GarlockV A L V E S

Chemical Processing Mining Industry Pharmaceutical Systems Sterile Systems Environmental Hazards Petrochemical Processing Utilities Transportation

Actuation andAutomationGarlock butterfly valves are an excellentengineering choice for throttling con-trol. We can provide many accessoriesfor manual, automatic or remote operation.

Manual OperationOur manual operators are designed tomeet many of your plant requirements.Gar-Seal® valve handles are epoxy-coated iron, complete with a 10-positionnotched plate for throttling or shut off.At no additional charge, an integrallockout feature is included to meetOSHA requirements.

Our manual gear operators are epoxy-coated iron, fully lubricated andequipped with a standard fluoroelas-tomer seal package to keep out the mostaggressive environments. Becausealmost no maintenance is required,costs are reduced and service life isextended.

Additional manual accessories includechainwheel assemblies, lock-out mechanisms, limit switch indicators,stem extensions …all engineered to fitand function seamlessly in your process.

Gar-Seal®, Gylon® and Flange-Mate® are registeredtrademarks of Garlock Inc.

Teflon® is a registered trademark of DuPont.

Viton® and Kalrez® are registered trademarks ofDuPont Dow Elastomers.

DU® is a registered trademark of Garlock Bearings.

Garlock Valves

Photograph of Gar-Seal 42” 100F series valves.

Authorized Gar-Seal® Distributor:

Garlock Flange-Mate® Eliminate plastic pipe damage

due to stress. Control compression of the

valve liner. Center valve automatically Eliminate secondary gaskets

PROBLEM SOLVING VALVES

Accessory Types: Pneumatic Actuators Positioners Electric Actuators Transducers Hydraulic Actuators Limit Switches Stem Extensions

Valve AutomationGarlock provides one-stop shopping forvalve automation. Equipment for auto-matic, fail-safe or remote operation canbe designed, mounted and calibrated by our trained personnel. We offer pneumatic, electric or hydraulic actuators for on/off, throttling and fail-safe control along with visible indicators for position identification.

The Garlock® ValveCompanyIn 1947, we became the first companybesides DuPont to process Teflon®

PTFE fluoropolymer for industrial sealingapplications. Since then, we’ve earnedrecognition as a leading manufacturer ofproblem-solving products for the chemical process industry.

We began manufacturing valves in 1967,when we introduced the Gar-Seal® valve,the first PTFE-lined butterfly valve. Itssuperior performance in service with themost aggressive and corrosive fluidsstems from our in-depth experience withPTFE and innovations in industrial seal-ing. Over 30 years of continuousimprovement have made Gar-Seal® themost reliable and cost-effective lined but-terfly valve available anywhere.

Customer FocusedOur approach to valve design, proof testing and manufacturing is customerdriven, straight-forward and friendly. WeCustom-Craft our products by workingtogether with plant maintenance andengineering to develop new design concepts and proof testing approachesthat result in increased valve reliabilityand reduce the cost of ownership ofPTFE, PVDF, UHMWPE, lined butterflyvalves in all types of pipe systems.

Assured ComponentQualityBecause we have a full range of plasticsprocessing capabilities, we are able tomake all of our valve components inhouse. Therefore, we have complete con-trol over production variables, specifica-tions and quality. Based on our experi-ence in manufacturing valve linings anddisc coatings, we select the best-perform-ing types of PTFE, UHMWPE, PVDF andmolecularly enhanced PTFE resins.

Expert Liner and DiscCoating SelectionGuidance:We’ve always helped our customersselect valve materials that will solve theirmost difficult application problems. Wehave customers across many industries,including chemical processing, semicon-ductor manufacturing, pulp and paper,steel and pharmaceuticals. Thanks to ourfocus on satisfying all of our customers’needs, we’ve been rewarded with oneof the largest installed base of linedbutterfly valves in the industry.

Gar-Seal® Valves – NowAvailable With Teflon® NXTWith new DuPont fluoropolymer technol-ogy, Teflon® NXT delivers all the chemicaland thermal capabilities of conventionalPTFE with enhanced permeation resist-ance and lower creep. Molded surfacesare inherently smoother and non-porous.With their unusual thickness, a designfeature that helps fight permeation, Gar-Seal® PTFE liners and disc encapsula-tions take full advantage of lower perme-ation with Teflon® NXT. With reduced sus-ceptibility to permeation, valves can lastlonger for reduced cost of ownership.

Innovative Flange-Mate® SimplifiesProper InstallationThe Gar-Seal® Flange-Mate® design usesgauge rings mounted on each of the valveflange surfaces. These rings provide acontrolled mounting gap and stable bolting surface between the valve andmating flanges. They also automaticallycenter the valve in the piping. Flange-Mate® helps prevent cracking of FRP pipeflanges and damage to valve liner due toflange rotation or over-compression.

