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ACSI ACTUATOR CONTROL SOLUTIONS

LINEAR SOLUTIONS MADE EASYLINEAR SOLUTIONS MADE EASY

INTEGRATED SERVO MOTOR / DRIVE / CONTROLLER

1-800-328-2174 www.tolomatic.comacsi_2

ACSI – Motor/Drive/ControllerWHAT IS THE ACSI?The ACSI is an extremely easy-to-use integrated servo motor / drive / controller developed specifically to be used with electric actuators. Simply select the configured Tolomatic actuator in the software to automatically set-up most of the necessary parameters to create motion in the desired linear units (mm or inch).

BASIC CAPABILITIES:• Operation Modes

» 4 configurable move commands (absolute, incremental, jog, velocity or home move types) with motion commanded via digital inputs.

» Analog input positioning mode (0-10Vdc or 4-20mA)

» Analog output echoing actuator position

» Pneumatic mode replaces pneumatic valve operation for simple motion

ETHERNET/IP OPTION• Infinite positioning with EtherNet/IP CIP I/O commands

• Dual port with internal switch for daisy chaining

• Device level ring (DLR) compatible

• ODVA conformant, Plugfest certified

MODBUS TCP OPTION

• Infinite positioning with Modbus TCP commands

• Dual port with internal switch for daisy chaining

• Adjustable motion profile parameters. Position, velocity, accel, decel, force parameters are independently configurable for all moves.

• Force limiting

• Zone output based on position

• Configurable digital I/O (24Vdc Opto-lsolated, sourcing or sinking)

• USB configuration port

1-800-328-2174 www.tolomatic.com acsi_3

ACSI – Features

• Windows® compliant

EASY TO USE CONFIGURATION SOFTWARE

IP65Protected against dust and low pressure water jets, limited ingress

QUALITY TESTED• Each ACSI is performance tested at

Tolomatic before shipping• Mounted, configured and tested on

Tolomatic electric actuators

VIBRATION TESTED• 0 - 500 Hz, 2 G, 3 - Axis, 1 - hour

M12 CONNECTORS • Industry standard connectors

USB CONFIGUATION

PORT

INPUT SUPPLY • 10 VDC to 60 VDC • Logic & Drive Power

NEMA 23 & NEMA 34• Industry standard NEMA

frame sizes

ETHERNET/IP• AOP: Add on profile • AOI: Add on Instructions• DLR: Device Level Ring

DUAL ETHERNET PORTS

• Supports Star, Daisy Chain and Ring Topologies

MODBUS TCP

ANALOG IN/OUT• 0-10VDC or• 4-20 mA

DIGITAL I/O• 24 VDC Digital I/O control for

flexible easy operating modes• Opto-isolated


ACSI – Motor/Drive/Controller

DIMENSIONS 3D CAD available at www.tolomatic.com

ACSI SERVO MOTOR / DRIVE / CONTROLLER DIMENSIONS

See ACSI Hardware and Installation Guide (#3604-4185) for more details.

OPERATING POWERVoltage Nominal 10V - 60V

Over Voltage 65VUnder Voltage 9V

Absolute Maximum Voltage 70VLogic Current Draw (24V) <200 mA

OPERATING CONDITIONSAmbient Temperature 77°F, 25°C Nominal

Operating Temperature 32 - 104°F, 0 - 40°CStorage Temperature 32-158°F, 0-70°C

Humidity 0 - 90% non-condensing

ACSI Specifications

23 34

Ain 2.50 2.50

mm 63.5 63.5

Bin 4.05 4.49

mm 102.8 113.9

Cin 5.73 5.92

mm 145.4 150.4

B

A

DE

H

M

N H G CP

F L

K B.C.

