add-ons paper sack machines - w&h-group · add-ons paper sack machines add-ons tuber - page 2 -...

Add-ons paper sack machines

Add-ons Tuber - Page 2 - 11Add-ons Bottomer - 2 – 22Add-ons Rotaliner - Page 23

EXTRUSION | PRINTING | CONVERTING

location

deliveries

advantages

setup for 4 plies: 8 magnet rings, 8 sensorsupdated software/control

integrated into machine control; orseparate handling & display for older machines

More Uptime! Add-on „Easy Stop“

up to 2 minutes saving per roll changeimproved time & staff managementautomated speed down-ramping

installation time – approx. 4 days

AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135Standard Standard


location

deliveries

advantages

Drive for speed synchronization the rollsPneumatic pressing of the accelerator rollStopping brake for exact prepositioningPivoting roller for splice pressingPneumatic separating stationAccess safety sensorsFunction “easy stop” required0,5m space per stand needed

More Uptime! Add-on „Non Stop“

extra production timesemi-automatic roll change while tuber is

running

installation time – approx. 1 week

AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135

Non Stop

Faster ramp down Faster ramp up

Time saved


location

deliveries

advantages

optical sensor for scanning of the print markoperator panel with membrane keyboard and LCDAC servo motordrive control in the switch cabinetring clamping couplings

Print Control System = use of Pre-printed Material

use of pre-printed material is possiblefaster changeoverprerequisite for retrofitting of slave drive printers


AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135standard standard standard standardstandard


location

deliveries

advantages

1. newer machines: integrated system, rolls, attachments2. older machines: perforation tower

optionalI.additional rolls, e.g. microperforation (5mm x 5mm)II.skipped perforationIII.turret system

Quicker Filling Process through Venthole Perforation

quicker fillinganti slipalternative to the use of highly porous paper


AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135


location

deliveries

advantages

1. 4Q-Drive2. Ionisation-Unit3. Dispersion Glue Pump

PE-Film Processing-Set

controlled web tension of PE-Filmcapability of thin-film processinghigher productivity – easier processing

installation time – approx. 2 - 4 days

AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135

1

2

3


location

advantages

Quick Change - Central Clamping Unit

upgrade to quick change tooling, rapid mounting insteadof several screws (cross pasting and stepped end)shorter setup timesavings: About 3 minutes per ply per setup

installation time – approx. 1 day

deliveries

new platen carrier shaft and assembly

possibly new cross-pasting plates necessary

impressions

AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135standard standard standard standardstandard


location

advantages

Produce Clean Sacks - Web Cleaning Unit

clean inner plynew markets (food, hygiene)


deliveriesvacuum station for 1700 mm web widthone anti-static bar each before and after the vacuum stationtwo brushes arranged between the anti-static barsdust removal unit incl. dust collection containerattachment parts

impressions

AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135


location

deliveries

advantages

1. rubber covered snatchers2. belt conversion kit3. new Tear Off Unit

High-Performance Tear-Off

less marks on tubes – improved sack qualityhandling of modern papers (high porous/sensitive surfaces)improved packet forming (belt system)faster changeover (belt system)

installation time

AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135standard standard standard standard standard standard

1 2

1. approx. 2 days2. approx. 1 week3. approx. 1 week

3


location

deliveries

advantages

adjustable cross perforation unitknife barssensor-guided adjustment during operation

Use the Advantages of Flush-Cut & Tracking per PCS

less web breaks – less downtimesless waste & faster changeoverless costs for toolingprint related quality improvements through PCS


AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135


deliveries

advantages

separate drives for shingling conveyortransfer and packeting conveyorsintegrated control cabinet

Ready for Automation - Packet Forming Station

better packets ready for automationimproved quality for feeding of bottomer

increased production speedless waste

installation time – approx. 2 days up to 1 week

AM 2130

impressions

2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135standard standard standard standard standard

location


location

deliveries

advantages

Bottom Patch Unit

improved sack filling processadditional space for marketing issuesadditional features available e.g.

