accessory manual

GBUnited

Kingdom

When Performance Matters.™

Accessory Manual

Jacobsen Turf-Cat ® Rotary Decks

Product Codes:

069191 160cm/63” - Side Discharge Deck From Serial Number KF300301

069192 183cm/72” - Side Discharge DeckFrom Serial Number KF400301

069190 183cm/72” - Rear Discharge DeckFrom Serial Number KF200301

069189 152cm/60” - Rear Discharge DeckFrom Serial Number KF100301

WARNING

WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.

4310509-GB-R0

RJL 1C May 2014

INTRODUCTION2.1 Product Identification ............................................................................. 82.2 Outfront Deck Mower ............................................................................ 83.1 Decals ................................................................................................... 9

4.1 General ................................................................................................ 114.2 Deck Valve Hose Assembly ................................................................ 114.3 Pusharm Assembly ............................................................................. 114.4 Motor Hose Connections ..................................................................... 124.5 Lift Chains ........................................................................................... 124.6 Deck Stops .......................................................................................... 134.7 Caster Wheels ..................................................................................... 134.9 Inspection ............................................................................................ 144.10 Deck Hose Routing ............................................................................. 15

5.1 General ................................................................................................ 175.2 Height Of Cut ....................................................................................... 175.3 Cutting Motors ...................................................................................... 185.4 Torque Specification ............................................................................ 19

6.1 General ................................................................................................ 216.2 Inspecting Blades ................................................................................ 216.3 Sharpening Blades .............................................................................. 226.4 Caster Wheels ..................................................................................... 226.5 Storage ................................................................................................ 23

7.1 To Use The Parts Catalogue ............................................................... 257.2 To Order Parts ..................................................................................... 25

PARTSDeck Attachment And Lift .................................................................... 2663inch (160cm) Side Discharge Deck Motors And Blades .................. 2872” (183cm) Side Discharge Deck Motors And Blades ....................... 3060” (152cm) Rear Discharge Deck Motors And Blades ...................... 3272” (183cm) Rear Discharge Deck Motors And Blades ...................... 3463” 72” (160cm 183cm) Side Discharge Deck Push Arms .................. 3660” (152cm) Rear Discharge Deck Push Arms ................................... 3872” (183cm) Rear Discharge Deck Push Arms ................................... 4063” (160cm) Side Discharge Deck Chute............................................. 4272” (183cm) Side Discharge Deck Chute ............................................ 44Side Discharge Deck Anti Scalp .......................................................... 4660” (152cm) Rear Discharge Deck Anti Scalp..................................... 4872” (183cm) Rear Discharge Deck Anti Scalp ..................................... 50Caster Wheels ..................................................................................... 5263” 72” (160cm 183cm) Side Discharge Baffle ................................... 56Rear Discharge Deck Baffles .............................................................. 5860” (152cm) Rear Discharge Deck Mulching Baffles .......................... 6072” (183cm) Rear Discharge Deck Mulching Baffles .......................... 62Footguards .......................................................................................... 64Decals ................................................................................................. 65Deck Motors ......................................................................................... 66

SECTION PAGE

TABLE OF CONTENTS

SAFETY 1

1.1 SAFE OPERATION

a) Read the instructions carefully. Understand the controls and the correct use of the equipment.

b) You must not operate this machine until you read the Safety and Operation manual and are approved to operate the machine. The Local regulations will set the age of the operator.

c) Do Not use a mower near persons, children or animals.

d) Remember that the operator or user is responsible for accidents or hazards that occur to other persons or their property.

e) Do not carry passengers. f) All drivers must get instruction. That

instruction must include:- A need for careful attention when you use a

“ride-on” class mower.- The loss of traction on slopes or in a

condition of decreased traction is not corrected by an application of the brakes.

Reasons for the loss of control.i) Not enough wheel grip. ii) Driving at more than the safe speed for the

conditionsiii) You over brake or brake suddenly.iv) The type of machine is wrong for the job. v) No attention given to the ground conditions

or operating slopes. vi) Incorrect hitch and load distribution.

1.2 PREPARATIONa) When you operate the mower, always wear

strong footwear and long trousers. Do not operate the equipment without the correct footwear.

b) Inspect the cutting area for any objects in the area. Remove these objects. These objects can damage the blades or cause injury to any person near.

c) WARNING - Diesel and Petrol are

flammable:- Store in clean applicable metal containers.- Refuel outdoors only and do not smoke

when you add fuel. - Refuel the machine before you start the

engine. Do not refuel the engine is hot. - If any fuel spills, do not try to start the

engine, but move the machine away from the area. Wait until the fuel vapour is gone. Keep any supply of ignition at a distance.

- Replace all fuel tank and container caps.

d) Replace any damaged or broken silencers. e) Visually inspect the machine use. Check

the blades, blade bolts and the deck assembly for wear or damage. Replace all the blades in a group to keep the balance.

f) On those machines with many blades, be careful when you rotate one blade, other blades can rotate.

1.3 OPERATIONa) Do not operate the engine in a closed

space. The gas Carbon Monoxide is part of the exhaust gas mix. In a closed space this gas can reach dangerous levels

b) Use a mower only in daylight or in good artificial light.

c) Before you start the engine, disengage all blade attachment clutches and shift into neutral.

d) Do not use on slopes of more than the recommended angle.

NOTE The recommended angle is calculated as shown in BS EN ISO 5395-3:2013 clause 4.6.1, 4.6.2, 4.6.3.

e) Remember there is no safe slope.

WARNINGEQUIPMENT THAT IS NOT OPERATED CORRECTLY OR BY PERSONNEL WITHOUT TRAINING CAN

BE DANGEROUS. Know the location and correct use of all controls. Before any use of the machine, personnel without trainingmust receive instruction from personnel with experience in the machines operation.

!

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1 SAFETY

To guard against a turn over- Do not stop or start suddenly when you

operate on a slope.- To operate on a down slope, prevent sharp

movements on the controls and always keep the machine in gear.

- Go slowly when you operate on slopes and when you make tight turns;

- Look for any changes in the cutting surface that can change the mowers balance.

- Never use the mower to move across a slope on a diagonal line. Unless the machine is for this purpose;

f) When you pull a load or use accessories, be careful.

- Use only approved drawbars;- Any load must not change your full control

of the machine.- Do not turn suddenly. Be careful when you

move in a reverse direction;- Use the counterweight or wheel weights

recommended in the instruction handbook;g) Be careful of those around you and the

users of the road when you move across or near roadways;

h) Stop the blades before you move across any surface different from grass;

i) Do not allow the deck outlets to point at other persons. Do not allow persons near a machine that you operate.

j) Do not operate the machine with damaged guards or without safety devices in position;

k) Do not change the engine governor settings or operate at more than the specified engine turns. If you operate the engine at more than the suppliers set speed, you increase the hazard of personal injury;

l) When you leave the position for operation, disengage the drive and lower the attachments to the ground.

- Engage neutral and set the parking brake;- Stop the engine and remove the key;

m) Before you check, clean or work on the machine. Disengage the drive to the attachments,

stop the engine and remove the ignition key:

- When you hit an object, inspect the machine for damage and make the repairs before you restart and operate the equipment;

- If the machine starts to make a sound that is not normal or begins to cause vibration, check immediately;

n) When the machine is not in operation or during transport. Disengage the drive to the attachments. Before you refuel or you make height adjustment, unless the adjustment is made with the operator in the seat. Stop the engine and disengage drive to attachments.

Decrease the throttle setting during the engine “run-out”. If the engine has a fuel valve, turn the fuel valve to the OFF position at the end of operation.

1.4 MAINTENANCE AND STORAGEa) Keep all nuts, bolts and screws tight to

make sure the equipment is in safe work condition;

b) Do not store the equipment with fuel in the tank. The Fuel vapour can become a danger in closed spaces.

c) When you store in a closed space, allow the engine to become cool first;

d) Replace worn or damaged parts for safety;e) If the fuel tank is drained, drain in an area

with good ventilation.and:a) On those machines with many blades, be

careful when you rotate one blade, it can cause other blades to rotate.;

b) When the machine is parked for an extended period or put into storage, lower the cutting device unless a positive mechanical lock is used.

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SAFETY 1

IMPORTANT SAFETY NOTES

This safety alert symbol indicates possible hazards.

DANGER:

Indicates a condition state that WILL cause death or injury.

