aegis pgw products catalog 2015

AEGIS TOOLS INTERNATIONAL®

PRODUCTS CATALOGUE

AEGIS Tools International® was created in 1982 to answer the need for quality windshield repair systems. After being in business for over 30 years, AEGIS has grown to become an industry leader - not only producing our renowned, patented repair systems, but also supplying auto glass professionals in over 50 countries with top-quality auto glass replacement products.

AEGIS products are professionally engineered and thoroughly field-tested by top industry technicians. Products like our patented GlassHandlers® and the SOLO®NEO™ Windshield Setting Tools are designed to promote safety for the technician and safe installations for consumers.

We thank you for your interest in AEGIS and PGW and invite you to review our products.

WELCOME

Copyright NoteThis catalog is copyrighted. Reproduction of any part in any way is prohibited without the express written consent of AEGIS Tools International, Inc.

TrademarksThe name AEGIS®, AEGIS Tools International®, the AEGIS Tools International logo, SOLO® NEO™, GlassHandlers®, Adjust-A-Lite™ are trademarks owned by AEGIS Tools International, Inc. Reproduction of these trademark names are prohibited without the express written consent from AEGIS Tools International, Inc.

PatentsAll AEGIS Tools International, Inc. patents can be viewed at http://www.aegistools.com/patents.

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CONTENTS

Replacement Partssuction cups • plungers • felt filters • glycerin • quad rings • UV bulbs

AEGIS® Windshield Repair Kits / Accessorieskits • fixtures • hoses • drill bits • AEGIS resin

Glass Handling + Setting Tools / Accessories AEGIS SOLO® Neo™ • Glasshandlers® • AEGIS Adjust-A-Lite™

AEGIS Scratch Removal kits • discs

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Quick Reference Guidepart image • AEGIS part numbers

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PRODUCTS / Quick Reference Guide

KIT2000 KIT1001 KIT1400 KIT1500 KIT1660

KIT1030 FIX2048 DRL2031 LIQ2060 LIQ2060

LIQ2070 LIQ2080 LIQ2010 LIQ2015 KIT3050

KIT3060 KIT4000 KIT1720 KIT1800 KIT1810

HDW5510-50 FIX5019 FIX2025 LIQ2000 HDW3000

HDW5634

SBX2010

SBX2016

LMP5000 KIT1044

HOS2000

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The SUPREME Kit Includes:

• Lever-style, gauged vacuum/pressure pump • Connector hose (3 ft)

• Pro-Series repair fixture • Durable, foam-lined case

• Small repair chamber (3/16”, .5 cm) • Instruction manual & DVD

• 12V Aluminum body UV lamp with holder •Supply box filled with:

• Inspection mirror • Mylar squares (100)

• Cleaning brushes (2) • Razor blades (6)

• Glycerin (for conditioning suction cups) (30 mL) • 3/16” quad rings (3)

• Penlight

• 4 bags of AEGIS Single Shot resins

AEGIS® SUPREME Windshield Repair Kit KIT1400

The STANDARD Kit Includes:

• Lever-style, gauged vacuum/pressure pump • Pit polish (60 mL)

• Pro-Series repair fixture • Cordless drill w charger

• Small repair chamber (3/16”, .5 cm) • Carbide burs (10)

• 12V Aluminum TRIPOWER UV lamp w holder • Durable, foam-lined case

• Inspection mirror • Instruction manual & DVD

• Cleaning brushes (2) •Supply box filled with:

• Glycerin (for conditioning suction cups) (30 mL) • Mylar squares (100)

• Penlight • Razor blades (6)

• 4 bags of AEGIS Single Shot resins • 3/16” quad rings (3)

• Connector hose

PRODUCTS / Windshield Repair Kits

Mid-volume glass shops and car dealers rely on the AEGIS Supreme Kit for quality and durability that won’t break the budget. The rugged, lever-style pressure/vacuum pump is great for one-handed operation and the inspection mirror and penlight allow monitoring from outside the vehicle. The Pro-Series fixture accommodates two chamber sizes , giving you ultimate versatility in repairing larger-sized damage. This kit is designed to work in 30 minutes. A 12-Volt, aluminum bodied UV lamp with holder lets you cure repairs hands-free and plugs in to the vehicle’s power source, so you are no longer dependent on wall plugs or changing batteries. Perfect for the mobile tech! Made in the USA.

