ace clipper 7000 operating automatic clipping machine manual · 2019. 9. 11. · ace clipper 7000...

ACE Clipper 7000 Automatic Clipping Machine

Operating Manual

[email protected], IL 60062 U.S.A.Phone: (224) 723-5524Fax: (224) 723-5526 2020-09-15

After the ACE Clipper 7000 Automatic Machine components have been unpacked and re-assembled using the GuidE to SEt up, this manual contains instructions on: how to get started, machine operation, parts identification and customizing machine settings to serve your manufacturing needs.

ENCORE HARTCO ACE CLIPPER7000 AuTOmATIC CLIPPING mACHINE

Use with Encore Hartco ACE-1 or ACE-3 spring anchor clips MADE IN THE U.S.A.

[ iNtENtioNALLY LEFt BLANK ]

Encore Hartco | ACE 7000 Clipper Automatic OPERATING MANUAL CONTENTS AND SAFETY INFORMATION 3

ACE Clipper 7000 Automatic Clipping Machine

OPERATING MANUAL SAFETY INFORMATIONREAd ALL iNStRuCtioNS BEFoRE tuRNiNG MACHiNE oN.

WEAR SAFEtY GLASSES ANd HEARiNG pRotECtioN while operating machine.

NEVER operate any machinery without all guards properly mounted and fastened securely in place.

iNSpECt MACHiNE dAiLY for worn or abraded surfaces, including air hoses and all cables.

do Not operate with air pressure set beyond the maximum of 90 pSi.

do Not remove safety warnings or stickers.

NEVER place hands or fingers near clip exit area oR the moving chain when operating clipping tool or when connecting air supply to machine.

AVoid WEARiNG loose clothing and jewelry while operating, servicing or cleaning machine.

diSCoNNECt tHE AiR SuppLY when servicing the clipping head, the rail guide clamps or the exit table.

diSCoNNECt ALL ELECtRiCAL SuppLY when servicing the Control Box.

diSCoNNECt ALL poWER ANd AiR SuppLY before clearing any jammed rails.

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Components and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6ConnECt ControllEr to powEr soUrCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6AttACH Air sUpply And sEt Air prEssUrE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6loAd roll of ACE Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6rEplACE roll of ACE Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7rEmovE ACE Clips from tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7CHAin tEnsion AdjUstmEnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8loAd rAils onto tAblE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9insErt lUgs onto CHAin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Understanding the ACE Clipper 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10sEtUp And dEfAUlt vAlUEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Using the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12AdjUsting sEtUp And dEfAUlt vAlUEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Programming Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14CrEAting A rECipE Using ControllEr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15dElEting A rECipE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16importing And Exporting rECipEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Rail Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18sEtting tool HEigHt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19rUn sCrEEn bUttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19CHAngE rECipE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20mAnUAlly Applying Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20rUn sCrEEn bUttons And AlErts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Addressing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22EmErgEnCy stop And idlEr gUArd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Rail Production History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23to viEw History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23to rEsEt rECipE CoUnt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Appendices A to E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 AppEndix A: lUg spACing And instAllAtion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26AppEndix b: sEtting rECipE vAlUEs for stAndArd And odd rAils . . . . . . . . 27-28AppEndix C: import/Export of rAil rECipEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30AppEndix d: Using ExCEl to sEt Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31AppEndix E: rECommEndEd mAintEnAnCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33

Appendix F - Technical Drawings and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Specifications and Feature Highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

WARNING!

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL COMPONENTS AND FEATURES 4

Controller Coordinates and controls all functions of the machine

Clip Dispenser Frame Holds a spool of 1,500 universal spring anchor clips

Components and Features

the Encore Hartco ACE Clipper 7000 Automatic Clipping Machine is a specially engineered servo-driven machine that quickly and accurately installs a variety of anchor clips (spring retainers) onto wood frame rails with a variety of rail spacing and alignment configurations.

the following are the main assemblies of the ACE Clipper 7000:

Adjustable Rail GuideHolds rail in

position along table edge.

Rail Sensor SwitchActivates the tool clipping assembly after the rail has advanced into the correct position.

Tool Height Adjustment PinMechanism for raising and lowering the clipping head to ensure proper positioning of clips on the top corner of the rail.

Tool Assembly (Eclipser Clipping Head) Mechanically presses the clip into the rail.

Exit Tabletwo-tiered table (below) designed to automatically clear rails after clips have been installed. An air-powered valve (at right) tilts to drop the finished rail in the upper tray into the high capacity collection tray below.

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL COMPONENTS AND FEATURES 5

Rail Sensor Switch

Pin

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PREPARING FOR OPERATION 6

Preparing for Operation

LOAD A ROLL OF ACE CLIPS1. orient coil so clips run off the top of coil. Load roll

onto spool rod (A).

2. push spool against magnetic brake (B).

3. tighten “set screw” (C), located on the side of magnetic brake, until it presses against the spool rod. this prevents roll from accidentally

unspooling clips too rapidly.

4. thread clips over clip lifter rod (D) and down inside chute.A

D

C

B

CONNECT TO POwER SOURCEA 120v outlet is the default. if using a 220v power source, a transformer is required (EH part #20281.1).

SET AIR PRESSURE1. Attach air supply to inlet.

2. pull up cap of air regulator to the “unlock” position. turn cap to set air pressure between 60–90 pSi.

Clockwise = increases pressure Counterclockwise = decreases pressure

determine the lowest pSi the machine requires to drive the fasteners securely and use that setting. (Note: the factory uses 80 pSi.)

4. push regulator cap back down into “lock” position after setting air pressure.

Air Regulator

Cap

Inlet


FEED CLIPS INTO MACHINE1. Verify that rear feed cylinder

is pointing down.

2. push clips into back of tool until clips contact driver blade and can go no further.

F

E

G

Feed Cylinder

REPLACING A ROLL OF ACE CLIPS 1. For safety reasons, operator

should wait until the last clips of the old roll have cleared the feed cylinder and then pause or stop the machine.

2. Follow steps in “LoAd A RoLL oF ACE CLipS” on previous page.

3. With constant pressure, feed clips of the new roll in behind the last clip of the previous roll.

REMOvING ACE CLIPS FROM TOOL ASSEMbLY1. the rear feed cylinder (E), is

located behind the clipping tool and points downward when the machine is in operation.

2. to remove clips, lift the feed cylinder up. Swing flag (F) located underneath joint up to support cylinder.

3. Spread left and right pawls (G) away from side plates of clipping tool.

4. While holding pawls apart, slide clips back and out of machine.

Caution: do not overspread pawls.

1 2

3 4


CHAIN TENSION ADJUSTMENTBefore operating the machine, confirm that the drive chain is set to the optimal tension.

1. View the position of the chain as it appears in the chain guard check window (A).

2. the chain position should be centered in the window, top to bottom (B). A tape measure inserted in the hole on the underside of the chain guard should be used to confirm that the space above and space below the chain are the same at 2-1/2 inches (63.5mm).

3. A 9/16th socket wrench is required to make adjustments to the tension bolt at the end of the chain assembly (C).

Turning clockwise: tightens (lifts) the chain

Counterclockwise: Loosens (lowers) the chain

A B

C C

2-1/2”

2-1/2”


LOAD RAIL(S) ONTO TAbLE place rails in front of the back fence, with leading ends resting against the vertical rail stops. Move the lowest rail forward to set the tool height. See box “SEttiNG tooL HEiGHt” on page 18 for instructions.

depress the button at the top of the each hand grip on the adjustable rail guide to snug rails against back fence. Release buttons once rails are positioned

Adjustable Rail Guide

vertical Rail Stops

INSERT LUGS INTO CHAINplace lugs on the chain according to the “LuG SpACiNG GuidE” on page 25. install the lugs by the chain guard cover, facing so you’re looking down the length of the machine. Lift chain guard to the opEN position.

1. Rotate the right or front part of the lug about 90 degrees (see drawing at right).

2. Fit the two pegs on the left or back half into the chain.

3. pull the right half to the right as far as possible.

