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OLI 35 th Anniversary User Conference October 5-6, 2005 It’s Not Magic… Just Great Technology Advances in Technology: Properties of Mixed-Solvent Electrolyte Systems Peiming Wang, Robert Young, Ronald Springer, Margaret Lencka, Jerzy Kosinski and Andre Anderko

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Page 1: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

OLI 35th Anniversary User ConferenceOctober 5-6, 2005

It’s Not Magic…Just Great Technology

Advances in Technology:Properties of Mixed-Solvent

Electrolyte Systems

Peiming Wang, Robert Young, Ronald Springer, Margaret Lencka, Jerzy

Kosinski and Andre Anderko

Page 2: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

A Comprehensive Model for Aqueous A Comprehensive Model for Aqueous and Mixedand Mixed--Solvent Electrolyte SystemsSolvent Electrolyte Systems

• Objectives:• Reproduce speciation and chemical equilibria as well as

phase equilibria• Accurately reproduce

• Aqueous electrolytes ranging from dilute solutions to fused salts or pure solutes

• Electrolytes in organic solvents• Water-organic-salt systems in the full range of

concentrations• Cover temperatures up to 0.9 Tc of the mixture

• Consistently treat phase and chemical equilibria, enthalpy, heat capacity and density

• Predict transport properties using associated models that cover the same range of applicability as the thermodynamic model

Page 3: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Outline of the Thermodynamic Model

RTG

RTG

RTG

RTG ex

IIexLC

exLR

ex++=

LR Debye-Hückel theoryLC Local composition model (UNIQUAC) for neutral

molecule interactionsII Ionic interaction term for ion-ion and ion-molecule

interactions

Excess Gibbs energy:

( )∑∑∑ ⎟⎟⎠

⎞⎜⎜⎝

⎛−=

i jxijji

ii

exII IBxxn

RTG

Page 4: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Combining the GCombining the GEE Model with Chemical Model with Chemical EquilibriaEquilibria

• Standard-state properties • Thermochemical databases for aqueous systems• Helgeson-Kirkham-Flowers-Tanger model for T and P dependence• Gibbs energy of transfer between water and nonaqueous solvents

• Activity coefficients• Defined using symmetrical normalization• Converted to unsymmetrical normalization to work with standard-

state properties in aqueous systems

Details are available in: P. Wang, A.Anderko and R.D. Young, “A Speciation-Based Model for Mixed-Solvent Electrolyte Systems”, Fluid Phase Equilibria, 203 (2002) 141and later papers

Page 5: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Predictions over wide concentration and temperature ranges:VLE for H2SO4 + SO3 + H2O:

1.0E-08

1.0E-07

1.0E-06

1.0E-05

1.0E-04

1.0E-03

1.0E-02

1.0E-01

1.0E+00

1.0E+01

1.0E+02

1.0E+03

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

x SO3

P, a

tm

0ºC

200ºC

100ºC

50ºC

25ºC

500ºC 400ºC 300ºC

Pure H2SO4 (xSO3 = 0.5)

Page 6: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Prediction of speciation for H2SO4 + SO3 + H2O

0

10

20

30

40

50

60

70

80

90

100

0.0 0.2 0.4 0.6 0.8 1.0

(x SO3)1/2

mol

e pe

rcen

t

1957HR

1959YMS

1994CRP&1995CB

2000WYCHSO4-2

H2SO40

SO30

x (SO3)=0.5

HSO4-

• Phase equilibria and speciation can be reproduced simultaneously if protons are treated as solvated entities, i.e., as H3O+

ions

Pure H2SO4 (xSO3 = 0.5)

Page 7: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Nitric acid: Vapor-liquid equilibria

0.001

0.01

0.1

1

10

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

HNO3, mole fraction

Pres

sure

, atm

25C 35C 50C 60C 75C 90C 100C 110C 120C

Page 8: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Mixed acids: H2SO4 + HNO3

• Parity plot to verify the representation of partial and total pressures

0.00001

0.0001

0.001

0.01

0.1

1

10

0.0001 0.001 0.01 0.1 1

Experimental Pressure, atm

Pred

icte

d Pr

essu

re, a

tm

PPH2OPHNO3PSO3

Page 9: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Solubility of solids:Aluminum solubility in alkaline solutions (Bayer process)

05

1015202530354045

0 10 20 30 40 50 60 70

Na2O wt%

Al2

O3

wt%

200 C

110C95C

50C30C25C

Na

2 O.A

l2 O3 .2.5H

2 O

Al(OH)3(s)

or AlOOH(s) Al(OH)3 +NaOH + H2O

Page 10: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

• Simultaneous representation of LLE, SLE and VLE including ionization effects, if applicable

