accuway machinery co., ltd
TRANSCRIPT
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200903
Shen-Gang Factory :
No. 26, Lane 108, Da-Jou Road, Shen-Gang Hsiang,
Taichung Hsien, Taiwan 429, R.O.C.
TEL: +886-4-2520 9588 FAX: +886-4-2520 9716
E-mail: [email protected]
Website: www.accuway.com.tw
ACCUWAY MACHINERY CO., LTD.
Tan-Tzu Factory :
No. 1, Lane 113, An-Ho Road, Tan-Tzu Hsiang, Taichung
Hsien, Taiwan 427, R.O.C.
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Turning Center
U T S e r i e s1
Rigid Structure
The machine bed is made of one-piece high-grade Meehanite casting to allow heavy cutting capabilities. The wide hardened and ground box ways are coated with Turcite and hand-scraped for ultra-precise fitting to reduce vibration while offering better tool life and surface finishes.
Each axis structure is directly driven by precision ballscrew and powered by AC servo motor for smooth slide movement with virtually no backlash.
One-piece Slant Bed Structure
UT-200S/UT-200SM
UT-300Y
U T S e r i e s 2
Multi-tasking Systems
Available on both the main spindle and sub-spindles, C1 and C2 axes provide positioning resolution up to 0.001 degree to accomplish three dimensional contour ing, combined round and pr ismat ic machining by harmonized control of the spindles with the X and Z axes. Exact synchronization between the main spindle and sub spindle at any rotation speed can be programmed to perform part transfer for secondary machining to enhance production efficiency and reduces idle time.
Main and Sub Spindles Synchronizat ion
The thermally symmetrical design on the head stock diminishes distortion and provides stable accuracy on work pieces even in continuous high speed machining. The spindle is supported by a double row of tapered roller bearings in the front and rear of the spindle to resist axial cutting force, while self-alignment angular contact bearings provide tremendous radial load capability.
Y-axis with +/- 50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combining live tool turret. The Y-axis travel is achieved by the simultaneous movement of the two independent slides. This design distributes cutting force over the two slides assuring exceptional rigidity and maximum accuracy.
Spindle
Y-axis
C1-Axis
C2-Axis
Y-Axis
Z-Axis
X-Axis
U T S e r i e s3
10.4" color LCD plus manual guide i enable user to program complex components in multi-axis system.
FANUC 18i -TB control ler
The fast 12-station servo-mechanical dodecagonal drum turret, featuring a large 3-piece curvic coupling and powerful hydraulic clamping force, assures unparalleled r igidity in al l machining conditions. Live tool holders can be mounted on all 12 stations, but only the working position is driven. VDI live tool turret is also available as an option upon request.
Turret
VDI Power turret
Dodecagonal Power turret
Turning and Milling
U T S e r i e s 4
VDI 40 12-Station25X25
Ø10
Ø16
Ø20
Ø12
Ø25
RRPPA 40
RAPPS 40
T1(E6)
C4
C3
Ø32
25X25
Ø16
U-Drill tool holder
Boring bar tool holder
Facing tool holder
MT. #2MT. #3
Ø32
MT. #1
Ø20Ø25
25X25
Ø8Ø10Ø12
25X25
O.D. holder
Axial tool holder
Radial tool holder
Dodecagonal drum power turret
Ø6
Ø32
Ø20Ø25
Tooling System
VDI 30 12-Station20X20
Ø10
Ø16
Ø20
Ø12
Ø25
Ø8
RRPPA 30
RAPPS 30
T1(E6)
C4
C3
20X20
UT-200S/UT-200SM
UT-300Y/UT-300LY
UT-300Y/UT-300LY
Working Range
U T S e r i e s5
VDI 30 12-Station power turretUT-200SM
36822
0 72
27040133
220
Ø505
Ø266
368
Ø210
6010
0
600
144
23
220
150
2057
50
600
155
220
150
50
50
150144
85
307307 100
717148
57
175
6010
0600
220
166
170
11
303150303
220
26
7
7
150303
144
133
170
143.2 32.8
103.2126.2