4. Rotate the right half of lug back down and make sure that the two pegs fit into the chain.

Return chain guard to CLoSEd position.

1 2 3 4

Chain guard cover

OPEN

CLOSED

Understanding the ACE Clipper 7000

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL UNDERSTANDING THE ACE CLIPPER 7000 10

THE MECHANICAL PROCESS the ACE Clipper 7000 applies spring anchor clips to wooden rails efficiently, concisely and with minimal operator assistance. to better understand the settings and terminology in this manual, the following is a description of the mechanical process that applies those clips.

First, a length of wood, known as a rail, is loaded onto the table. Next, lugs are set at appropriate intervals on the chain, and a clip installation program is loaded (using the controller) to run.

the chain starts at a given speed, pushing a rail until the rail sensor switch is activated. At that time, the chain is decelerated (or slowed to a stop) until the rail is in position where a clip needs to be applied. the Eclipser tool fires, installing the clip. The chain is then accelerated, returning to the programmed clipping speed. that speed is held until the chain must once again be decelerated to a stop for the next clip.

this continues until the last clip is installed. the chain lug continues to move the rail onto the upper tray of the exit table until it clears the clipping machine completely. At that point a sensor activates the pusher under the tray to tilt it, causing the completed rail to drop onto the larger collection tray below.

AUTOMATING THE PROCESSthe automated processes of the ACE Clipper 7000 are controlled by the microprocessor in the controller unit. program scripts, or “recipes”, stored in the controller direct the mechanical application of clips to rails.

A. Main power switch. Rotate handle to turn power on/off.

B. Ethernet cable port. Allows recipes created on a pC or other device to be uploaded, and recipes created on the controller to be downloaded.

C. uSB port. Allows recipes to be imported from a uSB stick (flash drive) or any external drive using a uSB cable.

A

B

C

THE CONTROLLER to turn on the machine, turn MAiN poWER switch clockwise (right) to the “oN” position. to shut “oFF”, turn the switch counterclockwise (left).

press the red EMERGENCY Stop button to immediately cease machine operation. power will still be on until the MAiN poWER switch is turned off.

E

D

d. touch screen.

E. Emergency stop. push to activate. Resume operation by turning button to the right until it “pops” back out.

F. Front cover handle and lock, allowing factory authorized access to internal components.

F

SETUP AND DEFAULT vALUESthe settings described here determine the speed at which rails are processed through the ACE Clipper 7000. these default values have been set at the factory for optimal operation of the machine.

Chain Speed – Clippingthis is speed of the chain as it moves a rail between clip positions, also known as the machine’s “clipping speed.” this value can be adjusted, however, it is important to consider the following before doing so.

• A short rail with many clips will see very little improvement in the total number of rails that can be produced per hour.

• A long rail with few clips will show the greatest increase in the total number of rails that can be produced per hour.

this is because of the time it takes to decelerate, apply the clip, and accelerate the rail. if the clips are close together, the rail must begin slowing down for the next clip before it can reach maximum speed.

Chain Auto-Stop Time [Sec]this is the amount of time that the chain keeps running after the final clip in a production run has been applied. At the end of the set time, the chain will stop. this feature ensures the chain runs only as long as needed to clear off the last rail after a production run is completed.

RAIL SENSOR OFFSET (in)

CHAIN SPEED – CLIPPING

Chain Acceleration [in^2]

Chain Deceleration [in^2]

CHAIN AUTO-STOP TIME [Sec.]

CLIPPING TOOL “ON” TIME

2400

240

3000

5

85

Review ActualPositions

You Are In Inch Mode(Touch for MM)

GO TORUN SCREEN MAIN

FactoryDefault

Touch to ConfirmNew Offset Value

FactoryDefault

FactoryDefault

FactoryDefault

FactoryDefault

2.60

SETUP & DEFAULT VALUES Screen - Default settings shown

Chain Acceleration [in2] The rate at which the chain speeds up

Chain Deceleration [in2] The rate at which the chain slows down

the degree of accuracy needed by the customer will dictate whether adjusting the acceleration/deceleration is advisable. the default setting is the optimal setting for the ACE Clipper 7000. Changing the default setting is NOT advised.

Rail Sensor Offsetthis is the distance the leading edge of the rail will travel to get to the clipping head after it passes the sensor. From that point on, the clipping head will apply clips to the rail according to the programmed recipe running. Changing the default setting is NOT advised.

Clipping Tool “ON” Timethis setting indicates the amount of time that the driver blade takes to go down and come back up, actively installing the ACE clip. Changing the default setting is NOT advised.

wARNING: Changing the default values of the CHAiN ACCELERAtioN, CHAiN dECELERAtioN, RAiL SENSoR oFFSEt or CLippiNG tooL “oN” tiME to values outside the scope of capability of the motor or machine could result in catastrophic damage. increasing machine operational speed may also reduce clip placement accuracy and increase risk of injury to the operator. Consult with Encore Hartco technical support BEFoRE making changes.

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL UNDERSTANDING THE ACE CLIPPER 7000 11

Using the ControllerTHE MAIN SCREENThis is the first screen to come up after turning on the power. the MAiN screen (Fig. 1) displays the buttons that access the machine’s main functions:

• SEtup & dEFAuLt VALuES goes to the screen where a user would make changes to the machine’s default settings. it is also the portal to the LoG iN screen and is password protected.

• RUN SCREEN activates the machine once the clip application recipe is loaded and the rails are on the machine and ready to process.

• RAIL RECIPES goes to the screen where clip placement configurations are programmed into specific “recipes” for the ACE 7000 to perform. Here these recipes are created, stored and retrieved as needed for specific rails used in your build.

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL USING THE CONTROLLER 12

• FAULT SCREEN displays the fault codes that help to resolve problems that may arise while operating the ACE 7000.

MANUAL MACHINE OPERATION SCREENUSE CAUTION!!!

JOG CHAIN FORWARD JOG CHAIN REVERSE

CLIPPER HEIGHT

RAILSENSOR

OFF

MACHINESETUP

LOG IN

LOG OUT

TOUCH TO MANUALLYACTIVATE CLIPPING TOOL

MAIN

CREATENEW

RECIPE

EXPORT TO USB STICK

IMPORT FROM USB STICK

HIT RED BAR TO SORT & SEARCH

TOUCH VALUES BELOW TO EDIT

CHOOSE RECIPE TYPE TO LOAD

Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

to protect against misuse and accidental disruptions to production, a log-in and unique password will be required for several key functions of the controller. Be prepared to enter a password whenever attempting to:

2. delete a rail recipe on RAIL RECIPES screen.

3. Reset rail production counts on the RAIL PRODUCTION HISTORY screen.

1. Adjust default values in SET UP.

LOG IN aNd PaSSWORd-PROTECTEd FUNCTIONS

the passwords for each function are assigned by Encore Hartco. They should be restricted to authorized users only and kept in a non-public location. if assistance with password retrieval is needed, contact Encore Hartco at 224-723-5524 or [email protected].

SETUP & DEFAULTVALUES

RAILRECIPES

RUN SCREEN

FAULT SCREEN

Figure 1: MAIN Screen

ADJUSTING DEFAULT vALUESthe ACE Clipper 7000’s factory default settings will apply to most of the applications an operator will encounter. if a setting must be adjusted, a log in and password will be required.

1. From the MAIN screen (Fig. 1), tap the SETUP & DEFAULT VALUES button.

2. then, at the MANUAL MACHINE OPERATION screen (Fig. 2), tap LOG IN.

type in password on the keyboard, and hit ENtER (ENt).

3. Back at the MMO screen (Fig. 2), tap MACHINE SETUP.

4. this takes you to the SET UP & DEFAULT VALUES screen (Fig. 3).

Enter changes to default settings here by tapping the field next to each setting and typing in a new value. SEE WARNiNG BoX BELoW BEFoRE MAKiNG CHANGES.

to reset an adjustment to its original setting, touch the “FACtoRY dEFAuLt” box next to the field you want to change back.

