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AC Drives for Roller Tables

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Page 1: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

AC Drivesfor Roller Tables

Page 2: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

Motors and Frequency Converters - combinedexpertise and process knowledge for rolling mills

The demands of the rolling mill environment are met bythe combined expertise and process knowledge of twoareas within the ABB Group. ABB Motors and ABB IndustrialAutomation and Drives provide the industry with one ofthe best electrical drive systems available - comprisingsquirrel cage motors and frequency converters.

For 100 years ABB Motors has been developing its businessto become one of the world’s leading manufacturers oflow voltage induction motors, providing solid value andcommitment to customers through unrivalled service andback up. ABB Motors supplies a full range of industrialelectric motors, meeting the needs of most applications,with virtually any power rating.

Meanwhile, ABB Industrial Automation and Drives is theleading manufacturer of AC and DC drives for all types ofdemanding applications. For low voltage co-ordinatedsystems, ABB provides AC drives up to 2000 kW.

ABB’s vast experience in AC and DC drive design,manufacture, installation and commissioning has broughtthe company a wealth of application know-how.

This is clearly demonstrated in rolling mills. The extremelyharsh environment and arduous production process,demands the best in AC drives technology.

ABB has invested heavily in research and development,ensuring that each generation of induction motors andfrequency converters keeps pace with the rising need ofthe metal industry. The hallmarks of the products areefficiency, robustness and reliability, combining to providethe best value available for customers.

The ABB Group is the world’s leading electrical engineeringcompany supplying expertise and products for electricpower generation, transmission and distribution as wellas industrial and rail transportation markets.

Page 3: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

ABB Motors/Cat. BA/M2RA GB 98-08 3

Page:

ABB Motors and Frequency Converters ............................. 2About Roller Table Drives ...................................................... 4ABB frequency converter benefits ......................................................... 4

Low reactive power consumption....................................................... 4

Common DC bus .................................................................................. 5

Regenerative line supply unit ............................................................. 5

Energy savings .................................................................................... 6

No filtering ............................................................................................ 6

Low line current .................................................................................... 6

Supply Sections .......................................................................................7

Drive Sections .......................................................................................... 9

Dynamic Braking Sections ....................................................................11

Regenerative Braking ............................................................................11

The Roller Table Motors HRT and M2RA ........................... 12General ....................................................................................................12

Mechanical design .................................................................................12

Bearings..............................................................................................13

Sealing of bearings ............................................................................13

Lubrication .........................................................................................14

Protection against corrosion ............................................................14

Drain holes .........................................................................................15

Terminal box .......................................................................................15

Stator winding ....................................................................................15

Electrical design .....................................................................................16

Technical performance data..............................................................16

Type designations and product code...................................................17

Technical data ........................................................................................18

How to use performance data ...............................................................20

Examples of motor selection .................................................................20

Dimension drawings ..............................................................................21

ABB Motors product range ...................................................................23

ABB Motors reserves the right to change the design,technical specification and dimensions,without prior notice.

Contents

Page 4: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

4 ABB Motors/Cat. BA/M2RA GB 98-08

About Roller Table DrivesRoller tables comprise several motors. The speed of themotors can be steplessly controlled by one or morefrequency converters.

The rolling mill environment places severe stress onRoller Table Drives. As plates and billets travel alongthe roller table at high speeds, they inflict high torqueloads onto the motors driving the table rollers. Inaddition, the high ambient temperature and humidity andthe risk of fine dust particles from the processinfiltrating the motors, are a constant threat to drivereliability.

To meet these rigorous roller table demands, ABB hasdeveloped its Roller Table AC Drive System, comprisingnew robust M2RA totally enclosed induction motors,together with ABB frequency converters.

The totally enclosed construction of ABB's M2RAinduction motor renders it immune to moisture and dustingress. The power factor of ABB frequency convertersis near unity. The motor and the frequency converterprovide a competitive solution, with high availability andminimal maintenance costs.

ABB frequency converter benefits

Reactive power benefit

speed / nominal speed

reac

tive

pow

er /

nom

inal

load

0%

20%

40%

60%

80%

100%

120%

140%

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

DC

AC

The ABB frequency converter uses a control techniquecalled Direct Torque Control (DTC). With DTC, speedcontrol of an induction motor is achieved by convertingthe standard mains supply to direct current (DC) andthen inverting it back to alternating current (AC) at avariable frequency. The speed of the motor varies withfrequency.

Some of the main benefits of the frequency converterand the motor are described below.

The high power factor of an ABB frequency convertermeans it draws mostly active power from the mains. Thisminimises the extra tariffs paid for reactive power con-sumption.

Because the power factor is near unity (control angle 0°),there is no need to purchase power factor correctionequipment. Furthermore, the low reactive power con-

sumption means smaller cables and lower rated trans-formers can be used. In some cases, the number oftransformers needed can be reduced.

The graph below compares the typical reactive powerconsumption of an AC drive (with a power factor of 0.98)against a DC drive, both at nominal load.

Low reactive power consumption

Page 5: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

ABB Motors/Cat. BA/M2RA GB 98-08 5

Common DC busAn ABB frequency converter can vary the speed ofseveral motors. The number of motors connected to oneinverter depends on the loading requirement of eachmotor and is usually rationalised to give a system withcommon inverter types.

