Accessory Fitting Instructions

1 of 12Publication part number 9900875 issue 4© Triumph Designs Ltd. 2018

English

Thank you for choosing this Triumph genuine accessory kit. This accessory kit is the product of Triumph'suse of proven engineering, exhaustive testing, and continuous striving for superior reliability, safety andperformance.

Completely read all of these instructions before commencing the installation of the accessory kit in order tobecome thoroughly familiar with the kit’s features and the installation process.

These instructions should be considered a permanent part of your accessory kit, and should remain with iteven if your accessory equipped motorcycle is subsequently sold.

Expedition Aluminium Pannier Kit - SilverKit Number Models Affected

A9500600 Tiger XR, Tiger XRT, Tiger XRX, Tiger XC, Tiger XCA, Tiger XCX,

Tiger Explorer XR, Tiger Explorer XRT, Tiger Explorer XRX, Tiger Explorer XC, Tiger Explorer XCA, Tiger Explorer XCX,

Tiger 800 XR, Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XCX, Tiger 800 XRT, Tiger 800 XCA,Tiger 1200 XR

A9500800 Tiger 1200 XRX, Tiger 1200 XRX LRH, Tiger 1200 XCX, Tiger 1200 XRT, Tiger 1200 XCA

Expedition Aluminium Pannier Kit - BlackKit Number Models Affected

A9500601 Tiger XR, Tiger XRT, Tiger XRX, Tiger XC, Tiger XCA and Tiger XCX

Tiger Explorer XR, Tiger Explorer XRT, Tiger Explorer XRX, Tiger Explorer XC, Tiger Explorer XCA, Tiger Explorer XCX,

Tiger 800 XR, Tiger 800 XRX, Tiger 800 XRX LRH, Tiger 800 XCX, Tiger 800 XRT, Tiger 800 XCA,Tiger 1200 XR

A9500805 Tiger 1200 XRX, Tiger 1200 XRX LRH, Tiger 1200 XCX, Tiger 1200 XRT, Tiger 1200 XCA

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Parts Supplied

1. Pannier, right hand 1 off 3. Reflector 2 off

2. Pannier, left hand 1 off 4. Cleaning wipe 2 off

WarningThe accessory kits covered in this instruction aredesigned for use on specific models of Triumphmotorcycle. The accessory kits and the modelsapplicable are listed at the start of the instruction.They should not be fitted to any other Triumphmodel or to any other manufacturer’s motorcycle.Fitting an accessory kit to a Triumph model notlisted, or to any other manufacturer’s motorcyclewill affect the performance, stability and handlingof the motorcycle. This may affect the rider’sability to control the motorcycle and could causean accident.

WarningThis accessory kit must not be fitted to Tiger 800or Tiger 800 XC motorcycles. Fitting the accessorykit to Tiger 800 or Tiger 800 XC motorcycles couldaffect the handling and stability of themotorcycle’s operation which may result in loss ofmotorcycle control and an accident.

WarningAlways have Triumph approved parts, accessoriesand conversions fitted by a trained technician ofan authorised Triumph dealer. The fitment ofparts, accessories and conversions by atechnician who is not of an authorised Triumphdealer may affect the handling, stability or otheraspects of the motorcycle’s operation which mayresult in loss of motorcycle control and anaccident.

WarningThroughout this operation, ensure that themotorcycle is stabilised and adequately supportedto prevent risk of injury from the motorcyclefalling.

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Models Fitted with Rear Side Reflectors

• Read the warning notices printed on thecleaning wipe packet.

• The surface to which the reflector is affixedmust be clean and dry to ensure that theadhesive has a sound base to adhere to. Usethe cleaning wipe supplied for this purpose.

1. Using the cleaning wipes provided, clean thearea of both panniers prior to fastening eachreflector, as shown below.

1. Cleaning area2. Pannier lock

2. Peel the protective film from the back of eachreflector.

3. Fit one reflector to each pannier, in the positionshown, ensuring the surface of the pannier isclean and free from grease.

1. Reflector2. Pannier lock

Lock Barrel Fitment - A9500600, A9500601

1. Take a lock barrel (supplied with themotorcycle). Align the tumblers to the slot andpush the barrel into position until it clicks intoplace.