5. touch MAIN to return to the main screen.

Figure 3: SETUP & DEFAULT VALUES Screen - Default settings shown

wARNING: Changing the value of any default setting could result in serious injury to the operator and/or damage to the machine. increasing machine operational speed may reduce clip placement accuracy and increase risk of injury to operator. proceed with caution.


RAILRECIPES

RUN SCREEN

FAULT SCREEN

Figure 1: MAIN Screen



CLIPPER HEIGHT

RAILSENSOR

OFF

MACHINESETUP

LOG IN

LOG OUT


MAIN

Figure 2: MANUAL MACHINE OPERATION (MMO) Screen

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL USING THE CONTROLLER 13

RAIL SENSOR OFFSET (in)

CHAIN SPEED – CLIPPING

Chain Acceleration [in^2]

Chain Deceleration [in^2]

CHAIN AUTO-STOP TIME [Sec.]

CLIPPING TOOL “ON” TIME

2400

240

3000

5

85

Review ActualPositions

You Are In Inch Mode(Touch for MM)

GO TORUN SCREEN MAIN

FactoryDefault

Touch to ConfirmNew Offset Value

FactoryDefault

FactoryDefault

FactoryDefault

FactoryDefault

2.60

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL PROGRAMMING RECIPES 14

RAIL RECIPE TYPESthe ACE Clipper 7000 allows operators to set up precise and repeatable positioning of clips to rails. these programs, or “recipes” as they are more commonly called, are set up for specific rail fabrications using the ACE Clipper 7000 controller. they can also be imported from an external source via the uSB or ethernet connection ports located on the side of the controller box.

Below are three different types of rail recipes:

Standard RailsEvery clip is applied at the same distance from the preceding clip.

Odd RailsClips are applied at different distances from each other.

Group RailsA set number of clips are applied in uniform groupings on a rail. this older approach to rail fabrication is not really used much in today’s manufacturing plants. if information is desired on group rail production, contact Encore Hartco.

Programming Recipes

sTANdARd RAIL TYPE:

P1: distance from rail edge to center of 1st clip

P2: distance from center of 1st to center of 2nd clip. optional. if not using, set to “0”

P3: distance from center of 2nd to center of 3rd clip. optional. if not using, set to “0”

CLIP TO CLIP: the distance between clips (center to center)

TOTAL CLIPS: the number of clips installed on a rail

Odd RAIL TYPE:

P1: distance from rail edge to center of 1st clip

P2: distance from 1st to 2nd clip

P3: distance from 2nd to 3rd clip

P4-P20: Set clips for as many different clips and positions as desired, up to 20 clips total on the rail.

RaIL TYPE VaLUE FIELdS

Except where indicated, all measurements are in inches, and clip-to-clip distances are from centers of clips.

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

RAIL RECIPE screen (lower left corner)

P1P2P3C to C# of CLIPS

0.000.000.000.00

0

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

RAIL RECIPE screen (lower left corner)

P1P2P3P4P5

0.000.000.000.000.00


CREATING A RAIL RECIPE1. After powering up, tap RAiL

RECipES on the MAIN screen.

2. this jumps to the RAIL RECIPES screen (Fig. 4). Set type of rail production to either Standard or Odd.

use the drop-down bar and LoAd button to switch to desired rail recipe type (A).

3. press CREATE NEW RECIPE (B). this will create a new entry in the recipe menu on the left side of the screen, indicated by (C).

NOTE: All newly created recipes will be a duplicate of the last recipe created, with same name plus ”~1”, “~2”, etc. tacked on, carrying the same values.

4. to rename the newly created entry, tap its title in the menu (D) to highlight it. tap the RENAME RECIPE button (E) and use the on-screen keyboard to give the recipe its new name.

5. once the recipe has its correct name, type in the new clip placement settings in the recipe’s VALuES box (F). tap each VALUE field, input the desired number and then hit ENtER after each entry to set its value. (All measurements are in inches.)

6. press the SAVE NEW VALUES button to save changes made to the recipe (G).

IMPORTANT: Value changes will be lost if SAVE NEW VALUES is not pressed.


RAILRECIPES

RUN SCREEN

FAULT SCREEN

MAIN Screen

Figure 4: RECIPE INPUT screen. Sample recipes and values shown.

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

A

B

G

E

COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACKLAWSON-L-BACK~1

3.250.000.006.50

5


C

D

F

H

I

7. to load the new recipe into production right away, first press:

• WRITE TO DRIVE (H)

and then press:

• GO TO RUN SCREEN (I)

DELETING A RECIPERecipes that are no longer needed can be deleted. to avoid accidental deletions, operators must first confirm authorization for this action by logging in.

1. From the RECIPE INPUT screen, highlight (tap) the recipe to be deleted (D).

2. tap uNLoCK KEY (K) to get to the LOG IN screen. type in the password and hit ENt to return to the RAIL RECIPE screen.

UNLOCK

LOCK3. Confirm that the desired recipe is highlighted, then hit dELEtE RECipE (J).

4. When done deleting recipe(s), tap the LoCK KEY (L).

UNLOCK

LOCK

to return to rail production:

• Confirm that the desired recipe is highlighted (D), then

• Tap WRITE TO DRIVE (H), • Then GO TO RUN SCREEN (I).

to return to the main screen:

• Tap GO TO RUN SCREEN (I)

• Then tap MAIN button in lower right corner of RUN screen.


Figures 5: RECIPE INPUT Screen. Sample recipes and values shown.

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

KL

H

G

I

COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACKLAWSON-L-FRONT

3.250.000.006.50

5


D

M

J

F

PRESS FORFAULT SCREEN

MANUALCLIP

CLEAR RAILCOUNT & VIEWRAIL HISTORY

LOADED RECIPE #EMERGENCY STOP

IDLER GUARD OPEN

ACTIVE FAULT IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =

Jog Forward Jog Reverse

0. 0000. 0000. 0000. 000

0

RUN screen (lower right corner)

IMPORTING AND EXPORTING RECIPESRail recipes can be created externally and imported to the ACE Clipper 7000 controller, and can also be exported to another ACE Clipper 7000 controller or stand alone computer. this process is done using either a USB flash drive (stick) or an ethernet cable connection to an external pC.

For more detail on this process, see Apppendix C.

LOCATING RECIPES wITH A bAR CODE SCANNERSome manufacturers use rails that have been marked with a bar code.

1. insert scanner gun’s uSB cable into the controller’s uSB port.

2. Wait for the scanner to boot up, as indicated by beeps.

3. use the scanner gun to scan a bar code. the recipe associated with that bar code will show up in the red search bar (M).

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION 17

Rail ProductionRUNNING A RAIL PRODUCTION RECIPEAfter powering up, tap RAIL RECIPES on the MAIN screen.

1. At RAIL RECIPES (Fig. 6), select/highlight a saved rail recipe from the MENu (C). the recipe’s tYpE (A) and measurements in the VALuES fields (F) will be displayed for the operator to review.

2. tap WRITE TO DRIVE (H) to load the desired recipe.

ImporTanT: Write to drive will load the currently highlighted recipe immediately into produc-tion. Selecting a different recipe and then tapping the Go To rUn SCrEEn will not run that recipe.

3. tap GO TO RUN SCREEN (I) when ready to start the production run.

4. At RUN screen (Fig. 7), confirm that the desired recipe name is shown (O). The fields below it should show all values for a StANdARd rail recipe, and the first 5 values for an odd rail.

5. Load rails in front of rear fence. use adjustable rail guide to push rails up against the rear fence (as shown on page 8).

6. At RUN screen, press the JoG FoRWARd button (N) to move the lowest rail towards the clipping tool.

(Continued on next page)


RAILRECIPES

RUN SCREEN

FAULT SCREEN


RAILRECIPES

RUN SCREEN

FAULT SCREEN

MAIN Screen

Figure 7: RUN screen. Standard rail recipe “Colonial Sofa-Front” is shown loaded and ready for the production run to begin.