The QUICKSILVER Kit Includes:

• Gauged vacuum/pressure pump • Glycerin (30 mL)

• QuickSilver Repair Fixture • Durable case with blow molded interior

• QuickSilver Chambers • Instruction manual & DVD

• UV Lamp of your choice • Supply box filled with:

• Inspection mirror • Mylar squares (100)

• Connector hose • Razor blades (6)

• 3 bags of Single Shot Resins • Insert seals (10)

• Pit Filler Resin (4 mL) • Filling Adaptors (4)

• Pit Polish (60 mL) • Large O-rings (12)

• Alcohol (120 mL) • Small O-rings (12)

AEGIS® QUICKSILVER Windshield Repair Kit KIT2000

Our newest kit! The AEGIS® QuickSilver Windshield Repair Kit (KIT2000) performs windshield repairs in as little as five minutes! The patented dry-vacuum technology evacuates moisture and air from break before you inject the resin. Hydraulic pressure quickly and completely forces the resin into the break. Simple to set up, uses resin efficiently and clean up is easy. Made in the USA. One year warranty.

AEGIS® STANDARD Windshield Repair Kit (12V) KIT1001

Based on our original repair system built in 1983 - some of which are still in use today! Designed for mid- to high-volume operations performing mobile and in-shop repairs. The STANDARD kit features heavy-duty, professional equipment including the versatile, lever pump, heavy-duty lockable case, a cordless drill and the aluminum bodied, TRIPOWER curing lamp. The system is designed to work from start to finish in 30 minutes - the UV lamp holder al-lows for hands free curing time to increase your productivity. Made in USA. One year warranty. Lifetime warranty on fixture leg and yoke.

AEGIS® QUIK Kit Vertical Repair Adapter FIX2048

QUIK Kit Vertical Adapter includes:

• Windshield fixture extension arm

• Small vertical chamber (3/16”, 4.8 mm)

• Small quad ring (3/16”, 4.8 mm)

• Attaching hardware

PRODUCTS / WSR Kits + Accessories

Add this adapter to your existing AEGIS Quik Kit (KIT1600) and gain the ability to make repairs on vertical windshields, such as buses, RVs and semi-trucks. It’s like having two repair systems in one for a fraction of the price. One year warranty. Made in the USA. The Quik Kit Repair Fixture (FIX2001) is NOT included.

Carbide Burs DRL2021AEGIS’ best-selling bur for drilling a channel in the break to allow for resin flow. 10-15 uses per bur. Works with a 1/16”/1.6 mm collet. Made in the USA.

Cross-cut design efficiently creates a pathway for resin flow while running cooler than other burs. Lasts twice as long as other carbide burs. Use with a 1/16”/1.6 mm collet. Made in the USA.

Cross-Cut Fissure BurDRL2031

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AEGIS Pit Fill Kit KIT1030The PIT FILLER Kit Includes:

• Pit filler resin (300 cps) 2 mL

• Pit polish 60 mL

• 100 Mylar squares in a magnification lens box

• Dispensing needle (1)

• Syringe (1)

• Razor blade (1)

The finishing touch on all your windshield repairs. Eliminates pit remaining after the windshield is repaired, leaving a clear, smooth surface. Reduces the water trail seen when using the wipers afterwards. Easy to use. Cure a few drops of our pit filler resin in the pit. Then polish to a clear shine. Pit filler requires Mylar squares or strips for curing. Made in the USA.

The QUIK Kit Includes:

• Gauged vacuum/pressure pump • Connector hose (3 ft_)

• Quik repair fixture •Mylar squares (25)

• Small repair chamber (3/16”, .5 cm) • Razor blades

• Battery powered UV lamp • 3/16” quad rings (1)

• Glycerin (for conditioning suction cups) • Instruction manual

• 2 bags of AEGIS Single Shot resins • Tool box carrying case

AEGIS® QUIK Kit Windshield Repair Kit KIT1660

Our most affordable windshield repair kit. Made with durable, high quality equipment and it pays for itself before the included resins are used up! The simple repair fixture works best on flat areas of the glass. This kit is designed to work in 30 minutes start-to-finish. Made in the USA

The ADVANTAGE Kit Includes:

• Gauged vacuum/pressure pump • Instruction manual & DVD

• Pro-Series repair fixture • Supply box filled with:

• Small repair chamber (3/16”, .5 cm) • Mylar squares

• Battery powered UV lamp • Razor blades

• Inspection mirror • 3/16” quad rings (3)

