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  • 8/12/2019 Adv Math Project

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    Concentration Profile in

    a Tubular Reactor

    Pinili, Jeanne Kamille E.

    Rejuso, Mark Arthur V.

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    Description of the Problem

    A catalytic tubular reactor is shown below. Adilute solution of solute A in a solvent S is in a

    fully developed, laminar flow in the region z < 0.

    When it encounters the catalytic wall in theregion 0 z L, solute A is instantaneously andirreversibly rearranged to an isomer B. Write

    the diffusion equation appropriate for this

    problem, and find the solution for shortdistances into the reactor. Assume that the flow

    is isothermal and neglect the presence of B.

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    Description of the Problem

    Figure 1. Boundary Conditionsfor a tubular reactor

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    Description of the Problem

    The flowing liquid will always be nearly pure

    solvent S and neither A nor B will be presentin any large quantity. The product D

    ASis

    considered constant and the diffusion of A in

    S is described by the steady-state version of

    the equation of continuity in terms of molar

    concentration. The presence of a smallamount of the reaction product B is ignored.

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    Figure 2. A control volume for tubular

    coordinates of component A

    Development of the Mathematical Model(Continuity of A)

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    the velocity field will be described as

    the volume of the differential control volume is

    the number of moles of component A in the control volume is

    the rate of change of mole or accumulation the control volume is

    (1)

    (2)

    (3)

    (4)

    Development of the Mathematical Model(Continuity of A)

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    the net flow in the r direction is

    , 1

    +

    the net flow in the direction is

    ,

    1

    the net flow in the z direction is

    ,

    combining ( 3 ) to (6), the continuity equation simplifies to

    +

    +

    +

    +

    =0

    dividing by dV and rearranging the r components of the velocity

    +

    ( )

    +

    ()

    +()

    =0

    (4)

    (5)

    (6)

    (7)

    Development of the Mathematical Model(Continuity of A)

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    continuity equation(7) expressed in molar

    flux components , where =

    +

    (

    )

    +

    (

    )

    +

    ()

    =0

    the components of the molar flux are given for a binary system by

    Ficks law of diffusion in the form

    equation (8) combined with equations (9) through (11) simplifies to

    +

    ( )

    +

    ()

    +

    ()

    =

    +

    2

    22 +

    2

    22

    (8)

    (9)

    (10)

    (11)

    (12)

    Development of the Mathematical Model

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    From equation 12,

    The diffusion of A in S can be described as steadystate and it is one -dimensional, the flowing liquid moves along the z-axis.

    Continuity of A:

    We can make an assumption that axial diffusion can be neglected with respect

    to axial convection, and therefore delete the second term

    2

    21

    z

    C

    r

    Cr

    rrz

    C AAAz ASD

    Development of the Mathematical Model(Continuity of A)

    +

    ( )

    +

    ()

    +

    ()

    =

    +

    222

    +

    222

    r

    Cr

    rrz

    C AAz

    1ASD

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    Development of the Mathematical Model(Equation of Motion)

    Equation of Motion for a Newtonian Fluid with Constant and (App. B.6)

    Cylindrical coordinates (r,,z):

    Equation of Continuity

    zzzzz

    zzz

    rz

    zrrr

    rrzzrrtg

    P

    2

    2

    2

    2

    2

    11

    011

    zr

    zv

    rr

    rrt

    r

    rr

    r

    r

    z

    rr

    r

    r v

    rzrr

    rrrrrzrrtg

    P

    22

    2

    2

    2

    2

    2 211

    g

    P

    rr

    zr

    v

    rzrr

    rrrrrzrrt 22

    2

    2

    2

    2

    2111

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    Considering a steady-state, laminar flow of a fluid of constant density in a

    tubular reactor of length L and radius R, the equation of motion will be

    simplified. For small flow rates, the viscous forces will prevent continued

    acceleration of the liquid through the tube so that will become independent of

    z in a short distance. Therefore, it is reasonable to postulate that

    there is no radial flow , no tangential flow , and further that .Consequently, we can discard many terms from the previous equations, leaving

    equation of continuity (1)

    requation of motion (2)

    equation of motion (3)

    zequation of motion (4)The first equation indicates that depends only on r; hence the partial

    derivatives in the second term on the right side of equation 4 can be replaced

    by ordinary derivatives . Equations 2 and 3 show that Pis a function of z

    alone, and the partial derivative in the first term of equation 4 may be replaced

    by an ordinary derivative.

