accelerating operational excellence with it/ot convergence

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC PUBLIC - 5058-CO900H Accelerating Operational Excellence with IT/OT Convergence Pierre Paterni Business Development Lead Rockwell Automation - Network & Security Services EMEA 7 October 2015

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Page 1: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

Accelerating Operational Excellence with IT/OT ConvergencePierre Paterni

Business Development Lead

Rockwell Automation - Network & Security Services EMEA

7 October 2015

Page 2: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Leading global provider of industrial power, control and information solutions

2

Serving Customers for 110 Years Technology innovation Domain expertise Culture of integrity &

corporate responsibility

at A GLANCE

22,500EMPLOYEES

80+COUNTRIES Fiscal 2014 Sales

$6.62B

20+INDUSTRIES

Page 3: Accelerating Operational Excellence with IT/OT Convergence

Supply

Chain

AGILITY

PRODUCTIVITY

Enterprise

Distribution

Center

Smart Grid

Customers

SUSTAINABILITY

Page 4: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 4

‘Things’ are gaining the ability to communicate, in real-time, using the

same network technology as the Internet – EtherNet/IP (Internet Protocol)

Intelligent devices that are able to:

Analyze data to predict failure – Adapt to change – Self configure

They become the catalyst for better understanding complex processes

and adapting to changes quickly – SMARTER MACHINES

SECURING the architecture becomes increasingly important

The Industrial Internet of Things (IIoT)

Drives growthIncrease

productivityHigher quality @

Lower costsFaster more

effective process

Page 5: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Customer Experience

Asset Utilization

Employee Productivity

Supply Chain Logistics

Innovation

SOURCE: CISCO

IIoT Value at Stake for Manufacturing

Manufacturing $3.9T

Page 6: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 6

Realizing The Connected Enterprise has become a business imperative

<14 % of US manufacturers have tied their machines to the enterprise network

21% of manufacturers have suffered a loss of IP in the past year

2 Exabytesof big data generated by manufacturing – more than any other sector

$20B cost of unscheduled downtime

Nearly 3/4 of U.S. plants are more than 20 years old

$65BThe global installed base of legacy automation systems reaching the end of their useful life

SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC

The Connected EnterpriseBusiness Drivers

Page 7: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

The Connected Enterprise

ENABLING TECHNOLOGIES

Secure Network Infrastructure

Multi-discipline Control & Information

Scalable Computing

Mobility & Visualization

Smart Assets

Information Management & Analytics

Page 8: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Recipe Storedcan reuse

5 Days of raw materials on-hand

Machine uptime: 92%Batch ID: 4531980

80 psidrying range good

Oven Temp350˚ F

Smart Plant Operations

1100 kWh of energy used today

EnterpriseExecutive

Production

Management

Plant

Plant Floor OperatorEquipment / Line

Role-based Reporting for Relevant Information

Page 9: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

DATA

ANALYTICS

CLOUD &

VIRTUALIZATION MOBILITY

The Connected Enterprise Industrial loT at work for Industrial Applications

Contextualizing and analyzing data

Reliability, support, and disaster recovery

Access to actionable information

Workforce is Mobileduring typical work day

Shift from CapEx to Flexible & Scalable OpEx

Smart devices create more

‘things’ to be analyzed

Page 10: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

…to a critical part of the

infrastructure

From basic connectivity…

…to converged, secure and

collaborative operations

From disparate IT and OT networks…

…to openstandards

From proprietary standards...

The Connected Enterprise Starts with Network Convergence

Page 11: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

NETWORK

DEVICE

PHYSICALAPPLICATION

COMPUTER

Industrial Automation Security

Page 12: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

COMMON SECURE NETWORK INFRASTRUCTURE

OT

IT

...

...

Our Partners Help Enable The Connected Enterprise

12

Page 13: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Why are we Working TogetherPanduit/Rockwell Automation Strategic Alliance

Industrial Ethernet networking is growing rapidly, maturing and becoming more sophisticated – all at the same

time. Rockwell Automation, the world leading industrial automation company, and Panduit a world-class developer

and provider of physical infrastructure solutions, are collaborating to address the challenges presented by the

proliferation of Ethernet in manufacturing.