J (4)

23 34

Din 0.20 0.39

mm 5.2 10.0

Ein 0.900 1.25

mm 22.86 31.8

Fin Ø.2500 Ø.5000

mm 6.350 12.700

Gin 0.059 0.063

mm 1.50 1.60

23 34

Hin 2.22 3.38

mm 56.3 85.8

Jin Ø.20 Ø.22

mm 5.2 5.5

Kin Ø2.625 Ø3.875

mm 66.68 98.43

Lin Ø1.500 Ø2.875

mm 38.10 73.03

23 34

Min 1.70 1.11

mm 43.1 28.3

Nin 0.14 0.00

mm 3.5 0.0

Pin 6.63 7.17

mm 168.26 182.20


ACSI – Motor/Drive/Controller

PERFORMANCE DATA

SPEED vs TORQUE - ACSI23

SPEED vs TORQUE - ACSI34

RPM

TORQ

UE (i

n-lb

)

TORQ

UE (N

-m)

25

20

15

10

5

0

2.8

2.3

1.7

1.1

0.6

00 500 1000 1500 2000

48V24V PEAK

CONTINUOUSEthernet

Basic

48V24V PEAK

CONTINUOUSEthernet

Basic

RPM

TORQ

UE (i

n-lb

)

TORQ

UE (N

-m)

15

10

5

0

1.7

1.1

0.6

00 1000 2000 3000 4000

48V24V PEAK

Ethernet

Basic

CONTINUOUS

PEAK

Ethernet

Basic

CONTINUOUS

ACSI SPECIFICATIONSNEMA 23 NEMA 34

Basic Ethernet Basic EthernetContinuous Torque 5.4 in-lbs 0.61 N-m 4.9 in-lbs 0.55 N-m 13.6 in-lbs 1.53 N-m 12.0 in-lbs 1.35 N-m

Peak Torque 13.8 in-lbs 1.56 N-m 25.0 in-lbs 2.82 N-m

Max. Continuous Current 11.46 Amps 9.6 Amps 12.7 Amps 11.37 Amps

Max. Peak Current 20 Amps 20 Amps

Rated Speed 3500 RPM 1750 RPM

Max. Speed 3850 RPM 2050 RPM

Rotor Inertia 0.075 lb-in2 0.220 kg-cm2 0.546 lb-in2 1.600 kg-cm2

Unit Weight 3.8 lb 1.72 kg 7.2 lb 3.27 kg

Motor Poles 8

Max Case Temp 185°F (85°C)

Encoder Differential 1024 lines/rev (4096 counts per rev)

The electronic motor brake is available in NEMA 23 & 34 frame sizes.

It fits on 23 & 34 frame stepper, servo and ACSI motors see dimensional drawings to confirm shaft size and other dimensions.

The brake is recommended for vertical or inclined applications where there can be no backdrive during power off.

When 24 VDC is connected, the brake will be deactivated and the motor can turn freely. It is recommended to use the brake only as a holding brake and not as an emergency brake.

The Electronic Motor Brake comes with a 10m cable with M8 connector.

The brake output is a 20mA low current output with braking logic controlled by the drive. It obeys the timing configured using Tolomatic Motion Interface Software. The brake output requires hardware to interface it to the higher currents required to operate a brake.

BRAKE OUTPUT SPECIFICATIONS

Parameter Value UnitsInput Voltage 24 V

Continuous Current (max.) 20 mA

Output Voltage Drop (20 mA) 2 V

Recommended torque clamping Screw 2.5 ft-lbs [3.4 Nm]

Electronic Motor Brakes are primarily sold as part of a complete assembly including actuator and motor. Tolomatic will install and test the completed actuator, Electronic Motor Brake, and motor assembly before shipping. Call Tolomatic if you wish to install an Electronic Motor Brake on an existing actuator.

( Tolomatic assumes no responsibility that an electronic motor brake will fit or perform with your motor or actuator if sold separately.)

Contact Tolomatic for other motor mounting options.

BRAKE OUTPUT WIRING DIAGRAM

BRAKE CABLE

BRAKE ACSI I / O CABLE

CABINET Brake +

Out +

RELAYOut -

24VBrake -

24V, > 500 mA

0 V0 V

24V

24V


SPECIFICATIONS

Electronic Motor Brake

NEMA FRAME

SIZE

HOLDING TORQUE

INPUT SHAFT DIA.