-10

0

10

20

30

40

50

60

70

80

0.0001 0.001 0.01 0.1 1

X-PHENOL

T/C

Ice

LLE

C6H5OH(s)

0

20

40

60

80

100

120

0.0 0.2 0.4 0.6 0.8 1.0x or y (MIBK)

t/C

LLE

VLELLVE

0

20

40

60

80

100

120

0.000 0.005 0.010 0.015 0.020

x, y (MIBK)

t/C

Phenol –water

Methyl isobutyl ketone - water

Liquid-liquid equilibrium systems

Page 11: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

LLE results – salt effect

0.00000

0.00005

0.00010

0.00015

0.00020

0.00025

0.00030

0.00035

0.00040

0.00045

0 100 200 300 400

g salt/kg H2O

Solu

bilit

y of

ben

zene

(x)

in a

queo

us s

alt s

olut

ions

NaCl

25 C

(NH4)2SO4

Solubility of benzene in aqueous (NH4)2SO4 and NaCl solutions at 25ºC

Page 12: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Solid-liquid equilibria in the ethylene glycol – NaHCO3 – H2O system

• Complex solubility behavior with different solid phases precipitating depending on the glycol content and temperature

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

0 20 40 60 80 100 120

T/C

X -

NaH

CO

3

EG wt%=50EG wt%=60EG wt%=90EG wt%=100

Na2CO3Na3H(CO3)2

NaHCO3 Na5H3(CO3)4

Na3H(CO3)2

NaHCO3

Page 13: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Acid-base equilibria in mixed solvents:pH in H2O2 – H2O systems

-2

-1

0

1

2

3

4

5

6

7

0 10 20 30 40 50 60 70 80 90 100%w H2O2

pH a

ppar

ent

Kolczynski 1957

Mitchell 1956 titration

Mitchell 1956 buffers

prediction

prediction saturated with CO2

• Self-dissociation of H2O2 is analogous to that of water:• 2H2O2 = H3O+ +

HO2-

• Apparent pH can be obtained using a glass electrode and calculated from the MSE model

Page 14: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Transport properties in the OLI software

• Available transport properties:• Diffusivity• Viscosity• Electrical conductivity

• OLI was the first to develop transport property models for concentrated, multicomponent aqueous solutions

• Recently, the models have been extended to mixed-solvent systems

Page 15: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Transport properties:Electrical conductivity of H2O – H2SO4 – SO3

0.0001

0.001

0.01

0.1

1

10

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

x-SO3

spec

ific

cond

uctiv

ity (S

.cm

-1)

Page 16: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Transport properties:Viscosity of H2O – H2SO4 – SO3

0.1

1

10

100

1000

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0x-SO3

η, c

P

Page 17: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Conversion of MSE databank to Conversion of MSE databank to solvated proton basissolvated proton basis

• At this moment, two databanks are available• MIXSOL: H+ - based

To be eliminated as soon as transport property parameters are adjusted in MSEPUB

• MSEPUB: H3O+ - based (protons are assumed to be solvated in aqueous and nonaqueous environments)

Recommended for all calculations that do not require transport properties

Already covers a substantially wider spectrum of chemistry than MIXSOL

Page 18: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Current Content of the MSE Databank (1)

• Binary and principal ternary systems composed of the following primary ions and their hydrolyzed forms• Cations: Na+, K+, Mg2+, Ca2+, Al3+, NH4

+

• Anions: Cl-, F-, NO3-, CO3

2-, SO42-, PO4

3-, OH-

• Aqueous acids, associated acid oxides and acid-dominated mixtures• H2SO4 – SO3

• HNO3 – N2O5

• H3PO4 – H4P2O7 – H5P3O10 – P2O5

• H3PO2

• H3PO3

• HF• HCl• HBr

•HI•CH3SO3H•NH2SO3H•HFSO3 – HF – H2SO4

•HI – I2 – H2SO4

•HNO3 – H2SO4 – SO3

•H3PO4 with various calcium phosphates

Page 19: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Current Content of the MSE Databank (2)

• Inorganic gases in aqueous systems• NH3

• CO2

• H2S• SO2 + H2SO4

• N2

• O2

• H2

• Transition metal aqueous systems• Fe(II) and Fe(III) oxides, hydroxides, and bromides• FeSO4- H2SO4

• Sn(II) and Sn(IV) oxides and hydroxides• Sn(II) methanesulfonate – methanesulfonic acid• ZnCl2 - LiCl

Page 20: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Current Content of the MSE Databank (3)