Garlock Valves 104 Pheasant Run, Newtown, PA 18940 Telephone 215-860-4374 Toll Free 800-631-0138 Fax 215-860-4362 www.garseal.com

Garlock GmbH Armaturen P.O.Box 210464, D-41430 Neuss, Falkenweg 1, Germany Telephone 49-2131-349-0 Fax 49-2131-349-222 www.garlock.de

Garlock of Canada Ltd. 2860 Plymouth Drive, Oakville, Ontario, Canada L6H 5S8 Telephone 905-829-3200 Fax 905-829-3333

Garlock Pty. Ltd. P.O. Box 54, Arncliffe, N.S.W. 2205, Australia Telephone 61-2-9597-4422 Fax 61-2-9597-7729

Garlock Korea Room 1406, Daejong B/D. 143-48, Samsung-dong, Kangnam-gu, Seoul, Korea Telephone 82-2-554-6341 Fax 82-2-554-6343

Gar-Seal Series 122L valve installed in monomer service.

This information should be used as a guide for your consideration, investigation, and verification. This information does not constitute a warranty or representation and we assume no legal responsibility or obligation with respect thereto, and the use to which such information may be put.

GarlockV A L V E S

Chemical Processing Mining Industry Pharmaceutical Systems Sterile Systems Environmental Hazards Petrochemical Processing Utilities Transportation

Actuation andAutomationGarlock butterfly valves are an excellentengineering choice for throttling con-trol. We can provide many accessoriesfor manual, automatic or remote operation.

Manual OperationOur manual operators are designed tomeet many of your plant requirements.Gar-Seal® valve handles are epoxy-coated iron, complete with a 10-positionnotched plate for throttling or shut off.At no additional charge, an integrallockout feature is included to meetOSHA requirements.

Our manual gear operators are epoxy-coated iron, fully lubricated andequipped with a standard fluoroelas-tomer seal package to keep out the mostaggressive environments. Becausealmost no maintenance is required,costs are reduced and service life isextended.

Additional manual accessories includechainwheel assemblies, lock-out mechanisms, limit switch indicators,stem extensions …all engineered to fitand function seamlessly in your process.

Gar-Seal®, Gylon® and Flange-Mate® are registeredtrademarks of Garlock Inc.

Teflon® is a registered trademark of DuPont.

Viton® and Kalrez® are registered trademarks ofDuPont Dow Elastomers.

DU® is a registered trademark of Garlock Bearings.

Garlock Valves

Photograph of Gar-Seal 42” 100F series valves.

Authorized Gar-Seal® Distributor:

Garlock Flange-Mate® Eliminate plastic pipe damage

due to stress. Control compression of the

valve liner. Center valve automatically Eliminate secondary gaskets

PROBLEM SOLVING VALVES

Accessory Types: Pneumatic Actuators Positioners Electric Actuators Transducers Hydraulic Actuators Limit Switches Stem Extensions

Valve AutomationGarlock provides one-stop shopping forvalve automation. Equipment for auto-matic, fail-safe or remote operation canbe designed, mounted and calibrated by our trained personnel. We offer pneumatic, electric or hydraulic actuators for on/off, throttling and fail-safe control along with visible indicators for position identification.

The Garlock® ValveCompanyIn 1947, we became the first companybesides DuPont to process Teflon®

PTFE fluoropolymer for industrial sealingapplications. Since then, we’ve earnedrecognition as a leading manufacturer ofproblem-solving products for the chemical process industry.

We began manufacturing valves in 1967,when we introduced the Gar-Seal® valve,the first PTFE-lined butterfly valve. Itssuperior performance in service with themost aggressive and corrosive fluidsstems from our in-depth experience withPTFE and innovations in industrial seal-ing. Over 30 years of continuousimprovement have made Gar-Seal® themost reliable and cost-effective lined but-terfly valve available anywhere.

Customer FocusedOur approach to valve design, proof testing and manufacturing is customerdriven, straight-forward and friendly. WeCustom-Craft our products by workingtogether with plant maintenance andengineering to develop new design concepts and proof testing approachesthat result in increased valve reliabilityand reduce the cost of ownership ofPTFE, PVDF, UHMWPE, lined butterflyvalves in all types of pipe systems.

Assured ComponentQualityBecause we have a full range of plasticsprocessing capabilities, we are able tomake all of our valve components inhouse. Therefore, we have complete con-trol over production variables, specifica-tions and quality. Based on our experi-ence in manufacturing valve linings anddisc coatings, we select the best-perform-ing types of PTFE, UHMWPE, PVDF andmolecularly enhanced PTFE resins.

Expert Liner and DiscCoating SelectionGuidance:We’ve always helped our customersselect valve materials that will solve theirmost difficult application problems. Wehave customers across many industries,including chemical processing, semicon-ductor manufacturing, pulp and paper,steel and pharmaceuticals. Thanks to ourfocus on satisfying all of our customers’needs, we’ve been rewarded with oneof the largest installed base of linedbutterfly valves in the industry.

Gar-Seal® Valves – NowAvailable With Teflon® NXTWith new DuPont fluoropolymer technol-ogy, Teflon® NXT delivers all the chemicaland thermal capabilities of conventionalPTFE with enhanced permeation resist-ance and lower creep. Molded surfacesare inherently smoother and non-porous.With their unusual thickness, a designfeature that helps fight permeation, Gar-Seal® PTFE liners and disc encapsula-tions take full advantage of lower perme-ation with Teflon® NXT. With reduced sus-ceptibility to permeation, valves can lastlonger for reduced cost of ownership.