OUTPUT SHAFT DIA.

CONNECTIONCURRENT @24VDC

WEIGHT (W/0 CABLE)

IP RATINGin-lbs inch inch lb[Nm] [mm] [mm] Amp [kg]

2313.28 0.250 0.250

M8 0.45 Amp0.99

IP55[1.5] [6.35] [6.35] [0.45]

3415.05 0.500 0.500

M8 0.23 Amp3.13

IP55[1.7] [12.7] [12.7] [1.42]

BRAKE OUTPUT

A SECTION A-A

COLLAR CLAMP ACCESS

DETAIL CSCALE 4 : 1M8 SOCKETFRONT VIEW

M5 x .8EQUALLY SPACEDON B.C. SHOWN (4)

2.232[56.70]

6.35 + 0.380.00

.250+.015

.000

38.10+0.38

0.00

1.500+.015.000

2.625 [66.68] B.C.

0.980[24.89]

0.102[2.60]

0.083[2.10]

0.783±.039[19.90±0.99]

0.58[14.8]

0.224 [5.70]

38.10 -0.000.38

1.500+-.000.015

.217 [5.50]EQUALLY SPACED

ON B.C. SHOWN (4)

2.625[66.68]

B.C.

0.630[16.00]

0.276[7.00]

2.067 [52.51]

1.162[29.51]

1(ØV)

3(NC)4(NC)

2(+24V)

A

C

6.35 -

0.000.38

.250+

+-

.000

.015

A

A SECTION A-A

B DETAIL BSCALE 6 : 1M8 SOCKET

FRONT VIEW

M5X.8 .35[9.0]EQUALLY SPACED

ON B.C.SHOWN(4)

73.00+

0.030.00

2.874 +-

.001

.000

[12.70].500

[82.60]3.252

[7.0].28

[98.40±0.20]3.874±.008

[36.40]1.433

.220 [5.60]

EQUALLY SPACEDON B.C. SHOWN (4)

73.00 -

0.000.76

2.874 +-

.000

.030

[98.40±0.20]3.874±.008

B.C.

[30.60]1.205

[31.60±0.99]1.244±.039

[2.5]0.10[10.00]0.394[30.6]

1.20[81.4]3.20

[34.4]1.35

COLLAR CLAMP ACCESS

[28.20]1.110 [37.00]

1.457

12.70 -

0.000.03

.500 +-

.000

.001

1 (ØV) 2(+24)

4 (NC)3 (NC)

SIZE: ALL

1-800-328-2174 www.tolomatic.com

DIMENSIONS 3D CAD available at www.tolomatic.com

acs_7

Electronic Motor Brake

NEMA23 DIMENSIONS

NEMA34 DIMENSIONS

12.700+0.000-0.011

Ø.5000+.0000-.0004

38.100+0.000-0.016

Ø1.500 +.000-.001

[17.00]Ø.669

[3.79]0.149

[19.05]0.750

[1.00]0.039

[1.60]0.063

[31.75]1.250

[122.15]4.809

[21.00]0.827

[69.40]2.732

[14.00]0.551

[9.00]0.354

[9.50]Ø.374

[6.35]0.250

[33.00]1.299

[7.50]0.295 [6.00]

0.236

[60.00]Ø2.362

[58.00]□2.283

[38.10]Ø1.500 [6.35]

Ø.250

M4x.70.359 [9.0](4)

[66.68]Ø2.625

[5.20]Ø.205THRU(4)

[14.13]0.556

[57.15]□2.250

3.18

+0.00-0.03

Ø.125+.000-.001

[66.68]Ø2.625

[12.70]Ø.500

[5.00]0.197

[38.00]1.496

[9.53]0.375

30.00Ø1.181

[3.807]0.150

[25.40]1.000

[3.50]0.138

[1.60]0.063

[38.10]1.500

[83.40]3.283

[19.50]0.768

[12.50]0.492

[6.00]0.236 [12.00]