1. Slot2. Tumblers

Note:

• The lock barrel will only fit one way.2. Check the operation of the lock barrel.

3. Fit a lock barrel to the remaining pannier in thesame manner.

CautionWhen fitting self-adhesive parts care must betaken to ensure positioning is correct andaccurate. Once the adhesive has been attached tothe mounting surface, there is no satisfactorymethod of removal or re-positioning if incorrectlyaligned. Initial bonding is instant, full bonding isachieved after 72 hours.

NoticeFailure to fit a reflector to each pannier as shownmay contravene the law of your country, state orterritory. This will render the motorcycle illegal forroad use where such laws apply. Always fitreflectors as shown.

NoticeDo not fit a reflector to each pannier in Japan asthis will contravene Japanese law and render themotorcycle illegal for road use.

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Lock Barrel Fitment - A9500800, A9500805

1. Fit the ignition key in to the lock barrel locksupplied with the motorcycle when new.

2. Turn the ignition key clockwise to remove thelock barrel from its protective case.

1. Ignition key2. Lock barrel3. Protective case

Note:

• The lock barrel will only fit one way.3. Align the tumblers to the slot and push the

barrel into position until it clicks into place.

1. Slot2. Tumblers

4. Check the operation of the barrel.

5. Repeat steps 1 to 4 to fit a lock barrel to theremaining pannier.

CautionDo not remove the ignition key from the lockbarrel when the lock barrel has been removedfrom its protective case or latch assembly. If the key is removed when the lock barrel hasbeen removed from the protective case or latchassembly, the lock barrel will be in an unstablecondition and the internal components willbecome unassembled and may be lost which willprevent fitment of the lock barrel.The ignition key must only be removed when thelock barrel has been fitted into the pannier.

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Fitting the Expedition Aluminium Panniers

Note:

• The same procedure can be followed to removeand mount the left hand or the right handpanniers.

1. The pannier lock barrel has two positions, asshown below.

1. Lock barrel2. Lock position3. Unlock position

To Remove each Expedition Aluminium Pannier:

1. Lock (left hand pannier shown)2. Locking mechanism release lever

2. To unlock and remove the pannier from thepannier mountings, turn the key to theUNLOCK position. Whilst supporting thepannier, pull the locking mechanism releaselever to detach the pannier from the uppermounting points, then lift the pannier free fromthe lower mounting points.

To Install each Expedition Aluminium Pannier:3. Insert the key into the lock. Turn the key to the

UNLOCK position.

Note:

• The left hand and right hand panniers must bemounted to the correct side of the motorcycle.When mounting the panniers, ensure that thelock barrels are facing towards the rear of themotorcycle.

4. Position the pannier onto the lower panniermounting points, as shown below.

1. Lower pannier mounting point

5. Locate the pannier’s locking mechanism to theupper mounting points and press the pannierinwards to engage the locking mechanism.

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1

2

1

1

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Note:

• An audible click can be heard when thepannier’s upper mounting locking mechanism isengaged.

• Two status indicators are also provided on thetop of the upper mounting point. The statusindicators will change colour from red to greenwhen the locking mechanism is correctlyengaged.

• If any red remains visible in the statusindicators, the upper mounting lockingmechanism is not correctly engaged.

1. Pannier2. Upper mounting point3. Locking mechanism4. Status indicators

6. Lock the pannier to the rail by turning the keyto the LOCK position. Remove the key.

Pannier Operation

1. To unlock and open the pannier, insert the keyand turn it to the UNLOCK position, thenrelease the pannier lid latch. The lid can thenbe opened.

1. Lock barrel - unlock position2. Pannier lid latch

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4

3

WarningAn incorrectly mounted pannier may detachwhilst riding, resulting in a dangerous ridingcondition.

Before riding, always ensure that both panniersare mounted correctly. Ensure that the statusindicators located on the top of the pannier’supper mounting points display only green, thelock barrel is turned to the LOCK position and thekey removed.

1. Locking mechanism status indicators2. Lock barrel

A pannier that detaches whilst riding may causeloss of motorcycle control and an accident and/orinjury to other road users.

1

2

Green -Red -

cisb

1

2

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2. The lid can also be removed from the pannier.To remove the lid, detach the retaining straps,as shown below.

