addendum 03 composite contract pnpm em163 e 601

7/26/2019 Addendum 03 Composite Contract Pnpm Em163 e 601

1/72

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2/72

ANNEXURE-A

COMPOSITECONTRACTFORMECHANICAL,ELECTRICALANDINSTRUMENTATIONWORKSFOR

INSTALLATIONOFLPGMOUNDEDBULLETS

SCHEDULEOFRATES

SCHEDULE OF RATES

FOR

COMPOSITE CONTRACT FOR MECHANICAL, ELECTRICAL AND INSTRUM

JKY/DILIP

JKY/DILIP

JKY/DILIP

JKY/DILIPJKY/DILIP

PRPD

2 18.02. 2016 Enquiry for Issuance

AT

NRL, ASSAM

DATE

07.01. 201604.11. 2015

INSTALLATION OF LPG MOUNDED BULLETS

Enquiry for IssuanceDraft Enquiry for review & Comment

DESCRIPTION

0P

REV

1

3 16.05. 2016 Enquiry for Issuance

09.01. 2016 Enquiry for Issuance

FORMNO:0200000021F2REV1 SHEET1of1


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4/72

ERECTIONOFEQUIPMENTS,ANDPIPING WORKSCOMPOSITECONTRACTFORMECHANICAL,ELECTRICALANDINSTRUMENTATIONWORKSFOR


SCHEDULEOFRATES

PIPINGOFFSITES

PIPING (ABOVE GROUND) :Transportation of all piping items from Owner's storage point to work site/work shop; fabrication including cut

edges of pipe, fittings, flanges etc. to match with the mating edges of uneven/different thickness wherever required); fitup, bending, prehe

laying of pipes of all types and thickness over sleepers, overhead on racks and at all elevations, connecting with equipment nozzles, strainer

rotameters, tappings for pressure gauges, thermowells, sample connections, springs, sample coolers etc. and fixing of gaskets, bolts, nuts in

& all other inline instruments and fittings, like elbows, reducers, tees,vents, drains (but excluding reinforcing pads), SW valves upto 1.5

stations(Cast/Fabricated), Supply & welding of Strip to all pipes before hydrotesting at exit points of Units for earthing purpose; alignme

hydrostatic, pneumatic,vacuum, spark testing and any other type of testing as specified draining, drying by compressed air, performing P

1.0 FABRICATION&ERECTIONOFPIPING

Figure Word

1A ID

1B ID

1C ID

1D ID

1E ID

1F IM

1G IM

1H IM

1I IMNB16INCH 24INCH

FABRICATION(BUTTWELD)

NB16INCH 24INCH

ERECTION

NBUTPO1.5INCH

NB2INCH 6INCH

NB8INCH 14INCH

FABRICATION(FILLETWELD)

QTY

NB8INCH 14INCH

NBUTPO1.5INCH

NB2INCH 6INCH 11938

NBUPTO1.5INCH

PIPE: CARBONSTEELPIPING(NONIBR);THK.


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SCHEDULEOFRATES

2A NOS

2B NOS

50

18

VALVES :- Transportation of all types of valves (Including special & motor operated valves) from Owner's storage points to c

valves for all rating at all elevations including assembly of valves accessories, if any, fixing of gaskets bolts/nuts whereve

Identification(PMI) using alloy analysers as per specifications, drawings and directions of Engineer-in- Charge.

FLANGED/WAFER VALVES (UPTO 600#)

2.0 ERECTION OF VALVES

NB3.000INCHES

NB2.000INCHES

VALVES

2C NOS

2D NOS

2E NOS

2F NOS

3

3A NOS

3B NOS

3C NOS

3D NOS

3E NOS

3F NOS

3G NOS

NB4.000INCHES

NB12.000INCHES

NB8.000

INCHES

NB2.000INCHES

NB4.000INCHES

NB6.000INCHES

NB8.000INCHES

RADIOGRAPHY : Performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of al

though not expressly mentioned but required to perform the work as per specifications and instructions of EngineerinCharge. Ra

charge. (Repeat radiography due to defective radiograph on repaired joints due to Contractor's fault and for additional radiogr

contractor'sweldersshallbedoneatcontractor'scost) Note:Unitforradiographyquantityis'Nosofcircumferencialweldjoints'.F

77

28

1

82

90

NB6.000INCHES 31

43

26NB12.000INCHES

NB3.000INCHES

175

7

234

NB18.000INCHES

4

REINFORCING PADS FOR PIPES : Fabrication of reinforcing pads for pipe connection wherever required (from pipes only supplie

testing (including DP/MP) if required of the same and performing Positive Material Identification(PMI) using alloy analysers as per

theEngineerinCharge.



6/72



SCHEDULEOFRATES

4A NOS

4B NOS

4C NOS

4D NOS

4E NOS

4F NOS

4G NOS

4H NOS

4I NOS

4

1

3

NB8.000/4.00INCHES

NB8.000/6.00INCHES

NB12.000/2.00 INCHES 4

1NB18.000/4.00INCHES

NB12.000/6.00 INCHES

2

NB8.000/3.00INCHES

Note:SizesmentionedforReinforcingPadsareforbranchpipe.

C.S

REINFORCING

PADSNB3.000/2.00INCHES

NB4.000/2.00INCHES

1

NB6.000/3.00INCHES 7

1

4J NOS

5

5A INCHES

6

6A MT

7

NB18.000/2.00INCHES 1

DYEPENETRATION/MAGNETICPARTICLETEST:

DYE PENETRATION/MAGNETIC PARTICLE TEST : Performance of magnetic particle/ dye penetrant test including supply of all

carryingouttheworkasperspecificationanddirectionsofEngineerinCharge.

7554

3DUMMYPIPESUPPORTSFORC.S(OWNER

SUPPLIED)

PIPESUPPORTS

(FROM

MATERIALS

SUPPLIED

BY

CONTRACTOR)

:

Fabrication, erection(at all elevations) of pipe supports like insert plate, shoes, cradles, hangers,clamps(of all sizes/thicknesses ma

buckles, saddles, guides, special supports, pads, T post etc. of all types including supply and application one coat of primer, all n

completing work as per drawings, specifications and instructions of Engineerincharge. Modifications/rectifications, if required; and

commisioningaspertheinstructionsofEngineerincharge.

PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY OWNER) : Fabrication, erection(at all elevations) of pipe supports like Inse

sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides, special supports, pads, T post etc. of al

of primer, all necessary equipments, consumables, labour, returning surplus materials and scrap etc to owners storage points and

and instructions of Engineerincharge. Modifications/rectifications, if required; and adjustment/ alignment during precommisi

Engineerincharge.



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SCHEDULEOFRATES

7A MT

8

8A ID

8B ID

8C ID

8D ID

9 PAINTING

BEVELLINGC.SPIPINGIBR/NONIBR 500

Fitup&Welding 500

MODIFICATION/EXTRA WORKS (IF ANY) :Cutting, bevelling, fitup, welding of different sizes of CS(IBR / NON IBR) /AS/SS piping of a

ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owner's storage point to work s

consumables,machinery,tools,tackles,labourandsupervisionincludingattendingrepairsforcompletingtheworkaspertheinstru

FLAMECUTTINGC.SPIPINGIBR/NONIBR 500

30

C.SSTRUCTURALSTEEL(CONTRACTORSUPPLIED) 4

HACKSAWCUTTINGC.SPIPINGIBR/NONIBR

9.1

Mtr.

9.1A Mtr.

9.1B Mtr.

9.1C Mtr.

9.1D Mtr.

9.1E Mtr.

1262

4013

1269

PAINTING (OFFSITES) :

Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identificcolour coding etc. as specified including rubdown and touch up of shop primer wherever required, providing scaffolding for

consumables supervision etc. to complete the work in all respects drawings and direction of EngineerinCharge for all types of uni

including all pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of p

fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified, in such

fabrication yard. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred

per the instructions of

Notes:1.Alljoints(fabricationaswellaserectionjoints)shallbeleftunpaintedtillhydrotesting.

PIPING

NB0.75 Inches

NB1.0 Inches

NB1.5 Inches

NB2 Inches

NB3 Inches

21

209

NB0.5 Inches 1

2.Noextrapaymentshallbemadeforidentification(linenumberingetc.)ofinsulatedanduninsulatedlines.



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SCHEDULEOFRATES

9.1F Mtr.

9.1G Mtr.

9.1H Mtr.

9.1I Mtr.

9.1J Mtr.

LETTERSTENCILLINGSurface

preparation,supplyandapplicationofprimer

andpaintonuninsulatedequipment, for

lettering,stencilingonPumps,Pipingforthe

202

3408

2038

NB4 Inches

NB6

Inches

NB8 Inches

1480

477NB12 Inches

NB18 Inches

9.2 PerLett

r

10

10A ManDay

10B ManDay

10C ManDay

600

30

30

30

SemiSkilled

(with

hand

tools):

Pipe

Fitter,

Gas

Cutter,Rigger,Electrician(forweldingm/c).