13.2
Z-TRAVEL750
133 72120 10.5
115
270
240
220
250
270
75
100
X-TR
AVEL
300
90175250 15
112
200
235
270
240
220
1525083
133
270
X-T
RA
VEL
300
750
120
75
72
82
1
10.5
100
Z-TRAVEL
100
250
500 300
80
�440
120
35
�242
300
500
6010
0
320
6011512560110130
451101306380.5
235
241
300
17016
5
210
240
15
15
X-TR
AVEL 21
0
750
2
111.5Z-TRAVEL
110
170
4030
220
90
27 3575 35
30576
300
80
490
490
65
300
�440
�223
490
70
300
110
VDI 40 12-station power turret
Dodecagonal drum power turret
UT-300SM
UT-300SM
U T S e r i e s 6
Dodecagonal drum power turretUT-300Y/UT-300LY
VDI 4012-Station power turretUT-300Y/UT-300LY
120 540/1040(UT-300L)
275
40
200
10057
127
85
750/1250(UT-300L)
139120 540/1040(UT-300L)
25027
5
40
139
750/1250(UT-300L)
8512
0
90
1025
256
236
39
516
120275
�472
516 27
519
100
35
320
�242
25.519
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
120 540/1040(UT-300L)
275
40
200
10057
127
85
750/1250(UT-300L)
139120 540/1040(UT-300L)25
0275
40
139
750/1250(UT-300L)
8512
0
90
1025
256
236
39
516
120275
�472
516 27
519
100
35
320
�242
25.519
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
120 540/1040(UT-300L)
275
40
200
10057
127
85
750/1250(UT-300L)
139120 540/1040(UT-300L)
25027
5
40
139
750/1250(UT-300L)
8512
090
1025
256
236
39
516
120275
�472
516 27
519
100
35
320
�242
25.519
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
275 18
920
5
260
90100540/1040(UT-300L)120
540/1040(UT-300L)120
540/1040(UT-300L)120540/1040(UT-300L)120
90100
175
239
245
275
139
139
750/1250(UT-300L) 750/1250(UT-300L)
105
20
55 90
165
2517
162
245
260
271
275
15
40
150
9010586139
750/1250(UT-300L)
139
525
3570
200
224
245
260
275
90100140
3
260
245
135140
750/1250(UT-300L)
66
64
79.5
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
275 18
920
5
260
90100540/1040(UT-300L)120
540/1040(UT-300L)120
540/1040(UT-300L)120540/1040(UT-300L)120
90100
175
239
245
275
139
139
750/1250(UT-300L) 750/1250(UT-300L)
105
20
55 90
165
2517
162
245
260
271
275
15
40
150
9010586139
750/1250(UT-300L)
139
525
3570
200
224
245
260
275
90100140
3
260
245
135140
750/1250(UT-300L)
66
64
79.5
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
Z-TRAVEL
X-TR
AVEL
U T S e r i e s7
Working Range
111.5
1480801259385122
125 80 95
750
110
200
220
275 20
055
50
Z-TRAVEL
X-TR
AVEL
160
160
200
29
20
2019
903527 30
75 35
576
6380.5
2
494
70
275
494
86
494
36
275
�231
275
51
�448
105
Dodecagonal drum power turret
39
516
120275
�472
516 27
519
100
35
320
�242
750
250
256
275
Z-TRAVELX-
TRAV
EL
200
182
120
75
13372
10.5
100
750Z-TRAVEL
133
72120
25025
6
275
X-TR
AVEL200112
10.575
135
250 90
200
100
110
39
516
120275
�472
516 27
519
100
35
320
�242
750
250
256
275
Z-TRAVEL
X-TR
AVEL
200
182
120
7513
372
10.5
100
750Z-TRAVEL
133
72120
25025
6
275
X-TR
AVEL200112
10.575
135
250 90
200
100
110
39
516
120275
�472
516 27
519
100
35
320
�242
750
250
256
275
Z-TRAVEL
X-TR
AVEL
200
182
120
75
13372
10.5
100
750Z-TRAVEL
133
72120
25025
6
275
X-TR
AVEL200112
10.575
135
250 90
200
100
110
VDI 40 12-station power turretUT-300SY
UT-300SY
U T S e r i e s 8
Machine Dimensions
Spindle Torque Diagram
1735
15903895
2965
UT-200S/UT-200SM
B
CD
A
UT-300Y/UT-300LY MODEL A B C DUT-300Y 3500 2200 2050 4050
UT-300LY 4100 2200 2050 4650
Output[kW]
0
5
10
15
20
0 30001500 4500 6000
30 min, S3 60% Operating zone15 kW
Continuous operating zone
11 kW
Torque[N-m]
60000 1500 45003000
250
191200
150140
100
50
0
30 min, S3 60%Operating zone
Continuousoperating zone
Motor speed [ min-1 ]
Output[kW]
0
6
12
18
24
0 700 1400 3500
15 min, S3 60% Operating zone18.5 kW
Continuousoperating zone
15 kW
Torque[N-m]
35000 700 1400
450432
300