COLONIAL-S-FRONTPRESS FORFAULT SCREEN

MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


3. 3750. 0000. 0007. 250

11

O

N

Figure 6: RAIL RECIPES screen. Highlighted recipe “Colonial Sofa-Front” shown

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

H

I

A

COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACK

3.3750.0000.0007.250

11


C

F

STANDARD

When the rail edge has reached the sensor (above), the color of the RAIL SENSOR button (R) will change from black to red.

7. Set the Eclipser tool height. use the up and doWN arrows (Q) below CLippER HEiGHt (Fig. 8) to move the tool as necessary. See “SEttiNG tooL HEiGHt” for further detail on this operation.

8. Feed clips into the back of the clipping tool (see page 6).

9. tap StARt (S) to begin the production run. the StARt button will change its display to RuNNiNG.

the machine’s status in the middle of the screen will also change from idLE to RuNNiNG. (T).

Encore Hartco | ACE 7000 Clipper Automatic OPERATING MANUAL RAIL PRODUCTION 18

SETTING TOOL hEIGhT • Place the rail to be produced under the gauge pin.

• Using the UP and DOWN buttons on the RUN screen, lower or raise the clipping tool until the bottom of the gauge pin contacts the rail.

• The top of the gauge pin rises slightly after engaging the rail.

WARNING: NEVER ADJUST HEIGHT WHILE CHAIN IS MOVING!!

Gauge Pin

Rail

Tool Fence

Figure 8: RUN screen. “Colonial Sofa-Front” rail is shown as loaded and ready for the production run to begin.


MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


3. 3750. 0000. 0007. 250

11R

Q

S

T

RAIL SENSOR

RAIL SENSOR

Rail not yet detected

Rail has been detected


MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT RUNNING

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


0. 0000. 0000. 0000. 000

0


MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT MACHINE PAUSED

COLONIAL-S-FRONT

3. 3750. 0000. 0007. 250

11

RUNNINGRUNNING RESUMESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

3

14

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =



MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


3. 3750. 0000. 0007. 250

11


MANUALCLIP



IDLER GUARD OPEN


RUNNINGRUNNING PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

5

13

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


3.3750. 0000. 0007.250

COLONIAL-S-FRONT

11


Figure 9a: RUN Screen

MANUALCLIP


LOADED RECIPE #COLONIAL-S-FRONT

3. 3750. 0000. 0007. 250

11

IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

16

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


wHEN THE PRODUCTION RUN ENDSonce operator completes production of desired quantity of rails, the ACE Clipper 7000 will stop at the interval set in the CHAiN-Auto Stop tiME. this allows the rail to clear the clipping area prior to the chain halting. the factory default setting is 5 seconds.

operator can then load more rails and hit StARt again, repeating the cycle.

SwITCHING TO A DIFFERENT RECIPEto change between recipes:

1. tap RAiL RECipES (U) to go back to the recipes menu.

2. Highlight a different recipe (D) and then tap WRITE TO DRIVE (H) to load it into production.

3. tap GO TO RUN SCREEN (I) to start a new production run with the new recipe.

EDITING A RECIPE’S vALUES1. tap RAiL RECipES (U) to go

back to the recipes menu.

2. Change value(s) desired (F).

3. tap SAVE NEW VALUES (G), then WRITE TO DRIVE (H), then GO TO RUN SCREEN (I) to start a new production with the updated recipe.

Figures 9b: RECIPE INPUT Screen. Sample recipes and values shown.

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

H

G

I

COLONIAL-S-BACKCOLONIAL-S-FRONTCOLONIAL-L-BACKCOLONIAL-L-FRONTLAWSON-S-BACKLAWSON-S-FRONTLAWSON-L-BACKLAWSON-L-FRONT

3.250.000.006.50

5


D

F

U


MANUALLY APPLYING CLIP(S)Single or low volume clips can be applied using a manual process, either from the RUN screen or the MANUAL MACHINE OPERATION screen.

From the RUN screen (Fig. 10):

1. use JoG FoRWARd and JoG REVERSE (N) to move rail into desired position.

2. press MANuAL CLip (W) to manually install a single clip.

WARNING: Make sure rail is in desired position and fingers are clear before touching the MANUAL CLIP button. It fires immediately when pressed.

From the MANUAL MACHINE OPERATION screen (Fig. 11):

1. Same as Step 1 above.

2. press touCH to MANuALLY ACtiVAtE CLippiNG tooL (W) to manually install a single clip.

Figure 11: MANUAL MACHINE OPERATION (MMO) Screen

Figure 10: RUN Screen



CLIPPER HEIGHT

RAILSENSOR

OFF

MACHINESETUP

LOG IN

LOG OUT


MAIN


MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


3. 3750. 0000. 0007. 250

11

W

W

N

N


STOP AND START bUTTONSpressing StARt (1) immediately begins or resumes machine operations.

pressing Stop (2) immediately stops the machine and cancels the application of clips to the current rail. Essentially, it is an “abort” instruction for that rail.

to resume production with the current recipe, press StARt (1), which then:

• Clears the aborted rail to the exit table, and

• Resumes applying clips to any rails remaining in the machine.

to resume production with a different recipe, do not hit StARt.

• Instead, hit RAIL RECIPES (7) and follow steps in to SWitCH to A diFFERENt RECipE on page 19. Load rails required, check lug positioning and then hit StARt (1).

• The aborted rail will be cleared to the exit table and production will resume using the new recipe.

PAUSE bUTTONuse pAuSE (3) as a temporary halt, i.e., to reload clips. When pressed, pAuSE becomes RESuME. press RESuME to resume production.

the machine’s status in the middle of the screen will also change from RuNNiNG to MACHiNE pAuSEd. (4).

if pAuSE is activated in the middle of a rail, the machine will halt immediately. When RESuME is pressed, the machine will resume production where it left off.


MANUALCLIP



IDLER GUARD OPEN


START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


0. 0000. 0000. 0000. 000

0


MANUALCLIP



IDLER GUARD OPEN


COLONIAL-S-FRONT

3. 3750. 0000. 0007. 250

11


CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

3

14

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


RUN SCREEN bUTTONS & aLERTS


MANUALCLIP



IDLER GUARD OPEN


COLONIAL-S-FRONT

3. 3750. 0000. 0007. 250

11


CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

3

14

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =



MANUALCLIP



IDLER GUARD OPEN


RUNNINGRUNNING PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

5

13

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


3.3750. 0000. 0007.250

COLONIAL-S-FRONT

11

RUN screen showing buttons and alerts.


MANUALCLIP


LOADED RECIPE #COLONIAL-S-FRONT

3. 3750. 0000. 0007. 250

11

EMERGENCY STOP

IDLER GUARD OPEN

ACTIVE FAULT IDLEMACHINE PAUSED

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

6

14

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


4

8

9

231

567

EMERGENCY STOPpushing the red safety button on the outside front panel of the controller box (page 10) immediately halts all operations. An EMERGENCY Stop

alert (5) will display on the RUN screen. After addressing the concern that required the full stop, resume operations by turning the red button on the controller to the right until it “pops” back out. Machine functions can only be resumed when the Emergency Stop is deactivated.

IDLER GUARD OPENto prevent injury, the ACE 7000 has a sensor that disables the drive when the chain guard is left open. An alert displays on the RUN screen (6). to resume operation, close the guard.

JOG FORwARD/JOG REvERSEthese action buttons (8) move the chain forward or backward to reposition the lug so that rails can be loaded properly.

ACTIvE FAULT/PRESS FOR FAULT SCREENthis alert (9) explained in detail on the next page.

Addressing FaultsFAULT SCREENWhen issues arise that are not obvious, the controller’s FAULT SCREEN will display error codes to assist with restoring operations.

if a problem occurs during a rail production run, the machine immediately halts operations. the RUN screen status will come up as MACHiNE pAuSEd (4) and an ACtiVE FAuLt button (2) will also appear (Fig. 12).