Unskilled:Helper,Khalasi.

purposesofidentification(EquipmentName,

Equipment

Number

&

Service

Description)

as

perapplicablepaintingspecificationenclosed

elsewhereinthetenderdocument,providing

scaffoldingforallheights,labour,materials,

tools,tackles,supervisionetc.tocompletethe

workasperspecificationsandinstructionsof

AssistanceduringPRECOMMISSIONING/COMMISSIONING

Skilled(withhandtools,equipment/machinery,

consumables):Welder,MillwrightFitter



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SCHEDULEOFRATES

19

A MT 6Rotating&StaticEquipment/Skidtype

equiment

Rotating&StaticEquipment/Skidtypeequiment

Transportation of Rotating & Static Equipment/Skid type equiment & miscellaneous items from Owner's storage points to work site /

placing the equipments on foundations, erection of interconnecting piping, levelling, aligning, including chipping & dressing

application of nonshrink grout material), cleaning and flushing with water, draining and drying with compressed air, erection of int

cutting and welding where ever required.Purging the line with air/gas providing manpower for carrying out trial and start up run

manufacturer/clients personnel and rectifying defects of any and completing the work in all respects as per drawings, Job spe

instructionsofEngineerincharge.AllTypesofPumpswithDriversandaccessories.



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PROJECTS&DEVELOPMENTINDIALTD.EM163-E-601

DOCUMENT NO

SHEET 1 OF

PROJECTS & DEVELOPMENTS INDIA LTD.EM163-5111-0990 1 15.05.16 15.05.16

DOCUMENT NO REV REV DT EFF DT

ELECTRICAL SOR (SUPPLY & ERECTION) FOR

COMPOSITE CONTRACT OF

MECHANICAL, ELECTRICAL AND INSTRUMENTATION

PROJECT: INSTALLATION OF LPG MOUNDED BUL

NRL, ASSAM


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ITEMNO.

DESCRIPTION UNIT QTY.UNIT PR

FIGURE

ELECTRICAL SOR (SUPPLY & ERECTION)FOR COMPOSITE CONTRACT OF MECHANICAL,

ELECTRICAL & INSTRUMENTATION WORK

EM163-5111-0990 1 15.05.16 15.05.16

DOCUMENT NO. REV REV DT EFF DT

FORM NO: 02-0000-0021 F4 REV 2

PART A SUPPLY OF ELECTRICAL ITEMS

1. LOCAL CONTROL STATION ( LCS )

1.1 Supply of FLP and Weather Proof Local controlstation in die cast aluminium alloy (LM-6)enclosure of following types as specified inTechnical specification no. EM163-TS-0805.

i. Local-Remote selector switch ,Trip-Neutral-CloseSwitch(T-N-C), Mushroom head type stay inlockable position stop push button and Ammeter

Nos. 2

ii. Local-Remote switch ,start, Mushroom head typestay in lockable position stop push button with

Ammeter

Nos. 4

2. JUNCTION BOXES2.1 Supply of 16A,240V,1Ph & N 4 Way type Cast

Al(LM-6) Jn. Box in Flame proof and weatherproof construction having enclosure with IP65degree of protection and suitable for 3Cx2.5sqmm(Cu) cable with cable glands & terminalblocks of suitable size for easy termination ofcables and as specified in Technical specification

no. EM163-TS-0805.

Nos. 25

3. INTER LOCKED TYPE SW SOCKET & PLUG


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

3.1 Supply of Heavy duty Flameproof dust, andweather proof having enclosure with IP65 degreeof protection interlocking switch socket with

matching Plug of following type as as specified inTechnical specification no. EM163-TS-0805.

i. 415V,63Amp, 5-Pin Nos. 4

3.2 Supply of Heavy duty dust, and weather proofhaving enclosure with IP65 degree of protectionswitch socket with matching Plug of following typeas as specified in Technical specification no.EM163-TS-805

i. 240V,15/5 Amp, 3 Pin (flameproof) Nos. 12

ii. 240V,15/5 Amp, 3 Pin (weatherproof) Nos. 4

4. CABLE RACK (PREFABRICATED LADDERTYPE GI CABLE TRAY) & ACCESSORIES

4.1 Supply of GI ladder type Cable trays and their

accessoriesi.e supply of all hardware required i.e.J-hooks, GI Nut, Bolt, Washers, coupling plateetc. of following sizes and as per TechnicalSpecification EM163-TS-0805 and drawingenclosed..

A. Straight Run Cable Trays

i. 600mm wide Mtrs. 1300

ii. 300mm wide Mtrs. 650B. Horizontal Bend

i. 600mm wide Nos. 6


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

ii. 300mm wide Nos. 6

C. Vertical Inside Bends


ii. 300mm wide Nos. 3D. Vertical Outside Bends



4.2 Supply of GI Perforated type Cable trays and theiraccessories of following sizes and as perspecification and drawing enclosed.

Straight Run Cable Trays

A. 200mm wide Mtrs. 100

B. 200mm wide Horizontal Bend Nos. 1

C. 200mm wide Vertical Inside Bends Nos. 1

D. 200mm wide Vertical outside Bends Nos. 1

E. 100mm wide perforated cable tray Mtrs. 20

4.3 G.I. PIPESSupply of G. I. pipes; Medium as per IS 1239(part-1)of following sizes :

i. 50 mm NB Mtrs 100

ii. 100 mm NB Mtrs 50

5. POWER & CONTROL CABLES

5.1 Supply of following 1.1 KV grade Armoured XLPE-


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

A-FRLS-PVC Power& control cable followingsizes as per specification EM163-TS- 0805

i. 3.5CX300 Sqmm (Al) Mtrs 8000

ii. 3.5CX150 Sqmm (Al) Mtrs 500iii. 3.5CX70 Sqmm (Al) Mtrs 2500

iv. 3.5CX50 Sqmm (Al) Mtrs 1600

v. 4CX16 sqmm (Al) Mtrs 500

vi. 3CX10 sqmm (Cu) Mtrs 500

vii. 3CX2.5 sqmm (Cu) Mtrs 800

5.2 Supply of following 1.1 KV grade Armoured XLPE-A-FRLS-PVC control cable following sizes as perspecification EM163-TS-0805

i. 5CX2.5 sqmm. (Cu) Mtrs 800

ii. 10CX2.5 sqmm. (Cu) Mtrs 1100iii. 12CX2.5 sqmm. (Cu) Mtrs 400

6. CABLE GLANDS

6.1 Supply of heavy duty flameproof doublecompression ET Thread rolled Aluminum cableglands suitable for the following sizes of cables :-

A. 1.1 KV GradeXLPE Insulated, PVC inner Sheath,FRLS PVC outer sheathed cables :-

i. 3.5CX150 Sqmm (Al) Nos. 3

ii. 3.5CX70 Sqmm (Al) Nos 2iii. 3.5CX50 Sqmm (Al) Nos. 6

iv. 4CX16 sqmm (Al) Nos. 10


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

v. 3CX10 sqmm (Cu) Nos. 6

vi. 3CX2.5 sqmm (Cu) Nos. 20

vii. 5CX2.5 sqmm (Cu) Nos. Unit

Rateviii. 10CX2.5 sqmm (Cu) Nos. 7

ix. 12CX2.5 sqmm (Cu) Nos. 2

6.2 Supply of heavy duty Industrial doublecompression ET Thread rolled Aluminum cableglands suitable for the following sizes of cables :-

A. 1.1 KV Grade XLPE Insulated, PVC inner Sheath,FRLS PVC outer sheathed cables

i. 3.5CX300 Sqmm (Al) Nos. 24

ii. 3.5CX150 Sqmm (Al) Nos. 7

iii. 3.5CX70 Sqmm (Al) Nos. 8iv. 3.5CX50 Sqmm (Al) Nos 6

v. 4CX16 sqmm (Al) Nos. 6

vi. 3CX2.5 sqmm (Cu) Nos. 20

vii. 5CX2.5 sqmm (Cu) Nos. 4

viii. 10CX2.5 sqmm (Cu) Nos. 5


7. CABLE JOINTING KITSHeat Shrinkable Raychem make straight through

jointing kit suitable for 1.1 KV grade XLPE-A-FRLSPVC insulated armoured cables of followingsizes


18/72

ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

i. 3.5CX300 sqmm.(Al) Nos. 5

ii. 10CX2.5 sqmm (Cu) Nos. 2

8. LIGHTING FIXTURES & ACCESSORIES A. Supply of 240V AC,1-Ph, Flame

proof/weatherproof Lighting fixtures with nonintegral control gear box suitable for use inhazardous area Zone-1, Temperature class T3having IP-65 degree of protection complete withall accessories and all hardware for fixing thelighting fittings with structure/Street lighting poleas specified in Technical specification no. EM126-TS-0805

i. 80 W HPMV Well glass fixtures (Ex-d Flameproof-

IP65)

Nos. 16

ii. 125 W HPMV Well glass fixtures (Ex-dFlameproof-IP65)

Nos. UnitRate

iii. 100 W GLS Bulk head fixtures (Ex-d Flameproof-IP65)

Nos. 3

iv. 72W LED street lighting fixtures (Weather prooftype-IP55)

Nos. UnitRate

v. 250W Flood Light Fixture (Ex-d Flameproof-IP65) Nos. 3

vi. 400W HPMV Street Lighting Fixture Nos. 10

B. Supply of 240V Single phase suspension/wallmounted Fluorescent Lighting Fixture withreflector suitable for indoor installation


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

i. LED type lighting fixture equivalent to 2X36 WFluorescent for Installation inside the Switch roombuilding.