    Development of the Mathematical Model(Equation of Motion)

    0zz

    dr

    dz

    rzz

    0r 0 zpp

    r

    P

    0

    P

    0

    rrrrz

    1

    0 z

    P

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    Development of the Mathematical Model(Equation of Motion)

    The equation now becomes:

    Motion: (5)

    The only way that we can have a function of r plus a function of z equal to zero

    is for each term individually to be a constant, C0so that equation 5 reduces to

    The P equation can be easily integrated. The vzequation can be integrated by

    double integration. This gives

    Boundary Conditions:1. z=0, P=P0

    2. z=L, P=PL

    3. r=R. vz=0

    4. r=0, vz=finite

    dr

    dr

    dr

    d

    rdz

    dz

    1

    0 P

    dz

    d

    Cdr

    d

    rdr

    d

    r

    z P

    0

    1

    10 CzCP

    32

    20 ln

    4

    CrCrC

    z

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    Applying B.C.1

    Motion:

    Applying B.C.2 Velocity distribution for laminar,

    Incompressible flow of a Newtonian

    fluid in a tube is parabolic. The

    maximum velocity ,occurs at r=0,

    and is

    Applying B.C.3 and B.C.4

    Since at r=0 (middle of the pipe), the Substituting this result to the

    Velocity profile must be finite. C2must be equation

    0.

    Development of the Mathematical Model

    00 PzCP

    0C

    L

    PP Lo

    L

    zPPPP L

    00

    10 CP

    00

    PLCPL

    L

    RLz

    4

    2

    max,

    PP0

    L

    R

    C 4

    2

    3

    L0 PP

    22

    14 R

    r

    L

    RLz

    PP0

    2

    max, 1 R

    r

    r zz

    r

    Cr

    rrz

    C

    R

    r AAS

    Az

    11

    2

    max, D

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    The new P.D.E.

    Boundary Conditions:

    1. z=0, CA=CA0

    2. r=R. CA=0

    3. r=0, CA=finite

    Development of the Mathematical Model

    r

    Cr

    rrz

    C

    R

    r AAS

    Az

    11

    2

    max, D

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    For short distances z into the reactor, the concentration CAdiffers from

    CA0only near the wall, where the velocity profile is practically linear. Hence we

    can introduce the variable , neglect curvature terms, and replace B.C.3

    by a fictitious boundary condition at .

    The reformulated problem statement is then

    with the boundary conditions1. Z=0, CA = CA0

    2. y=0, CA = 03. ,CA= CA0

    Solution of the Mathematical Model

    2

    2

    max,2y

    C

    z

    C

    R

    y AAz

    AS

    D

    rRy y

    y

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    This problem can be solved by the method of combination of independent

    variables by seeking a solution of the form , where .

    One thus obtains the ordinary differential equation .

    The appendix C.1-9 gives the solution to this general form of ODE:

    as

    where z is just a dummy variable of integration.

    The system that we have in this problem is analogously

    fC

    C

    A

    A 0

    3

    12

    max,

    9

    2

    z

    R

    R

    y z

    ASD

    03 '2'' ff

    Solution of the Mathematical Model

    03 22

    2

    dx

    dyx

    dx

    yd

    x

    CdzzCy0

    2

    3

    1 exp

    03 2

    2

    2

    d

    df

    d

    fd

    1

    00

    f

    f

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    Solution of the Mathematical Model

    where

    Applying the boundary condition to get

    Applying the boundary condition to get

    fC

    C

    A

    A 0

    3

    12

    max,

    9

    2

    z

    R

    R

    y z

    ASD

    00 f

    0

    0 2

    3

    1 exp0 CdzzC

    2

    2

    0

    00

    C

    C

    1f

    0

    3

    1 exp1 dzzC

    3

    4

    exp

    1

    0

    31

    dzzC

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    When everything is put back together,

    34

    3

    0

    30

    3

    0

    0

    exp

    exp

    exp

    d

    d

    d

    C

    Cf

    A

    A

    Solution of the Mathematical Model

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    Interpretation of the Solution