1. tap the pRESS FoR FAuLt SCREEN button (3).

2. the FAULT screen (Fig. 13) that appears will show code numbers and a brief descrip-tion of the problem. For more detail on what actions to take, see APPENDIX D: Troubleshooting.

3. After addressing problem(s), tap the CLEAR dRiVE ALARM/FAuLt button (4), which will return user to the RUN screen.

4. Hit RESuME to continue with production.

5. if the machine will not accept a StARt or RESuME command, return to the FAuLt screen to check for error codes remaining. if none, contact Encore Hartco technical Support for further assistance.

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL ADDRESSING FAULTS 22

Figure 13: FAULT screen.

Servo Drive

Fault Code Alarm Code

Main

Extended Fault Code Extended Alarm CodeO

O

O

O

ACK

UP

DOWN

CLR

Clear DriveAlarm / Fault

Figure 12: RUN screen. The “Active Fault” alert on the RUN screen automatically puts the ACE Clipper on pause until the problem has been addressed.


RAILRECIPES

RUN SCREEN

FAULT SCREEN

MAIN Screen

4

MANUALCLIP



IDLER GUARD OPEN

RUNNING

RUNNINGRUNNING STOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


EMERGENCY STOP

IDLER GUARD OPEN

RUNNINGMACHINE PAUSED

RESUME


ACTIVE FAULT


ACTIVE FAULT

COLONIAL-S-FRONT

3. 3750. 0000. 0007. 250

113

14

2

3

4

Rail Production HistoryA valuable feature of the ACE Clipper 7000 clipping system is the ability to track and display rail production totals. these can be viewed on the RAiL pRoduCtioN HiStoRY screen (Fig. 14).

this feature can assist with:

• tracking how many rails have been completed to date for the fabrication of a specific product currently in production;

• tracking rail production over a period of time, for example by shifts, by week, monthly, quarterly, etc.; and

• determining when to perform recommended service operations.

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL RAIL PRODUCTION HISTORY 23

Figure 14: RAIL PRODUCTION HISTORY screen


MANUALCLIP



IDLER GUARD OPEN

ACTIVE FAULT IDLE

START PAUSESTOP

CLIPPER HEIGHT

RAILRECIPES MAIN

RAIL SENSOR

0

0

CURRENT CLIP #

FINISHED RAILS

CLIP 1

CLIP 2

CLIP 3

C to C

TOTAL CLIPS =


0. 0000. 0000. 0000. 000

0

RUN screen (lower left corner)

TO vIEw HISTORY1. From the RuN screen (shown

at left), press CLEAR RAiL CouNt & ViEW RAiL HiStoRY button.

2. A recipe and total count will be displayed. use the up and doWN arrows (1) to navigate to the recipe(s) you want to view.

the most recently run recipes appear at the top. the recipes run longest ago appear at the bottom.

IMPORTANT: The controller will count up to 100 for each recipe. After 100, the counter will roll over to “0” and begin a new count to 100.

2

3

TO RESET RECIPE COUNT1. press button labled ENtER

pASSWoRd to RESEt RECipES (2).

2. After entering password, return to original screen and press RESEt RECipES (3). All counts will immediately reset to “0”.

3. Exit screen by tapping GO BACK TO RUN SCREEN or RAIL RECIPES.

1

ACE CLIPPER 7000 AUTOMATIC CLIPPING MACHINE

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 25

AppendicesAppendix A: Lug Spacing and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Appendix b: Setting Recipe values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-28

Appendix C: Import/Export of Rail Recipes . . . . . . . . . . . . . . . . . . . . . . . .29-30

Appendix D: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Appendix E: Recommended Maintenance . . . . . . . . . . . . . . . . . . . . . . . .32-33

Appendix F: Technical Drawings and Parts . . . . . . . . . . . . . . . . . . . . . . . .34-47

Appendix A

When setting up lugs, a 4-inch (102mm) gap should be left between the end of a rail and following lug. To optimize machine efficiency, use the maximum number of lugs appropriate for your rail length.

to determine the maximum possible lugs you can use, add 4 inches (102mm) to the rail length you will be using. then divide the chain length, 276” (7010mm) by this number; the answer will equal the maximum number of lugs you may fasten to the drive chain.

EXAMpLE

Q: How many lugs are needed for 60” rails? Rail length 60 inches 1524mmplus req’d gap + 4 inches + 102mmtotal Chain Length (tCL) required per rail 64 inches 1624mm

Chain length 276 inches 7010mmdivided by tCL ÷ 64 inches ÷ 1624mmApprox. lug count 4.32 4.32Actual lug count 4 4

A: A maximum of 4 lugs can be used. Always round doWN to the nearest whole number for the lug count.

INSTALLATIONAttach the lugs by the guard cover, facing so you’re looking down the length of the machine. Lift chain guard to the open position.

1. Rotate the right or front part of the lug.

2. Fit the two pegs on the left (back) half into the chain and pull the right half to the right as far as possible.

3. Rotate the right half of lug back down and make sure that the two pegs fit into the chain.

4. Return chain guard to closed position.

See “iNSERt LuGS iNto CHAiN” on page 9 for more detailed instruction.

LUG SPACING AND INSTALLATION


LUG SPaCING GUIdEuse this chart for equidistant lug placement based on the number of lugs to be used.

Spacing Lug Count Between Lugs

2 = 138” (3505mm) 3 = 92” (2337mm) 4 = 69” (1753mm) 5 = 55” (1397mm) 6 = 46” (1168mm) 7 = 39” (990mm) 8 = 34” (876mm) 9 = 30” (779mm) 10 = 27” (701mm)

noTE: The aCE Clipper 7000 automatic comes with 3 lugs included. For production at the highest efficiency, additional lugs must be purchased (Part #57452 Lug Assembly). The machine can be operated temporarily with fewer lugs than specified above, but the gap between rails will increase and it will take longer to complete the production run. For maximum efficiency, using the correct number of lugs is recommended.

QTYDESCRIPTIONPART #1FENCE ARM SPRING573081FRONT HALF LUG574361REAR HALF LUG574371LUG SCREW57479

57436

57479

57308

57437

LEFT

RIGHT

LUG ASSEMbLY Part # 57452

Appendix b

SETTING RECIPE vALUES – STANDARD RAIL


P1P2

P3P2

P3C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

P1

P1P2 P2

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

P1

P1C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

C to C(P4)

P1

P1 Last P1 will equal first P1 only if calculations for each setting are correct.

P1 = End of rail to center of 1st clip P2 = Center of 1st clip to center of 2nd clip (optional setting) P3 = Center of 2nd clip to center of 3rd clip (optional setting) C to C (P4) = inner clips, center to center P5 = total Number of clips

Values are entered in lower left corner of RAIL RECIPES screen

CREATENEW

RECIPE

EXPORT TO USB STICK

EXPORT FROM USB STICK




Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

0.0000.0000.0000.000

00


Example 1: Rail configuration with values required for P1 and C to C (P4). Values for P2 and P3 are not needed.

Example 2: Rail configuration with values required for P1, P2 and C to C (P4). A value for P3 is not needed.

Example 3: Rail configuration with values required for P1, P2, P3 and C to C (P4).

Appendix b

SETTING RECIPE vALUES – ODD RAIL


P1 P2 P3 P4 P5 P6 P10P7 P8 P9

P1 P9P2 P3 P4 P5 P6 P7 P8

P1 = End of rail to center of 1st clip P2 = Center of 1st clip to center of next clip P3-P21 = unique setting for every subsequent clip, from center to center

“P” values entered here. Use arrows next to value fields to scroll to “P6” through “P21”

CREATENEW

RECIPE

EXPORT TO USB STICK

EXPORT FROM USB STICK




Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

0.0000.0000.0000.0000.000

P1P2P3P4P5

Example 1: Rail with 10 clip applications, symmetrically positioned across center of rail.

Example 2: Rail with 9 unique clip applications,using assymetric positioning from leading edge of rail.