Nos. 15

C. Supply of following lamps of approved make forfixing to the fixtures as indicated above

i. 80 W HPMV lamp (E) Nos. 20

ii. 125 W HPMV lamp (E) Nos UnitRate

iii. 100 Watt GLS lamp Nos. 4

iv. 72W LED lamp Nos. Unitrate

v. 400W HPMV Street Lighting Lamp Nos. 12

9. PLANT LIGHTING POLESSupply of hot dip galvanized MS tubular swagedlighting poles of following types suitable for windvelocity of 150 Km/Hr of following type

i. 10m. high ground mounted poles Nos. 10

10. AUXILLIARY SERVICE POWER BOARD(ASPB)

Supply of wall mounted sheet steel enclosedboard having IP55 Protection consisting 2 nos.incoming 100 A with electric and Mechanical

interlocking.outgoing 7 nos. 63 A TPN SFU as indicated inSLD enclosed with Technical Specification

Nos. 1


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

11. DC DISTRIBUTION BOARDSupply of sheet steel enclosed board having IP55

Protection consisting 2 nos. incoming 63 Aoutgoing 7 nos. 8 A DP SFU and 1 no.32 A DPSFU with contactor as indicated in SLD enclosedwithTechnical Specification.

Nos. 1

12. LIGHTING SUB DISTRIBUTION BOARDS

A. Supply of 415 V Lighting sub Distribution Board asspecified in section 2 of technical specification.

i. 415 V, 18-way wall mounted Sheet enclosed wallmounted Hose &

Weather Proof Lighting Sub Distribution Boardhaving in IP55 degree of protection comprising offollowingIncoming: 1 No63 A TPN SFU and 3nos feedercircuit of 63A DP MCBOutgoing: 18 Nos. of 16 A DP MCB 10kA (i.e. 6nos. 16 A DP MCB per circuit) (18 ways) asindicated in SLD enclosed with TechnicalSpecification

Nos. 1

ii.415 V, 18-way wall mounted Sheet enclosed wallmounted Hose &Weather Proof Lighting SubDistribution Board having Bus-bar in

Nos. 1


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

IP55 degree of protection comprising of followingIncoming:1 No. Incoming (63 A TPN SFU) and3nos feeder circuit of 63A DP MCB

Outgoing:12 Nos. outgoing of 32 A DP MCB 10kA6 nos. outgoing of 16A,Astronomical timer withcontactor &bypass switch for controlling of outdoorlighting as indicated in SLD enclosed withTechnical Specification

B. 240V AC EMERGENCY LIGHTING DB

Supply of 240V, Sheet Steel enclosed ACEmergency lighting board having Bus-barcomprising of following.Incoming: 1 No. 63A 2 pole MCB 10kA

2 pole Power contactor in incomer to close whennormal power to Normal lighting DB failsOutgoing: 6 nos. 240V AC 16 Amp DP MCB 10kAas indicated in SLD enclosed with TechnicalSpecification

Nos. 1

13. EARTHING MATERIAL

A. Supply of 3.8M, 100mm dia. heavy G.I. Pipe earthelectrode for earthing as per drawing no. PDS:E610 enclosed The hot dip galvanizing (minimumZinc coating of 800 gms/ sq. M as per IS-2629)shall be done after all fabrication. The electrodesshall be made from one piece length of pipe.

Nos. 14


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ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

B. Supply of G.I. Earth Bus (75mm x 10mm x360mm), with 10 Nos earthing holes and as per

PDS: E 615 enclosed.

Nos. 5

C. Supply of hot dip galvanized (minimum Zinccoating of 800 gms / sq. M as per IS-2629)Earthing strip / earth wire of the following sizes :

i. 75mm X 8mm Mtrs. 260

ii. 50mm X 6mm Mtrs. 320

iii. 25mm X 6mm Mtrs. 50

D. Single core Flexible GI wire rope of following sizessizes :

i. 1 x 185 mm2 Mtrs. 30ii. 1 x 16 mm2 Mtrs 30

14. TELEPHONE SYSTEMSupply, installation, Testing and Commissioning ofTelephone system consisting of following

.

i. Terminal box/junction: 5 pair; SS316 10 x 1 mm2block with cable glands

Nos. 1

ii. Ex. proof Telephone with acoustic hood Nos. 2

iii. Indoor telephone sets Nos. 2

iv. 5 pair armoured, annealed copper conductor 0.63mm in dia, pre insulated, PVC jacket & fireresistant, twisted pair.

Mtrs. 400


23/72

ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

v. 2 pair, annealed copper conductor 0.63 mm in dia,twisted pair, pre insulated, PVC jacket & fireresistant.

Mtrs. 100

15. CABLE TRENCH MATERIAL & ACCESSORIES

A. Supply of Fine river sand M3 40

B. Supply of Class B 10x 5 x 3 bricks for cabletrenches

Nos. Unitrate

C. Supply of Pre cast concrete block of Cable routemarkers of size 350mm x350mm x300mm withsuitable engraving as specified in section 3.0 oftechnical specification.

Nos. Unitrate

16. MISCELLANEOUS ITEMSA. Supply of Caution boards / dangers boards written

in ENGLISH & HINDI of the following voltages asper IS 9551 :

i. 415 Volts Nos. 4

B. Supply of Shock treatment chart conforming toIndian Electricity Rules in Aluminum frame withglass.

Nos. 2

C. Supply of Class B Pasted type fireretardant/extinguishing electrically insulated mats

having thickness 2.5 mm and width 1 meter alongwith suitable resin/Adhesive as per IS:15652.

Mtrs 20

D. Supply of MS structurals in channels, angles, flats, Te 5


24/72

ITEMNO.


FIGURE



EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

plates, rods etc. conforming to IS: 226.

E. Supply of 8 mm thick MS Chequered plates. M2 20

F. Supply of 2mm thick Aluminium sheet for

fabrication of Rain protective hood

M2 10

G. Supply installation of Powder/Halone type fireextinguisher

Nos. 4

H. Installation, connection, testing andcommissioning of 240V 450mmsweep Industrial type corrosion proof exhaust fanwith guards/louvers, necessary brackets.

Nos. 4

5 amp. switches for exhaust fan Nos. 4

I. Supply, installation, connection, testing and

commissioning of 240V,1-Ph, 50Hz, 1400mm sweep high speed ceilingfan with regulator.

Nos. 1

J. Supply of 240V room lighting boards havingfollowing features

1no Switch for 5 / 15 Amp socket Nos. 1

1nos 5 Amp switches with regulators for ceilingFan

2 nos 5 Amp switches for lighting

K. Supply, installation, connection of 5 nos. 240V10A industrial type

Nos 5


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

switch for ON-OFF light of SS

L. Supply, installation, connection of 415V 16A TPN

4P two position ON,OFF isolator in flame proofenclosure.

Nos 3

M. Flame proof 24V 100W hand lamp comprising offollowing:

Nos 3

a) 3 Pin 240 V plug with 240/26.5 built in step downtransformer

b) 30m flexible copper conductor cord

c) Lamp holder with GI wire guard and 24V 100WGLS LampSuitable for purpose provide hand lighting


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

PART B : ELECTRICAL INSTALLATION

1. LV SWITCH BOARD1.1 Installation, testing and commissioning of following

sheet steel enclosed switch boards, free standing,floor mounting, cubicle type, including transportationfrom the owners store to the site of erection,assembly, mounting, fixing and wiring of loosecomponents like relays/meters, interconnection ofshipping sections and inter panel wiring as

necessary, inter bus bar jointing and earthing,operational and functional checking, installation onfoundation including levelling and aligning, supply of foundation nuts and bolts, drilling of glandplates with requisite holes, fixing of cable glandssupplied loose, plugging of all unused cable entriesand other holes found in switch boards for makingthe same dust and vermin proof with all labour andmaterials to make the installation complete as perapproved drawings, technical specifications anddirection of engineer-in-charge, but excluding

termination of incoming & outgoing cablesJob shall include rigidly fixing the frame including


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

grouting, if necessary.

i. 415V, 3 Ph & N, 800 A ,50kA Draw out type ,Singlefront , Power cum Motor Control Centre(approx.