Innovative Flange-Mate® SimplifiesProper InstallationThe Gar-Seal® Flange-Mate® design usesgauge rings mounted on each of the valveflange surfaces. These rings provide acontrolled mounting gap and stable bolting surface between the valve andmating flanges. They also automaticallycenter the valve in the piping. Flange-Mate® helps prevent cracking of FRP pipeflanges and damage to valve liner due toflange rotation or over-compression.

Garlock Valves 104 Pheasant Run, Newtown, PA 18940 Telephone 215-860-4374 Toll Free 800-631-0138 Fax 215-860-4362 www.garseal.com

Garlock GmbH Armaturen P.O.Box 210464, D-41430 Neuss, Falkenweg 1, Germany Telephone 49-2131-349-0 Fax 49-2131-349-222 www.garlock.de

Garlock of Canada Ltd. 2860 Plymouth Drive, Oakville, Ontario, Canada L6H 5S8 Telephone 905-829-3200 Fax 905-829-3333

Garlock Pty. Ltd. P.O. Box 54, Arncliffe, N.S.W. 2205, Australia Telephone 61-2-9597-4422 Fax 61-2-9597-7729

Garlock Korea Room 1406, Daejong B/D. 143-48, Samsung-dong, Kangnam-gu, Seoul, Korea Telephone 82-2-554-6341 Fax 82-2-554-6343

Gar-Seal Series 122L valve installed in monomer service.

This information should be used as a guide for your consideration, investigation, and verification. This information does not constitute a warranty or representation and we assume no legal responsibility or obligation with respect thereto, and the use to which such information may be put.

Heavy Duty Valves StandUp to Tough Applications: Durable liner walls Our valves are manufactured with a minimum wall thickness of 0.125 in. (>3 mm) at all media contact areas.

High permeation resistanceOur proprietary high-pressure moldingprocess helps eliminate micro-voids,porosity, laminations and inclusions thatallow permeation. Our advanced technol-ogy for plastic liner and disc encapsula-tion help eliminate defects that can occurwhen other manufacturing methods areused. We closely control sintering tem-peratures for PTFE to produce a highlycrystalline and dense polymer structurethat resists permeation and abrasiondamage.

Assured Lining and Encapsulation Quality

Every Gar-Seal® disc and liner is subject-ed to a demanding 50,000-volt spark test.100% testing for defects helps assuretrouble-free service. Other manufacturersmay test at a lower voltage.

Robust Stem Design to Fight Shearing

Our single piece valve stem and the mostrobust valve disc in the industry worktogether to virtually eliminate disc orstem shearing. Stems are made fromhigh-grade 17-4 pH stainless steel. Youwon't find our valve disc somewheredown the process stream.

Positive ShutoffOur disc and stem arrangement providestrouble-free rotation and assured shutoff.Depending on valve size, stems aresquare in cross section through the discor double keyed inside the disc. Thisdesign provides for a stiff disc and shaftassembly that virtually eliminates bendingand seal distortion. A common problemwith other constructions that employintegral stem and disc configurations.

Rigid Shaft Support Protects Stem Seals

Stem seal support is critical to stem sealintegrity. Our shaft bearings are heavy-duty Garlock DU® PTFE -impregnatedbearings. Multiple bearings at the top andbottom of the disc provide rigid supportfor the valve shaft, thus eliminatingdestructive side load distortion of thestem seals. Our seals won’t burp due topressure surges or dynamic flow characteristics.

Blocks Fugitive Emissions – Even After 10,000 Cycles

Our proprietary "live loaded" stem seal-ing system is a combination labyrinthseal, compression seal and rotary seal.This field-proven seal is machined to fitbetween the disc and liner. Whether atsteady state or cyclical temperatures, ourseal has been proven to meet and exceedEPA guidelines even after 10,000 cycles.The entire unit is double-loaded with ourstandard Viton® fluoroelastomer or special-order Kalrez® perfluoroelastomerO-rings in combination with our PTFEseal energizer backup-ring. See diagram below.

Withstands Aggressive Environments

An updated design prevents atmosphericincursion that can cause internal damage.A seal of Viton® is mounted on the topportion of the valve shaft and precisiondie-cut Gylon® gaskets seal the bodyhalves. These sealing components havebeen tested under extreme conditions toinsure top performance.

TraceabilityA unique serial number on each valvebody guarantees traceability. At any time,this number tells a customer that the valvehas passed our strenuous in-house quality

assurance tests.Using thenumber, we can provideinformationabout thevalve’s compli-ance withnational andinternationalstandards.

MaterialsThe GAR-SEAL valves are available in five different corrosion resistantmaterials. Discs are available in differentmetal alloys, too. For all operatingconditions a combined quality and safety level is achieved.

Design Criteria to MeetYour Most DemandingApplications

Pressure Rating: From vacuum to 150psi (10bar) bi-directional for bubble-tight shutoff.Testing in accordance to MSS & APIspecifications.