Customer Challenges:

Moving away from unmanaged to managed solutions

More configurations and compliance specifications required

IT involved in industrial networking & Enterprise Level integration becoming a must

Security must be pervasive

Providing easy rapid deployment

Network management and support has to be addressed by plant personnel

Value to Customers: The Rockwell Automation and Panduit strategic alliance relationship provides industry

leading solutions, architectures and services that bridge the gap between manufacturing and IT organizations.

Together we are creating innovative and comprehensive solutions to help you meet these challenges while we simplify procurement

and deployment, reduce risk, and accelerate adoption of EtherNet/IP solutions and architectures.

Page 14: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Industrial Automation SolutionsInnovation with Cisco, Rockwell and Panduit

14

Cisco

• Networking

• Switching Technology

Rockwell Automation

• Industrial Automation

Panduit

• Infrastructure

• Industrial Data Center

Joint engineering and product development

Interoperability testing conducted

Enhanced Infrastructure Design

Corporations require upgrades in physical infrastructure technology to meet

their customer’s demands and maintain competitive advantage

Page 15: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Simplifying Plan, Design, DeployThe Connected Enterprise Execution Model

Use the Execution Model to:

• Assess where you are

• Plan path ahead

• Understand critical steps

Panduit is collaborating with Rockwell Automation and Cisco to help you evolve the critical

network physical infrastructure required as foundation for Connected Enterprise.

Page 16: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Connected EnterpriseThe Value Proposition …

16

Integrate

Enterprise with

Manufacturing

Network

Segmentation

Access

Control

Security

Single network

for all aspects

of automation

Page 17: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Full lifecycle service offering with GLOBAL delivery capability

• Satisfy requirements of Operational Technology (OT) and Information Technology (IT) with converged global team

• Design and deploy to industry standards (ISA, NIST, INL, DHS…)

• Address security risks without sacrificing productivity

LIFECYCLE APPROACH TO

SERVICES AND SOLUTIONS

Reducing risk and creating value throughout your production lifecycle

Feasibility &

Conceptual

Studies

Front End

Engineering

& Design

Design &

Engineering

Installation &

Commissioning

Operation &

Maintenance

Upgrades &

Migrations

Network & Security ServicesIndustrial Control & Network Expertise

Page 18: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Reference Architecture Approach

18

Converged Plant-wide Ethernet Architectures

help you logically design your network

Reference Architectures

will help you physically

design your network

Level 5

Level 4

Level 3

Level 2

Level 1

Level 0

Terminal Services

Patch Management

AV Server

Application Mirror

Web Services Operations

ApplicationServer

RouterEnterprise Network

Site Business Planning and Logistics NetworkE-Mail, Intranet, etc.

FactoryTalkApplication

Server

FactoryTalk Directory

Engineering Workstation

Domain Controller

FactoryTalkClient

Operator Interface

FactoryTalkClient

Engineering Workstation

Operator Interface

Batch Control

Discrete Control

Drive Control

ContinuousProcess Control

Safety Control

Sensors Drives Actuators Robots

Enterprise Zone

DMZ

Manufacturing Zone

Cell/Area Zone

WebE-Mail

CIP

Firewall

Firewall

Site Manufacturing Operations and Control

Area Supervisory

Control

Basic Control

Process

Level 5

Level 4

Level 3

Level 2

Level 1

Level 0

Terminal Services

Patch Management

AV Server

Application Mirror

Web Services Operations

ApplicationServer

RouterEnterprise Network

Site Business Planning and Logistics NetworkE-Mail, Intranet, etc.