Dim. 9600mmX1200/800X2300mm)

Nos. 1

ii. 415V, 3 Ph & N, 3000 A ,50kA Draw out type,Single front , Extension panel(approx dim1000mmX1200mmX2300mm

Nos. 2

2. LV MOTORS

2.1 Testing and commissioning of 3-Phase, SquirrelCage, Flameproof Induction Motors of followingratings excluding cable glanding, cable termination,dehydration of windings but including checking &replenishment/ replacement of bearing grease/

lubricant; checking of IR values between eachwinding & motor frame & checking of continuity ofrotation, if required, by changing supplyconnections; trial runs on NO LOAD & ON LOAD;supply of approved grease/ lubricant & necessaryhardware; all work, labour & materials complete asper specifications, documents, codes & standards &directions of engineer-in-charge. (Contractor tokeep proper record of tests on motors for NO LOAD& ON LOAD runs)

i. Rating up to 22 KW Nos. 2

ii. Rating above 22KW and below 75Kw Nos. 2

iii. Rating 75 KW and above Nos. 2


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

3. LOCAL CONTROL STATION

3.1 Installation, testing and commissioning of flame

proof & weather proof Local control stations(explosion proof type) including shifting of controlstations from store to the site of erection, fixingcontrol stations with nuts & bolts, on alreadyerected supports / nearby structure / walls etc.connecting control cable for Local-Remote switch ,ammeter & Indication lamp as required and testingto make the installation complete in all respect asper approved drawings, specifications and directionof engineer-in-charge.

i. Local-Remote selector switch ,Trip-Neutral-Close

Switch(T-N-C), Mushroom head type stay inlockable position stop push button and Ammeter

Nos. 2

ii. Local-Remote selector switch ,start, stop pushbutton with Ammeter

Nos. 4

4. FLAME PROOF/ HOSE PROOF SWITCHSOCKET

4.1 Installation, testing and commissioning ofinterlocked type switch sockets with matching plugscomplete with cable glands, lugs, terminal blocksetc. of following ratings:

i. 415V,63Amp, 5-Pin (Flame Proof) Nos. 4

ii. 240V,15/5 Amp, 3 Pin (Flameproof) Nos. 12


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

iii. 240V,15/5 Amp, 3 Pin (Weatherproof) Nos. 4

5. LAYING OF CABLE TRAYS5.1 Installation, laying and connecting of pre-fabricated

ladder type GI cable trays and horizontal & verticalbends and regular Tees of different radii of varioussizes on already erected supports or risers,including joining various cable trays by bolting withG.I. bolts, nuts & washers as per approveddrawings (including fixing J-hooks, reducer couplerplate, adjustable coupler plate) as per the desiredcable route and as per the drawings and directionsof engineer-in-charge.

A. Straight Run Cable Traysi. 600mm wide Mtrs. 1300

ii. 300mm wide Mtrs. 650

B. Horizontal Bend



C. Vertical Inside Bends



D. Vertical Outside Bends


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2



E. Supply of GI Perforated type Cable trays and theiraccessories offollowing sizes and as per specification and drawingenclosed

Straight Run Cable Trays

i. 200mm wide Mtrs. 100

F. 200mm wide Horizontal Bend Nos. 1

G. 200mm wide Vertical Inside Bends Nos 1

H. 200mm wide Vertical outside Bends Nos 1

I. 100mm wide perforated cable tray Mtrs. 20

J. G.I. PIPES

Installation of G.I. pipes of following sizes for cableprotection, floor sleeves etc. fixed on a steelstructure, concrete, laid in trenches includingconcrete cutting, bending, threading etc.to a clamp,nuts, bolts sockets, reducers, spacers, plug,bushing, chipping of concrete floor, breaking of

concrete cable trench, walls and complete with alllabour and material as per directions of engineer-in-charge.


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

i. 50 mm NB Mtrs. 100

ii. 100 mm NB Mtrs. 50

6. LAYING OF CABLES

6.1 Horizontal and vertical laying, testing (before andafter laying) and commissioning of following LVPower & Control cables in readymade trenches, onpre-fabricated cable trays / racks, on alreadyinstalled risers, support hangers, saddles etc.pulling through pipes on walls / columns, steelstructures including transportation of cable drumsfrom storage yard to the site, unrolling the drum,laying the required length of cables including supply

and fixing of necessary saddles, saddle bars, cabletags, Al clamps for cables laid vertical on walls /columns / structures, risers with all labour,consumable materials and necessary hardware tomake installation complete in all respect as perapproved standard drawings and direction ofengineer-in-charge.

1.1 KV grade XLPE-A-FRLS-PVC Power& controlcable following sizes as per specification EM163-TS-0805.

i. 3.5CX300 Sqmm (Al) Mtrs 8000ii. 3.5CX150 Sqmm (Al) Mtrs 500

iii. 3.5CX70 Sqmm (Al) Mtrs 2500


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FORM NO: 02-0000-0021 F4 REV 2

iv. 3.5CX50 Sqmm (Al) Mtrs 1600

v. 4CX16 sqmm (Al) Mtrs 500

vi. 3CX10 sqmm (Cu) Mtrs 500

vii. 3CX2.5 sqmm (Cu) Mtrs 800viii. 5CX2.5 sqmm (Cu) Mtrs 800

ix. 10CX2.5 sqmm (Cu) Mtrs 1100

x. 12CX2.5 sqmm (Cu) Mtrs 400

7. TERMINATION OF CABLES7.1 End termination and subsequent testing of XLPE/

HRPVC/ PVC insulated single core / multi corearmoured Cables of 1.1 KV grade, Al /Cu cable.,including supply of lugs,all labour and consumablematerials to make installation complete in all

respect. The rate shall include drilling, taping ofcable insulation, crimping of lugs to the conductor,connection of the lugs to equipment terminal, supplyand fixing of G.I. nuts, screws, bolts, washers andother necessary hardware, PVC tape of requiredgrade for taping, making cable entries dust andvermin proof, earthing etc. as per instruction ofmanufacturer, approved drawings, specificationsand directions of engineer-in-charge.

1.1 KV Grade, XLPE Insulated, PVC inner Sheath,

FRLS PVC outer sheathed cables.i. 3.5CX300 Sqmm (Al) Nos. 2

ii. 3.5CX150 Sqmm (Al) Nos. 20


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FORM NO: 02-0000-0021 F4 REV 2

iii. 3.5CX70 Sqmm (Al) Nos. 7

iv. 3.5CX50 Sqmm (Al) Nos. 8

v. 4CX16 sqmm (Al) Nos. 16

vi. 3CX10 sqmm (Cu) Nos. 6vii. 3CX2.5 sqmm (Cu) Nos. 40

viii. 5CX2.5 sqmm (Cu) Nos. 2


x. 12CX2.5 sqmm (Cu) Nos. 4

7.2 1.1KV Grade flexible GI wire rope for earthing

i. 1X185 sqmm Nos. 6

ii. 1X16 sqmm Nos. 20

8. DISTRIBUTION BOARDS8.1 Installation, testing and commissioning of following

wall mounted LSDB/ASPB/DCDB, including supplyand fabrication of epoxy painted MS frame,operational and functional checking, drilling of glandplates with requisite holes, fixing of cable glands,plugging of all unused cable entries and other holesfound in the boards to make the same dust andvermin proof with all labour and consumablematerials to make installation complete as perapproved drawings, specifications and directions of

engineer-in-charge.A LIGHTING SUB DISTRIBUTION BOARDi. DC Distribution board as indicated in supply items Nos. 1


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

ii. Auxiliary service Power Board(ASPB) as indicated insupply items

Nos. 1

iii. Lighting Sub distribution board as indicated in

supply items

Nos. 3

9. LIGHTING SYSTEM9.1 LIGHTING FIXTURES AND JUNCTION BOXES

9.1.1 Installation, connection, testing and commissioningof pre-wired fluorescent / HPMV / Sodium vapourLighting fixtures along with integral /non-integralcontrol gears, lamps, tubes, chokes, starters,condensers, mounting accessories, including cableglanding, crimping of lugs on cable conductor &connecting cables at fixtures, earthing, junction

boxes, etc. including supply of all connectingmaterials like clamps, supports, conduits, downrods etc. as required as well as transportation fromstore to site of erection with all labour and materialto make installation complete in all respect as perapproved drawings, specifications and directions ofengineer-in-charge. The rates shall be valid for allmounting heights.

i. 80W HPMV Well glass fixtures (Ex-d Flameproof-IP65)

Nos. 16

ii. 125W HPMV Well glass fixtures (Ex-d Flameproof-IP65)

Nos. Unit Rate

iii. 250W Flood lighting Fixture Nos. 3


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

iv. 100 W GLS Bulk head fixtures (Ex-d Flameproof-IP65)

Nos. 3

v. 72 W LED street lighting fixtures (Weather proof

type-IP55)

Nos. Unit Rate

vi. LED type lighting fixture equivalent to 2X36 WFluorescent forInstallation inside the Switch room building.