The frequency converters are arranged in a common DCbus layout, which offers many advantages over separatefrequency converters. The AC mains voltage isconverted to DC voltage by a rectifier. The rectifier canbe either a non-regenerative (diode bridge) line supplyunit or a regenerative (thyristor bridge) line supply unit.

The DC voltage and power are fed through a DC choke tothe DC bus to which a capacitor bank is connected forenergy storage. The DC bus distributes the power to thedifferent drive sections.

Each inverter is connected to the DC bus and themotors are connected to the inverter outputs. The powerconversion from the mains to DC is more efficientlymade in one large power rectifier than in several singlesmaller rectifiers for each drive. The common DC buslayout also leads to a compact design for the frequencyconverter cubicles.

All inverters are capable of 4-quadrant operation. Whenan inverter is used to brake a motor, the energy from the(regenerative) braking operation is sent back to the DCbus and can be used by other motoring sections. Thisprinciple offers tremendous energy savings.

The frequency converter features a regenerative linesupply unit as an option, which enables the roller tablemotors to quickly reverse direction. This is essential tomeet the reversing duty cycle of the table, which incursrepetitive braking of the motors.

Regenerative line supply unitRegenerative braking of the whole system may also beneeded during controlled stops or emergency stops.

The power factor is between 0.97 and 0.99 in motoringmode and 0.88 or higher in regenerative mode.

Page 6: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

6 ABB Motors/Cat. BA/M2RA GB 98-08

Apart from the significant energy savings made from thecommon DC bus arrangement, frequency converters saveenergy with losses less than 2% of the rated powerthroughout the speed range.

Energy savings

No filteringThanks to the common line supply unit arrangement,harmonics are reduced. The single commutationgenerates small harmonic currents and causes minimalvoltage distortion.

Filtering of line voltage harmonics is rarely needed.

Low line currentWith a PWM frequency converter, the intermediate DCvoltage is kept constant. The fundamental line current istherefore directly proportional to the consumed motorpower (see graph below).

line

curr

ent/m

otor

nom

inal

cur

rent

Line current drawn by a PWM AC drive

speed / nominal speed

0

0,1

0,2

0,3

0,4

0,5

0,6

0,7

0,8

0,9

1

0% 20% 40% 60% 80% 100% 120%

T constant P constant

nominal load

50% load

Page 7: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

ABB Motors/Cat. BA/M2RA GB 98-08 7

Supply SectionsACS 600 MultiDrive incorporates non-regenerative diode and regenerativethyristor supply units.

UN = 380...415 Volts

AC Drive

MultiDrive Section

ACS 600 Product Family

Section Type3_ = Suppy Section

- 1 = 6-pulse Diode Supply Section- 2 = 4Q Thyristor Supply Section- 3 = 12-pulse Diode Supply Section

Size

Voltage Rating3 = 380, 400, 415 V5 = 380, 400, 415, 440, 460, 480, 500 V6 = 525, 550, 575, 600, 660, 690 V8 = 790, 830 V

Type Designation

ACA 6xx - xxxx - x

Numerical Remarks:7) 400 mm required for the supply cabling through the cabinet roof.8) 600 mm required for the supply cabling through the cabinet roof.9) Duty cycles are valid with the motoring power only.10) Cabinet height is 2002 mm for IP 54R classification.

Note!The four-quadrant Thyristor Supply Section with an auto-transformer is used when an improved line commutation is requiredin the regenerative mode.A weak supply network typically requires the optionalautotransformer.

Optional Items:� AC voltmeter� One- or three-phase ammeter� Contactor or air-circuit breaker� Cable or busbar top entry� Ground fault monitor for floating networks� Arc monitor with optional current sensing unit� Three-phase earthing switch (from B4 to B5)� RFI filter for six-pulse diode bridges up to 1000 A line current� Autotransformer for generating thyristor bridges� Connection for external control voltage supply (UPS)� Varistors up to 600 VAC to meet the requirements of UL/CSA and

installation altitude of 2000...4000 m above sea level

Nominal Ratings Duty Cycle A Duty Cycle B Drive Section Information for IP21/22/42/54R Cabinets

Type Marking P ABB_Motor SNominal IAC_Nominal IAC_4/5 min IAC_1/5 min IAC_50/60 s IAC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 400 V (kW) (kVA) (A) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