1. Retaining straps

3. Press downwards on the quick releasemechanism for the pannier lid hinge. Slide thelid down and to the rear to release the pannierlid hinge. The lid can now be removed from thepannier.

1. Pannier lid hinge quick release mechanism

4. To install the pannier lid, press downwards onthe quick release mechanism and relocate thepannier lid hinge. Release the quick releasemechanism, ensuring that the hinge iscorrectly engaged. Attach the retaining strapsto the pannier lid.

5. To close and lock the pannier, close the lid andsecure with the pannier lid latch. Turn the keyto the LOCK position and remove it.

1. Lock barrel - lock position2. Pannier lid latch

6. Remove the motorcycle from the paddockstand and place on the side stand.

Pannier Lock Barrel Replacement

Pannier Latch Housing Removal

1. Open the pannier lid and locate the six screwsretaining the pannier latch housing to thepannier. Remove the six screws and washersand remove the pannier latch housing from thepannier. Retain the screws and washers forreuse.

1. Pannier2. Pannier latch housing3. Fixings4. Washers

cisd

1

cise

1

1

2

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2. Remove the locking cursor from the pannierlatch housing, left hand shown. Retain thelocking cursor for reuse.

1. Pannier latch housing2. Locking cursor

3. Remove the retaining plate from the pannierlatch housing. Retain the fixings and retainingplate for reuse.

1. Retaining plate2. Fixings

4. Ensure the cam is in the unlocked position withthe locking section of the cam in theorientation shown.

1. Cam2. Locking section

5. Lift and remove the cam from the pannier latchhousing ensuring the ball bearing and springdo not become separated from the pannierlatch housing. Retain the cam for reuse.

1. Pannier latch housing2. Cam3. Ball bearing4. Spring

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Note:

• Ensure the key is inserted into the lock barrelprior to removing the lock barrel from the lockassembly.

6. Press the retaining lock pin into the lock barreland remove the lock barrel from the front ofthe pannier latch housing.

1. Pannier latch housing2. Lock barrel3. Retaining lock pin

Pannier Latch Housing Fitment7. Ensuring the ball bearing remains correctly

located in the pannier latch housing, refit thecam in the locked position with the lockingsection of the cam in the orientation shown.

1. Pannier latch housing2. Cam3. Locking section

8. Refit the retaining plate on to the pannier latchhousing and secure with the original fixings.Tighten the fixings to 1 Nm.

1. Pannier latch housing2. Retaining plate3. Fixings

9. Refit the locking cursor over the cam onto thepannier latch housing, left hand shown.

1. Pannier latch housing2. Locking cursor3. Cam

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10. Refit the pannier latch housing to the pannierusing the original fixings and washers. Tightenthe fixings to 1 Nm.

1. Pannier2. Pannier latch housing3. Fixings4. Washers

Note:

• To fit the lock barrel for pannier kits A9500600and A9500601 refer to the Lock Barrel Fitmentsection on page 3.

• To fit the lock barrel for pannier kits A9500800and A9500805 refer to the Lock Barrel Fitmentsection on page 4.

11. Fit the lock barrel referring to the appropriateLock Barrel Fitment section on page 3 or 4 ofthis instruction.

WarningThe maximum safe load for each pannier is 5 kg(11 lbs). Never exceed this loading limit as this maycause the motorcycle to become unstable leadingto loss of motorcycle control and an accident.

WarningThe Expedition Aluminium Panniers are designedto be fitted as a pair. Never ride the motorcyclewith only one pannier installed. Riding themotorcycle with one pannier installed may causethe motorcycle to become unstable leading to lossof motorcycle control and an accident.

WarningAfter fitting or removing the panniers, operate themotorcycle in a safe area free from traffic to gainfamiliarity with the new handling characteristics.Operation when not familiar with the newcharacteristics of the motorcycle may result inloss of motorcycle control and an accident.

WarningIncorrect loading may result in an unsafe ridingcondition leading to loss of motorcycle control andan accident.

Always ensure any loads carried are evenlydistributed on both sides of the motorcycle.Ensure that the load is correctly secured suchthat it will not move around while the motorcycleis in motion.

Evenly distribute the load within each pannier.Pack heavy items at the bottom and on theinboard side of the pannier.