• Glycerin (for conditioning suction cups)

• 4 bags of AEGIS Single Shot resins

• Connector hose

• Durable, case with blow-molded interior

AEGIS® ADVANTAGE Windshield Repair Kit KIT1500

The AEGIS Advantage Kit is our all-time best selling repair system. It’s reasonably priced , reliable equipment is perfect for shops doing occasional repairs (1-2 per day). It features the Pro-series Repair Fixture found on our more advanced kits, which allows it to repair breaks on all curvatures of glass and close to the windshield’s edge. The kit is designed to work in 30 minutes start-to-finish and is perfect for in-shop or mobile repair. Made in the USA.

PRODUCTS / AEGIS Resins

AEGIS Extreme II

• Low viscosity formula (20 cps)

• Engineered for the most stubborn breaks

• Ideal for cool weather repairs

• .5 mL of resin per tube, enough for 2 average repairs

• 25 Single Shots per UV-resistant pack

• 2 year shelf life for unopened tubes

• Available exclusively as Single Shots

AEGIS Polymer II

• High viscosity formula (80 cps)

• Engineered for bull’s eyes and half-moon breaks without radiant cracks

• Ideal for warm weather repairs

• 4 mL bottle enough for aprox. 25 repairs

• 2 year shelf life for unopened bottles

• Available as Single Shots and 4 mL bottles

AEGIS Crack Filler

• Medium viscosity formula (40 cps)

• Engineered for star breaks, combination breaks and tough cracks

• 4 mL bottle enough for aprox. 25 repairs

• 2 year shelf life for unopened bottles

•Available as Single Shots and 4 mL bottles

AEGIS Polymer II

• High viscosity formula (80 cps)

• Engineered for bull’s eyes and half-moon breaks without radiant cracks

• Ideal for warm weather repairs





AEGIS Crack Filler

• Medium viscosity formula (40 cps)

• Engineered for star breaks, combination breaks and tough cracks





7PRODUCTS CATALOGUE

Crack Filler Single Shots LIQ2070

Extreme II Single Shots LIQ2060

Polymer II Single Shots LIQ2080

Crack Filler 4 mL bottle LIQ2015

Polymer II 4 mL bottle LIQ2010

All AEGIS® Resins:• Specially formulated for the

professional glass repair technician

• Laboratory and field tested• Proven to yield strong, durable,

top-quality results in any climate• Different resin types specially

formulated for different types of breaks, cracks and temperatures

• Require a mylar square or strip for curing

• Are non-yellowing and cure optically clear

• Easy clean up with any alcohol based glass cleaner

• Made in USA

AEGIS® Single Shots:• Each contains .5 mL of resin,

typically enough for 2 average repairs

• Easy to use, re-capable and disposable

• Doesn’t require the use of syringes and needles

• Makes resin inventory easy; no more guessing how much is left in the bottle

• Eliminate the potential for contaminated resin - no more wasted resin, no more wasted time and money!


PRODUCTS / Setting Tools

The AEGIS SOLO® NEO™ is lightest setting tool available--25% lighter than the SOLO® II! Smaller, lighter tool is easier to use, less expensive to ship and takes up less room in your truck. It’s also the only CE Certified windshield setting tool available on the market. It includes a NEW durable, hard sided case.

THE SOLO® NEO™ FEATURES:• CE Certified for occupational health and safety by an independent testing laboratory.*• Easy set up and operation• Operates smoothly without binding or chattering• Reversible arm that works from either side of the vehicle.• Extendable arm for windshields of all sizes.• Flexible design that works with ANY windshield curvature.• Patented drop-pin that ensures a smooth final set with no disturbance of the urethane.• Safety suction-loss warning and redundant, double suction cup design.• Hardened steel and aircraft aluminum construction.• Maximum safe working load of 75lbs/34kg.• Easy replacement of wear-and-tear parts. Used as designed, you should never need to purchase another setting tool.• One year warranty.• Made in the USA

WHY USE A SETTING TOOL?• Reduce injury and strain on your neck, shoulders, back and arms.• Single-handedly install windshields that normally require two technicians.

*Conforms with European Commission Machinery Directive, 2006/42/EC, Annex I.

The SOLO® NEO™ Deluxe has all the great features of the SOLO® NEO™ but is designed for those who need also need a GlassHandler® Kit (KIT1720).