WARNING:

Indicates a condition state that CAN cause death or injury.

CAUTION:

Indicates a condition state that can cause injury and damage to property. Also indicates work procedures that are not safe.

IMPORTANT:

Only drive the machine at the road speed when you are on a highway. You must not select road speed on grass areas, rough roads or gravel tracks.

Some of the illustrations in this manual can show shields, guards or plates removed for accuracy. You must not operate this equipment without these devices fastened in position.

If you follow all the instructions in this manual, you increase the life of your machine and keep its maximum performance. Adjustments and maintenance must always be done by an approved technician.

For additional service information or service instruction, contact your Authorized Ransomes Jacobsen Dealer.

WARNING

The Interlock System on this mower prevents the operation of the mower unless a.) The parking brake isEngaged. b.) The mow switch is in the OFF position and c.) The traction pedal is in the Neutral position. Thesystem stops the engine when the operator leaves the seat without the parking brake engaged or the mowswitch in the OFF position. NEVER operate the mower unless the Interlock System is in operation

WARNING

1. To leave the position for operation, for any reason:

a. Return the traction pedal to the Neutral position.b. Disengage all drives.c. Lower all equipment to the ground.d. Engage the parking brake.e. Stop the engine and remove the ignition key.

2. Keep your hands, feet and clothing away from moving parts. Wait for all movement to stop before youclean, adjust or service the machine.

3. Keep all persons and animals away from the area of operation.

4. Never carry any passengers, unless a seat is supplied for that purpose.

5. Never operate the equipment without a correctly fastened grass deflector in position.

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1 SAFETY

WARNING

If the Machine, Has An Operator Ear Sound Level Of More Than 85 Db(A) Leq.You Must Wear Applicable Ear Protection.

WARNINGCalifornia Proposition 65

Engine Exhaust Emissions And Some Automotive Parts Contain Or Release Toxic By-Products. These By-Products Are Known To The State of California To Cause Cancer And Birth Defects Or Other Reproductive

Harm.

WARNING

To Prevent Injury From The Hydraulic Oil, Which Is At High Pressure And Work Temperature, Do Not Use The Hands To Check For Oil Leaks. Make Sure That You Use A Piece Of Paper Or Cardboard.

Hydraulic Oil At High Pressure Has Enough Force To Enter Through The Skin. If The Fluid Enters Through The Skin, The Fluid Must Be Removed Within Hours. Immediately Get Attention By A Medical Professional Or

Gangrene May Result.

WARNINGWhen The Machine Is Operation And Not On The Public Road And The ROPS Frame Is In Position, A Seat Belt

Must Be Worn.A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive, 98/37/EC Sections 3.2.2, Seating &

3.4.3, Rollover. The Manufacturer Recommends That The Owner Of The Machine Completes The Local Risk Assessment On

Any Service Locations That Do Not Follow This Rule. E.G. When you operate, Next To Water Or On The Highway.

WARNING

Explosive Gases Are Released By The Batteries. The Batteries Contain Corrosive Acid And Give An Electrical Current That Can Cause Burn Injuries To The Body.

WARNING

You Must Not Use This Machine To Tow Other Vehicles.

CAUTION

Disconnect the Battery, Controller And the Display Before you Weld Any Part Of The Machine. You Must Not Open The Controller. If The Controller Is Opened, Your Warranty Is At Risk. The Operation And The Safety Of

The Machine Will Be At Risk.

CAUTION

Personal Protective Equipment (PPE), for example Safety Glasses, Footwear, Hard Hats, Work Gloves And Ear Protection Must Be Used. Ransomes Jacobsen Recommends That The Owner Of The Machine Completes

The Local Risk Assessment And Supplies All The Necessary PPE. All Persons Who Use This Machine Must Accept Training By An Approved Person. The Training Must Include

All Of The Machine Systems, Controls and The Safety Devices Before These Persons Use The Machine.

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SAFETY 1

NOTES _________________________________________________________________

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2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION ____________________________________________69189.............................60 Inch (1524 mm) rear

discharge hydraulic drive deck.69191.............................63 Inch (1600 mm) side

discharge hydraulic drive deck.69192.............................72 Inch (1829 mm) side

discharge hydraulic drive deck.69190.............................72 Inch (1829 mm) rear

discharge hydraulic drive deck.

Serial Number ...............An identification plate with the deck serial number, is attached to the top of the deck.

When you order parts or need service information, always give the serial number of the unit.

2.2 OUT-FRONT DECK MOWER ____________________________________________

Blades69189.......................... Three 21 in. (533 mm) low lift69191.......................... Three 22 in. (559 mm) high lift69192.......................... Three 25 in. (635 mm) high lift69190.......................... Three 25 in. (635 mm) high lift

Cutting Width69189.......................... 60 in. (1524 mm)69191.......................... 63 in. (1600 mm)69192.......................... 72 in. (1829 mm)69190.......................... 72 in. (1829 mm)

Deck Width69189.......................... 61 in. (1549 mm)69191.......................... Chute Up 69 in. (1753 mm)

Chute Down 77 in. (1956 mm)69192.......................... Chute Up 73 in. (1854 mm)

Chute Down 86 in. (2184 mm)69190.......................... 73 in. (1854 mm)

Height of cut .....................1 to 4-3/4 in. (0 to 121 mm) in 1/4 in. (6.3 mm) steps

Drive.................................14 cc and 16 cc hydraulic gear motor

Caster Wheel ...................11 x 4 x 5 Smooth TiresTire Pressure....................22 - 24 psi (1.52 - 1.65 BAR)

Cutting Performance @ 5.5 mph (8.85 kph)69189 ......................... A maximum of 3.2 acres/hr

(1.3 ha/hr)69191 ......................... A maximum of 3.4 acres/hr



(1.6 ha/hr)

Shipping Weight69189 ......................... 567 lb. (257 kg)69191 ......................... 617 lb. (280 kg)69192 ......................... 640 lb. (290 kg)69190 ......................... 606 lb. (275 kg)

Deck Weight69189 ......................... 315 lb. (142 kg)69191 ......................... 395 lb. (180 kg)69192 ......................... 430 lb. (195 kg) 69190 .........................380 lb. (173 kg)

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3 DECALS

3.1 DECALS_______________________________________________________________

Know and understand these symbols for your safety and the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY.

PRESSURE00459

RETURN00460Caster Mount

LOWLOWLOWLOWLOWLOWLOWLOWHIGHHIGHHIGHHIGHHIGHHIGHHIGHHIGH

Spacers0

1/4” (1)1/2” (1)

1/2” (1); 1/4” (1)1/2” (2)

1/2” (2); 1/4” (1)1/2” (3)

1/2” (3); 1/4” (1)0

1/4” (1)1/2” (1)

1/2” (1); 1/4” (1)1/2” (2)

1/2” (2); 1/4” (1)1/2” (3)

1/2” (3); 1/4” (1)

Hanger Hole1122233344455666

Height of Cut1“

1-1/4”1-1/2“1-3/4”

2“2-1/4”2-1/2“2-3/4”

3“3-1/4”3-1/2“3-3/4”

4“4-1/4”4-1/2“4-3/4”

ACTUAL HEIGHT MAY VARY DUE TO TIRE PRESSURE AND CONDITIONSEE OPERATOR’S MANUAL FOR MORE INFORMATION.

2000764

Height of Cut Chart

LOW

HIGHSPACERS

CASTERMOUNT

21 3

654

DECK HANGER

TIRE PRESSURE

14 PSI

WARNINGRead Accessory Manual before operating mower.

WARNINGKeep a safe distance from others

WARNINGBeware of

Rotating blades. Keep Hands and

Feet Away

WARNINGRead Accessory Manual before operating mower.

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3 DECALS

NOTES _________________________________________________________________

4 SETUP

4.1 GENERAL ____________________________________________________________

The unit must be installed and tested by a authorized technician.

Read the instructions and make sure you understand the instructions before assembly. Make sure you follow the safety instructions during first assembly and test. Wear applicable safety clothing

Figures show 72 in. (1829 mm) side discharge deck. Assembly is the same for all decks.

The Front, Rear, Left and Right of the machine are shown from the normal position for operation.