Temperature Rating: From -40°F (-40°C) to +400°F(+200°C)

Body Style: Wafer or Lug

Flange Rating: ANSI B16.5 Class 150LB Weld Neck orslip-on. DIN, JIS, BS standards alsoavailable.

Face to Face: Garlock standard or ISO 5752

Gar-Seal®: The Right Choice in LinedButterfly Valves...

The first PTFE– lined butterflyvalve–still the best.

Full range of sizes from 2” to 42”. The leader in handling

corrosive and abrasive media. Specialized plastics engineer-

ing and molding for better performance.

All components manufactured in house for assured quality.

Most robust valve design in the industry.

The most reliable stem seal. Custom valve solutions to meet

customers’ requirements.

C O R R O S I V E G A S S E S & L I Q U I D S F L A M M A B L E S O L V E N T S A B R A S I V E S L U R R I E S P U L P B L E A C H I N G D R Y P O W D E R S U P W / R O S Y S T E M S S T E R I L E F L U I D S S T E E L P R O D U C T I O N W A S T E W A T E R T R E A T M E N T

Simple and effective shaft sealhas shown, through independ-ent testing, less than 1.5 ppmvleakage after 10,000 operatingcycles and severe thermalcycling.

Gylon® full face gaskets eliminate anypotential for ingressionof atmospheric con-taminates. Eliminatespotential leak path ofline media.

Upper and lower PTFE non lubricated DU® bearings supportstem loads and limit shaftdeflection.

Anti blowout shaft retention screw

Resilient 360˚ silicone or Viton® elastomer back-up ring is dynamically loaded to ensure precise, uniform loading of the liner/disc andseal assemblies, providing upto 50% reduction in operatingtorque and leak free operation.

PTFE Void-free body liner and disc encapsulation isostaticallymolded from virgin PTFE. High density and crystallinity:>2.16gm/cm3. Excellent chemical resistance. Minimumliner and encapsulation thickness of 0.125 in. (>3mm)on all wetted parts. Operating temperature: -40˚F (-40˚C) to +400˚F (+200˚C)

PVDFBody liner and disc encapsulation molded from virginPVDF. Bromine resistant. PVDF is a high densitythermoplastic fluoropolymer with higher strength andabrasion resistance than other fluoropolymers. Creepand chemical resistance for PVDF is exceptional, and it has low metallic ion extractibles and resists particulate shedding. Operating temperature: -40˚F (-40˚C) to +275˚F (+135˚C).

UHMWPE Body liner and disc encapsulation molded from a proprietary polymer blend that complies with FDArequirements. The extremely high molecular weight ofthis material provides maximum abrasion resistanceplus exceptional chemical resistance. Minimum linerand encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Operating temperature:-40˚F (-40˚C) to +180˚F (+82˚C).

ANTISTATIC PTFE Void-free body liner and disc encapsulation isostaticallymolded from a proprietary blend of filled PTFE (<1.5%)for electrostatic conductivity, high density and crystallinity - >2.16gm/cm3 - and excellent chemicalresistance. Material can be certified to meet FDA com-pliance. Particularly suited for solvent recovery systems. Minimum liner and encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Surface resist-ance <106Ω. Volume resistance <106Ωcm. Operating temperature: -40˚F (-40˚C) to +400˚F (+200˚C).

General Application & Selection Guide

Patented 3-seal Garlock stem sealassembly combines compression,labyrinth, rotary seal concepts intoone seal approach. Viton® O-ringsand back-up ring supply dynamiclive loading.

PTFE molded by proprietaryGarlock manufacturingprocess assures high crystallinity, which results inincreased permeationresistance. Minimum PTFE thickness of .125” (>3mm).

Geometric and dimensionalprofile provide reduced interfer-ence between disc and liner,resulting in lowered operatingtorques.

Teflon® NXT Teflon® NXT - Void-free body liner and disc encapsula-tion isostatically molded from virgin molecularlyenhanced PTFE. Superior resistance to cold flow andincreased permeation resistance. Particularly suitablefor monomer service at elevated temperatures. Highdensity and crystallinity: >2.16gm/cm3. Minimum linerand encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Operating temperature:-40˚F (-40˚C) to +400˚F (+200˚C).

VIRGIN PTFE(Polytetrafluoroethylene)

MODIFIED PTFE

PVDF(Polyvinylidene Fluoride)

UHMWPE(Ultra High MolecularWeight Polyethylene)

ANTISTATIC PTFE

DUCTILE IRON A395

316 SS

HASTELLOY B, C

ALLOY 20

TITANIUM

Material Body DiscLiner

1 2” - 6” Valves, material encapsulated over 304 stainless steel ASTM A351-CF8

1 8” - 42” Valves, material encapsulated over ductile iron ASTM A395

2 2”- 24” Valves, material is a standard cast finish, also available in mechanical polish and electro-polish

1

1

1

1

1

2

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

Fluoroelastomer o-ring for environmental seal

Single piece valve stem madefrom 17-4ph stainless steel to withstand shearing.