Appendix C Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 29

Creating, editing and transferring recipes between the controller and an external drive is a tremendously useful feature of the ACE Clipper 7000 Automatic system.

CREATING/CHANGING RECIPES IN EXCEL

SETTING TYPE OF RAILBeginning with a blank worksheet, type text in BOLD into first 5 rows, as shown in Figure 1:

A1 :RecipeData A2 :Version A3 :RecipeGroup A4 :Label Language A5 :Data Language B2 2 B3 1 for Standard rails, or 3 for odd rails B4 en-US B5 en-US C3 Either Standard or Odd C4 ASCII C5 ASCII d4 1

Row 6 fields are left blank

SETTING UP RECIPE FORMATRow 7 headers (in BOLD) identify what data to enter in each column:

C7 CLIP 1 distance from the start of the board to the center of the 1st clip. Value must be between 1-40.

d7 CLIP 2 - Optional distance from the center of the 1st clip to the center of the 2nd clip. default entry is “0”. Enter other value if this clip to preceeding clip differs from CLip to CLip value. Value may not exceed 10.

IMPORT/EXPORT OF RAIL RECIPES

E7 CLIP 3 - Optional distance from the center of the 2nd clip to the center of the 3rd clip. default entry is “0”. or enter other value. Value may not exceed 10.

F7 CLIP TO CLIP Value is the set distance between the center of the previous clip and the center of the next clip to be installed. Value must be between 2-25.

G7 TOTAL CLIPS displays the total number of clips to be installed. Values must be between 3-24.

RECIPE DATA ENTRYRow 8 is the first row in which you can enter your rail recipes.

Column A = recipe rank

Column B = recipe name

Std C-G = enter a value, or “0”

Odd C-V = enter a value, or “0”

SAvING FILE OF RECIPE TYPEAfter changing or creating new recipe(s), you’ll need to name and save the spreadsheet as a CVS (comma delimited) (*.csv), as shown in Fig. 2. File name must be:

00001_Standard for Standard recipes, or

00003_Odd for odd recipes

Close out of Excel. If file saved to a uSB drive, eject drive when ready to import recipes to the controller. if file saved to a PC, connect it to the controller with an ethernet cable.

00001_Standard

CSV (Comma delimited) (*.csv) SaveMore options...

G: > Recipe

Figure 2: Naming the recipe

A B C D E F G1 :Recipe Data2 :Version 23 :RecipeGroup 1 Standard4 :Label Language en-US ASCII 15 :Data Language en-US ASCII67 CLIP 1 CLIP 2 - Optional CLIP 3 - Optional CLIP TO CLIP TOTAL CLIPS8 2 539600812A 2.625 0 0 4.8125 69 3 551300227 4.3125 0 0 5.375 1010 4 5513002327 4.0625 0 0 5.875 14

Odd Type Rail

Figure 1: Examples of how each recipe sheet should be set up for Standard and Odd rails. Rows 1-5 control the program type. Rows 8, 9, 10, etc. are sample recipes with their clip spacing values.

Standard Type Rail

A B C D E F G H I J K L M N U V1 :RecipeData2 :Version 23 :RecipeGroup 3 Odd4 :Label Language en-US ASCII 15 :Data Language en-US ASCII67 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P19 P208 1 297174 11.125 5.175 5.175 5.175 5.175 5.175 0 0 0 0 0 0 0 09 2 298197 6.344 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 010 3 298206 3.625 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 0

A B C D E F G H I J K L M N U V1 :RecipeData2 :Version 23 :RecipeGroup 3 Odd4 :Label Language en-US ASCII 15 :Data Language en-US ASCII67 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P19 P208 1 297174 11.125 5.175 5.175 5.175 5.175 5.175 0 0 0 0 0 0 0 09 2 298197 6.344 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 010 3 298206 3.625 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 5.125 0 0 0 0

Appendix C

IMPORT/EXPORT OF RAIL RECIPES (continued)


IMPORTING RECIPES

WARNING: When importing from a USB drive or PC, ALL the recipes of the loaded type (either Standard or Odd) will be DELETED and REPLACED with those in the file being imported.

Before importing files, if there are recipes on the controller that you want to keep, they must be exported from the controller first, and added to the Excel file of new recipes on the pC. (See subheads on this page for details). the controller only recognizes one “master” file for each type of rail, not multiple files of old and new recipes.

1. insert a uSB drive (preferably empty) or pC ethernet cable into the appropriate port on the side of the controller.

2. Navigate to the RAIL RECIPE screen on the controller.

3. use the drop-down bar (1) to switch to the desired rail type and then press LoAd button next to it.

4. Next, press the iMpoRt FRoM uSB StiCK button (2).

5. Wait a minute for the recipes to be completely imported.

6. Remove the uSB stick or disconnect ethernet cable from the controller.

Figure 4: Import and Export buttons on the RAIL RECIPES screen

CREATENEW

RECIPE

EXPORT TO USB STICK





Recipe Type Loaded:

SAVE NEWVALUES

WRITE TODRIVE

GO TO RUNSCREEN

CANCELEDIT

CLEARSEARCH

RENAMERECIPE

DELETERECIPE

3

1

2

EXPORTING RECIPES1. insert a uSB drive (preferably

empty) or pC ethernet cable into the appropriate port on the side of the controller.

2. Navigate to the RAIL RECIPE screen (Fig. 4).

3. press EXpoRt to uSB StiCK (3). the recipes will be exported and stored in either a newly created or already existing folder named “Recipe”.

WARNING: If a recipe file with the same name already exists on the destination USB or PC, it will be over-written by the exported file.

4. Wait a minute for the export of recipe file(s) to be completed.

5. Remove the uSB stick or disconnect ethernet cable.

EDIT OR ADD RECIPES USING A PC1. insert the uSB stick, with

recipes loaded, into a pC’s uSB port.

2. open the uSB drive folder, then Recipe folder next, and then the desired Excel spreadsheet.

• To edit a recipe, search for the recipe name and change the values in the adjacent fields.

• To add a recipe, follow the existing format and insert a new line for each additional recipe name and its clip spacing values.

4

Appendix D

TROUbLESHOOTING

ERROR CODES ON FAULT SCREENError codes displayed on the controller FAuLt screen generally point to one of the obvious problems listed above. For solutions to problems not listed above, please contact Encore Hartco technical support at 224-723-5524.


PRObLEm CAusE sOLuTIONblade does not return . obstruction in tool . remove obstruction .

Clips not feeding . dispenser obstruction . remove obstruction .

feed cylinder not engaged . Engage by tilting up feed cylinder, allowing flag to drop .

side of clip is not flush with rail . the board is warped . operator must adjust front fence closer rail is not against rear fence . to rear fence .

Clip driven too deep into rail . Air pressure too high . reduce air pressure, no lower than 60 psi . Clipping tool too low/close to rail with correct rail in place, raise tool height, (gauge pin is too high) lowering top of gauge pin .

Clip not driven to proper depth on rail . Air pressure too low . increase air pressure, not exceeding 90 psi . tool too high/not close enough to rail with rail in place, lower tool height until (gauge pin not touching rail) bottom of gauge pin contacts rail .

incorrect clip spacing . Clip to clip value incorrect in recipe . on rECipE inpUt screen, change “C to C” value to desired distance (in inches) .

first clip either too far or too close p1 value incorrect . on rECipE inpUt screen, change “p1” value to start of rail . to desired distance (in inches) .

rail sensor button is on (red) obstruction in sensor trigger . remove obstruction . continuously .

rail sensor button never goes on . sensor trigger is loose . readjust and tighten trigger .

Chain will not run . Circuit breaker tripped . reset circuit breaker .

machine non-responsive during time required to execute large import . patience . if recipes are not imported after large file import from Usb stick . 3-4 minutes, restart the machine and try importing recipes in smaller batches .

machine locks up during programming . logic confused . turn off, wait 10 seconds, turn on again .

RECOMMENDED MAINTENANCE

wEEK 1 ___________ (start date)

wEEK 2 ___________ (start date)

bI-wEEKLY

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 32Appendix E

Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL P INITIAL

Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL P INITIAL

Blow off woodchips and debris from clipping tool and rail sensor.