4.2 DECK VALVE HOSE ASSEMBLY __________________________________________

1. Remove the plastic dust covers from the hoses.

2. The TURFCAT Deck has Q.R.C. “Quick ReleaseConnection” fittings.

3. Pull the hose lock A to the rear and connect tothe matching hose B fitting.

4. Release the hose lock A and check theconnection is tight.

5. Never try to connect or disconnect a hose whilethe engine is being run.

4.3 PUSH-ARM ASSEMBLY__________________________________________________

1. Assemble two grease fittings (D) to each Push-arm (E).

2. Fit the Push-arm (E) to front axle of the mowerwith two 5/8-18 x 3 inch screws, lock washersand nuts (F).

3. Fit two adjustment spacers (G) to each Push-armusing M10-1.5 x 60 mm screws and locknut (H).

4. Lift the Push-arms and position the deck belowthe mower and push arms. Lower the Push-armsinto the brackets on the deck.

5. Fit Push-arm pin (J) to the deck. Fasten the pinwith a 5/16-18 x 7/8 inch screw and locknut (K).Repeat for second Push-arm.

6. Refer to height of cut Decal Section to calculatethe height of cut pin location. Install the height ofcut pin (L) into bracket and fasten with pin (M).

CAUTIONDo not operate the machine unless you knowthis type of equipment and know how to operateall controls correctly.

!

QRC - Quick Release Couplings

A A

B B

F

F

FF

E

ED

D

J

J

G

G

K

K

K

LMK

H

H

G

H

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4 SETUP

4.4 MOTOR HOSE CONNECTIONS ___________________________________________

1. Remove the plastic dust covers from the hoses.

2. The TURFCAT Deck has Q.R.C. “Quick ReleaseConnection” fittings.

3. Fit the Deck Inlet hose to (B- YELLOW) QuickRelease Coupling. The Quick Release Couplingconnectors have a color identification band. Fitthe Deck Outlet hose to the (A - RED) QuickRelease Coupling fitting.

4. Fit the Deck drain line to the (N) Quick ReleaseCoupling fitting.

5. See 4.10 for Deck Hose Paths.

4.5 LIFT CHAINS __________________________________________________________

1. Tip up seat platform and loosen the weighttransfer valve on the lift valve. Start the engineand set to low idle speed. Hold the lift/lower switchin the lower position while pulling down on thechains (R). Stop engine when chains are fullylowered. Adjust weight transfer valve after deckhas been installed. Secure the deck chains (R) tothe deck plate (S) using two 5/16-18 x 1-1/4 inchscrews, flat washers and the center locknut (T).Do not over tighten. The nut (T) and the chains (R)must be free to rotate.

A

BN

RT T

S

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4 SETUP

4.6 DECK STOPS __________________________________________________________

1. Fit the deck stop (AA) to the deck with two 5/16-18 x 7/8 inch flange screws and flange nuts (AB).Repeat on other side of mower.

2. Fit the bumpers (AC) to the deck stops (AD)using 5/16-16 inch flange nuts (AE).

3. Fit the deck stops (AD) to mounting (AA) usingtwo 5/16-18 x 7/8 inch flange screws and flangenuts (AB). Apply a pressure on the deck stop.Set at 1/8 inch (3 mm) of free movementbetween the rubber bumper and the deck stop.Tighten all fasteners.

4.7 CASTER WHEELS ______________________________________________________

1. Remove the fasteners (AF) and caster assembly(AG).

2. Refer to Sections 5.2 and 3.1 to find the correctlocation for the caster assembly.

3. Rotate the caster (AG) to its normal position. Fitto the deck with the fasteners (AF). Twopositions are available to match the correctheight of cut.

4. Repeat for the second caster wheel.

AB

ABAB

AAADAC

AE

AFAG

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4 SETUP

4.9 INSPECTION __________________________________________________________

1. Visually inspect the unit for worn, or damagedparts.

2. Inspect the paint and decals for damage orscratches. The Decals give important safetyinformation. Replace the Decals if missing ordifficult to read.

3. Lower the deck, engage PTO switch and run theengine for one minute to remove air from thesystem.

4. Check the hydraulic fluid level. Add additionalhydraulic fluid as required.

5. Visually check for any hydraulic fluid leaks at thedeck valve and deck motors.

6. Lubricate the deck.

• Caster wheel shaft (2) (A).• Caster wheel pivot (2) (B).• Push-arm (2) (C).

Note: Lubricate with the recommended RansomesJacobsen grease (NLGI Grade 2 LB). Apply thegrease with a manual grease gun and fill slowly. Donot use compressed air guns.

7. Set the height of cut. See Section 5.2

CAUTIONInspect the machine when all fluids are cold and the engine is stopped. Disengage all the drives, engagethe parking brake, stop the engine and remove the key.

!

WARNINGNever use the hands to check for oil leaks, usea piece of paper or cardboard.

When at operating pressure, Hydraulic fluidhas enough force to go into the skin. If aninjury occurs, go immediately to a Medicalcenter that has the experience to control thistype of injury. Gangrene can occur.

!

AA

B B

CC

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4 SETUP4.10 DECK HOSE ROUTING _________________________________________________

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4 SETUP

NOTES __________________________________________________________________________

5 ADJUSTMENTS

5.1 GENERAL _____________________________________________________________

1. Only qualified technicians are authorized to makeany adjustment to the machine. If no qualified

technicians are available, contact an authorizedRansomes Jacobsen Dealer.

2. Replace, do not adjust, worn, or damagedcomponents.

3. Hair, jewelry or loose fitting clothing can becomeheld in moving parts.

4. Do not change governor settings or over speedthe engine.

5.2 HEIGHT OF CUT ________________________________________________________

Cutting height is calculated by three adjustments. The caster wheel mounting, the caster wheel spacers and the deck hanger pins. Refer to height of cut decal and the height of cut chart.Cutting height range is between 0 and 4-3/4 inch. (0 and 121 mm) in 6 mm 1/4-inch steps. Cutting height can be different from the set height. The given height of cut depends on the turf condition, caster tire pressure and other conditions. If you operate on a rough surface, low cutting heights can cause “Scalping”. Adjust the height of cut to prevent turf damage.

1. Park the mower on a flat and level surface. Lift thedeck until the caster wheels are 3-4 in. (75-100mm) off the ground. Stop the engine and removethe key. Put stops below the deck so that it is heldsafely.

2. Fit the Push-arm pin (A) into indicated hole.Fasten with hair pin (B). Repeat for the otherPush-arm.

Note: Make sure that the height of cut is set to thesame height on both sides of mower.

3. Remove the hardware (C) and the caster wheelassemblies (D).

4. Remove pin and ring type pin (E) and spacersabove caster pivot block. Remove the casterassembly.

5. To set the correct height of cut, fit 1/2 in. (13 mm)(F) and 1/4 in. (6 mm). (G) spacers to the casterwheel shaft (H).

6. Fit the caster wheel shaft (G) into caster pivotblocks (J).

7. Fit the remaining spacers and lock with the pinand ring type pin (E).

8. Fit the caster assembly (D) to deck in specified(high or low) position with hardware (C).

9. Repeat for second caster wheel. Remove thesupports and lower deck to the ground.

WARNINGTo do any adjustment or maintenance to themower, you must lower the equipment to theground. Disengage all the drives, engage theparking brake, stop the engine and remove thekey from ignition switch.

Make sure the mower is parked on a solid andlevel surface. Never work on a machine that isheld by the jack. Always use correct stands.

If only the rear or the front of the mower is lifted,put stops in front of and behind the wheels thatare not lifted.

!

CAUTIONDo not try to repair or adjust a runningmachine.

!

WARNINGTo prevent injury, lower the deck and support onapplicable jack stands. Disengage all the drives,engage the parking brake, stop the engine andremove the ignition key.

!

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5 ADJUSTMENTS

10. Check the blade pitch, measure the distancebetween the blade and the ground at the frontand rear of the deck.

11. The blade pitch tolerance is 9-16mm (0.36”-0.63”) for Rear Discharge Decks and 0-7mm(0.28”) for Side Discharge Decks.

12. To set the pitch, add or remove the shims (Z)(Part# 2192267.7) above Push-arms. Check thepitch for each blade in the deck.

5.3 CUTTING MOTORS ____________________________________________________

Keep the deck and motors clean.