Stainless or ductile iron discinsert overmolded with PTFE.

Rugged 2 piece field repairable ductile or stainless body.

Shaft Seal–principle of operation

Heavy Duty Valves StandUp to Tough Applications: Durable liner walls Our valves are manufactured with a minimum wall thickness of 0.125 in. (>3 mm) at all media contact areas.

High permeation resistanceOur proprietary high-pressure moldingprocess helps eliminate micro-voids,porosity, laminations and inclusions thatallow permeation. Our advanced technol-ogy for plastic liner and disc encapsula-tion help eliminate defects that can occurwhen other manufacturing methods areused. We closely control sintering tem-peratures for PTFE to produce a highlycrystalline and dense polymer structurethat resists permeation and abrasiondamage.

Assured Lining and Encapsulation Quality

Every Gar-Seal® disc and liner is subject-ed to a demanding 50,000-volt spark test.100% testing for defects helps assuretrouble-free service. Other manufacturersmay test at a lower voltage.

Robust Stem Design to Fight Shearing

Our single piece valve stem and the mostrobust valve disc in the industry worktogether to virtually eliminate disc orstem shearing. Stems are made fromhigh-grade 17-4 pH stainless steel. Youwon't find our valve disc somewheredown the process stream.

Positive ShutoffOur disc and stem arrangement providestrouble-free rotation and assured shutoff.Depending on valve size, stems aresquare in cross section through the discor double keyed inside the disc. Thisdesign provides for a stiff disc and shaftassembly that virtually eliminates bendingand seal distortion. A common problemwith other constructions that employintegral stem and disc configurations.

Rigid Shaft Support Protects Stem Seals

Stem seal support is critical to stem sealintegrity. Our shaft bearings are heavy-duty Garlock DU® PTFE -impregnatedbearings. Multiple bearings at the top andbottom of the disc provide rigid supportfor the valve shaft, thus eliminatingdestructive side load distortion of thestem seals. Our seals won’t burp due topressure surges or dynamic flow characteristics.

Blocks Fugitive Emissions – Even After 10,000 Cycles

Our proprietary "live loaded" stem seal-ing system is a combination labyrinthseal, compression seal and rotary seal.This field-proven seal is machined to fitbetween the disc and liner. Whether atsteady state or cyclical temperatures, ourseal has been proven to meet and exceedEPA guidelines even after 10,000 cycles.The entire unit is double-loaded with ourstandard Viton® fluoroelastomer or special-order Kalrez® perfluoroelastomerO-rings in combination with our PTFEseal energizer backup-ring. See diagram below.

Withstands Aggressive Environments

An updated design prevents atmosphericincursion that can cause internal damage.A seal of Viton® is mounted on the topportion of the valve shaft and precisiondie-cut Gylon® gaskets seal the bodyhalves. These sealing components havebeen tested under extreme conditions toinsure top performance.

TraceabilityA unique serial number on each valvebody guarantees traceability. At any time,this number tells a customer that the valvehas passed our strenuous in-house quality

assurance tests.Using thenumber, we can provideinformationabout thevalve’s compli-ance withnational andinternationalstandards.

MaterialsThe GAR-SEAL valves are available in five different corrosion resistantmaterials. Discs are available in differentmetal alloys, too. For all operatingconditions a combined quality and safety level is achieved.

Design Criteria to MeetYour Most DemandingApplications

Pressure Rating: From vacuum to 150psi (10bar) bi-directional for bubble-tight shutoff.Testing in accordance to MSS & APIspecifications.

Temperature Rating: From -40°F (-40°C) to +400°F(+200°C)

Body Style: Wafer or Lug

Flange Rating: ANSI B16.5 Class 150LB Weld Neck orslip-on. DIN, JIS, BS standards alsoavailable.

Face to Face: Garlock standard or ISO 5752

Gar-Seal®: The Right Choice in LinedButterfly Valves...

The first PTFE– lined butterflyvalve–still the best.

Full range of sizes from 2” to 42”. The leader in handling

corrosive and abrasive media. Specialized plastics engineer-

ing and molding for better performance.

All components manufactured in house for assured quality.

Most robust valve design in the industry.

The most reliable stem seal. Custom valve solutions to meet

customers’ requirements.

C O R R O S I V E G A S S E S & L I Q U I D S F L A M M A B L E S O L V E N T S A B R A S I V E S L U R R I E S P U L P B L E A C H I N G D R Y P O W D E R S U P W / R O S Y S T E M S S T E R I L E F L U I D S S T E E L P R O D U C T I O N W A S T E W A T E R T R E A T M E N T

Simple and effective shaft sealhas shown, through independ-ent testing, less than 1.5 ppmvleakage after 10,000 operatingcycles and severe thermalcycling.

Gylon® full face gaskets eliminate anypotential for ingressionof atmospheric con-taminates. Eliminatespotential leak path ofline media.

Upper and lower PTFE non lubricated DU® bearings supportstem loads and limit shaftdeflection.

Anti blowout shaft retention screw

Resilient 360˚ silicone or Viton® elastomer back-up ring is dynamically loaded to ensure precise, uniform loading of the liner/disc andseal assemblies, providing upto 50% reduction in operatingtorque and leak free operation.

