC L E CON T ROLG N D G R OUNDHR H E A T E R R E L A Y A S N E E D E D H PC HIG H PR E S S U RE CON T ROLL PC LOW PR E S S U RE CON T ROLMS M ETA L ST RIPOF M OUTDOOR FAN MOTORR C R U N CA PAC ITORR R E LAYT B T ER MINAL BLO C KTH TH ER MOS TAT H EATINGT DC TIME DE LAY CON T ROLTHM MOTOR SA F ET Y TH ER MOS TATTOR TH ERMAL OV ER LOA D RE LAY
W IR E N U T
NOT ES :1. R E PLAC EMENT WIR E & F US E S
MUS T BE SAM E TY PE & SIZ EAS OR IG INA L.
2. U NIT MUS T BE PE RMANENTLYG R OUNDED AND CON FOR MTO N. E. C. AND LO CA L CODE S .
3. MAXIMUM IN RUS H VA NOT TOE XC E ED 92 VA.
4. MINIMUM WIR E SIZ E BAS E DON 75 DE G R E E S C INS U LATIONC OPPE R W IR E .
W IR ING IN FOR M AT ION1. L IN E VOLTAG E
FAC TOR Y STANDA R DFAC TOR Y OP TIONF IELD INS TALLED
2. LOW VOLTAG EFAC TOR Y STANDA R DFAC TOR Y OP TIONF IELD INS TALLED
3. R E PLAC EMENT WIR EMUS T BE TH E SAM E SIZE AND TY PE OFINS U LATION AS OR IG INAL (105°C MIN. )
WA R NINGCA BIN ET MUS T BE PE RMANENTLY G R OUNDED AND CON FOR M TO I. E. C. ,N. E. C. ( C. E. C. - CA NADA) AND LO CAL .C ODE S AS A PP L IC A BL E.
90-42663-08-03
W IR ING SC H E M AT ICC ON DE NS ING U NIT
10, 121/2, 15 & 20 TON208-230,
460, 575, 3 PH, 50 & 60 Hz380, 3 PH, 60 Hz
W IR E COL OR CODEB K — BLACK O — ORANGEB R — BROWN P R — PURP L EB L — BLUE R — R E DG — GR E E N W — WHITEG Y — GRAY Y — YELLOW
A H SUPPLY FAN
McQuay Cat 1702 17
Engineering Guide Specification
Engineering Guide SpecificationPart 1: General
1.01 Summary:
A Section includes design, performance criteria, refrigerants, and installation requirements for air cooled split condensing units
1.02 References
A ARI-365 Commercial and Industrial Unitary Air Cooled Condensing Units
B ANSI / ASHRAE 15 Safety Standard for Refrigerated Systems
1.03 Submittals
A Submit Shop drawings and product data in accordance with the specifications.
B Submittals shall include the following:
1 Dimensioned drawings with required clearances and location of all field connections.
2 Summary of all auxiliary utility requirements, such as electricity, water, compressed air, etc. Summary shall indicate quality and quantity of each required utility.
1.04 Qualifications
A Qualifications: Equipment manufacturer must specialize in the manufacture of the type of products specified and have five years experience with similar equipment and refrigerant offered.
B Regulatory Requirements: Comply with the codes and standards specified.
C Manufacturer's plant must be ISO Registered.
1.05 Delivery and Handling
A Condensing units shall be delivered to the job site assembled and charged with a holding charge of dry nitrogen.
B Comply with the manufacturer's instructions for rigging and handling equipment.
1.06 Warranty
A The refrigeration equipment manufacturer's initial warranty shall be within 12 months from start-up or 18 months, whichever occurs first. The warranty shall provide for repair or replacement due to material and workmanship that proves defective within the above period, excluding refrigerant.
1.07 Maintenance
A Include instructions for installation, maintenance and service.
B Maintenance of the units shall be the responsibility of the owner and performed in accordance with the manufacturer's instructions.
Part 2: Products
2.01 Acceptable Manufacturers
A Basis of design: McQuay International
B (Approved Equal)
2.02 Unit Description
A Provide and install as shown on the plans factory-assembled, air-cooled scroll compressor, R22 condensing units in the size and quantity specified. Each unit shall consist of hermetic scroll compressor air-cooled condenser section.
B The complete unit shall be UL listed.
2.03 Design Requirements
A General: Provide a complete condensing unit as specified herein and as shown on the drawings. The unit shall be in accordance with the standards referenced in section 1.02 and any local codes in effect.
B Performance: Refer to the schedule of performance on the drawings.
2.04 Condensing Section (Scroll)
A Air Cooled Condenser
1 The condensing section shall be open on the sides and bottom to provide access and to allow airflow through the coils. Condenser coils shall be constructed with 3/8" copper tubing mechanically bonded to aluminum fins for maximum heat transfer. Each condenser coil shall be factory leak tested with high-pressure air under water.
2 Condenser fans shall be direct drive, propeller type designed for low tip speed, vertical air discharge, and include service guards. Fan blades shall be constructed of steel and riveted to a steel center hub. Condenser fan motor shall be direct drive, single phase permanently lubricated “PSC” motors with inherent thermal overload.
3 Unit shall have standard pressure controls that cycle the condenser fan motors to maintain condensing pressures for operation down to 0°F ambient.
B Scroll Compressors
1 Unit shall have heavy-duty Copeland scroll compressors.
2 Compressors shall be isolated with resilient rubber isolators to decrease noise transmission.
18 McQuay Cat 1702
Engineering Guide Specification
3 Compressor circuit shall be complete with low pressure control, liquid line shut off valve, and manual reset high pressure safety switch.
C Refrigerant Circuit: Capped connections shall be external to the unit providing for field connection of refrigerant piping.
D Unit shall have a liquid line service valve.
2.05 Controls
A Unit shall be equipped with a 24 V terminal strip for field supplied and installed controls.
2.06 Electrical
A All wiring shall comply with UL requirements. The unit shall be provided with a factory wired weatherproof control panel. Unit shall have a single point power terminal block for main power connection. A terminal board shall be provided for low voltage control wiring.
Part 3: Execution
3.01 Installation
A Install in strict accordance with manufacturer's requirements, shop drawings, and contract documents.
B Adjust and level unit in alignment on supports.
C Coordinate electrical installation with electrical contractor.
D Coordinate controls with control contractor.
3.02 Start-Up
A Install proper charge of refrigerant and oil.
B Provide testing and starting of machine, and instruct the owner in its proper operation and maintenance.
McQuay Cat 1702 19
© 2009 McQuay International • www.mcquay.com • 800-432-1342 07/09
McQuay Training and Development
Now that you have made an investment in modern, efficient McQuay equipment, its care should be a high priority. For training information on all McQuay HVAC products, please visit us at www.mcquay.com and click on training, or call 540-248-9646 and ask for the Training Department.
Warranty
All McQuay equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local McQuay Representative for warranty details. Refer to Form 933-43285Y. To find your local McQuay Representative, go to www.mcquay.com.
This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.mcquay.com.