0.472

[86.00]Ø3.386

[21.163]0.833

[5.60]Ø.220

THRU(4)[82.55]3.250

45°

[98.43]Ø3.875

[72.05]Ø2.837

M5 x 0.8.39[10.0](4)

[85.00]□3.346

[98.43]Ø3.875

45°

19.50 +0.000-0.013

Ø.750 +.000-.001

4.763 +0.000-0.030

Ø.188 +.000-.001

73.025+0.000-0.019

Ø2.875 +.000-.001


DIMENSIONS

Gearhead

NEMA23 DIMENSIONS NEMA34 DIMENSIONS

[38.10]Ø1.500

[17.00]Ø.669

[1.00]0.039 [1.60]

0.063

[31.75]1.250

[3.79]0.149

[19.05]0.750

[9.53]0.375

[60.00]Ø2.362

[75.90]2.988

[24.50]0.965

[132.15]5.203

[17.50]0.689

[43.00]1.693

[12.70]Ø.500[11.00]

0.433[5.00]0.197

[30.50]1.201

[5.20]Ø.205

THRU(4)[57.15]□2.250

[14.13]0.556

[66.68]Ø2.625

45°

M5 x 0.80.39 [10.0](4)

[85.00]

[98.43]Ø3.875

45°

□3.346

3.175 +0.000-0.030

Ø.125 +.000-.001

12.700+0.000-0.011

Ø.500 +.000-.000


DIMENSIONS

Gearhead

NEMA23/34 DIMENSIONS


ACSI – Service Parts OrderingACSI MOTOR/DRIVE/CONTROLLER, CABLES & REPLACEMENT PARTS

Accessory PartsTolomatic ACSI Cables

PART NUMBER DESCRIPTION LENGTH CONNECTOR 1 CONNECTOR 2

3604-2089 CABLE, 3M, M12 A Code 12P/M, Digital I/O 3 Meter M12, 12 Pin Flying leads



3604-2092 CABLE, 3M, M12 D Code 4P/M TO ETHERNET RJ45 3 Meter M12, Ethernet RJ45, Ethernet



3604-2109 CABLE, 1M, M12 D Code 4P/M TO ETHERNET M12 1 Meter M12, Ethernet M12, Ethernet




3604-2100 CABLE, 3M, M12 T Code 4P/F, POWER 3 Meter M12, 4 Pin Flying leads



ACSI Power SuppliesPART NUMBER DESCRIPTION VOLTAGE

3604-2147 POWER SUPPLY,48VDC,120W,2.5A 48VDC

3604-2148 POWER SUPPLY,48VDC,240W,5A 48VDC

3604-2149 POWER SUPPLY,48VDC,480W,10A 48VDC

ACSI AccessoriesPART NUMBER DESCRIPTION

2180-1163 SHUNT REGULATOR 50W, 24-80VDC

3604-2157 10 M BRAKE CABLE

3604-2145 CABLE,USB,2M,A MALE-MICRO B MALE

Tolomatic GearheadsPART NUMBER DESCRIPTION

3604-2219 GEARHEAD 23F, 3:1

3604-2220 GEARHEAD 23F, 5:1

3604-2221 GEARHEAD 23F, 10:1

3604-2222 GEARHEAD 34F, 3:1

3604-2223 GEARHEAD 34F, 5:1

3604-2224 GEARHEAD 34F, 10:1

3604-2225 GEARHEAD 23F/34F, 3:1

3604-2226 GEARHEAD 23F/34F, 5:1

3604-2227 GEARHEAD 23F/34F, 10:1


ACSI Ordering

AMI 3 C1 A 1 CR34

TOLOMATIC MOTOR PROTOCOL FRAME

SIZEENCODER / BRAKE GEARHEAD

CODE AM I 2 3 4 *5 *6 C1 D1 A B 1 2 3 4 5 6 7

DESC

RIPT

ION

Drive

/ Co

ntro

ller

Inte

grat

ed S

ervo

Basi

c (I/

O on

ly)