6-PULSE DIODEACA 631-0140-3 202 131 - 148 289 148 317 7) 1000 2065 300 56 370 1,5 B2ACA 631-0200-3 289 188 - 212 414 212 455 7) 1000 2065 300 56 370 2,3 B2ACA 631-0300-3 433 282 - 318 700 318 795 8) 1000 2065 380 64 770 2,8 B3ACA 631-0420-3 606 394 - 445 979 445 1113 8) 1000 2065 380 64 770 3,6 B3ACA 631-0680-3 981 639 - 721 1406 721 1947 2200 2065 1300 70 1500 6,3 B4ACA 631-1120-3 1617 1053 - 1188 2317 1188 3208 2200 2130 1300 70 1500 10,2 B4ACA 631-1700-3 2449 1595 - 1800 3798 1800 4860 2200 2130 1600 74 2800 16,5 B5ACA 631-2100-3 2858 1861 - 2100 4431 2100 5670 2200 2130 1600 74 2800 20,8 B512-PULSE DIODEACA 633-0280-3 404 263 - 296 578 296 634 2 x 7) 1800 2065 480 56 740 3,0 B2ACA 633-0400-3 578 376 - 425 828 425 909 2 x 7) 1800 2065 480 56 740 4,6 B2ACA 633-0600-3 866 564 - 636 1399 636 1590 2 x 8) 1800 2065 640 64 1540 5,6 B3ACA 633-0840-3 1212 789 - 890 1959 890 2226 2 x 8) 1800 2065 640 64 1540 7,2 B3ACA 633-1360-3 1962 1279 - 1442 2813 1442 3894 3800 2130 2400 72 3000 12,6 B4ACA 633-2240-3 3234 2106 - 2376 4633 2376 6415 3800 2130 2400 72 3000 20,4 B4ACA 633-3400-3 4898 3190 - 3600 7596 3600 9720 3800 2130 3000 75 5600 33,0 B54Q THYRISTORACA 632-0015-3 18 12 11 13 26 13 28 7) 1000 2065 250 55 150 1,1 B1ACA 632-0030-3 37 24 22 27 53 27 58 7) 1000 2065 250 55 150 1,1 B1ACA 632-0040-3 55 36 32 40 78 40 86 7) 1000 2065 250 55 150 1,1 B1ACA 632-0070-3 102 66 60 75 146 75 161 7) 1000 2065 250 55 150 1,1 B1ACA 632-0140-3 202 131 118 148 289 148 317 7) 1000 2065 300 56 370 1,5 B2ACA 632-0200-3 289 188 169 212 414 212 455 7) 1000 2065 300 56 370 2,3 B2ACA 632-0300-3 433 282 254 318 700 318 795 8) 1000 2065 380 64 770 2,8 B3ACA 632-0420-3 606 394 355 445 979 445 1113 8) 1000 2065 380 64 770 3,6 B3ACA 632-0680-3 981 639 575 721 1406 721 1947 2800 2130 1500 72 2500 6,3 B4ACA 632-1120-3 1617 1053 947 1188 2317 1188 3208 2800 2130 1500 72 2500 10,2 B4ACA 632-1700-3 2449 1595 1435 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5ACA 632-2100-3 2858 1861 1675 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B54Q THYRISTOR - ASYMMETRICALACA 632-1700/0680-3 2449 1595 575 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-1700/1120-3 2449 1595 947 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-2100/0680-3 2858 1861 575 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4ACA 632-2100/1120-3 2858 1861 947 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4

Page 8: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

8 ABB Motors/Cat. BA/M2RA GB 98-08

Nominal Ratings 9) Duty Cycle A 9) Duty Cycle B Supply Section Information for IP21/22/42/54R Cabinets

Type Marking I AC_Nominal PMotoring PGenerating IDC_4/5 min IDC_1/5 min IDC_50/60 s IDC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 500 V (A) (kW) (kW) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

6-PULSE DIODEACA 631-0175-5 202 163 - 148 289 148 317 7) 1000 2065 300 56 370 1,5 B2ACA 631-0250-5 289 233 - 212 414 212 455 7) 1000 2065 300 56 370 2,3 B2ACA 631-0375-5 433 349 - 318 700 318 795 8) 1000 2065 380 64 770 2,8 B3ACA 631-0525-5 606 489 - 445 979 445 1113 8) 1000 2065 380 64 770 3,6 B3ACA 631-0850-5 981 792 - 721 1406 721 1947 2200 2130 1300 70 1500 6,3 B4ACA 631-1400-5 1617 1304 - 1188 2317 1188 3208 2200 2130 1300 70 1500 10,2 B4ACA 631-2120-5 2449 1976 - 1800 3798 1800 4860 2200 2130 1600 74 2800 16,5 B5ACA 631-2600-5 2858 2305 - 2100 4431 2100 5670 2200 2130 1600 74 2800 20,8 B512-PULSE DIODEACA 633-0350-5 404 326 - 296 578 296 634 2 x 7) 1800 2065 480 56 740 3,0 B2ACA 633-0500-5 578 466 - 425 828 425 909 2 x 7) 1800 2065 480 56 740 4,6 B2ACA 633-0750-5 866 698 - 636 1399 636 1590 2 x 8) 1800 2065 640 64 1540 5,6 B3ACA 633-1050-5 1212 978 - 890 1959 890 2226 2 x 8) 1800 2065 640 64 1540 7,2 B3ACA 633-1700-5 1962 1584 - 1442 2813 1442 3894 3800 2130 2400 72 3000 12,6 B4ACA 633-2800-5 3234 2608 - 2376 4633 2376 6415 3800 2130 2400 72 3000 20,4 B4ACA 633-4240-5 4898 3952 - 3600 7596 3600 9720 3800 2130 3000 75 5600 33,0 B54Q THYRISTORACA 632-0020-5 18 15 13 13 26 13 28 7) 1000 2065 250 55 150 1,1 B1ACA 632-0035-5 37 30 27 27 53 27 58 7) 1000 2065 250 55 150 1,1 B1ACA 632-0050-5 55 44 40 40 78 40 86 7) 1000 2065 250 55 150 1,1 B1ACA 632-0090-5 102 82 74 75 146 75 161 7) 1000 2065 250 55 150 1,1 B1ACA 632-0175-5 202 163 147 148 289 148 317 7) 1000 2065 300 56 370 1,5 B2ACA 632-0250-5 289 233 210 212 414 212 455 7) 1000 2065 300 56 370 2,3 B2ACA 632-0375-5 433 349 314 318 700 318 795 8) 1000 2065 380 64 770 2,8 B3ACA 632-0525-5 606 489 440 445 979 445 1113 8) 1000 2065 380 64 770 3,6 B3ACA 632-0850-5 981 792 713 721 1406 721 1947 2800 2130 1500 72 2500 6,3 B4ACA 632-1400-5 1617 1304 1174 1188 2317 1188 3208 2800 2130 1500 72 2500 10,2 B4ACA 632-2120-5 2449 1976 1778 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5ACA 632-2600-5 2858 2305 2074 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B54Q THYRISTOR - ASYMMETRICALACA 632-2120/0850-5 2449 1976 713 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-2120/1400-5 2449 1976 1174 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-2600/0850-5 2858 2305 713 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4ACA 632-2600/1400-5 2858 2305 1174 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4