• Transition metal aqueous systems - continued• CuSO4 – H2SO4

• Cu(NO3)2 – HNO3

• Fe2(SO4)3 – H2SO4

• Fe(NO3)3 – HNO3

• ZnSO4 – H2SO4

• Zn(NO3)2 – HNO3

• Most elements from the periodic table in their elemental form • Base ions and hydrolyzed forms for the majority of elements from

the periodic table • Hydrogen peroxide chemistry

• H2O2 – H2O including acid-base properties• H2O2 – NaOH• H2O2 – H2SO4

• H2O2 - NaNO3

Page 21: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Current Content of the MSE Databank (4)

• Miscellaneous inorganic systems in water • NH2OH• NH4HS + H2S + NH3• LiCl – KCl• LiCl – CaCl2• Na2S2O3

• Organic solvents and their mixtures with water • Alcohols: Methanol, ethanol, 1-propanol, 2-propanol, cyclohexanol• Glycols: Monoethylene and propylene glycols, polyethylene glycols• Phenols: Phenol, catechol• Ketones: Acetone, methylisobutyl ketone• Aldehydes: Butylaldehyde• Carbonates: Diethylcarbonate, propylene carbonate• Hydrocarbons: Benzene, toluene, cyclohexane• Amines: tri-N-octylamine• Nitriles: Acetonitrile• Amides: Dimethylacetamide

• Halogen derivatives: Chloroform

Page 22: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Current Content of the MSE Databank (5)

• Organic acids in water, methanol and ethanol and their Na salts• Formic • Acetic (also K salt)• Citric • Adipic• Nicotinic • Terephthalic• Isophthalic

• Trimellitic

• Mixed-solvent organic systems• Acetic acid – tri-N-octylamine – toluene – water• Acetic acid – tri-N-octylamine – methylisobutylketone– water • Acetic acid – ethanol – methanol – water

Page 23: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Current Content of the MSE Databank (6)

• Mixed-solvent inorganic/organic system • Phenol - H2O - acetone - SO2 - formic acid - HCl• Benzene - H2O – NaCl and (NH4)2SO4

• Cyclohexane - H2O - NaCl• n-Butylaldehyde – NaCl - H2O • LiPF6 – diethylcarbonate – propylene carbonate • Ethanol – LiCl - H2O• Monoethylene glycol – H2O + Na2CO3/NaHCO3, CO2, NaCl, HCl• Methanol - H2O + NaCl, HCl

• Polyelectrolytes• Polyacrylic acid – acid-base properties

Page 24: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Typical applications that require the mixed-solvent electrolyte model

• Processes involving concentrated acids (H2SO4, HNO3, HF, etc.)• Concentrated nitrate systems (fertilizer industry, nuclear waste

storage and processing)• Salt effects on distillation (salting-in, salting-out)• Crystallization from organic and mixed solvents• Hydrometallurgical processes, e.g., high-pressure leaching• Alkanolamine and amine processes• Phase equilibria in refinery column overheads (precipitation and

dissolution of NH4Cl, NH4HS, amine chlorides)• Systems with concentrated brines as working fluids (completion

fluids, refrigeration cycles, etc.)• Urea plants• Battery electrolytes• Systems involving glycols and alcohols with natural brines in oil and

gas production and transmission environments

Page 25: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Summary Summary –– Physical PropertiesPhysical Properties

• A comprehensive speciation-based thermodynamic model has been developed

• The model reproduces multiple properties (VLE, SLE, LLE, SGE, caloric properties, densities) in multicomponent systems

• The model has been validated for various classes of mixtures• Aqueous electrolytes ranging from dilute solutions to

molten salts or pure solutes• Salt–water–organic systems in full concentration ranges

• Associated models for diffusivity, viscosity and electrical conductivity have been developed

Page 26: Advances in Technology: Properties of Mixed-Solvent ...€¦ · Current Content of the MSE Databank (4) • Miscellaneous inorganic systems in water • NH 2 OH • NH 4 HS + H 2

Aqueous or Mixed-Solvent Electrolyte Model?

• Aqueous model• Advantages:

Larger existing databankThe only model available for rates of corrosion

• Disadvantages:Limitations with respect to composition (30 m with respect to electrolytes, x=0.3 with respect to nonelectrolytesLLE predictions exclude critical solution points (limited to strongly dissimilar phases)

• MSE model• Model advantages:

No limitations with respect to compositionReliable predictions for multicomponent concentrated solutionsFull range of LLE calculations including electrolytes in both phases

• Methodological advantagesMultiproperty regressionsConsistent use of thermochemicalproperties (no shortcuts like Kfits)Rigorous quality assurance

• Disadvantages:Much smaller existing databank but it is continuously extended