Always check the load security regularly (thoughnot while the motorcycle is in motion) and ensurethat the load does not extend beyond the rear ofthe motorcycle. Never exceed the maximumvehicle loading weight. Refer to the Owner’sHandbook for the maximum loading weightspecification.

This maximum loading weight is made up from thecombined weight of the rider, passenger, anyaccessories fitted and any load carried.

For models that have adjustable suspensionsettings, ensure that front and rear springpreload and damping settings are suitable for theloading condition of the motorcycle. Refer to theOwner’s Handbook.

Note the maximum permissible payload for thepanniers is stated on a label inside the pannier.

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Replacement Tyres

Note:

• A list of approved tyres specific to thesemodels is available from your authorisedTriumph dealer, or on the internet atwww.triumph.co.uk.

Cleaning the Luggage SystemAll parts of the luggage system fitted to yourmotorcycle must be cleaned regularly to avoid adeterioration of their appearance.

WashingPrepare a mixture of cold water and mildautomotive cleaner. Do not use a highly alkalinesoap as commonly found at commercial car washesbecause it leaves a residue.

Wash the luggage system with a soft cloth. Do notuse an abrasive scouring pad or steel wool. They willdamage the finish.

Rinse the luggage system thoroughly.

Ensure no soap or water enters the insidecompartment.

Dry the luggage system as far as possible with asoft cloth.

ProtectingWhen the luggage system is dry, protect with acolourless lubricating spray.

It is recommended that regular protection beapplied to the system as this will both protect andenhance the system's appearance.

Note:

• It is recommended to use the Triumph innerbags to protect both the luggage contents andthe inner surfaces of the luggage.

WarningUse the recommended tyres ONLY in thecombinations given. Do not mix tyres fromdifferent manufacturers or mix differentspecification tyres from the same manufacturersas this may result in loss of motorcycle controland an accident.

CautionThe use of abrasive cleaners and polishes willdamage the system and must not be used.

WarningNever ride an accessory-equipped motorcycle, ora motorcycle carrying a payload of any kind, atspeeds above 80 mph (130 km/h). In either/both ofthese conditions, speeds in excess of 80 mph(130 km/h) should not be attempted even wherethe legal speed limit permits this.

The presence of accessories and/or payload willcause changes in the stability and handling of themotorcycle.

Failure to allow for changes in motorcycle stabilitymay lead to loss of motorcycle control or anaccident.

When riding at high speed, always be aware thatvarious motorcycle configurations andenvironmental factors can adversely affect thestability of your motorcycle. For example:

• Incorrectly balanced loads on both sides ofthe motorcycle

• Incorrectly adjusted front and rearsuspension settings

• Incorrectly adjusted tyre pressures

• Excessively or unevenly worn tyres

• Side winds and turbulence from othervehicles

• Loose clothing.

Remember that the 80 mph (130 km/h) absolutelimit will reduce by the fitting of non-approvedaccessories, incorrect loading, worn tyres, overallmotorcycle condition and poor road or weatherconditions.

WarningIf, after fitment of this accessory kit, you have anydoubt about the performance of any aspect of themotorcycle, contact an authorised Triumph dealerand do not ride the motorcycle until theauthorised dealer has declared it fit for use. Ridinga motorcycle when there is any doubt as to anyaspect of the performance of the motorcycle mayresult in loss of control of the motorcycle leadingto an accident.

WarningThis motorcycle must not be operated above thelegal road speed limit except in authorisedclosed-course conditions.

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WarningOnly operate this Triumph motorcycle at highspeed in closed-course, on-road competition or onclosed-course racetracks. High-speed operationshould only be attempted by riders who have beeninstructed in the techniques necessary forhigh-speed riding and are familiar with themotorcycle's characteristics in all conditions.

High-speed operation in any other circumstancesis dangerous and will lead to loss of motorcyclecontrol and an accident.

WarningNever ride an accessory equipped motorcycle atspeeds above 80 mph (130 km/h).

The presence of accessories will cause changes inthe stability and handling of the motorcycle.Failure to allow for changes in motorcycle stabilitymay lead to loss of control or an accident.

Remember that the 80 mph (130 km/h) limit will bereduced by the fitting of non-approvedaccessories, incorrect loading, worn tyres, overallmotorcycle condition and poor road or weatherconditions.