Nominal Ratings 9) Duty Cycle A 9) Duty Cycle B Supply Section Information for IP21/22/42/54R Cabinets

Type Marking I AC_Nominal PMotoring PGenerating IDC_4/5 min IDC_1/5 min IDC_50/60 s IDC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 690 V (A) (kW) (kW) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

6-PULSE DIODEACA 631-0090-6 75 83 - 55 108 55 118 7) 1000 2065 300 56 370 0,6 B2ACA 631-0175-6 146 161 - 107 209 107 230 7) 1000 2065 300 56 370 1,5 B2ACA 631-0250-6 209 231 - 154 300 154 329 7) 1000 2065 300 56 370 2,3 B2ACA 631-0375-6 314 346 - 230 507 230 576 8) 1000 2065 380 64 770 2,8 B3ACA 631-0525-6 439 484 - 323 710 323 807 8) 1000 2065 380 64 770 3,6 B3ACA 631-0850-6 711 784 - 523 1019 523 1411 2200 2130 1300 70 1500 6,3 B4ACA 631-1400-6 1171 1292 - 861 1679 861 2325 2200 2130 1300 70 1500 10,2 B4ACA 631-2600-6 2176 2400 - 1598 3373 1598 4316 2200 2130 1600 74 2800 16,5 B5ACA 631-3600-6 2858 3152 - 2100 4431 2100 5670 2200 2130 1600 74 2800 20,8 B512-PULSE DIODE

ACA 633-0180-6 150 165 - 110 215 110 236 2 x 7) 1800 2065 480 56 740 1,2 B2ACA 633-0350-6 292 322 - 215 419 215 460 2 x 7) 1800 2065 480 56 740 3,0 B2ACA 633-0500-6 418 461 - 307 599 307 657 2 x 7) 1800 2065 480 56 740 4,6 B2ACA 633-0750-6 628 693 - 461 1014 461 1152 2 x 8) 1800 2065 640 64 1540 5,6 B3ACA 633-1050-6 878 968 - 646 1420 646 1614 2 x 8) 1800 2065 640 64 1540 7,2 B3ACA 633-1700-6 1422 1569 - 1045 2038 1045 2822 3800 2130 2400 72 3000 12,6 B4ACA 633-2800-6 2342 2583 - 1722 3358 1722 4649 3800 2130 2400 72 3000 20,4 B4ACA 633-5200-6 4352 4798 - 3197 6745 3197 8631 3800 2130 3000 75 5600 33,0 B54Q THYRISTOR

ACA 632-0090-6 75 83 74 55 108 55 118 7) 1000 2065 300 56 370 0,6 B2ACA 632-0175-6 146 161 145 107 209 107 230 7) 1000 2065 300 56 370 1,5 B2ACA 632-0250-6 209 231 207 154 300 154 329 7) 1000 2065 300 56 370 2,3 B2ACA 632-0375-6 314 346 312 230 507 230 576 8) 1000 2065 380 64 770 2,8 B3ACA 632-0525-6 439 484 436 323 710 323 807 8) 1000 2065 380 64 770 3,6 B3ACA 632-0850-6 711 784 706 523 1019 523 1411 2800 2130 1500 72 2500 6,3 B4ACA 632-1400-6 1171 1292 1163 861 1679 861 2325 2800 2130 1500 72 2500 10,2 B4ACA 632-2600-6 2176 2399 2159 1598 3373 1598 4316 2800 2130 1900 75 4500 16,5 B5ACA 632-3600-6 2858 3152 2837 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B54Q THYRISTOR - ASYMMETRICALACA 632-2600/0850-6 2176 2399 706 1598 3373 1598 4316 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-2600/1400-6 2176 2399 1163 1598 3373 1598 4316 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-3600/0850-6 2858 3152 706 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4ACA 632-3600/1400-6 2858 3152 1163 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4ACA 632-3600/2600-6 2858 3152 2159 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B5

Nominal Ratings 9) Duty Cycle A 9) Duty Cycle B Supply Section Information for IP21/22/42/54R Cabinets

Type Marking I AC_Nominal PMotoring PGenerating IDC_4/5 min IDC_1/5 min IDC_50/60 s IDC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 830 V (A) (kW) (kW) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