Add 2-3 drops of 30 weight oil to opening between front plate and top of blade of clipping tool assembly.

Remove air hose from the clip feed cylinder, add 2-3 drops of 30 weight oil to opening and reinstall hose.

Blow off woodchips and debris from clipping tool and rail sensor.

Add 2-3 drops of 30 weight oil to opening between front plate and top of blade of clipping tool assembly.

Remove air hose from the clip feed cylinder, add 2-3 drops of 30 weight oil to opening and reinstall hose.

drain condensation accumulated in air reservoir tank.

Check for loose or missing screws on: Clipping tool assembly

Feeder assemblies

Operator

Operator

Supervisor

P INITIAL

Check air line lubricator and fill as necessary. Supervisor

Check air line lubricator and fill as necessary. Supervisor

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 33Appendix E

MONTHLY MAINTENANCE (1-6)

MONTHLY MAINTENANCE (7-12)

SEMI-ANNUALLY

P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL

P INITIAL PINITIAL P INITIAL PINITIAL P INITIAL P INITIAL

Remove front plate from tool and lubricate driver blade, front plate and top plate. See ** below.

drain liquids that have collected inside air tank by opening valve on bottom of air tank.

Check drive chain for proper tension and wear.

Remove front plate from tool and lubricate driver blade, front plate and top plate.*

drain liquids that have collected inside air tank by opening valve on bottom of air tank.

Check drive chain for proper tension and wear.

Check tension on chain and lubricate*.

Replace air line filters (if installed).

Check tension on chain and lubricate*.

Replace air line filters (if installed).

Supervisor

Supervisor

Supervisor P INITIAL

Rebuild clipping tool.

PROCEDURE:

___ disassemble tool.

___ Clean components.

___ inspect all components for wear. Replace as needed.

___ Replace piston (part No. 30004) and o-ring (part No. 20006)

___ Lubricate* all working parts and reassemble

ANNUALLY

Maintenance Personnel P INITIAL

P INITIAL

WRitE iN MoNtH >

WRitE iN MoNtH >

* Lubriplate Aero Low-temp Grease (part No. L0113-004)

Available locally or online at: http://wbcindustrial.com/ 12-16oz-plastic-tubs-of-lubriplate-aero-low-temp-grease

** TOOL LUBRICATION PROCEDURE:

___ Remove clipping tool front plate.

___ Remove blade and blade pin.

___ Blow out inside of clipping tool with air hose.

___ Wipe off blade, blade pin, and front plate. Check for wear. Replace if badly worn.

___ Lubricate* blade blade pin and front plate.

___ Lubricate* Roller and roller pin without removing.

___ Lubricate* slots inside of side plates.

___ Reassemble all components and manually fire tool to insure functionality.

Encore Hartco | ACE Clipper 7000 Automatic OPERATING MANUAL 35Appendix F

ACE CLIPPER 7000 AUTOMATIC CLIPPING MACHINE

Technical Drawings & PartsACE Clipper (Eclipser) 7000, Main Assemblies (57475) . . . . . . . . . . . . . . . . . . . 36

Air Tank Assembly (57216) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Chain Guard Assembly (57463) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Chain Lug, 1/2” (57452) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Control box and Stand (57473) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control box Assembly (57480) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control box Internal Components (57481) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Control valve (Pneumatic) Assembly (57454) . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Dispenser Frame Assembly (57443) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Elevator Assembly (57441) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

End Fence Assembly (57498) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Exit Table Assembly (57453) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Feed Assembly (57455) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Front Fence (57444) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Idler Gear Cover (57466) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Idler Gear Tensioner (57445) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Motor Assembly (57446) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Rear Fence Assembly (57442) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table Assembly (57439) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Tool Assembly (57440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Transformer Assembly (20281 .2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Trigger Switch Assembly (57448) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

For questions or technical assistance, please contact

[email protected], IL 60062 U.S.A.Phone: (224) 723-5524Fax: (224) 723-5526

2019-09-10

Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 36

QTY

DES

CRIP

TIO

NPA

RT N

UM

BER

1M

OTO

R AS

SEM

BLY

5744

61

TRIG

GER

SW

ITCH

ASS

EMBL

Y57

448

3CH

AIN

LU

G 1

/2"

5745

21

EXIT

TAB

LE57

453

1CO

NTR

OL

VALV

E AS

SEM

BLY

5745

41

FEED

ASS

EMBL

Y57

455

1CH

AIN

GU

ARD

ASS

EMBL

Y57

463

1ID

LER

GEA

R CO

VER

ASSE

MBL

Y57

466

1CO

NTR

OL

BOX

AND

STA

ND

5747

31

END

FEN

CE A

SSEM

BLY

5749

8

QTY

DES

CRIP

TIO

NPA

RT N

UM

BER

2W

ASH

ER, L

OCK

, 5/1

615

029

2SH

CS 5

/16-

18 X

2-1

/215

107

120

52-R

CH

AIN

HO

LLO

W P

IN-

23'

2009

11

TABL

E AS

SEM

BLY

5743

91

TOO

L AS

SEM

BLY

5744

01

ELEV

ATO

R AS

SEM

BLY

5744

11

REAR

FEN

CE57

442

1D

ISPE

NSE

R FR

AME

ASSE

MBL

Y57

443

1FR

ON

T FE

NCE

5744

41

IDLE

R G

EAR

TEN

SIO

NER

5744

5

5746

3

5746

6

5744

5

5744

3

5744

1

5747

3

5743

9

5745

3

5744

6

5749

8

5745

2

5744

8

5744

0

5745

5

5744

2

1502

9

5745

41510

7

2009

1

5744

4

SHEE

T 1

OF

11

CREA

TED

BY

REVI

SED

BY

TS

3/16

/201

8

2/5/

2019

DW

G N

O

TITL

E

SIZE C

5747

5RE

VTS

ECLI

PSER

700

0

ACE 7000 Main Assemblies

Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 37Q

TYD

ESCR

IPTI

ON

PART

NU

MBE

R2

SHCS

, 1/4

-20

x 1/

215

027

1SH

CS 5

/16-

18 X

1 1

/215

082

18SH

CS 5

/16-

18 x

5/8

1509

19

FHCS

1/4

-20

x 1/

215

104

12SH

CS 5

/16-

18 X

3/4

1511

92

NU

T, N

YLO

CK, 1

/4-2

0, S

TEEL

2001

28

SHCS

1/4

-20

X 1-

1/8

2009

812

NU

T, N

YLO

CK, 5

/16-

1820

110

11/

2" P

OLY

ETH

YLEN

E TU

BIN

G-

14"

2011

6 x

1411

FHCS

, 1/4

-20

x 5/

820

175

21-

1/2"

SQ

UAR

E TU

BE C

AP20

285

11N

UT,

NYL

OCK

, FLA

NG

E 1/

4-20

2041

81

AIR

TAN

K AS

SEM

BLY

5721

61

LEFT

LEG

ASS

EMBL

Y57

279

1RI

GH

T LE

G A

SSEM

BLY

5728

01

REAR

RAI

L57

281

1FR

ON

T RA

IL57

282

1FI

XED

PLA

TE57

283

2ID

LER

GEA

R ST

RUT

5728

41

STRU

T57

285

1M

OTO

R M

OU

NT

STRU

T57

286

2RI

SER

5728

71

LEG

BRA

CE A

SSEM

BLY

5728

81

FIXE

D P

LATE

RIS

ER57

289

1M

OTO

R M

OU

NT

STRU

T RI

SER

5729

01

LUG

BIN

5729

61

WO

RK T

ABLE

5731

31

MO

UN

TIN

G B

AR57

409

REVI

SIO

N H

ISTO

RYRE

VD

ESCR

IPTI

ON

DAT

EAP

PRO

VED

115

022

NO

W 1

5027

, LO

CTIT

E N

OTE

AD

DED

8/8/

2018

2H

OSE

AD

DED

8/15

/201

8

357

409

ADD

ED11

/7/2

018

NO

TE:

USE

LO

NG

MAG

NET

IC W

REN

CH T

O

HO

LD T

HE

NU

T IN

PLA

CE F

OR

FAST

ENIN

G

USE

BLU

E LO

CTIT

E 24

3 O

N

ALL

1509

1 &

200

98 S

CREW

S

(SEE

NO

TE)

5728

2

1510

4

5731

3AS

SEM

BLE

ON

LAS

T

2017

5

2041

8

1509

1

2009

8

5728

4

2009

8

5728

5

2011

0

5728

7

5728

715

091

5728

457

296

2001

2

2028

515

027

1511

9

5728

0

2011

015

082

5728

8

5721

620

116

x 14

2041

8

5727

9

2011

0

1511

9

1511

9

5740

9

5728

1

5728

6572

9057

283 5

7289

1509

1

1509

115

091

SHEE

T 1

OF

13

CREA

TED

BY

REVI

SED

BY

TS

9/6/

2017

11/9

/201

8

DW

G N

O

TITL

E

SIZE C

5743

9RE

VTS

TABL

E AS

SEM

BLY

Table Assembly

Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 38Exit Table Assembly

5748

4

2007

5 574

19

5740

8

1511

9 201

10

2011

0

5740

42011

0

1511

9

1511

9

1511

9

1511

9 151

19

1502

8

1511

9

5743

1

1504

9

2015

8

5748

2

2011

0

1511

9

5742

0

5748

5

2007

5

5742

3

1506

1

5741

8

5740

6

2015

6

QTY

DES

CRIP

TIO

NPA

RT N

UM

BER

8SH

CS 1

/4-2

0 X

5/8,

STE

EL15

028

2N

UT,

FLE

XLO

C, 1

0-32

1504

98

BHCS

1/4

-20

X 1/

2, S

TEEL

1506

118

SHCS

5/1

6-18

X 3

/415

119

3TU

BE F

TG 0

.25

X 1/

8 N

PT, S

WIV

EL E

LBO

W20

026

2FL

OW

CO

NTR

OL

VALV

E, 1

/4 X

1/8

NPT

, AIR

FL

OW

: TU

BE T

O N

PT20

042

4SH

CS 5

/16-

18 X

1, S

TEEL

2007

59

NU

T, N

YLO

CK, 5

/16-

1820

110

1SH

OU

LDER

BO

LT 3

/8 X

3/4

2011

21

2 PO

SITI

ON

SPO

OL

VALV

E, 1

/8"

NPT

2014

91

SPRI

NG

RET

URN

ACT

UAT

OR

2015

01

AIR

CYLI

ND

ER, 1

.25"

BO

RE X

2"

STRO

KE20

151

1TR

UN

NIO

N B

RACK

ET20

152

1RO

D C

LEVI

S20

153

1TU

BE F

TG 1

/4 X

1/8

F, S

WIV

EL E

LBO

W20

154

1PU

LSE

VALV

E, 1

/8”

NPT

PV-

1P20

155

4SN

AP R

ING

2015

62

5/16

OD

x #

10 I

D x

1 S

PACE

R SL

EEVE

2015

81

BALL

ACT

UAT

OR

VALV

E20

159

2SH

CS 1

0-32

X 2

1/4

2022

91

1/4"

PO

LYET

HYL

ENE

TUBI

NG

- 10

"20

336

x 10

11/

4" P

OLY

ETH

YLEN

E TU

BIN

G-

13"

2033

6 x

131

1/4"

PO

LYET

HYL

ENE

TUBI

NG

- 25

.5"

2033

6 x

25.5

11/

4" P

OLY

ETH

YLEN

E TU

BIN

G-

8.5"

2033

6 x

8.5

1EX

IT T

ABLE

LEG

ASS

EMBL

Y LE

FT57

404

1EX

IT T

ABLE

LEG

ASS

EMBL

Y RI

GH

T57

406

1EX

IT T

ABLE

REA

R RA

IL57

408

2EX

IT T

ABLE

SH

AFT

BUSH

ING

5741

81

EXIT

TAB

LE D

UM

P TR

AY A

SSEM

BLY

5741

96

EXIT

TRA

Y FE

NCE

5742

01

EXIT

TAB

LE T

OP

5742

31

SHAF

T LI

NK

ASSE

MBL

Y57

429

1FR

ON

T M

OU

NTI

NG

BAR

5743

11

CYLI

ND

ER M

OU

NT

PLAT

E EX

TEN

SIO

N57

482

1EX

IT T

ABLE

AN

GLE

IRO

N57

484

2EX

IT T

ABLE

RO

UN

D S

HAF

T57

485

REVI

SIO

N H

ISTO

RYRE

VD

ESCR

IPTI

ON

DAT

EAP

PRO

VED

120

236

NO

W 2

0042

, NO

TE F

OR

TRU

NN

ION

SH

SS A

DD

ED7/

31/2

018

2LO

CKW

ASH

ERS

REM

OVE

D9/

10/2

018

3

HO

SE L

ENG

THS

ADD

ED9/

14/2

018

4

MO

UN

T PL

ATE

NO

W 5

7482

10/3

/201

8

5H

OSE

S U

PDAT

ED10

/15/

2018

657

409

MO

VED

TO

TAB

LE A

SSY,

16

103

NO

W 1

5049

11/8

/201

8

A

2011

0

5742

920

155 20

229

2002

6

2015

02014

9

2002

6 201

59

2015

4

2033

6 x

13TO

EN

D F

ENCE

2004

2

2004

2

2033

6 x

8.5

TO ‘A

’

2033

6 x

10

TO ‘B

’

2011

2 2015

1

1502

8

2015

2

B A

U

USE

SH

SS &

SPAC

ERS

PRO

VID

EDW

ITH

TRU

NN

ION

BRAC

KET

DET

AIL

ASC

ALE

1/4

SHEE

T 1

OF

16

CREA

TED

BY

REVI

SED

BY

TS

9/5/

2017

11/8

/201

8

DW

G N

O

TITL

E

SIZE C

5745

3RE

VTS

EXIT

TAB

LE A

SSEM

BLY

Encore Hartco | ACE Clipper 7000 Automatic DRAwINGS & PARTS 39Q

TYD

ESCR

IPTI

ON

PART

NU

MBE

R4

SHCS

, 1/4

-20

X 3/

415

001

10SH

CS 5

/16-

18 X

3/4

1511

94

TUBE

FTG

1/4

X 1

/8 N

PT, S

TRAI

GH

T15

470

2VA

LVE,

CAR

TRID

GE

5/8"

N.O

.20

085

2FE

NCE

CYL

IND

ER, P

ANCA

KE

2009

22

COLL

AR, S

ING

LE S

PLIT

, 1/2

-20,

STE

EL20

137

2BR

EATH

ER, 1

/4 N

PT, H

EX, S

TEEL

2013

92

PUSH

BU

TTO

N, B

RASS

2014

12

SET

SCRE

W 4

-40

X 1/

820

142

2RE

TAIN

ING

RIN

G, 5

/8, I

NTE

RNAL

2014

35

FHCS

3/8

-16

X 1-

1/4

2014

41

SET

SCRE

W 1

/2-1

3 X

1/2

2014

52

WAS

HER

, NYL

ON

, 1/2

" ID

2"

OD

2014

61

TUBE

FTG

0.2

5, T

EE, N

YLO

N20

165

11/

2-13

x 1

-1/2

2017

62

TUBE

FTG

0.2

5 TO

1/4

NPT

, STR

AIG

HT

2018

82

1/4"

PO

LYET

HYL

ENE

TUBI

NG

- 18

.5"

2033

6 x

18.5

11/

4" P

OLY

ETH

YLEN

E TU

BIN

G-

24"

2033

6 x

242

1/4"

PO

ace clipper 7000 operating automatic clipping machine manual · 2019. 9. 11. · ace clipper 7000...

Documents