FactoryTalkApplication

Server

FactoryTalk Directory

Engineering Workstation

Domain Controller

FactoryTalkClient

Operator Interface

FactoryTalkClient

Engineering Workstation

Operator Interface

Batch Control

Discrete Control

Drive Control

ContinuousProcess Control

Safety Control

Sensors Drives Actuators Robots

Enterprise Zone

DMZ

Manufacturing Zone

Cell/Area Zone

WebE-Mail

CIP

Firewall

Firewall

Site Manufacturing Operations and Control

Area Supervisory

Control

Basic Control

Process

Gbps Link for Failover

Detection

Firewall(Active)

Firewall(Standby)

Drive

Controller

Controller

DriveHMI

Controller

Drive

HMI

Distributed I/ODistributed I/O

Levels 0–2

HMI

Cell/Area #1(Redundant Star Topology)

Cell/Area #2(Ring Topology)

Cell/Area #3(Bus/Star Topology)

Cell/Area Zones

Demilitarized Zone (DMZ)

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

FactoryTalk Application Servers• View• Historian• AssetCentre• Transaction Manager

FactoryTalk Services Platform

• Directory• Security

Data Servers

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

CiscoCatalyst Switch

Manufacturing Zone Site Manufacturing

Operations and ControlLevel 3

Network Services• DNS, DHCP, syslog server• Network and security

management

Cisco Catalyst6500/4500

Cisco Cat. 3750StackWise

Switch Stack

Patch ManagementTerminal ServicesApplication MirrorAV Server

ERP, Email,

Wide Area Network

(WAN)

Gbps Link for Failover

Detection

Firewall(Active)

Firewall(Standby)

Drive

Controller

Controller

DriveHMI

Controller

Drive

HMI

Distributed I/ODistributed I/O

Levels 0–2

HMI

Cell/Area #1(Redundant Star Topology)

Cell/Area #2(Ring Topology)

Cell/Area #3(Bus/Star Topology)

Cell/Area Zones

Demilitarized Zone (DMZ)

Demilitarized Zone (DMZ)

Enterprise ZoneLevels 4 and 5

FactoryTalk Application Servers• View• Historian• AssetCentre• Transaction Manager

FactoryTalk Services Platform

• Directory• Security

Data Servers

Rockwell AutomationStratix 8000

Layer 2 Access Switch

CiscoASA 5500

CiscoCatalyst Switch

Manufacturing Zone Site Manufacturing

Operations and ControlLevel 3

Network Services• DNS, DHCP, syslog server• Network and security

management

Cisco Catalyst6500/4500

Cisco Cat. 3750StackWise

Switch Stack

Patch ManagementTerminal ServicesApplication MirrorAV Server

ERP, Email,

Wide Area Network

(WAN)

Focus

Page 19: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Virtualize Servers and Improve Security

SERVER

CONSOLIDATION

The Industrial Data CenterServer Consolidation

BIG DATAManufacturing generates more

BIG DATA than any other sector.

Exabytes2

Industrial Data Centre

Page 20: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

The Industrial Data Center

20

Complete turn key solution including:

Hardware

Software

Factory assembly

On-site configuration

Documentation

TechConnectSM support

Standard pre-engineered industrial solution to simplify deployment

making commissioning and maintenance easier, scalable, and more supportable .

Rockwell Automation leverages Panduit’s Physical Infrastructure for the Industrial Data Center.Benefits of virtualization through a pre-engineered, scalable infrastructure offering.

Model Shown: E3000

Page 21: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

• Program manager

• Dedicated central doc database

• Faster resolution to issues

• Reduced training time

• IT approved remote access

• Remote notification of system alarms and events

• Immediate support action and engagement

• Network, Firewall, Virtualized Infrastructure, Automation Devices and Applications

• Dedicated 24 x 7 x 365 phone line and email

• Ave. response time of <3 minutes Diagnostics &

TroubleshootingRemote

Monitoring

AdministrationKnowledge

Management System

Manage / Monitor Service

21

Page 22: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

delivers transformational value in productivity and global

competitiveness

Faster Time to Market

Improved AssetUtilization

$Lower Total Cost

of OwnershipEnterprise Risk Management

THE CONNECTED ENTERPRISE

Page 23: Accelerating Operational Excellence with IT/OT Convergence

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

www.rockwellautomation.com

Because Infrastructure Matters