AEGIS SOLO® NEO™ Windshield Setting Tool KIT3050

AEGIS SOLO® NEO™ Deluxe Windshield Setting Tool KIT3060

The SOLO® NEO™ includes:

• SOLO® NEO™ Setting Tool

• Durable Hard-sided Case

• Glycerin & Pump Lubricant

• Instructions & DVD

The SOLO® NEO™ Deluxe includes:


• GlassHandlers Kit




The best designed, highest quality, most economical, setting

tool ever!

9PRODUCTS CATALOGUE

AEGIS GlassHandler® Kit KIT1720

The SOLO® NEO™ Deluxe includes:


• GlassHandlers Kit




PRODUCTS / Glass Handling

The Adjust-A-Lite Kit Includes:

• 2 Adjust-A-Lite Setting Tools

• 2 Retaining Loops

• 1 Marking Pen

• Instructions

• Carrying Case

Adjust-A-Lite™ Setting Tool Kit KIT4000

The new AEGIS Adjust-A-Lite™ Setting Tool Kit is a versatile, multifunctional tool kit for setting windshields. Our instructions show you how to use it, but installers who have tried it come up with many ways to use it depending on the vehicle.

The Adjust-A-Lite™ is designed to:•Help support the weight of the windshield when setting•Help guide the placement of the windshield when setting•Hold the windshield in place while urethane cures•Hold the windshield in place on vehicles with no setting blocks

The Adjust-A-Lite™ features:•Lever-locking suction cup•Telescoping shaft to allow use on most any size vehicle•Fine adjustment mechanism that does not disturb curing urethane•Rubber foot to seat securely and protect vehicle paint•Retaining loop to maintain tool position

Made in USA. One year warranty.

The patented, ergonomically-designed AEGIS GlassHandler® Kit gives the auto glass technician greater control in removing and setting windshields, resulting in better installations and fewer injuries.

GlassHandlers® are designed to:• Help distribute the weight of the windshield evenly along the technician’s

shoulders and arms to prevent back strain• Prevent wrist fatigue and strain by allowing the technician to smoothly

change the angle of grip• Prevent back strain by transferring weight to the lower arm and shoulder• Protect the technician from hot vehicle hoods and the vehicle from

scratches

Each GlassHandlers® Kit features:• CE Certified for occupational health and safety by an independent

testing laboratory.* • Ergonomic, lightweight aluminum handle• Wood’s Powr-Grip® suction cups and plungers rated for 70 lbs• Plunger with suction-loss warning• Modular parts that can be easily and economically replaced

*Conforms with European Commission Machinery Directive, 2006/42/EC, Annex I.

The GlassHandler® Kit Includes:

• 2 GlassHandlers®

• Weighted, foam pad

• Carrying case

• Glycerin & plunger lubricant


3M™ Trizact™ Cerium Oxide Discs HDW5510-50

The AEGIS Original Scratch Removal Kit includes:

• Multi-speed Flex polisher

• Cerium oxide polishing discs (75 pack)

• A5, Fine Orange polishing discs (25 pack)

• A10, Medium Blue polishing discs (25 pack)

• A35, Coarse Green polishing discs (25 pack)

• Velcro polishing pad (2)

• Velcro backup pad

• Threaded backup pad (2)

• 3M™ Glass Polishing Compound (33 oz)

• Glass cleaner (16 oz)

• 3” Masking tape

• Heavy duty paper towels

• Apron

• Fender and hood covers

• Hand, eye and ear protection

• Empty spray bottle

• Wax pencil

• Heavy duty tool box

• Instructional DVD & manual

The AEGIS Warehouse Scratch Removal Kit includes:

• Multi-speed Flex polisher

• Cerium oxide polishing discs (50 pack)

• 3M™ Glass Polishing Compound (33 oz)

• Velcro backup pad

• Wax pencil

• Heavy duty tool box

• Instructional DVD & manual

AEGIS Warehouse Scratch Removal SystemKIT1810

PRODUCTS / Scratch RemovalAEGIS Original Scratch Removal SystemKIT1800 As a glass repair technician, you can save money by repairing scratched

inventory instead of discarding it and increase and diversify your profits by adding a simple scratch removal service for your customers. This valuable kit allows you to remove scratches from windshields, windows, tabletops, tempered glass, architectural glass, flat glass, curved glass and more.