PTFE Void-free body liner and disc encapsulation isostaticallymolded from virgin PTFE. High density and crystallinity:>2.16gm/cm3. Excellent chemical resistance. Minimumliner and encapsulation thickness of 0.125 in. (>3mm)on all wetted parts. Operating temperature: -40˚F (-40˚C) to +400˚F (+200˚C)

PVDFBody liner and disc encapsulation molded from virginPVDF. Bromine resistant. PVDF is a high densitythermoplastic fluoropolymer with higher strength andabrasion resistance than other fluoropolymers. Creepand chemical resistance for PVDF is exceptional, and it has low metallic ion extractibles and resists particulate shedding. Operating temperature: -40˚F (-40˚C) to +275˚F (+135˚C).

UHMWPE Body liner and disc encapsulation molded from a proprietary polymer blend that complies with FDArequirements. The extremely high molecular weight ofthis material provides maximum abrasion resistanceplus exceptional chemical resistance. Minimum linerand encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Operating temperature:-40˚F (-40˚C) to +180˚F (+82˚C).

ANTISTATIC PTFE Void-free body liner and disc encapsulation isostaticallymolded from a proprietary blend of filled PTFE (<1.5%)for electrostatic conductivity, high density and crystallinity - >2.16gm/cm3 - and excellent chemicalresistance. Material can be certified to meet FDA com-pliance. Particularly suited for solvent recovery systems. Minimum liner and encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Surface resist-ance <106Ω. Volume resistance <106Ωcm. Operating temperature: -40˚F (-40˚C) to +400˚F (+200˚C).

General Application & Selection Guide

Patented 3-seal Garlock stem sealassembly combines compression,labyrinth, rotary seal concepts intoone seal approach. Viton® O-ringsand back-up ring supply dynamiclive loading.

PTFE molded by proprietaryGarlock manufacturingprocess assures high crystallinity, which results inincreased permeationresistance. Minimum PTFE thickness of .125” (>3mm).

Geometric and dimensionalprofile provide reduced interfer-ence between disc and liner,resulting in lowered operatingtorques.

Teflon® NXT Teflon® NXT - Void-free body liner and disc encapsula-tion isostatically molded from virgin molecularlyenhanced PTFE. Superior resistance to cold flow andincreased permeation resistance. Particularly suitablefor monomer service at elevated temperatures. Highdensity and crystallinity: >2.16gm/cm3. Minimum linerand encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Operating temperature:-40˚F (-40˚C) to +400˚F (+200˚C).

VIRGIN PTFE(Polytetrafluoroethylene)

MODIFIED PTFE

PVDF(Polyvinylidene Fluoride)

UHMWPE(Ultra High MolecularWeight Polyethylene)

ANTISTATIC PTFE

DUCTILE IRON A395

316 SS

HASTELLOY B, C

ALLOY 20

TITANIUM

Material Body DiscLiner

1 2” - 6” Valves, material encapsulated over 304 stainless steel ASTM A351-CF8

1 8” - 42” Valves, material encapsulated over ductile iron ASTM A395

2 2”- 24” Valves, material is a standard cast finish, also available in mechanical polish and electro-polish

1

1

1

1

1

2

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

0 20 40 60 80 100

CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

Fluoroelastomer o-ring for environmental seal

Single piece valve stem madefrom 17-4ph stainless steel to withstand shearing.

Stainless or ductile iron discinsert overmolded with PTFE.

Rugged 2 piece field repairable ductile or stainless body.

Shaft Seal–principle of operation

Heavy Duty Valves StandUp to Tough Applications: Durable liner walls Our valves are manufactured with a minimum wall thickness of 0.125 in. (>3 mm) at all media contact areas.

High permeation resistanceOur proprietary high-pressure moldingprocess helps eliminate micro-voids,porosity, laminations and inclusions thatallow permeation. Our advanced technol-ogy for plastic liner and disc encapsula-tion help eliminate defects that can occurwhen other manufacturing methods areused. We closely control sintering tem-peratures for PTFE to produce a highlycrystalline and dense polymer structurethat resists permeation and abrasiondamage.

Assured Lining and Encapsulation Quality

Every Gar-Seal® disc and liner is subject-ed to a demanding 50,000-volt spark test.100% testing for defects helps assuretrouble-free service. Other manufacturersmay test at a lower voltage.

Robust Stem Design to Fight Shearing

Our single piece valve stem and the mostrobust valve disc in the industry worktogether to virtually eliminate disc orstem shearing. Stems are made fromhigh-grade 17-4 pH stainless steel. Youwon't find our valve disc somewheredown the process stream.

Positive ShutoffOur disc and stem arrangement providestrouble-free rotation and assured shutoff.Depending on valve size, stems aresquare in cross section through the discor double keyed inside the disc. Thisdesign provides for a stiff disc and shaftassembly that virtually eliminates bendingand seal distortion. A common problemwith other constructions that employintegral stem and disc configurations.