Nos. 15

vii. 400W HPMV Street Lighting Fixture Nos. 10

9.1.2 16A, 230V, 1 Ph. & N, 4 way flameproof & weatherproof junction boxes in cast aluminium (LM6)enclosure complete with terminal block, rolledaluminium cable glands suitable for 3 X 2.5mm2cable and threaded plug.

Nos. 25

9.2 PLANT LIGHTING POLES9.2.1 Erection and commissioning of following hot dipped

galvanised mild steel tubular swaged lighting polesincluding transportation of required items fromowners issue point to site and installation of poles,junction box, supply of requisite cable glands andtinned copper lugs, cable termination, necessaryhardware required for excavation, providingconcrete foundation ( ratio of cement : sand : stonechips = 1:2:4) for ground installation, disposal ofsurplus earth within 30 m lead, earthing andpainting with all labour to make installation complete


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

in all respect as per instruction and directions ofengineer-in-charge.

i. 10m. high ground mounted poles Nos. 10

10. EARTHING SYSTEM

10.1 EARTH PIT10.1.1 Installation, testing and commissioning of earth pits

as per PDS:E 605( excluding supply of GIelectrodes & accessories) including digging theearth upto required depth, erecting 3800 x 100 mmdia G.I. pipe, disposal of surplus earth within 30 mlead and back filling of the pit with alternate layersof charcoal and salt including supply of the sameproviding necessary brick works and other civil

works, fixing G.I. L-shaped test links and brackets,twisted piece and connecting to it earth electrodesand earth strips with all labour and materials tocomplete installation work in all respect as perapproved drawings, specifications and directions ofengineer-in-charge.

Nos. 14

10.2 EARTH BUS BAR10.2.1 Installation and commissioning of hot dip galvanised

earth bus bar of size 360 mm x 75 mm x 10 mmwith 10 holes of 14 mm dia including all labour andmaterials to complete installation in all respect asper approved drawings, specifications anddirections of engineer-in-charge.

Nos. 5


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

10.3 EARTHING GRID10.3.1 Installation, testing and commissioning of G.I. Earth

strip / GI wire rope running on O.H. cable trays /

cable trays in underground cable trenches / buriedunder soil in already excavated cable trenches ofdepth 600mm or supported by G.I. saddles &saddle bars as mentioned below includinginterconnection between different earth pits, strip /cable for connection to various equipments &system neutral, necessary hardware for connectionand interconnection between earth bus barsincluding all labour and miscellaneous materials tomake installations complete in all respect as perapproved drawings, specifications, instructions and

directions of engineer-in-charge.Hot dip galvanised G.I. earthing strip of followingsizes :

i. 75mm X 8mm Mtrs. 260

ii. 50mm X 6mm Mtrs. 320

iii. 25mm X 6mm Mtrs. 50

Single core PVC insulated 1.1KV grade unarmouredcable for earthing of following sizes :

i. 1x16 mm2 Mtrs 30

ii. 1x185 mm2 Mtrs 30

11. FABRICATION OF STEEL STRUCTURE

11.1 Fabrication and installation of MS frame supports Te 5


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

and brackets for various equipment base frame,miscellaneous electrical equipment support, madeof channels, angles, flats etc. of different sections

including bolting, welding, riveting, supply ofnecessary anchor bolts and grouting etc. including 2coats of zinc rich anti-rust epoxy primer and 2finished coats of epoxy paint including breakingwall, floor etc. and making good the same with alllabour and consumable materials to completeinstallation in all respect as per approved drawings,specifications and directions of engineer-in-charge

11.1.1 Fabrication & installation of 2 mm thick Al sheet forrain protective hood for outdoor equipment e.g.motors, switch sockets, junction boxes etc.

m2 10

11.1.2 Fabrication and Installation of 8mm thick chequeredplate in flooring , steps, covers over cable trenchesin switch board room, painting with one coats ofbitumen paint in the 50% thinner with two coats ofblack bitumen paints including supply of allconsumables and paints.

m2

20

12. Cutting, chipping, breaking of RCC floor and wall formaking holes/cut out/grooves etc. and making goodthe damage after laying pipes, cable etc. Withcement, sand mortar as required.

m3 Unit Rate

Same as above but for brick walls. m3 Unit Rate


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

13. EXCAVATION AND BACK FILLING13.1 Excavation and back filling of trenches for cables

and earth strips etc. following types of soil except

rocks for a maximum depth of 1.25 m for cables /0.6 mtr. for earth strips including shoring, strutting,dewatering, consolidation and disposal of surplusearth upto100 m leads including all labour andmaterials to complete installation in all respect.

Unit Rate

13.1.1 Soft soil m3 Unit Rate

14. FINE RIVER SAND

14.1 Supply and spreading of approved fine river sand incable trenches including all labour and materials tomake the installation complete in all respect as per

approved drawings, specifications and directions ofengineer-in-charge.

m3 Unit Rate

15. BRICKS

15.1 Supply and spreading of approved first class bricksof 4 inch thickness in cable trenches for cableprotection including all labour and materials to makeinstallation complete in all respect.

Nos. Unit Rate

16. MISCELLANEUS

16.1 Fixing of Caution boards / dangers boards written inENGLISH & HINDI of the following voltages.

415 Volts Nos. 4


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

16.2 Fixing of shock treatment chart written in Englishand Local language duly framed and approved byengineer-in-charge.

Nos. 2

16.3 Fixing of rubber mats in front of various panelboards as per directions of engineer-in-charge. Mts. 25

16.4 Cable Route Marker Nos. Unit Rate

17. MAN HOUR RATEi. Rate for 8 working hours per day inclusive of all

taxes and allowances for following personnels :

ii. Electrician / Wireman ManDays

Unit Rate

iii. Cable Jointer ManDays

Unit Rate

iv. Supervisor ManDays

Unit Rate

v. Helper ManDays

Unit Rate

vi. Painter for writing on Panels ManDays

Unit Rate


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ITEMNO.


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EM163-5111-0990 1 15.05.16 15.05.16


FORM NO: 02-0000-0021 F4 REV 2

PART-C TOTAL AMOUNT1.0 TOTAL AMOUNT FOR SUPPLY OF ELECTRICAL ITEMS

2.0 TOTAL AMOUNT FOR ERECTION, TESTING & COMMISSIONINGOF ELECTRICAL ITEMS

3.0 TOTAL AMOUNT FOR SUPPLY, ERECTION, TESTING &COMMISSIONING OF ELECTRICAL ITEMS


42/72

PROJECT No. -EM163

NUMALIGARH, ASSAM

EM163-PNIN-SORS-700

PART /

ITEM DESCRIPTION QTY. UNIT

No. Unit Rate

In Words

SCHEDULE OF RATES FOR SUUPLY for COMPOSITE WORKS TENDER- INSTRUMENTATION

SUPPLY

Unit RATE

Rs

PREAMBLES ( THIS PREAMBLES ARE APPLICABLE FOR ALL SORs APPEARING in THIS RFQ ):-

The unit rate quoted for each item in the composite package shall be applicable for the similar ltems for package units.

1) Quoted rates to include necessary consumable / sealing materials incl. PTFE tapes etc.and others as per requirements .

2) Schedule of Rates : The quoted rate of supply items should be inclusive of all taxes, duties,freight, insurance etc at FOT site basis.

3) Vendor to indicate the weight of the structural steel items mentioned. The actual quantity of Structural steel shall be calculated at site by weigh

before start of erection

A.1Supply of FIELD INSTRUMENTS as per speciification and

datasheet attached elsewhere in t ender

7115 Gas Detector 35 Nos.

Hooters 11 Nos.

Beacons 11 Nos.

Gas Detector shall be supplied as per enquiry EM163-E-7115

"

.

,

Self actuated control valve shall be supplied as per enquiry EM163-

E-7117

7136 Flow ElementFlow Orifice and Restriction orifice shall be supplied as a complete

assembly with flanges, gaskets, spacer rings,jack bolts with nuts etc.

as per enquiry EM163-E-7136

Flow element Orifice 6", 300# 2 Nos.

Flow element Orifice 8", 300# 1 No

Flow element Orifice 12", 300# 1 No

Restriction Orifice 2", 150# 1 No

7144 Transmit ter

Pressure & Diff. Pressure Transmitter, Flow Transmitter along with 3

valve manifold shall be as per enquiry EM163-E-7144

Pressure Transmitter 5 Nos.