150
0
15 min, S3 60%Operating zone
Continuousoperating zone
600
338338
Motor speed [ min-1 ]
Motor speed [ min-1 ] Motor speed [ min-1 ]
522
2100 2800
2029
2100 2800
700 700
[ ap 22 ]
[ ap 30 ]
U T S e r i e s9
UT-200 SpecificationMachine Model UT-200S UT-200SM
Controller FANUC OiTC FANUC 18iTB
CAPACITY
Swing over “Z” cover mm 522 522
Swing over “X” cover mm 318 318
Max cutting diameter (Main spindle) mm 260 286
Max cutting diameter (Sub-spindle) mm 260 286
Max cutting length mm 495 495
MAIN SPINDLE
Spindle nose ASA A 2-6 A 2-6
Spindle bearing inner diameter mm 100 110 100 110
Power chuck diameter inch 8 8
Spindle hole diameter mm 62 76 62 76
Spindle speed rpm 4500 4000 4500 4000
Spindle drive (AC-30min rating) KW (αP22)11/15 (αP22)11/15
Bar capacity mm 52 65 52 65
SUBSPINDLE
Spindle nose ASA A 2-5 A 2-5
Power chuck diameter inch 6 6
Spindle hole diameter mm 56 56
Spindle speed rpm 6000 6000
Spindle drive (AC-30min rating) KW (αB112M)5.5/7.5 (αB112M)5.5/7.5
Bar capacity mm 45 45
TRAVELS
Z axis mm 600 600
X axis mm 220 220
B axis mm 625 625
FEEDS
Rapid traverse- Z axis m/min 20 20
Rapid traverse- X axis m/min 20 20
Rapid traverse- B axis m/min 20 20
TOOL TURRET
Type Hydraulic Servo-mechanical
Number of tools units 12(VDI30) 12(VDI30)
Tool size square(Machining the face) mm 20 20
Tool size square(Machining the back) mm 20 20
Tool size boring bar mm 32 32
Cs spindle index angle Degree - 0.015
Max. rotary tool speed rpm - 6000
Rotary tool driver power kW - 2.2
DIMENSIONS
Floor space required M 2.9 x 1.6 2.9 x 1.6
Height M 1.7 1.7
Weight kg 4000 4000
U T S e r i e s 10
UT-300 SpecificationMachine Model UT-300Y UT-300LY UT-300SM UT-300SYController FANUC 0iTC FANUC 0iTC FANUC 18iTB FANUC 18iTBCAPACITYSwing over “Z” cover mm 910 910 612 910
Swing over “X” cover mm 720 720 388 720
Max cutting diameter (Main spindle) mm 470 450 420 450
Max cutting diameter (Sub-spindle) mm - 1145 375 375
Max cutting length mm 615 1190 610 615
MAIN SPINDLE Spindle nose ASA A2-8 A2-8 A2-11 A2-8 A2-8
Spindle bearing inner diameter mm 130 140 130 140 160 130 140 130 140
Power chuck diameter inch 10 12 10 12 15 10 12 10 12
Spindle hole diameter mm 86 101 86 101 116 86 101 86 101
Spindle speed rpm 3500 2700 3500 2700 2500 3500 2700 3500 2700
Spindle drive (AC-30min rating) KW (αP30) 15/18.5(αP30) 15/18.5
[(αP40) 18.5/22] (αP30) 15/18.5 (αP30) 15/18.5
Bar capacity mm 75 90 75 90 105 75 90 75 90
SUBSPINDLE Spindle nose ASA - - A2-5 A2-5
Power chuck diameter inch - - 6 6
Spindle hole diameter mm - - 56 56
Spindle speed rpm - - 6000 6000
Spindle drive (AC-30min rating) KW - - (α112M)5.5/7.5 (α112M)5.5/7.5
Bar capacity mm - - 45 45
TRAVELSZ axis mm 750 1250 750 750
Y axis mm ±50 ±50 - ±50
X axis mm 275 275 300 275
B axis mm - - 780 660
FEEDSRapid traverse- Z axis m/min 24 24 24 24
Rapid traverse- Y axis m/min 10 10 - 10
Rapid traverse- X axis m/min 20 20 20 20
Rapid traverse- B axis m/min - - 24 24
TOOL TURRETType Dodecagonal drum / VDI Dodecagonal drum / VDI Dodecagonal drum / VDI Dodecagonal drum / VDI
Number of tools station 12 12 12 12
Tool size square mm 25 25 25 25
Tool size boring bar mm 40 40 40 40
Cs spindle index angle deg 0.01 0.01 0.001 0.01 0.01
Max. rotary tool speed rpm 4000 / 5000 4000 / 5000 4000 / 5000 4000 / 5000
Rotary tool driver power kW 3 / 3.7 3 / 3.7 3 / 3.7 3 / 3.7
TAILSTOCKTailstock body travel mm 540 1040 - -
Quill travel mm 120 120 - -
Quill diameter mm 85 85 - -
Quill taper hole MT 5 5 - -
Tailstock body positioning Programmable Programmable - -
DIMENSIONS Floor space required M 3.5 X 2 3.6 X 2 3 X 1.8 3.5 X 2
Height M 2.2 2.2 1.8 2.2
Weight kg 6000 7500 5900 6500