The AEGIS Scratch Removal System utilizes 3M™ Trizact™ abrasive discs to gradually reduce the glass surface. The discs consist of precisely shaped pyramids of minerals. As the tops of these tiny pyramids wear away, fresh cutting mineral is continually exposed ensuring a fast and consistent rate of abrasion. The system easily removes scuffs, scratches, windshield wiper scaring, hard water marks and acid marks on glass. When you are finished with the scratch removal, clean up is easy as there is no excessive slurry. 3M™ Glass Polishing Compound is included for the final cosmetic touch.


3M™ Trizact™ Films offer a cleaner, longer lasting abrasive system for glass repair. Trizact™ Film consists of precisely shaped pyramids of fine grade cerium oxide. As the tops of these pyramids wear away, fresh cutting mineral is continually exposed. Use these cerium oxide discs for a final polish. As you polish with a small amount of water, the pyramids will break down to form a slurry-like solution. The polishing action that occurs will remove scratches left by previous leveling steps. 3” discs. 50 discs per pack. Made in the USA.

Trizact™ pyramids under 50x magnification.

The AEGIS Warehouse Scratch Removal System is our basic scratch removal kit designed for established glass shops needing only the essential components.

3 Foot/1 Meter Connector Hose HOS2000Durable quick-connect sockets provide a positive seal and prevent leakage during your repairs. 3 feet/1 meter in length. Made in the USA.

PRODUCTS/Replacement Parts + SuppliesSuction Cup FIX5019Restore the performance of your AEGIS equipment with these 6 inch (15 cm) Woods Power-Grip® replacement suction cups. If your GlassHandlers®, SOLO® Setting Tool or Pro-Series Repair Fixture has been nicked or cut, this new replacement cup will help restore it to the original specifications. These cups are built to last, but consider keeping a spare on hand for your business. Note: If you are refurbishing your equipment, make sure that your suction cup has a Felt Filter (HDW5634) on the inside of your cup. This helps keep small debris from pulling up into the Plunger Fixture Pump (FIX2025) and damaging it. Made in USA.

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Plunger FIX2025 Restore the performance on your GlassHandlers®, SOLO® Setting Tool or your Pro-Series Fixture suction cups with a replacement plunger. If your tools have been loosing suction while holding onto the glass, this fix can help restore them to their original performance. Age, dust, debris and heavy usage can wear down the plunger on these tools. Save money and save your old tools with a new replacement plunger.

Felt Filter HDW5634Keep dust and debris out of the plunger (FIX2025S) on our 6” vacuum cups (FIX5019).Essential for proper operation and to prolong the life of your equipment. Replacement filter is white. Fits 6” vacuum cup used in GlassHandlers®, SOLO® Setting Tool and the Pro-Series Repair Fixture. Made in USA.

AEGIS Glycerin LIQ2000

AEGIS Glycerin conditions the rubber suction cups on your GlassHandlers®, SOLO® Setting Tool and windshield repair fixtures. Maintains pliability and increases service life. Each bottle contains 1 oz (30 mL). Made in USA.

UV Bulb Blue 4 Watt LMP5000Standard intensity 4 watt Blue UV replacement bulb. 6 inch length (15.2 cm). Pin base: F4T5. Made in China.

The Standard Quad Ring (3/8”, 9.5 mm) is an important part of your AEGIS Windshield Repair Fixture. Quad rings help to ensure a proper seal between the repair fixture and the impact point on the windshield. Sold in packs of five. Fits Standard Pro-Series and Vertical chambers. Made in USA.

AEGIS Standard Quad Rings (3/8”) SBX2010

AEGIS Small Quad Rings (3/16”) SBX2016The Small Quad Ring (3/16”, 4.8 mm) is an important part of your AEGIS Windshield Repair Fixture. Quad rings help to ensure a proper seal between the repair fixture and the impact point on the windshield. Sold in packs of five. Fits Small Pro-Series and Vertical Chambers.Made in USA.

AEGIS UV Sun Shield KIT1044 Protects windshield repairs from

sunlight to prevent premature curing. 22” x 18” ultraviolet blocking PVC. Attaches with 4 suction cups. Includes storage bag.

Mylar Squares (100 pk) HDW3000

Mylar is required to cure AEGIS resin. Squares measure 1 x 1 inch (2.5 X 2.5 cm). 100 per pack.

AEGIS Tools International 2015

AEGIS TOOLS INTERNATIONAL®

PRODUCTS CATALOGUE

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aegis pgw products catalog 2015

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