Rigid Shaft Support Protects Stem Seals

Stem seal support is critical to stem sealintegrity. Our shaft bearings are heavy-duty Garlock DU® PTFE -impregnatedbearings. Multiple bearings at the top andbottom of the disc provide rigid supportfor the valve shaft, thus eliminatingdestructive side load distortion of thestem seals. Our seals won’t burp due topressure surges or dynamic flow characteristics.

Blocks Fugitive Emissions – Even After 10,000 Cycles

Our proprietary "live loaded" stem seal-ing system is a combination labyrinthseal, compression seal and rotary seal.This field-proven seal is machined to fitbetween the disc and liner. Whether atsteady state or cyclical temperatures, ourseal has been proven to meet and exceedEPA guidelines even after 10,000 cycles.The entire unit is double-loaded with ourstandard Viton® fluoroelastomer or special-order Kalrez® perfluoroelastomerO-rings in combination with our PTFEseal energizer backup-ring. See diagram below.

Withstands Aggressive Environments

An updated design prevents atmosphericincursion that can cause internal damage.A seal of Viton® is mounted on the topportion of the valve shaft and precisiondie-cut Gylon® gaskets seal the bodyhalves. These sealing components havebeen tested under extreme conditions toinsure top performance.

TraceabilityA unique serial number on each valvebody guarantees traceability. At any time,this number tells a customer that the valvehas passed our strenuous in-house quality

assurance tests.Using thenumber, we can provideinformationabout thevalve’s compli-ance withnational andinternationalstandards.

MaterialsThe GAR-SEAL valves are available in five different corrosion resistantmaterials. Discs are available in differentmetal alloys, too. For all operatingconditions a combined quality and safety level is achieved.

Design Criteria to MeetYour Most DemandingApplications

Pressure Rating: From vacuum to 150psi (10bar) bi-directional for bubble-tight shutoff.Testing in accordance to MSS & APIspecifications.

Temperature Rating: From -40°F (-40°C) to +400°F(+200°C)

Body Style: Wafer or Lug

Flange Rating: ANSI B16.5 Class 150LB Weld Neck orslip-on. DIN, JIS, BS standards alsoavailable.

Face to Face: Garlock standard or ISO 5752

Gar-Seal®: The Right Choice in LinedButterfly Valves...

The first PTFE– lined butterflyvalve–still the best.

Full range of sizes from 2” to 42”. The leader in handling

corrosive and abrasive media. Specialized plastics engineer-

ing and molding for better performance.

All components manufactured in house for assured quality.

Most robust valve design in the industry.

The most reliable stem seal. Custom valve solutions to meet

customers’ requirements.

C O R R O S I V E G A S S E S & L I Q U I D S F L A M M A B L E S O L V E N T S A B R A S I V E S L U R R I E S P U L P B L E A C H I N G D R Y P O W D E R S U P W / R O S Y S T E M S S T E R I L E F L U I D S S T E E L P R O D U C T I O N W A S T E W A T E R T R E A T M E N T

Simple and effective shaft sealhas shown, through independ-ent testing, less than 1.5 ppmvleakage after 10,000 operatingcycles and severe thermalcycling.

Gylon® full face gaskets eliminate anypotential for ingressionof atmospheric con-taminates. Eliminatespotential leak path ofline media.

Upper and lower PTFE non lubricated DU® bearings supportstem loads and limit shaftdeflection.

Anti blowout shaft retention screw

Resilient 360˚ silicone or Viton® elastomer back-up ring is dynamically loaded to ensure precise, uniform loading of the liner/disc andseal assemblies, providing upto 50% reduction in operatingtorque and leak free operation.

PTFE Void-free body liner and disc encapsulation isostaticallymolded from virgin PTFE. High density and crystallinity:>2.16gm/cm3. Excellent chemical resistance. Minimumliner and encapsulation thickness of 0.125 in. (>3mm)on all wetted parts. Operating temperature: -40˚F (-40˚C) to +400˚F (+200˚C)

PVDFBody liner and disc encapsulation molded from virginPVDF. Bromine resistant. PVDF is a high densitythermoplastic fluoropolymer with higher strength andabrasion resistance than other fluoropolymers. Creepand chemical resistance for PVDF is exceptional, and it has low metallic ion extractibles and resists particulate shedding. Operating temperature: -40˚F (-40˚C) to +275˚F (+135˚C).

UHMWPE Body liner and disc encapsulation molded from a proprietary polymer blend that complies with FDArequirements. The extremely high molecular weight ofthis material provides maximum abrasion resistanceplus exceptional chemical resistance. Minimum linerand encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Operating temperature:-40˚F (-40˚C) to +180˚F (+82˚C).

ANTISTATIC PTFE Void-free body liner and disc encapsulation isostaticallymolded from a proprietary blend of filled PTFE (<1.5%)for electrostatic conductivity, high density and crystallinity - >2.16gm/cm3 - and excellent chemicalresistance. Material can be certified to meet FDA com-pliance. Particularly suited for solvent recovery systems. Minimum liner and encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Surface resist-ance <106Ω. Volume resistance <106Ωcm. Operating temperature: -40˚F (-40˚C) to +400˚F (+200˚C).