Ethe

rNet

/IP D

LR

Mod

bus/

TCP

*Eth

erCA

T

*Pro

finet

I/O

Nem

a 23

Nem

a 34

Incr

emen

tal e

ncod

er

Incr

emen

tal e

ncod

er,

inlin

e br

ake

No re

dcut

ion

5:1

Gear

head

10:1

Gea

rhea

d

5:1

Gear

head

, 23

fram

e ou

tput

10:1

Gea

rhea

d,

23 fr

ame

outp

ut

3:1

Gear

head

3:1

Gear

head

, 23

fram

e ou

tput

CABLE OPTIONS

CODE DESCRIPTION

CR31 CR31: Power cable, 3m

CR34 CR34: Power & I/O cables, 3m

CR35 CR35: I/O cable, 3m

CR36 CR36: Power & M12/RJ45 Ethernet cables, 3m

CR37 CR37: Power, M12/RJ45 Ethernet & I/O cables, 3m



CR56 CR56: Power & M12/RJ45 Ethernet cables, 5m





CR106 CR106: Power & M12/RJ45 Ethernet cables,10m



*In development

Also Consider These Other Tolomatic Products:

The Tolomatic Difference Expect More From the Industry Leader:

© 2016 TOLOMATIC

8

All brand and product names are trademarks or registered trade-marks of their respective owners. Information in this document is believed accurate at time of printing. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in

this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice.

3800 County Road 116 • Hamel, MN 55340, USA Phone: (763) 478-8000 • Fax: (763) 478-8080

Toll-Free: 1-800-328-2174 [email protected] • www.tolomatic.com

Visit www.tolomatic.com for the most up-to-date technical information

Pneumatic ProductsRodless Cylinders: Band Cylinders, Cable Cylinders, Magnetically Coupled Cylinders/Slides; Guided Rod Cylinder Slides

“Foldout” Brochure #9900-9075

Electric ProductsRod & Guided Rod Style Actuators, High Thrust Actuators, Screw & Belt Drive Rodless Actuators, Motors, Drives and Controllers


Power Transmission ProductsGearboxes: Float-A-Shaft®, Slide-Rite®; Disc Cone Clutch; Caliper Disc Brakes


EUROPEAN OFFICETolomatic Europe GmbHHerriotstraße 1D-60528 Frankfurt am MainGermanyPhone: +49 [email protected]

INNOVATIVE PRODUCTS

Tolomatic designs and builds the best standard

products, modified products & unique custom products

for your challenging applications.

FAST DELIVERY

The fastest delivery of catalog products...

Electric products are built-to-order in 15 or 20 days;

Pneumatic & Power Transmission

products in 5 days.

ACTUATOR SIZING

Online sizing that is easy to use,

accurate and always up-to-date. Find a Tolomatic electric actuator to meet

your requirements.

YOUR MOTOR HERE

Match your motor with compatible mounting plates

that ship with any Tolomatic electric

actuator.

LIBRARY

Easy to access CAD files available in the most popular formats to place directly into your

assembly.

SUPERIOR SERVICE

Our people make the difference! Expect prompt,

courteous replies to all of your

application and product questions.

CHINA FACILITYTolomatic Automation Products (Suzhou) Co. Ltd. (ServoWeld® inquiries only) No. 60 Chuangye Street, Building 2

Huqiu District, SND Suzhou Jiangsu 215011 - P.R. China

Phone: +86 (512) 6750-8506 Fax: +86 (512) 6750-8507 [email protected]

20160104_BackCover-Bro.indd 1 10/28/16 2:01 PM

201612280857 LITERATURE NUMBER: 3600-4192_01.01

acsi actuator control solutions actuator control solutions.pdfacsi_2 1-800-328-2174 otoiotoll what...

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