1. Check the Motor mounting bolts are torqued to the correct value.

2. Check the hose connections every day. Do not check for leaks with your hand. Use a piece of paper or card.

3. Inspect all hoses for damage and replace if necessary.

Height of CutIn. (mm)

Caster Mount

Position

P-Arm Pin Spacer Placement

1 (25) Low 1 0

1.25 (32) Low 1 1/4” (1)

1.5 (38) Low 2 1/2” (1)

1.75 (44) Low 2 1/4” (1)1/2” (1)

2.0 (51) Low 2 1/2” (2)

2.25 (57) Low 3 1/4” (1)1/2” (2)

2.5 (64) Low 3 1/2” (3)

2.75 (70) Low 3 1/4” (1)1/2” (3)

3.0 (76) High 4 0

3.25 (83) High 4 1/4” (1)

3.5 (89) High 4 1/2” (1)

3.75 (95) High 5 1/4” (1)1/2” (1)

4.0 (102) High 5 1/2” (2)

4.25 (108) High 6 1/4” (1)1/2” (2)

4.5 (114) High 6 1/2” (3)

4.75 (121) High 6 1/4” (1)1/2” (3)

E

F

FJ

G

A

B

C1 2 3

45

6

High

Low

H

Z

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5 ADJUSTMENTS

5.4 TORQUE SPECIFICATION _______________________________________________

Ransomes Jacobsen use Grade 5 fasteners, other grades are shown.

NOTICE All torque values included in these charts are approximate and are for reference only. Any use of these

torque values is at your risk. Ransomes Jacobsen is not responsible for any loss, claim or damage from the use of these charts.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS

GRADE 5 GRADE 8

#6-32 in-lbs (Nm) 20 (2.3) –

#8-32 in-lbs (Nm) 24 (2.7) 30 (3.4)

#10-24 in-lbs (Nm) 35 (4.0) 45 (5.1)

#10-32 in-lbs (Nm) 40 (4.5) 50 (5.7)

#12-24 in-lbs (Nm) 50 (5.7) 65 (7.3)

1/4-20 in-lbs (Nm) 95 (10.7) 125 (14.1)

1/4-28 in-lbs (Nm) 95 (10.7) 150 (17.0)

5/16-18 in-lbs (Nm) 200 (22.6) 270 (30.5)

5/16-24 in-lbs (Nm) 240 (27.1) 300 (33.9)

3/8-16 ft-lbs (Nm) 30 (40.7) 40 (54.2)

3/8-24 ft-lbs (Nm) 35 (47.5) 45 (61.0)

7/16-14 ft-lbs (Nm) 50 (67.8) 65 (88.1)

7/16-20 ft-lbs (Nm) 55 (74.6) 70 (94.9)

1/2-13 ft-lbs (Nm) 75 (101.7) 100 (135.6)

1/2-20 ft-lbs (Nm) 85 (115.3) 110 (149.2)

9/16-12 ft-lbs (Nm) 105 (142.4) 135 (183.1)

9/16-18 ft-lbs (Nm) 115 (155.9) 150 (203.4)

5/8-11 ft-lbs (Nm) 150 (203.4) 195 (264.4)

5/8-18 ft-lbs (Nm) 160 (217.0) 210 (284.8)

3/4-10 ft-lbs (Nm) 170 (230.5) 220 (298.3)

3/4-16 ft-lbs (Nm) 175 (237.3) 225 (305.1)

7/8-14 ft-lbs (Nm) 300 (406.8) 400 (542.4)

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS

GRADE 5 GRADE 8

METRIC FASTENERS

SIZE UNITS Non Critical Fasteners into Aluminium

M4 Nm (in-lbs) 1.2 (11) 1.7 (15) 2.9 (26) 4.1 (36) 5.0 (44) 2.0 (18)

M5 Nm (in-lbs) 2.5 (22) 3.2 (28) 5.8 (51) 8.1 (72) 9.7 (86) 4.0 (35)

M6 Nm (in-lbs) 4.3 (38) 5.7 (50) 9.9 (88) 14.0 (124) 16.5 (146) 6.8 (60)

M8 Nm (in-lbs) 10.5 (93) 13.6 (120) 24.4 (216) 33.9 (300) 40.7 (360) 17.0 (150)

M10 Nm (ft-lbs) 21.7 (16) 27.1 (20) 47.5 (35) 66.4 (49) 81.4 (60) 33.9 (25)

M12 Nm (ft-lbs) 36.6 (27) 47.5 (35) 82.7 (61) 116.6 (86) 139.7 (103) 61.0 (45)

M14 Nm (ft-lbs) 58.3 (43) 76.4 (55) 131.5 (97) 184.4 (136) 219.7 (162) 94.9 (70)

4.8 5.8 8.8 10.9 12.9

en-19

en-20

5 ADJUSTMENTS

NOTES __________________________________________________________________

6 MAINTENANCE

6.1 GENERAL _____________________________________________________________

1. Only qualified technicians are authorized to makeany adjustment to the machine. If no qualifiedtechnicians are available, contact an authorizedRansomes Jacobsen Dealer.

2. Inspect the equipment before operation. Create amaintenance schedule and keep a completerecord of deck maintenance.

a. Keep the equipment clean.

b. Keep all the moving parts correctly adjustedand lubricated.

c. Replace worn, or damaged parts before youoperate the machine.

d. Check all Fluid levels before operation.

e. Keep the shields in position and all hardwarefastened.

f. Check the tyre pressures each day

3. Long hair, jewelry or loose fitting clothing can getin moving parts.

4. Use the illustrations in the Parts Catalog forreference on the assembly of components.

5. Discard of all hazardous materials according tolocal, state or federal regulations. Recycle whereapplicable.

6. Wash the mower and accessories after each use.Keep the equipment clean.

7. Repair damaged metal surfaces and useJacobsen touch-up paint.

6.2 INSPECTING BLADES ___________________________________________________1. Every 50 hours of operation. Inspect the blades.

Look for any bends (G), grooves (H) or cracks (J).Replace any damaged blade.

2. Damaged blades or repaired blades can breakduring operation. These blade pieces can causeinjury to persons or property damage.

3. A bent blade can have a crack (G) that can allowa piece of the blade to break. Bent blades willcreate vibration and other stress on theequipment.

4. Abrasive particles can wear a dangerous groovein the blade (H) between the air vanes and theflat part of the blade. Grooves will turn into cracks(J), over time. Any blade with a crack will breakand must be replaced.

WARNINGBefore you clean, adjust or repair this equipment,disengage all the drives, engage the parkingbrake and stop the engine to prevent injuries.

!

CAUTIONBe careful when you check the blades. Wearapplicable hand protection.

WARNINGNever try to repair a damaged blade. Alwaysreplace a damaged blade.

!

!

G H J

en-21

6 MAINTENANCE

6.3 SHARPENING BLADES __________________________________________________

1.

1. Put a block of wood between the blade and the deck housing to lock the blade. To remove the blade, remove the bolt (E) and the blade Adapter (D) from the motor shaft. Remove the blade (F) from bottom of deck.

2. When you sharpen the blade, do not follow theoriginal edge (A). Grind new cutting edges at theangle (B).

If the maximum total loss of the blade reaches 1/2in. (13 mm), replace the blade.

3. To keep the blade balanced, remove an equalamount of material from the blade edges. Anincorrectly balanced blade will cause vibrationand damage the mower.

4. Use a blade balancer to check the blade afteryou sharpen.

5. Install the blade bolt (E) blade (F) Blade Adapter(D) and nut (C). Fit the blade as shown with theAir vane toward the deck.

6. The washer must fitted with the taper turned toface from the fastener toward the blade.

7. Torque mounting screw (E) to 70 ft. lb. (95 Nm).

6.4 CASTER WHEELS ______________________________________________________

Pneumatic Tyres only: Always inflate both tires to the pressure recommended to prevent rough cutting.

Check the tire pressure while the tires are cool. Use an accurate low pressure tire gauge.Check the tyre pressure every week.

Recommended Tyre Pressure - 22-24 psi (1.52 to 1.65 BAR).

WARNINGThe mower blades have sharp edges. Wearapplicable hand protection.

WARNINGDo not sharpen the blade if the blade is worn to the1/2 in. (13 mm) limit. To sharpen a blade at thewear limit, can cause the blade tip to break duringuse. The blade pieces can cause injury to personsor damage to property.

!

!