4Q THYRISTORACA 632-1680-8 1169 1290 1290 859 1675 859 2320 2800 2130 1500 72 2500 6,3 B4ACA 632-3100-8 2156 2378 2378 1584 3342 1584 4277 2800 2130 1500 72 2500 10,2 B5ACA 632-3520-8 2449 2702 2702 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5ACA 632-4310-8 2858 3152 3152 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B54Q THYRISTOR - ASYMMETRICALACA 632-3100/1680-8 2156 2378 1290 1584 3342 1584 4277 2800 2130 1500 72 2500 10,2 B5/B4ACA 632-3520/1680-8 2449 2702 1290 1800 3798 1800 4860 2800 2130 1900 75 4500 16,5 B5/B4ACA 632-4310/1680-8 2858 3152 1290 2100 4431 2100 5670 2800 2130 1900 75 4500 20,8 B5/B4

UN = 380...500 Volts

UN = 525...690 Volts

UN = 690...830 Volts

Page 9: AC Drives for Roller Tables · ABB frequency converter benefits Reactive power benefit speed / nominal speed reactive power / nominal load 0% 20% 40% 60% 80% 100% 120% 140% 0% 10%

ABB Motors/Cat. BA/M2RA GB 98-08 9

Nominal Ratings Duty Cycle A Duty Cycle B Drive Section Information for IP21/22/42/54R Cabinets

Type Marking P ABB_Motor SNominal IAC_Nominal IAC_4/5 min IAC_1/5 min IAC_50/60 s IAC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 400 V (kW) (kVA) (A) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

ACA 610-05/00/00-3 3 5 7,6 6,2 9,3 6,2 12 2) 400 2065 170 48 0,1 40 R2iACA 610-05/05/00-3 3 5 7,6 6,2 9,3 6,2 12 1) 2) 400/600 2065 210 50 0,2 80 R2iACA 610-05/05/05-3 3 5 7,6 6,2 9,3 6,2 12 1) 2) 400/600 2065 220 51 0,2 120 R2iACA 610-06/00/00-3 4 6 11 7,6 11 7,6 15 2) 400 2065 170 48 0,1 40 R2iACA 610-06/06/00-3 4 6 11 7,6 11 7,6 15 1) 2) 400/600 2065 210 50 0,2 80 R2iACA 610-06/06/06-3 4 6 11 7,6 11 7,6 15 1) 2) 400/600 2065 220 51 0,3 120 R2iACA 610-09/00/00-3 5,5 9 15 11 17 11 22 2) 400 2065 170 48 0,1 40 R2iACA 610-09/09/00-3 5,5 9 15 11 17 11 22 1) 2) 400/600 2065 210 50 0,3 80 R2iACA 610-09/09/09-3 5,5 9 15 11 17 11 22 1) 2) 400/600 2065 220 51 0,4 120 R2iACA 610-11/00/00-3 7,5 11 18 15 23 15 30 2) 400 2065 180 48 0,2 60 R3iACA 610-11/11/00-3 7,5 11 18 15 23 15 30 1) 2) 400/600 2065 220 50 0,3 120 R3iACA 610-11/11/11-3 7,5 11 18 15 23 15 30 1) 2) 400/600 2065 230 51 0,5 180 R3iACA 610-16/00/00-3 11 16 24 18 27 18 36 2) 400 2065 180 48 0,2 60 R3iACA 610-16/16/00-3 11 16 24 18 27 18 36 1) 2) 400/600 2065 220 50 0,5 120 R3iACA 610-16/16/16-3 11 16 24 18 27 18 36 1) 2) 400/600 2065 230 51 0,7 180 R3iACA 610-020/000-3 15 20 32 24 36 24 48 2) 400 2065 190 54 0,3 70 R4iACA 610-020/020-3 15 20 32 24 36 24 48 1) 2) 400/600 2065 240 54 0,6 140 R4iACA 610-025/000-3 18,5 25 41 32 48 32 64 2) 400 2065 190 54 0,4 100 R4iACA 610-025/025-3 18,5 25 41 32 48 32 64 1) 2) 400/600 2065 240 54 0,8 200 R4iACA 610-030/000-3 22 30 47 41 62 41 82 2) 400 2065 190 54 0,5 260 R5iACA 610-030/030-3 22 30 47 41 62 41 82 1) 2) 400/600 2065 240 54 0,9 520 R5iACA 610-040/000-3 30 40 62 47 71 47 94 2) 400 2065 190 54 0,6 260 R5iACA 610-040/040-3 30 40 62 47 71 47 94 1) 2) 400/600 2065 240 54 1,2 520 R5iACA 610-050/000-3 37 50 76 62 93 62 124 2) 400 2065 190 54 0,8 260 R5iACA 610-050/050-3 37 50 76 62 93 62 124 1) 2) 400/600 2065 240 54 1,5 520 R5iACA 610-060/000-3 45 60 89 76 114 76 152 2) 400 2065 200 64 0,9 480 R6iACA 610-060/060-3 45 60 89 76 114 76 152 2) 600 2065 250 68 1,8 960 R6iACA 610-070/000-3 55 70 112 89 134 89 178 2) 400 2065 200 64 1,1 480 R6iACA 610-070/070-3 55 70 112 89 134 89 178 2) 600 2065 250 68 2,1 960 R6iACA 610-100/000-3 75 100 147 112 168 112 224 2) 400 2065 200 64 1,5 480 R7iACA 610-100/100-3 75 100 147 112 168 112 224 2) 600 2065 250 68 3,0 960 R7iACA 610-120/000-3 90 120 178 147 221 147 294 2) 400 2065 200 64 1,8 480 R7iACA 610-120/120-3 90 120 178 147 221 147 294 2) 600 2065 250 68 3,6 960 R7iACA 610-0185-3 135 180 259 194 291 178 356 3) 600 2130 250 61 2,7 1550 R8iACA 610-0225-3 165 220 312 234 351 216 432 3) 600 2130 250 61 3,3 1550 R8iACA 610-0265-3 200 260 379 284 426 260 520 3) 600 2130 250 61 3,9 1550 R8iACA 610-0335-3 250 330 474 356 533 316 632 3) 600 2130 270 61 5,0 1550 R9iACA 610-0405-3 315 400 576 432 648 395 790 3) 600 2130 270 61 6,0 1550 R9iACA 610-0500-3 400 500 720 540 810 494 988 3) 1000 2130 450 66 7,5 3100 R10iACA 610-0630-3 500 630 907 680 1020 600 1200 3) 1000 2130 480 66 9,5 3100 R11iACA 610-0765-3 630 760 1094 821 1231 751 1502 3) 1000 2130 480 66 11,4 3100 R11iACA 610-0935-3 - 930 1336 1002 1503 901 1802 4) 1500 2130 950 69 14,0 4650 R12iACA 610-1125-3 - 1120 1624 1218 1827 1126 2252 4) 1500 2130 950 69 16,8 4650 R12iACA 610-1440-3 - 1440 2079 1559 2339 1501 3002 4) 2000 2130 1200 69 21,6 6200 2xR11iACA 610-1775-3 - 1770 2558 1919 2878 1801 3602 5) 3000 2130 1900 71 26,6 9300 2xR12iACA 610-2145-3 - 2140 3085 2314 3471 2252 4504 5) 3000 2130 1900 71 32,1 9300 2xR12iACA 610-2340-3 - 2340 3374 2531 3796 2402 4804 5) 4000 2130 2400 71 35,1 12400 4xR11iACA 610-2820-3 - 2820 4070 3053 4579 3002 6004 5) 4000 2130 2400 71 42,3 12400 4xR11i