Differential Pressure Transmitter 4 Nos.

Flow Transmitter 4 Nos.

7153 Pressure Gauge & Differential Pressure Gauge

Pressure Gauges and Diff. Pressure gauges along with 2 valve

manifold shall be as per enquiry EM163-E-7153.Pressure Gauge 32 Nos.

Differential Pressure Gauge 2 Nos.

A.2 Supply of ERECTION MATERIAL as per specification attached elsewhere in tender

0104 PLAIN SCH. 160, ASTM 106 GR.B 520 Mtrs.

0116 PLAIN SCH. XS, API 5L GR.B 42 Mtrs.

0153 1/2", SCH 40S, ASTM A312 TP304 18 Mtrs.

0160 1" SCH 40S, ASTM A312 TP304 96 Mtrs.

SEAMLESS PIPE


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PROJECT No. -EM163

NUMALIGARH, ASSAM

EM163-PNIN-SORS-700

PART /


No. Unit Rate

In Words


SUPPLY

Unit RATE

Rs

0288NIPPLE SEAMLESS, PLAIN x OD PLAIN, SCH. 40S, ASTM

A182 TP304, 100MM LONG

10 Nos.

0359 NPTM x PLAIN, SCH. 160, ASTM A106 Gr. B , 100MM LONG 160 Nos.

0375 NPTM x PLAIN, SCH. XS, API 5L Gr B, 100MM LONG 15 Nos.

NPTM x PLAIN SCH 40S ASTM A312 TP 304 Gr B 100MM 10 Nos

NIPPLE

0413 , . ,

LONG

.

0591 SW, 6000#, ASTM A105 85 Nos.

0288 1/2" PLAIN X 1/2" PLAIN, SCH 40S, ASTM A182 TP 304 10 Nos.

EQUAL TEE

NIPPLE SEAMLESS

FLANGE

0799 SW WITH STUDS, NUTS AND GASKETS, 300# ASTM A105 85 Nos.

0799A SW WITH STUDS, NUTS AND GASKETS, 150# ASTM A105 10 Nos.

1111 1/2" SW X 1/2" SW, 3000#,ASTM A105 20 Nos.

1114 1/2" SW X 1/2" SW, 6000#,ASTM A105 155 Nos.

1146 1/2" SW X 1/2" SW 3000# A182 F304 10 Nos

COUPLING

, , .

1152 1" SW X 1" SW, 3000#, A182 F304 30 Nos.

1572 NPTF, 6000#, ASTM A105 50 Nos.

1569 NPTF, 3000#, ASTM A105 10 Nos.

1607 NPTF, 3000#, ASTM A182 TP304 10 Nos.

2307 SW x SW 800# ASTM A105 170 Nos

GATE VALVE

CAP

, , .

2342 SW x SW, 800#, A182 F304 10 Nos.


44/72

PROJECT No. -EM163

NUMALIGARH, ASSAM

EM163-PNIN-SORS-700

PART /


No. Unit Rate

In Words


SUPPLY

Unit RATE

Rs

2406 1" SW X 1" SW, 800#, ASTM A182 F304 10 Nos.

2405 1/2" SW X 1/2" SW, 800#, ASTM A182 F304 10 Nos.

2464 NPTM x OD, A182 F316 115 Nos.

2484 NPTF x OD A182 F 316 55 Nos.

BALL VALVE

FEMALE CONNECTOR

MALE CONNECTOR

, .

2506 1/2" OD X 1/2" OD, A182 F316 135 Nos.

2460 1/2" OD, 0.065 THK, A269 TP316 500 Mtrs.

1012 NPT(F) x SW, 3000#, ASTM A105 40 Nos.

1015 NPT F x SW 6000# ASTM A105 10 Nos

TUBING UNION

SEAMLESS TUBE

ADAPTER

, , .

1047 NPT(F) x SW, 3000#, ASTM A182F 304 10 Nos.

1

STRUCTRAL WORK & FABRICATION FOR INSTRUMENT ITEMS

LIKE MOUNTING FRAMES FOR INSTRUMENTS, BASE FRAMES,

ANY OTHER REQUIRED FOR SUPPORTING INSTRUMENT

ITEMS (Refer Note 3)

1.5 MT

STRUCTURAL STEEL

STRUCTURAL STEEL CONSISTING OF FOLLOWING item

1. 50 x 50 x 6THK ANGLE IRON

2. 50 x 6THK FLAT

3. 100 x 50 x 6THK CHANNEL

4. 6MM THK. MS PLATE

MS rain rotection cover for instruments like PT, an

CANOPIES

other electronic instrument, etc as per specification

mentioned elsewhere in the tender

115 Nos.

2634Gas Detector Cable, 1T X 1.5 MM2, Black XLPE Insulated. (Drum

length=1000m or 500 Mtr)2000 Mtrs.

CABLES as per specification and datasheet attached in the

tender

2607Gas Detector Cable, 8T X 1.5 MM2, Black XLPE Insulated. (Drum

length=1000m or 500 Mtr)3000 Mtrs.

2594Power Cable, 3C X 2.5MM2, GREY XLPE INSULATED. Drum

length=1000m per drum2000 Mtrs.

2614Signal Cable, 1P X 1.5 MM2, Blue XLPE Insulated & Overall

Shielded, drum length= 1000m / 500m per drum2800 Mtrs.

2615Signal Cable, 12P X 0.5 MM2, Blue XLPE Insulated & Overall

=7500 Mtrs.


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PROJECT No. -EM163

NUMALIGARH, ASSAM

EM163-PNIN-SORS-700

PART /


No. Unit Rate

In Words


SUPPLY

Unit RATE

Rs

2608 Signal Cable, 1P X 1.5 MM2 for Solenoid valves, Black XLPEInsulated & Overall Shielded, drum length= 1000m / 500 m per drum

1000 Mtrs.

2605Signal Cable, 12P X 1.5 MM2 for Solenoid valves, Black XLPE

Insulated & Overall Shielded, drum length= 1000m per drum1000 Mtrs.

2608ASignal Cable, 1P X 1.5 MM2 for ROV Local indication, Black XLPE

Insulated & Overall Shielded, drum length= 1000m / 500 m per drum1800 Mtrs.

2605ASignal Cable, 12P X 1.5 MM2 for ROV Local indication, Black XLPE

Insulated & Overall Shielded, drum length= 1000m per drum2000 Mtrs.

2654 FO Cable , Orange color 5000 Mtrs.

2636Cable, 2C X 1.5MM2, 24 VDC, Insulated for Hooter and Beacons,

Drum length=1100m per drum1100 Mtrs.

Cable, 24C X 1.5MM2, 24 VDC, Insulated for Hooter and Beacons,

Drum length=1000m per drum.


46/72


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PROJECT No. -EM163

NUMALIGARH, ASSAM

EM163-PNIN-SORS-700

PART /


No. Unit Rate

In Words


SUPPLY

Unit RATE

Rs

N2 Cylinder shall be supplied along with mounting accessories

(Needle valve, NRV, Equal Tee) for four nos. of ROV (45-ROV-3004,

45-ROV-3008, 45-ROV-3012, 45-ROV-3016) as per Hook-up /

Installation drawing attached for reference

Supply of Explosion Proof Filed Call Station consisting 3 sets of two-

wa to le ke s Existin FCS detail Make : Neumann Model

5 Nos.

PUBLIC ADDRESS SYSTEM

,

No.15602 (3 two way toggles key) with 25W Amplifier & ATEX

suitable for IIA/IIB/T4,IP66} and Explosion Proof Loudspeaker

(Existing Make: Numann, Model No.49722 )system along-with

mounting hardware & accessories.

Supply of following 660V Grade Multi pair signal shielded armoured

communication cable

50Px0.9 mm2 Si nal cable, Shielded armoured 700 Mtrs.

4Px0.9 mm2 Signal cable, Shielded armoured 500 Mtrs.

2Px1.5 mm2 Signal cable, Shielded armoured 500 Mtrs.

3. Total Amount (EX-WORKS) = Rs.4. Total Amount (EX-WORKS) (In Words ) = Rs

6 13.05.2016 HK

5 03.05.2016 HK

. .

1 26.02.2016 HK

0 29.01.2016 HK

P 14.10.2015 HK

REV DATE PREPARED

BILL OF MATERIALSDOCUMENT NO

EM163-PNIN-SOR-7002


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PROJECT No. -EM163SCHEDULE OF RATES FOR ERECTION, COMMISSIONING & FUNCTIONAL CHECK

NUMALIGARH, ASSAM

EM163-PNIN-SORE-7002

PART /

ITEM

NO

(In Words)(Rs)

UNIT

(incl udin g testing , calibratio n, loop checki ng) for COMPOSITE WORKS TENDER- INSTRUMENTATION

Unit RATE Unit RATEDESCRIPTION QTY.