A

B1/2” (13 mm) Maximum

CAUTIONThe tyres must be fitted an approved technician.DO NOT try to put a tire on a rim. Incorrectmounting can cause an explosion that can causeinjury.

!

F

D

E

en-22

6 MAINTENANCE

6.5 STORAGE _____________________________________________________________

General1. Remove the deck from the mower. Clean and

lubricate the deck. When possible usecompressed air, to clean the deck.

2. Protect the hydraulic fittings and hoses with endcaps

3. Repair and paint damaged or metal.

4. Inspect the deck, tighten all the hardware,replace worn, or damaged components.

5. Remove the blades from deck. Sharpen andbalance the blades. Oil the cutting edges ofblades.

6. Lift the deck housing and support. No load mustbe put on the tyres.

7. Keep the deck clean, dry and protected from theelements during storage.

8. Do not store near flammable materials.

Operate from Storage

1. Check for damage during storage. Inspect allhoses, joints, linkages and lubricate.

2. Remove the oil from the cutting edges. Install theblades on deck.

3. Check tire pressure.

4. Fit the deck to tractor. Operate the deck for oneminute to remove air from system.

WARNINGNever operate the engine in a closed space.Exhaust fumes are toxic and a danger to life.

!

en-23

en-24

6 MAINTENANCE

NOTES __________________________________________________________________

en-25

7 PARTS

7.1 TO USE THE PARTS CATALOGUE ________________________________________Abbreviations

N/S - Available only within a kit or primary assembly.

AR - As required.

Symbols, for example: ?, next to the item numberIndicate that a note instruction is available for this part. Refer to this note before you order.

Items that have an indent, indicate parts that are included within an assembly or another component. These parts are available separately.

7.2 TO ORDER PARTS _____________________________________________________1. Write your full name and complete address on

the order.2. Describe where and how to make the ship-

ment.3. Give the product number, name and the serial

number. The serial number is found on the nameplate or the serial number plate of your product.

4. Give the Part number, quantity and give a description of the part.

5. Send or take the order to an authorized Jacob-sen Distributor.

6. Inspect all parts for damage. If any parts are damaged or missing, report to the courier before you accept.

7. Do not return any parts without a note, give the order number, describe the part and the reason for its return.

Item Part No. Qty Description Serial Numbers/Notes

? 1 123456 1 Mount, Valve Indicates a piece part2 789012 1 Valve, Lift Includes Items 2 and 33 345678 1 • Handle Serviced part included with Item 24 N/S 1 • Seal Kit Part included with Item 25 901234 1 Screw, 1/4-20 x2- inch Hex Head

ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers

Parts- 26

TURFCAT DECK

Illustration:

1 4307387 1 Wldmt-lift Mtg, Turfcat R/d Deck2 4308075 1 Asm-nut Plate, Lift Mtg3 4297414 2 Chain, 8 Link4 4245590 4 Av Washer-10.7 X 16.6 X 2.55 450016 2 Bolt Hex M8-1.25 X 406 450214 4 Screw Hex M10-1.5 X 257 450378 2 Nut Hex M8-1.258 009072070 8 Washer M8 X 22 X 3

4307480_152_183_rd_deck_lift.eps

60inch 72inch (152cm 183cm) REAR DISCHARGE DECK LIFT


Parts- 27

TURFCAT DECK

Illustration:

63 inch 72inch (160cm 183cm) SIDE DISCHARGE DECK LIFT

1 4297075 1 Wldmt-lift Mtg, Turfcat S/d Deck2 4308075 1 Asm-nut Plate, Lift Mtg3 4297414 2 Chain, 8 Link4 4245590 4 Av Washer-10.7 X 16.6 X 2.55 450016 2 Bolt Hex M8-1.25 X 406 450214 4 Screw Hex M10-1.5 X 257 450378 2 Nut Hex M8-1.258 009072070 8 Washer M8 X 22 X 3

4311846_deck_lift_160_183_sd.eps

Parts- 28

TURFCAT DECKS

Illustration:

63inch (160cm) SIDE DISCHARGE DECK MOTORS and BLADES

4290725_160_Side_Discharge_Deck_Motors_and_Blades.eps


Parts- 29

TURFCAT DECKS

1 002590180 1 Ftg-11/16 Orfs X 3/8 Bspp2 4163528 2 Ftg M/m 1/2 Bspp X 1 Ors3 158006-07 4 Ftg M/m 1 Ors X 7/8 Sae4 002535010 2 45 Elbow-7/8 Sae X 1 Orfs5 158007-01 3 90 M/m 11/16 Ors X 9/16 Sae6 3007764 3 Blade Washer, 1/27 3008388 3 Adapter-blade8 400410 3 Screw, 1/2-13 Unc X 1.75 Hex Hd9 4163522 2 Qrc-1/2"Bspp Male10 4163525 1 Qrc-3/8"Bspp Male11 4176600 3 Blade 22.00 Offst Hlft12 4256471 3 Motor, Spindle13 4310666 2 Hose Assy14 4310667 2 Hose Assy15 4185260 1 Qrc Cap (Red)16 4185261 1 Qrc Cap (Yellow)17 4186000 1 Cross M/m/m/f 11/16 Orfs18 4310668 2 Hose Assy20 4188221 1 Hose Assy21 4290681 4 Spacer-deck Motor (Blk)23 450031 18 Bolt Hex M10-1.5 X 4525 450379 18 Nut Hex M10-1.526 450391 36 Washer M10 X 21 X 2.2* 4312908 6 Blanking Plugs* 4298155 4 Weight 15 Lb 63 Inch S/d Deck

Parts- 30

TURFCAT DECKS

Illustration:

72inch (183cm) SIDE DISCHARGE DECK MOTORS and BLADES

4299811_183cm_Side_Discharge_Blades_and_Motors.eps


Parts- 31

TURFCAT DECKS

1 002590180 1 Ftg-11/16 Orfs X 3/8 Bspp2 4163528 2 Ftg M/m 1/2 Bspp X 1 Ors3 158006-07 4 Ftg M/m 1 Ors X 7/8 Sae4 002535010 2 45 Elbow-7/8 Sae X 1 Orfs5 158007-01 3 90 M/m 11/16 Ors X 9/16 Sae6 3007764 3 Blade Washer, 1/27 3008388 3 Adapter-blade8 400410 3 Screw, 1/2-13 Unc X 1.75 Hex Hd9 4163522 2 Qrc-1/2"Bspp Male10 4163525 1 Qrc-3/8"Bspp Male11 4298184 3 Blade 25.00 Offst Hlft12 4309941 3 Motor, Spindle 1.16 Ci13 4310670 2 Hose Assy14 4310671 2 Hose Assy15 4185260 1 Qrc Cap (Red)16 4185261 1 Qrc Cap (Yellow)17 4186000 1 Cross M/m/m/f 11/16 Orfs18 4310672 2 Hose Assy20 4188221 1 Hose Assy21 4290681 4 Spacer-deck Motor (Blk)23 450031 12 Bolt Hex M10-1.5 X 4525 450379 12 Nut Hex M10-1.526 450391 24 Washer M10 X 21 X 2.2* 4312908 6 Blanking plugs* 4298155 5 Weight 15 lb 72 Inch S/D Deck

Parts- 32

TURFCAT DECKS

Illustration:

60inch (152cm) REAR DISCHARGE DECK MOTORS and BLADES

4307478_152cm_R-D_Deck_and_Motors.eps


Parts- 33

TURFCAT DECKS

1 002590180 1 Ftg-11/16 Orfs X 3/8 Bspp2 4163528 2 Ftg M/m 1/2 Bspp X 1 Ors3 158006-07 4 Ftg M/m 1 Ors X 7/8 Sae4 002535010 2 45 Elbow-7/8 Sae X 1 Orfs5 158007-01 3 90 M/m 11/16 Ors X 9/16 Sae6 3007764 3 Blade Washer, 1/27 3008388 3 Adapter-blade8 400410 3 Screw, 1/2-13 X 1-3/4" Hex 9 4163522 2 Qrc-1/2"Bspp Male10 4163525 1 Qrc-3/8"Bspp Male11 4150198 3 Blade 21.00 Offst Llft12 4256471 3 Motor, Spindle13 4310666 2 Hose Assy14 4310667 2 Hose Assy15 4185260 1 Qrc Cap (Red)16 4185261 1 Qrc Cap (Yellow)17 4186000 1 Cross M/m/m/f 11/16 Orfs18 4310668 2 Hose Assy19 4188221 1 Hose Assy20 450030 12 Bolt Hex M10-1.5 X 4021 450031 6 Bolt Hex M10-1.5 X 4522 450379 18 Nut Hex M10-1.523 450391 36 Washer M10 X 21 X 2.2* 4298154 2 Weight 13 lb* 4298155 2 Weight 15 lb 2WD Mowers Only