General Application & Selection Guide

Patented 3-seal Garlock stem sealassembly combines compression,labyrinth, rotary seal concepts intoone seal approach. Viton® O-ringsand back-up ring supply dynamiclive loading.

PTFE molded by proprietaryGarlock manufacturingprocess assures high crystallinity, which results inincreased permeationresistance. Minimum PTFE thickness of .125” (>3mm).

Geometric and dimensionalprofile provide reduced interfer-ence between disc and liner,resulting in lowered operatingtorques.

Teflon® NXT Teflon® NXT - Void-free body liner and disc encapsula-tion isostatically molded from virgin molecularlyenhanced PTFE. Superior resistance to cold flow andincreased permeation resistance. Particularly suitablefor monomer service at elevated temperatures. Highdensity and crystallinity: >2.16gm/cm3. Minimum linerand encapsulation thickness of 0.125 in. (>3mm) on all wetted parts. Operating temperature:-40˚F (-40˚C) to +400˚F (+200˚C).

VIRGIN PTFE(Polytetrafluoroethylene)

MODIFIED PTFE

PVDF(Polyvinylidene Fluoride)

UHMWPE(Ultra High MolecularWeight Polyethylene)

ANTISTATIC PTFE

DUCTILE IRON A395

316 SS

HASTELLOY B, C

ALLOY 20

TITANIUM

Material Body DiscLiner

1 2” - 6” Valves, material encapsulated over 304 stainless steel ASTM A351-CF8

1 8” - 42” Valves, material encapsulated over ductile iron ASTM A395

2 2”- 24” Valves, material is a standard cast finish, also available in mechanical polish and electro-polish

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ELECTRICAL CONDUCTIVITY

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ELECTRICAL CONDUCTIVITY

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CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

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CHEMICAL RESISTANCE

TEMPERATURE STABILITY

ABRASION RESISTANCE

ELECTRICAL CONDUCTIVITY

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TEMPERATURE STABILITY

ABRASION RESISTANCE

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Fluoroelastomer o-ring for environmental seal

Single piece valve stem madefrom 17-4ph stainless steel to withstand shearing.

Stainless or ductile iron discinsert overmolded with PTFE.

Rugged 2 piece field repairable ductile or stainless body.

Shaft Seal–principle of operation

Actuation andAutomationGarlock butterfly valves are an excellentengineering choice for throttling con-trol. We can provide many accessoriesfor manual, automatic or remote operation.

Manual OperationOur manual operators are designed tomeet many of your plant requirements.Gar-Seal® valve handles are epoxy-coated iron, complete with a 10-positionnotched plate for throttling or shut off.At no additional charge, an integrallockout feature is included to meetOSHA requirements.

Our manual gear operators are epoxy-coated iron, fully lubricated andequipped with a standard fluoroelas-tomer seal package to keep out the mostaggressive environments. Becausealmost no maintenance is required,costs are reduced and service life isextended.

Additional manual accessories includechainwheel assemblies, lock-out mechanisms, limit switch indicators,stem extensions …all engineered to fitand function seamlessly in your process.

Gar-Seal®, Gylon® and Flange-Mate® are registeredtrademarks of Garlock Inc.

Teflon® is a registered trademark of DuPont.

Viton® and Kalrez® are registered trademarks ofDuPont Dow Elastomers.

DU® is a registered trademark of Garlock Bearings.

Garlock Valves

Photograph of Gar-Seal 42” 100F series valves.

Authorized Gar-Seal® Distributor:

Accessory Types: Pneumatic Actuators Positioners Electric Actuators Transducers Hydraulic Actuators Limit Switches Stem Extensions

Valve AutomationGarlock provides one-stop shopping forvalve automation. Equipment for auto-matic, fail-safe or remote operation canbe designed, mounted and calibrated by our trained personnel. We offer pneumatic, electric or hydraulic actuators for on/off, throttling and fail-safe control along with visible indicators for position identification.

Garlock Valves 104 Pheasant Run, Newtown, PA 18940 Telephone 215-860-4374 Toll Free 800-631-0138 Fax 215-860-4362 www.garseal.com

Garlock GmbH Armaturen P.O.Box 210464, D-41430 Neuss, Falkenweg 1, Germany Telephone 49-2131-349-0 Fax 49-2131-349-222 www.garlock.de

Garlock of Canada Ltd. 2860 Plymouth Drive, Oakville, Ontario, Canada L6H 5S8 Telephone 905-829-3200 Fax 905-829-3333

Garlock Pty. Ltd. Cnr. Rookwood and Muir Roads, Yagoona, N.S.W. 2119, Australia Telephone 61-2-9793-2511 Fax 61-2-9793-2544

Garlock Korea Room 1406, Daejong B/D. 143-48, Samsung-dong, Kangnam-gu, Seoul, Korea Telephone 82-2-554-6341 Fax 82-2-554-6343

This information should be used as a guide for your consideration, investigation, and verification. This information does not constitute a warranty or representation and we assume no legal responsibility or obligation with respect thereto, and the use to which such information may be put.