Installation of Pressure Transmitter with mounting assembly shall be as per Standard

- - ee o nvov ng rec on o mpu se nes w suppor s w erever

required, tubing etc, as per Supporting details for field mounted instruments standard

ES-7013. Painting of supports, hydraulic testing as per ES-7334, ES-7340, ES-7342,

attached elsewehere.


Installation of diff. Pressure Transmitter with mounting assembly shall be as per

Standard EM163-E-1720 Sheet 1 of 9 involving Erection of impulse lines with supports

wherever required, tubing etc, as per Supporting details for field mounted instruments

s an ar - . a n ng o suppor s, y rau c es ng as per - , - , -

7342, attached elsewehere.


Installation of Flow Transmitter with mounting assembly shall be as per Standard

EM163-E-1720 Sheet 2 of 9 involving Erection of impulse lines with supports wherever

required, tubing etc, as per Supporting details for field mounted instruments standard

ES-7013. Painting of supports, hydraulic testing as per ES-7308, ES-7334, ES-7340, ES

7342, attached elsewehere.


Pressure Gauge 32 Nos.

Instllation of Line mounted pressure gauges/pressure gauge with gauge saver/snubber/inclusive of mounting assembly shall be as per Standard EM163-E-1720 involving

Erection of impulse lines with supports wherever required, tubing etc, as per Supporting

details for field mounted instruments standard ES-7013. Painting of supports, hydraulic

testing as per ES-7308, ES-7334, ES-7340, ES-7342, attached elsewehere.


Instllation of Line mounted differential pressure gauge inclusive of mounting assembly

shall be as per Standard EM163-E-1720 involving Erection of impulse lines with

supports wherever required, tubing etc, as per Supporting details for field mounted

instruments standard ES-7013. Painting of supports, hydraulic testing as per ES-7308,

ES-7334, ES-7340, ES-7342, attached elsewehere


50/72


NUMALIGARH, ASSAM


PART /

ITEM

NO

(In Words)(Rs)

UNIT



7224 ROV

Installation of ROV including solenoid valves supplied by ROV vendor as per Instrument

specification EM163-E- 7020 and Installation drawing EM163-E-1726 excluding supplyof ROVs and solenoid valves. Installation shall be inclusive of instrument tubing works

as per installation drawing.

45-ROV-3001 (12"300#RTJ) 1 No

45-ROV-3002 (6"300#RF) 1 No

45-ROV-3003 (6"300#RF) 1 No

45-ROV-3004 8"300#RF 1 No

45-ROV-3005(12"300#RTJ) 1 No

45-ROV-3006 (6"300#RF) 1 No

45-ROV-3007 (6"300#RF) 1 No

45-ROV-3008 (8"300#RF) 1 No

45-ROV-3009 (12"300#RTJ) 1 No

45-ROV-3010 (6"300#RF) 1 No

45-ROV-3011 (6"300#RF) 1 No

45-ROV-3012 (8"300#RF) 1 No

45-ROV-3013 (12"300#RTJ) 1 No

45-ROV-3014 (6"300#RF) 1 No45-ROV-3015(6"300#RF) 1 No

45-ROV-3016 (8"300#RF) 1 No

45-ROV-3017 (8"300#RF) 1 No

45-ROV-3018 (6"300#RF) 1 No

Installation of N2 Cylinder including mounting accessories (Needle valve, NRV, Equal

Tee) for four nos. of ROV (45-ROV-3004, 45-ROV-3008, 45-ROV-3012, 45-ROV-3016)

shall be as per Hook-up / Installation drawing attached for reference

4 Nos.

7117 GLOBE CONTROL VALVE

Installation of Globe control valve with SMART positioner SUPPLIED BY OTHER

VENDOR as per Instrument specification EM163-E- 7017 and Installation drawing

EM163-E-1726 excludin su l of Globe control valves and SMART ositioner .

Installation shall be inclusive of instrument tubing works as per installation drawing

45-FV-3001 1 No

45-FV-3002 1 No

7122 SAFETY VALVEInstallation of Safety valve SUPPLIED BY OTHER VENDOR as per Instrument

specification EM163-E- 7122 and excluding supply of Safety valves

45-PSV-3005 1" X 2" 150# 1 No ,

45-PSV-3006 (2" X 3", 150#) 1 No

45-TSV-3001 (3/4" 300# X 1" 150#) 1 No

45-TSV-3002 (3/4" 300# X 1" 150#) 1 No

45-TSV-3003 (3/4" 300# X 1" 150#) 1 No

45-TSV-3004 (3/4" 300# X 1" 150#) 1 No

45-TSV-3005 (3/4" 300# X 1" 150#) 1 No


51/72


NUMALIGARH, ASSAM


PART /

ITEM

NO

(In Words)(Rs)

UNIT



45-TSV-3006 (3/4" 300# X 1" 150#) 1 No

" "- - o

A.2 INSTRUMENT STAND PIPEPREPARATION OF INSTRUMENTATION STAND 2" PIPE including fabrication &

installation.115 Nos.

Inst. supports fabricated out of 2 MS pipe as per Supporting details for field mounted

instruments standard ES-7013

Fabrication and Erection of canopies along with supports and paining.

CANOPIES

MS rain protection cover for instruments like (PT, any other electronic instrument, etc 115 Nos.


52/72


53/72


NUMALIGARH, ASSAM


PART /

ITEM

NO

(In Words)(Rs)

UNIT



8000J. BOX for Gas Detector, 8 IN, 2 OUT with SS Double Compression Glands, Ex-Proof,

5 Nos.IP-65, Grey Color

.

8050J. BOX for Hooter & beacons, 12 IN, 2 OUT with SS Double Compression Glands, Ex-

Proof, IP-65, Grey Color4 Nos.

9000Flameproof Junction Box for PA system having Crone Connectors with SS cable glands

(12 in 2 out), Zone 1, IIA+B, T3

1 No

AIR DISTRIBUTION POT

1864

1 1/2" X 1" X 1/2" Drain, ASTM A312 TP304 NPTF 10 Outlets (All Outlets complete

with 12" NPTF Ball Valve and with Double Ferrule Compression Fittings, Suitable for

1/2" OD tube.

4 Nos.

Installation of cable trays as per standard ES-7335 including supports e.g tees, bends,

elbows.

2759 50 MM Width 2 MM THK 30 MM Height X 2500MM Long 450 Mtrs.

2765 300 MM Width 3 MM THK 65 MM Height X 2500MM Long 650 Mtrs.

PERFORATED CABLE TRAYS

Testing & Commissioning of Explosion Proof Filed Call Station consisting 3 sets of two-

way toggle keys {Existing FCS detail Make : Numann, Model No.15602 (3 two waytoggles key) with 25W Amplifier & ATEX suitable for IIA/IIB/T4,IP66} and Explosion

Proof Loudspeaker (Existing Make: Numann, Model No.49722 )system along-with

mounting hardware & accessories.

5 Nos.

Note: Bidder to faciliitate OEM (Numann/Laraon) supervision for n ecessary

mod if icat ion in sof tware in Exchan e and MCS NRMT Cont ro l Room to add the

PUBLIC ADDRESS SYSTEM

new FCSs in the network.


54/72


NUMALIGARH, ASSAM


PART /

ITEM

NO

(In Words)(Rs)

UNIT



A.3 INSTRUMENT CALIBRATION / TESTING

Cleaning and calibration of the instruments listed below


Hooters 11 Nos.

Beacons 11 Nos.

7117 PCV (1" , 150#) 1 No

7144 Transmit ter

Pressure Transmitter 5 No




Pressure Gauge 32 Nos.


7224 ROV 18 Nos.

7117 GLOBE CONTROL VALVE 2 Nos.

7122 SAFETY VALVE 9 Nos.

PUBLIC ADDRESS SYSTEM 1 Lot

A.4 INSTRUMENT LOOP CHECKING/ TESTINGLoop checking/testing of the instruments listed below:


Hooters 11 Nos.

Beacons 11 Nos.

7144 Transmit ter

Pressure Transmitter 5 No



7224 ROV 18 Nos.

7117 GLOBE CONTROL VALVE 2 Nos.

5 13.05.2016 HK

4 11.04.2016 HK

2 17.03.2016 HK

1 26.02.2016 HK

0 29.01.2016 HK

4. Total Amou nt (EX-WORKS) (In Words) = Rs.

3. Total Amou nt (EX-WORKS) = Rs.

EM163-PNIN-SOR-

P 14.10.2015 HK

REV DATE PREPARED

BILL OF MATERIALS7002

DOC. NO.


55/72

Schedule of Rates for Pressure Transmitter & Diff. PressureEM163-7144-SOR

Rev 1 / 13.05.2016

In fig(Rs.)Item Descript ionItem Qty

Model No / Part No Unit

Sl No.