Parts- 34

TURFCAT DECKS

Illustration:

72inch (183cm) REAR DISCHARGE DECK MOTORS and BLADES

4307483_183cm_Rear Deck_and_Blades.eps


Parts- 35

TURFCAT DECKS

1 002590180 1 Ftg-11/16 Orfs X 3/8 Bspp2 4163528 2 Ftg M/m 1/2 Bspp X 1 Ors3 158006-07 4 Ftg M/m 1 Ors X 7/8 Sae4 002535010 2 45 Elbow-7/8 Sae X 1 Orfs5 158007-01 3 90 M/m 11/16 Ors X 9/16 Sae6 3007764 3 Blade Washer, 1/27 3008388 3 Adapter-blade8 64123-24 3 Screw, 1/2-13 X 2" Hex Hd9 4163522 2 Qrc-1/2"Bspp Male10 4163525 1 Qrc-3/8"Bspp Male11 4158841 3 Blade 25.00 Offst Llft12 4309941 3 Motor, Spindle 1.16 Ci13 4310670 2 Hose Assy14 4310671 2 Hose Assy15 4185260 1 Qrc Cap (Red)16 4185261 1 Qrc Cap (Yellow)17 4186000 1 Cross M/m/m/f 11/16 Orfs18 4310672 2 Hose Assy19 4188221 1 Hose Assy20 450031 12 Bolt Hex M10-1.5 X 4521 450032 6 Bolt Hex M10-1.5 X 5022 450379 18 Nut Hex M10-1.523 450391 36 Washer M10 X 21 X 2.224 4257550 6 Pad, Motor Isolation25 4318246 3 Washer-13 X 60.5 X 4* 4298155 1 Weight 15 lb 72 Inch R/D Deck

Parts- 36

TURFCAT DECKS

Illustration:

63inch 72inch (160cm 183cm) SIDE DISCHARGE DECK PUSH ARMS

4290720_Rev_B.eps


Parts- 37

TURFCAT DECKS

1 4295111 2 Push Arm, Turfcat2 002993013 4 Lubricator - M6 Straight3 2192267.7 4 Spacer-height Adj4 450033 2 Bolt Hex M10-1.5 X 555 450379 2 Nut Hex M10-1.56 62464-7a 4 Washer, Thrust 1.0 X 1.567 2196180 2 Push Arm Pin8 450191 2 Screw Hex M8-1.25 X 209 450453 2 Nut Hex M8-1.2510 461495 2 Pin, Clevis 1/2 X 2-1/211 460335 2 Hairpin13 4290712 1 Bracket - Hight Adjust, LH Outer14 4290713 1 Bracket - Hight Adjust, RH Outer15 4290714 1 Push Arm Mount LH16 4290715 1 Push Arm Mount RH17 450192 14 Screw Hex M8-1.25 X 2518 450378 11 Nut Hex M8-1.2519 450390 23 Washer-m8 X 17 X 1.820 4258312 2 AV Washer-8.7 X 13.5 X 2.5* 4298155 4 Weight 15 lb 63 Inch S/D Deck* 4298155 5 Weight 15 lb 72 Inch S/D Deck

Parts- 38

TURFCAT DECKS

Illustration:

60inch (152cm) REAR DISCHARGE DECK PUSH ARMS

4307475_Rev_A.eps


Parts- 39

TURFCAT DECKS

1 4295111 2 Push Arm, Turfcat2 002993013 4 Lubricator M6 Straight3 2192267.7 4 Spacer-height Adj4 450033 2 Bolt Hex M10-1.5 X 555 450379 2 Nut Hex M10-1.56 62464-7a 4 Washer, Thrust 1.0 X 1.567 2196180 2 Push Arm Pin9 450453 2 Nut Hex M810 461495 2 Pin, Clevis 1/2 X 2-1/2 Pl11 460335 2 Hairpin12 4305337 1 Bracket - Hight Adjust, LH Outer13 4305338 1 Bracket - Hight Adjust, RH Outer14 4305396 1 Push Arm Mount LH15 4305397 1 Push Arm Mount RH16 450191 16 Screw Hex M8-1.25 X 2017 450192 6 Screw Hex M8-1.25 X 2518 450378 6 Nut Hex M8-1.2519 450390 12 Washer M8 X 17 X 1.820 4258312 14 AV Washer-8.7 X 13.5 X 2.521 4164881 2 Angle - Deck Stiffener 60"22 450171 14 Screw Hex M6-1.0 X 2023 450377 14 Nut Hex M6-1.024 450389 28 Washer M6 X 12.5 X 1.8* 4298154 2 Weight 13 lb* 4298155 2 Weight 15 lb 2WD Mowers Only* 4298155 1 Weight 15 lb 72 Inch R/D Deck

Parts- 40

TURFCAT DECKS

Illustration:

72inch (183cm) REAR DISCHARGE DECK PUSH ARMS

4307473_Rev_A.eps


Parts- 41

TURFCAT DECKS

1 4295111 2 Push Arm, Turfcat2 002993013 4 Lubricator M6 Straight3 2192267.7 4 Spacer - Height Adj4 450033 2 Bolt Hex M10-1.5 X 555 450379 2 Nut Hex M10-1.56 62464-7a 4 Washer, Thrust 1.0 X 1.567 2196180 2 Push Arm Pin9 450453 2 Nut Hex M8-1.2510 461495 2 Pin, Clevis 1/2 X 2-1/2 11 460335 2 Hairpin12 4305337 1 Bracket - Hight Adjust, LH Outer13 4305338 1 Bracket - Hight Adjust, RH Outer14 4305396 1 Push Arm Mount LH15 4305397 1 Push Arm Mount RH16 450191 16 Screw Hex M8-1.25 X 2017 450192 6 Screw Hex M8-1.25 X 2518 450378 6 Nut Hex M8-1.2519 450390 12 Washer M8 X 17 X 1.820 4258312 14 AV Washer-8.7 X 13.5 X 2.521 4164642 2 Angle - Deck Stiffener 72"22 450171 18 Screw Hex M6-1.0 X 2023 450377 18 Nut Hex M6-1.024 450389 36 Washer M6 X 12.5 X 1.8

Parts- 42

TURFCAT DECKS

Illustration:

63 inch (160cm) SIDE DISCHARGE DECK CHUTE

4290723_160sd_chute.eps


Parts- 43

TURFCAT DECKS

2 4298188 1 Deflector-discharge Chute3 4298189 1 Stop-deflector4 4298190 1 Brkt-deflector5 4321850 1 Brkt-160 & 183cm S/d Deck6 4290704 1 Bracket-hinge, Discharge Chute7 450015 2 Bolt Hex M8-1.25 X 35.88 4290708 1 Wldmt-discharge Chute Hinge10 4314126 2 Insulation Sleeve 8.5 X 12.8 X 13.511 4258312 7 Av Washer-8.7 X 13.5 X 2.512 450191 11 Screw Hex M8-1.25 X 20.813 450192 6 Screw Hex M8-1.25 X 25.814 450378 17 Nut Hex M8-1.25, Nyloc15 450390 27 Washer M8 X 17 X 1.816 450872 2 Screw-csk Hex Sckt M8-1.25 X 55.917 452436 2 Nut Hex M8 Flng Nyloc18 452564 5 Bolt-crg M8 X 25

Parts- 44

TURFCAT DECKS

Illustration:

72inch (183cm) SIDE DISCHARGE CHUTE

4299814_183cm_Side_Discharge_Chute.eps


Parts- 45

TURFCAT DECKS

2 4298188 1 Deflector-discharge Chute3 4298189 1 Stop-deflector4 4298190 1 Brkt-deflector5 4321850 1 Brkt-160 & 183cm S/d Deck6 4290704 1 Bracket-hinge, Discharge Chute7 450015 2 Bolt Hex M8-1.25 X 35.88 4298185 1 Wldmt-discharge Chute Hinge10 4314126 2 Insulation Sleeve 8.5 X 12.8 X 13.511 4258312 7 Av Washer-8.7 X 13.5 X 2.512 450191 11 Screw Hex M8-1.25 X 20.813 450192 6 Screw Hex M8-1.25 X 25.814 450378 17 Nut Hex M8-1.25, Nyloc15 450390 27 Washer M8 X 17 X 1.816 450872 2 Screw-csk Hex Sckt M8-1.25 X 55.917 452436 2 Nut Hex M8 Flng Nyloc18 452564 5 Bolt-crg M8 X 25