Drive SectionsACS 600 MultiDrive has a comprehensive IGBT inverter power range whichutilizes Direct Torque Control for high performance AC motor control.

Optional Items::� Drive Control Unit (AMC+IOC) inside the inverter (from R2i to R7i)� DC disconnect switch with capacitor charging circuits (not with 2*R7i)� Ground fault protection at motor output (from R2i to R12i)� Common motor connection terminals with parallel connected inverters� Motor cabling through the cabinet roof� Output du/dt filter(s)

(not available for 2*R4i/R5i/R6i/R7i; The width is an additional 200 mm with 3*R2i and 3*R3i)

Numerical Remarks:1) 400 mm if no DC disconnect switch, pulse encoder interface

module, serial communication module or extra I/O modules.The Drive Control Unit (AMC+IOC) must be located inside theinverter.

2) 200 mm is required for the motor cabling through the top exit.3) 400 mm is required for the motor cabling through the top exitf.4) 600 mm is required for the motor cabling through the top exit.

Common motor connection terminals are provided in the samecabinet.

5) 800 mm is required for the motor cabling through the top exit.Common motor connection terminals are provided in the samecabinet.

6) 1000 mm is required for the motor cabling through the top exit.Common motor connection terminals are provided in the samecabinet.

10) Cabinet height is 2002 mm for IP 54R classification.

AC Drive

MultiDrive Section

ACS 600 Product Family

Section Type10 = Drive Section

Size

Voltage Rating3 = 380, 400, 415 V5 = 380, 400, 415, 440, 460, 480, 500 V6 = 525, 550, 575, 600, 660, 690 V

Type Designation

ACA 6xx - xxxx - x

UN = 380...415 Volts

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10 ABB Motors/Cat. BA/M2RA GB 98-08

Nominal Ratings Duty Cycle A Duty Cycle B Drive Section Information for IP21/22/42/54R Cabinets

Type Marking P ABB_Motor SNominal IAC_Nominal IAC_4/5 min IAC_1/5 min IAC_50/60 s IAC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 500 V (kW) (kVA) (A) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