Easy Openingsealed valves

installation time – approx. 2 weeks

impressions

unwind stands including web guidingpaste applicators & monitoringexpansion clamp paster carriersautomatic lift-off of paster carriers when a sack is missingmounting assembly

carrying handlepatch wrap around

AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330


location

deliveries

advantages

Easy Opening incl. Carrying Handle Unit

additional feature for customerUnique Selling Point for Do-It-Yourself markets

installation time – approx. 1 day per Unit

impressions

AD 8300

driven knife shaft with segmental knivesunwind stands PE-string

8310 8320 8330AD 2360 2366 2368 2377 2378 2379 2390


location

deliveries

advantages

Print Control System for Bottom Patch Unit

automatic registering of bottom patch printfaster changeover, by use of pre-printed rollsless waste during run-up

impressions

AD 8300

sensor for print mark scanningservo motor and differential driveDrive control, frequency inverter and software packageInput and display of operating information

installation time – approx. 3 days per Unit

8310 8320 8330AD 2360 2366 2368 2377 2378 2379 2390standard standardstandard


location

deliveries

advantages

Bottom Patch Printers

flexibility in production, no pre-printadditional space for marketing issuessafety information

installation time – approx. 3 days per UnitAD 2360

impressions

2366 2368 2377 2378 2379 AD 8300

printing unitsanilox transfer rolleralignment of the print to the cutautomatic plate cylinder lift-off at machine stop

8310 8320 8330

Flexo Miniflex

2390


location

deliveries

advantages

Wash-Up System for Bottom Patch Printer Miniflex

semi-automatic cleaning of the color decksfaster changeoverwash up time: 3 minutes


impressions

AD 8300 8310 8320

fresh and waste water tankconnecting lines, valves, waste water tank between tanks

and doctor chamberssoftware for wash-up program

8330standard standard

AD 2360 2366 2368 2377 2378 2379 2390


location

deliveries

advantages

diagonal creasing station with elastic counter elements

improved geometryimproved sack quality

no damage to paperwaste reduction

faster changeover


impressions

AD 8300

creasing elementselastic counter elements

8310 8320 8330AD 2360 2366 2368 2377 2378 2379 2390standard standard standard standardstandard


location

deliveries

advantages

Improved Seam Pasting for Preformed Tubular Valves

uniform glue applicationinterruption of glue bead on the cut edgehigh speeds even with difficult to handle

materials and products


impressions

AD 8300 8310 8320 8330

stand alone application unit

AD 2360 2366 2368 2377 2378 2379 2390


location

deliveries

advantages

New Valve Design: Mirror-inverted Tubular Valves

easier opening when filling sacksimproved sack integritydifferent product designs available


impressions

AD 8300 8310 8320 8330

mirror-inverted closing

AD 2360 2366 2368 2377 2378 2379 2390


location

deliveries

advantages

PE-Film Perforating Tools: avoid blocking!

prerequisite for sealed valvesno blocking of preformed tubular valves


impressions

AD 8300

special knive arrangementgrooved rollerprerequisite: drive for thumb notch cutter

8310 8320 8330AD 2360 2366 2368 2377 2378 2379 2390


location

deliveries

advantages

Bottom Width Checking Unit

scan of the bottom width for dimensionalquality checkdetecting of bottom patch wrap-around


AD 8300

pair of opto-electronic sensors on both sides

8310 8320 8330AD 2360 2366 2368 2377 2378 2379 2390

impressions


location

deliveries

advantages

State of the art pressing: 2 Drum delivery & accumulator

improved integrity and sift proofness with less glueintense, continuous adjustable pressingmore sacks per pallet, increased storage capacityprerequisite for automation/palletizing


impressions

AD 8300

belt sections with two deviating drumsmotorized transverse adjustment of the drive sidepneumatically adjustable pressing rollerselectronic counter, adjustable up to 25 sacks / packetshingle interrupter, switch cabinet and AC drive

8310 8320 8330standard standard standard standardstandard

AD 2360 2366 2368 2377 2378 2379 2390standard


Rotaliner Add-Ons

available upgrades

• Servo drive for cross-perforation• Driven auxilliary draw• Servo drive for vacuum belts at the Z-fold• Sealing bar monitoring

advantages

REDUCED MAINTENANCE & IMPROVED ROTALINER PERFORMANCE• reduced maintenance, synchronization settings, reduced wear & tear, reduced waste,

avoidance of contamination from the chain driveHIGHER & MORE CONSISTANT QUALITY OF FINAL PRODUCT• through monitoring of the sealing bars• more precise positions of the seals, perforations and Z-fold

reduced waste

add-ons paper sack machines - w&h-group · add-ons paper sack machines add-ons tuber - page 2 -...

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