Parts- 46

TURFCAT DECKS

Illustration:


* 4290721 1 Anti Scalp Roller Left1 2721512 1 Roller-5 X 2.75 Centered2 4163320 1 Caster Spacer 16x10.3x863 4258312 3 Av Washer-8.7 X 13.5 X 2.54 4269130 1 Anti-Scalp Roller Bracket Inner5 4269131 1 Anti-Scalp Roller Bracket Outer6 4290685 1 Nut Plate7 450042 1 Bolt Hex M10-1.5 X 1108 450191 6 Screw Hex M8-1.25 X 209 450378 3 Nut Hex M8-1.2510 450379 1 Nut Hex M10-1.5,11 450390 6 Washer M8 X 17 X 1.812 450391 2 Washer M10 X 21 X 2.2

4290721.eps

SIDE DISCHARGE DECK ANTI SCALP ROLLERS LEFT

Parts- 47

TURFCAT DECKS

Illustration:


SIDE DISCHARGE DECK ANTI SCALP ROLLERS RIGHT

4290722.eps

* 4290722 1 Anti Scalp Roller Right1 2721512 1 Roller-5 X 2.75 Centered2 4163320 1 Caster Spacer 16x10.3x863 4245590 1 AV Washer-10.7 X 16.6 X 2.54 4269130 1 Anti-Scalp Roller Bracket Inner5 4290686 1 Nut Plate6 4290696 1 RH Anti-Scalp Roller Bracket, Outer7 450042 1 Bolt Hex M10-1.5 X 1108 450191 2 Screw Hex M8-1.25 X 209 450213 1 Screw Hex M10-1.5 X 2010 450378 2 Nut Hex M8-1.2511 450379 1 Nut Hex M10-1.512 450390 4 Washer M8 X 17 X 1.813 450391 2 Washer M10 X 21 X 2.2

Parts- 48

TURFCAT DECKS

Illustration:

60inch (152cm) REAR DISCHARGE DECK ANTI SCALP

4307476_Rev_A.eps


Parts- 49

TURFCAT DECKS

1 4269130 1 Anti-Scalp Roller Bracket Inner2 4298766 1 Anti-Scalp Roller Bracket Outer3 4163320 1 Caster Spacer 16x10.3x864 2721512 1 Roller-5 X 2.75 Centered5 4299592 2 Bumper Bar6 4299595 4 Saddle Washer7 009072070 1 Washer M8 X 22 X 38 450043 1 Bolt Hex M10-1.5 X 1109 450191 6 Screw Hex M8-1.25 X 2010 450378 10 Nut Hex M8-1.2511 450437 1 Nut Hex M10-1.512 450390 16 Washer M8 X 17 X 1.813 450391 2 Washer M10 X 21 X 2.214 450726 3 Cap Screw M8-1.25 X 3515 450727 1 Cap Screw M8-1.25 X 40

Parts- 50

TURFCAT DECKS

Illustration:


* 4307481 1 183cm Rear Discharge Anti Scalp - Right1 4269130 1 Anti-Scalp Roller Bracket Inner2 4304213 1 Anti-Scalp Roller Bracket RH, 183cm R/d3 4163320 1 Caster Spacer 16x10.3x864 2721512 1 Roller-5 X 2.75 Centered5 4304211 1 Side Impact Bar, 183cm R/D6 4299595 2 Saddle Washer7 009072070 1 Washer M8 X 22 X 38 450043 1 Bolt Hex M10-1.5 X 1109 450191 6 Screw Hex M8-1.25 X 2010 450378 9 Nut Hex M8-1.2511 450437 1 Nut Hex M10-1.512 450390 16 Washer M8 X 17 X 1.813 450391 2 Washer M10 X 21 X 2.214 450726 1 Cap Screw Hex M8-1.25 X 3515 450727 1 Cap Screw Hex M8-1.25 X 4016 450192 1 Screw Hex M8-1.25 X 25,

4307481_Rev_A.eps

72inch (183cm) REAR DISCHARGE DECK ANTI SCALP ROLLERS RIGHT

Parts- 51

TURFCAT DECKS

Illustration:


72inch (183cm) REAR DISCHARGE DECK ANTI SCALP ROLLERS LEFT

4307474_Rev_A.eps

1 4269130 1 Anti-scalp Roller Brkt Inner2 4304212 1 Anti-scalp Roller Brkt LH, 183cm R/d3 4163320 1 Caster Spacer 16x10.3x864 2721512 1 Roller-5 X 2.75 .centered5 4304211 1 Side Impact Bar, 183cm R/d6 4299595 2 Saddle Washer7 009072070 1 Washer-m8 X 22 X 38 450043 1 Bolt-hex M10-1.5 X 120,9 450191 4 crew-hex M8-1.25 X 2010 450378 9 Nut-hex M8-1.25,11 452437 1 Nut-nyloc M10 Flng12 450390 16 Washer-m8 X 17 X 1.813 450391 1 Washer-m10 X 21 X 2.214 450726 1 Capcrew-hex Sckt M8-1.25 X 3515 450727 1 Capcrew-hex Sckt M8-1.25 X 4016 450192 3 crew-hex M8-1.25 X 25

Parts- 52

TURFCAT DECKS

Illustration:

63inch 72inch (160cm 183cm) SIDE DISCHARGE CASTER - ANTI SCALP

4290724_SD_Caster.eps


Parts- 53

TURFCAT DECKS

1 002993013 2 Lubricator M6 Straight2 163425 1 Roller3 2721512 2 Roller-5 X 2.75 .centered4 4312886 4 Washer-13 X 28 X 45 4118873 2 Bolt-crg M12 X 1706 4163320 2 Caster Spacer 16x10.3x867 4163637 1 Wldmt-roller Bolt Backing8 4165907 1 Front Roller Bracket9 4175201 2 Wldmt-antiscalp Roller Brkt10 4175202 2 Plate-antiscalp Roller Stiffener11 4186861 1 Bolt Hex 3/4-10 X 812 4186960 1 Washer-tab M2013 4224901 8 Av Washer-10.7 X 21 X 2.514 4256572 2 Wheel & Tire Assy 11 X 4.00-515 4290671 2 Wldmt-caster Brkt, S/d Deck16 4290688 4 Asm-nut Plate17 450034 4 Bolt Hex M10-1.5 X 6018 450035 4 Bolt Hex M10-1.5 X 6519 450036 4 Bolt Hex M10-1.5 X 7020 450043 2 Bolt Hex M10-1.5 X 12021 450190284 1 Nut Hex 3/4-10, Nyloc22 450213 8 Screw Hex M10-1.5 X 2023 450239 12 Screw Hex M12-1.75 X 2024 450379 6 Nut Hex M10-1.525 450391 12 Washer M10 X 21 X 2.226 450412 4 LockWasher M10 X 15.9 X 2.527 4273470 12 Av Washer-13 X 19.5 X 2.528 452438 2 Nut-nyloc M12 Flng29 469009601 2 Spring Clip30 Mbf1936 2 Asm-caster Support31 Mbf1938 2 Asm-yoke, 11.00 Tyre32 Mbg5426 2 Collar-1.266" X 2" X .250"33 Mbg5427 6 Collar-1.266" X 2" X .500"

Parts- 54

TURFCAT DECKS

Illustration:

60inch 72inch (152cm - 183cm) REAR DISCHARGE DECK CASTER WHEELS

4307482_Castor_183cm_Rear_Discharge_Deck.eps


Parts- 55

TURFCAT DECKS

1 002993013 2 LUBRICATOR-M6 STRAIGHT2 4118731 4 SPACER3 4231720 2 WHL 9x3.5x44 4252251 2 WLDMNT-CASTER BRKT10 4301554 2 WLDMNT - CASTOR BRACKET TUBE11 450239 8 SCRW-HEX M12-1.75 x 20, Gr 8.812 450241 8 SCRW-HEX M12-1.75 x 30, Gr 8.813 450392 8 WSHR-M12 x 24 x 2.714 4273470 8 AV WSHR-13 x 19.5 x 2.516 452438 10 NUT-NYLOC M12 FLNG17 452626 2 BOLT-CRG M12 x 15018 469009601 2 SPRING CLIP19 MBF2196.7 2 WLDMT-YOKE CASTER20 MBG5426 2 COLLAR-1.266" x 2" x .250"21 MBG5427 6 COLLAR-1.266" x 2" x .500"22 163425 1 ROLLER23 2721512 2 ROLLER-5 X 2.75 .CENTERED24 4158944 2 BRACKET-ANTISCALP ROLLER OUTSIDE25 4163320 2 CASTER SPACER 16x10.3x8626 4186861 1 BOLT-HEX 3/4-10 x 8, Gr S27 4186960 2 WASHER-TAB M2028 4314106.7 1 FRONT ROLLER BRACKET - RH 29 4314107.7 1 FRONT ROLLER BRACKET - LH30 4314110 1 WLDMNT - FRONT ROLLER BRACKET 31 4314428 2 SHOULDER SPACER32 450043 2 BOLT-HEX M10-1.5 x 120, Gr 8.833 450190284 1 NUT-HEX 3/4-10, NYLOC34 450213 4 SCRW-HEX M10-1.5 x 20, Gr 8.835 450215 10 SCRW-HEX M10-1.5 x 30, Gr 8.836 450391 16 WSHR-M10 x 21 x 2.237 452437 12 NUT-NYLOC M10 FLNG

Parts- 56

TURFCAT DECKS

Illustration:

63inch 72inch (160cm and 183cm) SIDE DISCHARGE BAFFLE

4299813-2.eps


Parts- 57

TURFCAT DECKS

72inch (183cm) SIDE DISCHARGE BAFFLES1 4298178 1 Baffles, 72inch (183cm) S/D Deck2 2196190 1 Shaft Roller3 2198153 3 Roller-3"4 4290702 1 Plate - Lock, 63inch (160cm) S/D Deck5 4297072 2 Bracket - Deck Stop6 450477 4 Screw Hex M10-1.5 X 207 450454 4 Nut Hex M10-1.58 450191 20 Screw Hex M8-1.25 X 209 450192 2 Screw Hex M8-1.25 X 2510 450378 16 Nut Hex M8-1.2511 450390 32 Washer M8 X 17 X 1.812 450411 6 Lock Washer M8 X 12.75 X 2

1 63inch (160cm) SIDE DISCHARGEBAFFLES1 4290697 1 Baffles, 63inch (160cm) S/d Deck2 2196190 1 Shaft Roller3 2198153 3 Roller - 3"4 4290702 1 Plate - Lock, 63inch (160cm) S/D Deck5 4297072 2 Bracket - Deck Stop6 450477 4 Screw Hex M10-1.5 X 207 450454 4 Nut Hex M10-1.58 450191 19 Screw Hex M8-1.25 X 209 450192 2 Screw Hex M8-1.25 X 2010 450378 21 Nut Hex M8-1.2511 450390 42 Washer M8 X 17 X 1.8

Parts- 58

TURFCAT DECKS

Illustration:

1

2

3

4

5

6

7

8

9

10

1112

13

14

15

183cm REAR DECK

152cm REAR DECK

1

2

3

4

5

6

78

9

10

11

12

13

14

14

60inch 72inch (152cm 183cm) REAR DISCHARGE DECK BAFFLES

4307484_4307479_152_183_RD_Baffles.eps


Parts- 59

TURFCAT DECKS

60inch (152cm) REAR DECK BAFFLES1 4298764 1 Deck Pan 2 4299604 1 LH - Baffle 3 4298750 1 Centre Baffle4 4299605 1 RH - Baffle 5 4302575 1 Wheel Bracket6 2198153 1 Roller-3"7 4157521 1 Roller Shaft8 450393 2 Washer M16 X 30 X 3.39 451241 1 Split Pin-3.2 X 2210 450191 7 Screw Hex M8-1.25 X 2011 450865 3 Screw Hex M8-1.25 X 2012 450378 9 Nut Hex M8-1.2513 450390 18 Washer M8 X 17 X 1.814 450192 2 Screw Hex M8-1.25 X 25

72inch (183cm)) REAR DECK BAFFLES1 4304195 1 Deck Pan2 4304208 1 LH - Baffle 3 4304205 1 Centre Baffle 4 4304202 1 RH - Baffle 5 4302575 1 Wheel Bracket6 2198153 1 Roller-3"7 4157521 1 Roller Shaft8 450393 2 Washer M16 X 30 X 3.39 451241 1 Split Pin-3.2 X 2210 450191 10 Screw Hex M8-1.25 X 2011 450865 3 Screw Hex M8-1.25 X 2012 450378 10 Nut Hex M8-1.25, Gr 8, Nyloc13 450390 20 Washer M8 X 17 X 1.814 450192 1 Screw Hex M8-1.25 X 2515 4258312 1 Av Washer-8.7 X 13.5 X 2.5

Parts- 60

TURFCAT DECKS

60inch (152cm) REAR DECK MULCHING BAFFLES

Illustration: 4308077-00_1.eps


Parts- 61

TURFCAT DECKS

1 4307895 1 Middle, Mulching Baffle2 4307905 1 RH Mulching Baffle3 4307901 1 LH Mulching Baffle4 450191 11 Screw Hex M8-1.25 X 205 450378 12 Nut Hex M8-1.256 450390 24 Washer M8 X 17 X 1.8

Parts- 62

TURFCAT DECKS

72inch (183cm) REAR DISCHARGE DECK MULCHING BAFFLES

Illustration: 4307975-00_1.eps


Parts- 63

TURFCAT DECKS

1 4307415 1 Middle, Mulching Baffle2 4307635 1 RH Mulching Baffle3 4307558 1 LH Mulching Baffle4 450191 6 Screw Hex M8-1.25 X 205 450390 16 Washer M8 X 17 X 1.86 450378 7 Nut Hex M8-1.25


Parts- 64

TURFCAT DECKS

60inch (152cm) Rear Discharge Deck1 4311128 1 L/H Foot Guard2 4310791 1 R/H Foot Guard3 450191 4 Screw Hex M8-1.25 X 204 450378 2 Nut Hex M8-1.25, Gr 8, Nyloc5 450390 4 Washer M8 X 17 X 1.86 4258312 2 AV Washer-8.7 X 13.5 X 2.5

72inch (183cm) Rear Discharge Deck1 4311195 1 L/H Foot Guard2 4311196 1 R/H Foot Guard

Illustration: Footguards.eps

FOOTGUARDS


Parts- 65

TURFCAT DECKS

DECALS

Illustration: 4308235_Rev_Beps

1 4311249 2 Decal-warnings, Turfcat Decks4 009239210 3 Decal-pressure5 2000764 2 Decal-Hgt Of Cut Md7 4124792 1 Decal, Jacobsen, 20"8 4308239 1 Serial Plate-152cm (60") R/D Deck, Turfcat8 4308240 1 Serial Plate-183cm (72") R/D Deck, Turfcat8 4308241 1 Serial Plate-160cm (63") S/D Deck, Turfcat8 4308242 1 Serial Plate-183cm (72") S/D Deck, Turfcat

Parts- 66

TURFCAT DECKS

Illustration:

1

2

3

4

5

6

7

8

9

10

11

12

13

14

14

15

15

16

17

18

19

20

2121

22

23

23

24

24

DECK MOTORS

4256471_4309941_Motors.eps


Parts- 67

TURFCAT DECKS

* 4256471 1 63" 160cm Side and 60" 152cm Rear Discharge* 4309941 1 72" 183cm Decks* 4115706 1 Check Valve* 2811954 1 Seal Kit, Motor* 5003763 1 Seal Kit, Complete

Europe & Rest of The World Except North & South America

Ransomes Jacobsen LimitedWest Road, Ransomes Europark, Ipswich, IP3 9TT

English Company Registration No. 1070731www.ransomesjacobsen.com

North & South America

Jacobsen, A Textron Company11108 Quality Drive, Charlotte,

NC 28273, USAwww.Jacobsen.com

accessory manual

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