ACA 610-06/00/00-5 4 6 7,6 6,2 9,3 6,2 12 2) 400 2065 170 48 0,1 40 R2iACA 610-06/06/00-5 4 6 7,6 6,2 9,3 6,2 12 1) 2) 400/600 2065 210 50 0,2 80 R2iACA 610-06/06/06-5 4 6 7,6 6,2 9,3 6,2 12 1) 2) 400/600 2065 220 51 0,3 120 R2iACA 610-09/00/00-5 5,5 9 11 7,6 11 7,6 15 2) 400 2065 170 48 0,1 40 R2iACA 610-09/09/00-5 5,5 9 11 7,6 11 7,6 15 1) 2) 400/600 2065 210 50 0,3 80 R2iACA 610-09/09/09-5 5,5 9 11 7,6 11 7,6 15 1) 2) 400/600 2065 220 51 0,4 120 R2iACA 610-11/00/00-5 7,5 11 15 11 17 11 22 2) 400 2065 170 48 0,2 40 R2iACA 610-11/11/00-5 7,5 11 15 11 17 11 22 1) 2) 400/600 2065 210 50 0,3 80 R2iACA 610-11/11/11-5 7,5 11 15 11 17 11 22 1) 2) 400/600 2065 220 51 0,5 120 R2iACA 610-16/00/00-5 11 16 18 15 23 15 30 2) 400 2065 180 48 0,2 60 R3iACA 610-16/16/00-5 11 16 18 15 23 15 30 1) 2) 400/600 2065 220 50 0,5 120 R3iACA 610-16/16/16-5 11 16 18 15 23 15 30 1) 2) 400/600 2065 230 51 0,7 180 R3iACA 610-20/00/00-5 15 20 24 18 27 18 36 2) 400 2065 180 48 0,3 60 R3iACA 610-20/20/00-5 15 20 24 18 27 18 36 1) 2) 400/600 2065 220 50 0,6 120 R3iACA 610-20/20/20-5 15 20 24 18 27 18 36 1) 2) 400/600 2065 230 51 0,9 180 R3iACA 610-025/000-5 18,5 25 31 24 36 24 48 2) 400 2065 240 54 0,4 70 R4iACA 610-025/025-5 18,5 25 31 24 36 24 48 1) 2) 400/600 2065 190 54 0,8 140 R4iACA 610-030/000-5 22 30 41 31 47 31 62 2) 400 2065 240 54 0,5 100 R4iACA 610-030/030-5 22 30 41 31 47 31 62 1) 2) 400/600 2065 190 54 0,9 200 R4iACA 610-040/000-5 30 40 47 41 62 41 82 2) 400 2065 240 54 0,6 260 R5iACA 610-040/040-5 30 40 47 41 62 41 82 1) 2) 400/600 2065 190 54 1,2 520 R5iACA 610-050/000-5 37 50 58 47 71 47 94 2) 400 2065 240 54 0,8 260 R5iACA 610-050/050-5 37 50 58 47 71 47 94 1) 2) 400/600 2065 190 54 1,5 520 R5iACA 610-060/000-5 45 60 65 58 87 58 116 2) 400 2065 240 54 0,9 260 R5iACA 610-060/060-5 45 60 65 58 87 58 116 1) 2) 400/600 2065 190 54 1,8 520 R5iACA 610-070/000-5 55 70 84 65 98 65 130 2) 400 2065 200 64 1,1 480 R6iACA 610-070/070-5 55 70 84 65 98 65 130 2) 600 2065 250 68 2,1 960 R6iACA 610-100/000-5 75 100 112 84 126 84 168 2) 400 2065 200 64 1,5 480 R6iACA 610-100/100-5 75 100 112 84 126 84 168 2) 600 2065 250 68 3,0 960 R6iACA 610-120/000-5 90 120 135 112 168 112 224 2) 400 2065 200 64 1,8 480 R7iACA 610-120/120-5 90 120 135 112 168 112 224 2) 600 2065 250 68 3,6 960 R7iACA 610-140/000-5 110 140 164 135 203 135 270 2) 400 2065 200 64 2,1 480 R7iACA 610-140/140-5 110 140 164 135 203 135 270 2) 600 2065 250 68 4,2 960 R7iACA 610-0215-5 160 210 246 185 277 164 328 3) 600 2130 250 61 3,2 1550 R8iACA 610-0255-5 200 250 295 221 332 200 400 3) 600 2130 250 61 3,8 1550 R8iACA 610-0325-5 250 320 368 276 414 240 480 3) 600 2130 250 61 4,8 1550 R8iACA 610-0395-5 315 390 448 336 504 300 600 3) 600 2130 270 61 5,9 1550 R9iACA 610-0495-5 400 490 565 424 636 365 730 3) 600 2130 270 61 7,4 1550 R9iACA 610-0610-5 500 610 700 525 788 456 912 3) 1000 2130 450 66 9,2 3100 R10iACA 610-0770-5 630 770 887 665 998 570 1140 3) 1000 2130 480 66 11,6 3100 R11iACA 610-0935-5 - 930 1073 805 1207 694 1388 3) 1000 2130 480 66 14,0 3100 R11iACA 610-1095-5 - 1090 1263 947 1421 855 1710 4) 1500 2130 950 69 16,4 4650 R12iACA 610-1385-5 - 1380 1593 1195 1792 1040 2080 4) 1500 2130 950 69 20,7 4650 R12iACA 610-1760-5 - 1760 2039 1529 2294 1387 2774 4) 2000 2130 1200 69 26,4 6200 2xR11iACA 610-2165-5 - 2160 2501 1876 2814 1710 3420 5) 3000 2130 1900 71 32,4 9300 2xR12iACA 610-2625-5 - 2620 3026 2270 3404 2081 4162 5) 3000 2130 1900 71 39,3 9300 2xR12iACA 610-2850-5 - 2850 3300 2475 3713 2280 4560 5) 4000 2130 2400 71 42,8 12400 4xR11iACA 610-3450-5 - 3450 3992 2994 4491 2774 5548 5) 4000 2130 2400 71 51,8 12400 4xR11i