1 Main Transmitter 1



PRESSURE & DIFF. PRESSURE TRANSMITTER


56/72

Schedule of Rates for Pressure Transmitter & Diff. PressureEM163-7144-SOR

Rev 1 / 13.05.2016

In fig(Rs.)Item Descript ionItem Qty

Model No / Part No Unit

Sl No.


57/72

PROJECT NO. : EM163

PROJECT : INSTALLATION OF LPG MOUNDED BULLETS

PLANT : NUMALIGARH, ASSAM

CUSTOMER : NRL

REQ. NO. : EM163-E-7144

ORDER NO. : P

:

13.05.16 Revised due to Hazop study HK RA SKT1

0.5/0.6/3.5 0-4 NOTE 3 SS316 SS316 A,B,C45-PT-

3015 1 P2

1"-IG-45-

3002-A1A

NITROGE

N/G Amb/65

SS316

SS316 SS316

MANUFACTURER

TAG NO.

QTY.

NOS

.

PID NO.LINE NO./

EQUIP. NO

FLUID NOR / MAX

TEMP.

DEG(0C)

CHKD APPD

VENDOR's

OFFER /

DEVIATION

MODEL

REV DATE PREP

COVER/

BODY/WET

PARTS MATL

OPTION

HK RA SKT

FOR PRESSURE AND DIFFERENTIAL PRESSURE

TRANSMITTER

DRAFT ENQUIRY14.10.15

0 29.01.16

INSTRUMENT SPECIFICATION FOR EM163-7144-ISP-7328

DOCUMENT NO

45-dPT-

3001 1 P3

12"-P-45-

3045-B1A LPG/L

PURPOSE

NOR /

MAX PR.

Kg/cm2

(g)

CALIB.

RANGE (Kg/cm2g)

BODY

RTG.

ELEMENT

MATERIAL

-27/55 0/0.05/0.1 0-0.2 NOTE 3 SS316 SS316 A,B,C

45-dPT-

3002 1 P3

12"-P-45-

3048-B1A LPG/L -27/55

0/0.05/0.1 0-0.4 NOTE 3

0-0.3 NOTE 3 A,B,C0/0.05/0.1

45-dPT-

3003 1 P3

6"-P-45-

3051-B1A LPG/L -27/55 SS316 SS316 A,B,C

45-dPT-

3004 1 P3

6"-P-45-

3054-B1A LPG/L

HK RA SKTCLIENTS COMMENTS INCO

-27/55 0/0.05/0.1 0-0.5 NOTE 3 SS316 A,B,C

45-PT-1 P3

45-PA-CF-

101A LPG/L -27/55 / 15.5 / 21 0-25 NOTE 3 SS316 SS316 A,B,C

2.Body rating selected by manufacturer shall be suitable for the given pressure & temp.

3. MANUFACTURER TO SPECIFY.

4. In case of High Temp. i.e more than 200 deg. C, Suitable 'O' Ring material to be quoted by the manufacturer.

5. Each transmi tter shall be supplied with NPT SS plug for auxiliary electrical connect ion.

6. Vendor shall indicate full model codes for the transmitters offered and shall submit relevant decoding sheet also

7. Valve manifold & transmitter body shall be tested Hydraulically separately

discharge

45-PT-

3018 1 P3

45-PA-CF-

101B

discharge

LPG/L -27/55 / 15.5 / 21 0-25 NOTE 3

45-PT-

3019

1 P3

45-PA-CF-

102A

discharge

LPG/L -27/55 SS316 SS316 A,B,C

SS316 SS316 A,B,C

-27/55 2.35 / 6.51

/25.6 0-40 NOTE 3

2.35 / 6.51

/25.6

0-40 NOTE 3

SS316 SS316 A,B,C45-PT-

3020 1 P3

45-PA-CF-

102B

discharge

LPG/L


58/72

EMERGENCY N2 CYLINDER SCHEME OF LPG SPHERE

V1,V2,V3,V4,V5,V6 NEEDLEVALVES

NRVNONRETURNVALVE

AFR AIRFILTERREGULATOR

SOVSOLENOIDVALVE

N2CYLNIROGENCYLINDER

ALR

AIR

LOCK

RELAYACTUATORROVACTUATOR

V3

SUPPLYAIR V2

N

R

V

V4

AFR SOV

V3

N

R

V

N

R

V

N2CYL

ALLTUBES&CONNECTORS 1/2"/3000#,SS

1 WHENSUPPLYAIR+POWERNORMAL , NEEDLEVALVESV1/V2/V3OPEN

NEEDLEVALVESV4/V5CLOSE

AIRFLOWPATHWILLBE, V1V2NRVAFRSOVV3ALRACTUATO

2 WHENPOWERFAIL,AIRNORMAL , NEEDLEVALVESV1/V2/V4OPEN

NEEDLEVALVESV3/V5CLOSE

AIRFLOWPATHWILLBE, V1V2NRVV4ALRACTUATOR

3 WHEN

AIR+POWER

FAIL

, NEEDLE

VALVES

V4/V5

OPENNEEDLEVALVESV1/V2/V3CLOSE

AIRFLOWPATHWILLBE, N2CYLV5V4ALRACTUATOR

Note: 1.Pressurergulator (2 5kg/cm2)shallbeconsideredalongwithN2Cylinderforpressureregulationforvalveactuator

supply.N2Cylindershallbe182Kg/cm2,47Lt,MOCCSwithHydrotestcertificate.

2.N2cylindershallhaveportof3/4"femaleforconnectingthepressureregulatorwhichshallhavetheconnectorof3/4"

male.

V1

ALR

ACTUATOR

N2

C

Y

L

Air

Vol

Bottl

e


59/72

1

0

RE

16.05.201

11.04.201

REV DAT

FORM NO: 02

PROJECT

6

6

EFF D

-0000-0021F1

EL

FOR I

&DEVE

TE

REV2

VEND

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NSTAL

OPMEN

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INDIAL

FOR ENQ

FOR ENQ

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OF IN&

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NR

D.

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COMP

G MO

L

EM 163-E-

OCUMEN

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NDED

01 1

NO RE

1 OF 7

HK

HK

PREPD

ION

WORK

BULLE

A S

A S

EVWD A

All rights rese

TS

KT

KT

PPD

rved


60/72

FORM NO: 02

1.0 IN

Sl.N

Gas & F

1.

2.

3.

4.

5.

6.

Flow El1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Pressur1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.Pressur

1.

2.

3.

4.

5

6.

7

8

9

10.

1112.

Gate/Pl

VENDELECTRI

-0000-0021 F2

TRUMEN

o

ire Detecti

And

Ho

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Dre

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R LIST OAL ITEM

REV2

ATION:

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INSTRUFOR CO

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DOCUMEN

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601 1

NO RE

2 OF 7

In

In

Sensor In

In

T

U

In

In

In

In

In

G

It

U

U

In

In

In

In

In

In

In

In

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All rights

Country

dia

dia

dia

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ailand

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dia

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dia

dia

dia

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itzerland

.K

dia

dia

dia

dia

dia

ermany

pan

pan

ingapore

ingapore

.S.A

.S.A

eserved


61/72

FORM NO: 02

1.2.

3.4.5.

6.7.8.

9.

10.

11.

12.

Self act

12

Cable c

1.

Instrum

1.

2.

3.

4.

5.

6.

7.8.

Cable T

1.

2.

3.

4.

5.

6.

Junctio

1.

2.3.

4.

5.

CS Sea

1.

2.

3.

SS Sea

1.

2.

3.

4.

VENDELECTRI

-0000-0021 F2

Aud

BH

ChKsb

Flo600

Vel

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Fas

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Par

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REV2

co India Li

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g Flamepreproof Eq

pro Electic

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INSTRUFOR CO

T NRL

ited(L&T

ivision)

ineering Liited (Valv

a Control P

.

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achine W

ol valve

t (India) P

Cables

bles Ltd.

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ENTATIOPOSITE

alves Div

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res Pvt. Lt

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td

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poration

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DOCUMEN

SHEET

o 12300#

601 1

NO RE

3 OF 7

In

In

InIn

upto 6 In

C

F

It

It

It

J

U

InIn

In

In

In

In

In

In

In

InIn

In

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dia

dia

dia

dia

dia

dia

dia

eserved


62/72

FORM NO: 02

5.

SS Tub

1.2.

3.

4.

Pipe Fit

1.

2.

3.

4.

5.

6.

7.

8.

9.

Compre

1.

2.

3.

4.

5.

6.

7.

8.

9.10.

11

12.

13.

Instrum

1.

2.

3.

4.

5.

6.7.

8.

9.

10.

11.

12.

13.

14.

15.

Purge R

1.

2.

3.

VENDELECTRI

-0000-0021 F2

Mat

s

ChNu

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Inst

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ompany Pv

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addendum 03 composite contract pnpm em163 e 601

Documents