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Page 1 © Wieland GmbH & Co. KG 2017 AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017 Industrial Vacuum Systems for Cement Industry - Introduction and Overview by Marcus Borrmann

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Page 1: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 1 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Industrial Vacuum Systems for Cement Industry -Introduction and Overviewby Marcus Borrmann

Page 2: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 2 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Does your plant look like this …

or are you already one step ahead…?

Typical problems in a Cement Plant

Page 3: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 3 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Typical problems in a Cement Plant

Conveying and processing equipment needs to be regularly cleaned.

Page 4: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 4 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Keeping the Cement Plant production areas clean is highly recommended.

Why?√ Clean in-plant and external environment Emission reduction

√ Increase of the production volume

√ Reduction of maintenance cost

√ Reduction of labor cost

√ Recycling of valuable raw material

√ Increase of operational result

√ Reduction of explosion risks in the coal mill

Operational Excellence with Vacuum Cleaning Technology

Page 5: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 5 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Three ways to get best results: 1) Portable Industrial Vacuum Units

Page 6: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 6 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Three ways to get best results: 2) Stationary Vacuum Systems

KS units with rotary piston vacuum pump for maximum suction power

Designed for customer-specific requirements, driving power 22-150 kW Provide the suction power required for long suction distances, high conveying rates or

difficult suction materials

Page 7: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 7 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Extraction of large quantities of suction material

Page 8: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 8 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Cleaning of the Coal mill as well as RDF areas with explosion protected vacuum units

Stationary Vacuum System for Refuse Derived Fuels (RDF)

Non return valve Explosion pressurerelief valves

Page 9: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 9 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Three ways to get best results: 3) Mobile suction units, Vacuum Loaders

Page 10: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 10 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Typical applications for mobile vacuum units connectedto a suction pipeline

Page 11: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 11 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

BlowVac with 8200 m³/h airflow mounted on a 4-axle truck

- collection volume 17,8 m³

BlowVac SL 8200 TG

Easy and fast filter exchange

Page 12: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 12 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Pressure discharge device with a discharge height of up to 50 m

Page 13: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 13 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

BlowVac Conic with 3700 m³/h airflow- collection volume 6,4 m³

BlowVac Conic

Explosion relief valves

Page 14: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 14 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

BlowVac 6000 mounted on a trailer with hydraulically operated suction arm- collection capacity 10 m³

BlowVac Conic – Trailer mounted

Page 15: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 15 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

VacTruck 6000-80 BigBag(available with different loading capacity)

VacTruckThree power versions: 3700-50, 6000-50 and 6000-80

Page 16: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 16 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

The optimum solution for storage halls with stacker and reclaimer to prevent workers and machines e.g. conveyor belts from dust.

Stacker and Reclaimer Vacuum Solution

Page 17: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 17 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

Reference examples:

Sinoma CDI – China

Holcim Cement, Slovakia, Bulgaria, Romania

Dangote Cement, Nigeria

Cementos Progreso, Guatemala

PT. Indocement, Indonesia

Volsk Cement, Russia

Ohorongo Cement, Namibia

Heidelberg Cement, Germany

… and many more

HOLCIM and HEIDELBERG groups recommend WIELAND vacuum systems for their worldwide plants.

Saudi Cement, Saudi Arabia

Riyadh City Cement, Saudi Arabia

Emirates Cement Corporation, UAE

Yanbu Cement, Saudi Arabia

Arabian Cement, Syria

Oman Cement Company, Oman

Kuwait Cement, Kuwait

The Libyan Cement Co., Libya

Qatar National Cement Company

Page 18: AICCE22 Wieland final2 · Microsoft PowerPoint - AICCE22_Wieland_final2 Author: mbo Created Date: 3/11/2018 9:40:25 AM

Page 18 © Wieland GmbH & Co. KG 2017AICCE22 - International Congress Center - Sharm el Sheikh - 15. Nov. 2017

www.wieland-luft.com

Together we will figure out which solutions are best suited to your needs.

Thank you very much for your interest