UN = 525...690 VoltsType Marking P ABB_Motor SNominal IAC_Nominal IAC_4/5 min IAC_1/5 min IAC_50/60 s IAC_10/60 s Width 10) Height Weight Noise Heat Loss Air Flow Module

UNominal = 690 V (kW) (kVA) (A) (A) (A) (A) (A) (mm) (mm) (kg) (dB) (kW) (m 3/h) (Type)

ACA 610-09/00/00-6 5,5 9 7,6 6,2 9 6,2 12 2) 400 2065 170 48 0,1 60 R3iACA 610-09/09/00-6 5,5 9 7,6 6,2 9 6,2 12 1) 2) 400/600 2065 210 50 0,3 120 R3iACA 610-09/09/09-6 5,5 9 7,6 6,2 9 6,2 12 1) 2) 400/600 2065 220 51 0,4 180 R3iACA 610-11/00/00-6 8 11 11 7,6 11 7,6 15 2) 400 2065 170 48 0,2 60 R3iACA 610-11/11/00-6 8 11 11 7,6 11 7,6 15 1) 2) 400/600 2065 210 50 0,3 120 R3iACA 610-11/11/11-6 8 11 11 7,6 11 7,6 15 1) 2) 400/600 2065 220 51 0,5 180 R3iACA 610-16/00/00-6 11 16 15 11 17 11 20 2) 400 2065 170 48 0,2 60 R3iACA 610-16/16/00-6 11 16 15 11 17 11 20 1) 2) 400/600 2065 210 50 0,5 120 R3iACA 610-16/16/16-6 11 16 15 11 17 11 20 1) 2) 400/600 2065 220 51 0,7 180 R3iACA 610-20/00/00-6 15 20 20 15 23 15 30 2) 400 2065 170 48 0,3 60 R3iACA 610-20/20/00-6 15 20 20 15 23 15 30 1) 2) 400/600 2065 210 50 0,6 120 R3iACA 610-20/20/20-6 15 20 20 15 23 15 30 1) 2) 400/600 2065 220 51 0,9 180 R3iACA 610-025/000-6 19 25 25 20 30 20 40 2) 400 2065 240 54 0,4 70 R4iACA 610-025/025-6 19 25 25 20 30 20 40 1) 2) 400/600 2065 190 54 0,8 140 R4iACA 610-030/000-6 22 30 28 25 38 25 50 2) 400 2065 240 54 0,5 100 R4iACA 610-030/030-6 22 30 28 25 38 25 50 1) 2) 400/600 2065 190 54 0,9 200 R4iACA 610-040/000-6 30 40 36 28 42 28 56 2) 400 2065 240 54 0,6 260 R5iACA 610-040/040-6 30 40 36 28 42 28 56 1) 2) 400/600 2065 190 54 1,2 520 R5iACA 610-050/000-6 37 50 44 36 54 36 72 2) 400 2065 240 54 0,8 260 R5iACA 610-050/050-6 37 50 44 36 54 36 72 1) 2) 400/600 2065 190 54 1,5 520 R5iACA 610-060/000-6 45 60 52 44 66 44 88 2) 400 2065 200 64 0,9 480 R6iACA 610-060/060-6 45 60 52 44 66 44 88 2) 600 2065 250 68 1,8 960 R6iACA 610-070/000-6 55 70 65 52 78 52 104 2) 400 2065 200 64 1,1 480 R6iACA 610-070/070-6 55 70 65 52 78 52 104 2) 600 2065 250 68 2,1 960 R6iACA 610-100/000-6 75 100 88 65 98 65 130 2) 400 2065 200 64 1,5 480 R7iACA 610-100/100-6 75 100 88 65 98 65 130 2) 600 2065 250 68 3,0 960 R7iACA 610-120/000-6 90 120 105 88 132 88 176 2) 400 2065 200 64 1,8 480 R7iACA 610-120/120-6 90 120 105 88 132 88 176 2) 600 2065 250 68 3,6 960 R7iACA 610-0185-6 132 180 149 112 168 106 212 3) 600 2130 250 61 2,7 1550 R8iACA 610-0205-6 160 210 176 132 198 127 254 3) 600 2130 250 61 3,2 1550 R8iACA 610-0255-6 200 250 210 158 236 150 300 3) 600 2130 250 61 3,8 1550 R8iACA 610-0315-6 250 310 264 198 297 179 358 3) 600 2130 250 61 4,7 1550 R8iACA 610-0375-6 315 370 310 233 349 225 450 3) 600 2130 270 61 5,6 1550 R9iACA 610-0485-6 400 490 410 308 461 265 530 3) 600 2130 270 61 7,4 1550 R9iACA 610-0600-6 500 600 502 377 565 340 680 3) 1000 2130 450 66 9,0 3100 R10iACA 610-0750-6 630 750 630 473 709 428 856 3) 1000 2130 480 66 11,3 3100 R11iACA 610-0900-6 - 900 755 566 849 504 1008 3) 1000 2130 480 66 13,5 3100 R11iACA 610-1045-6 - 1040 874 656 983 641 1282 4) 1500 2130 950 69 15,6 4650 R12iACA 610-1385-6 - 1380 1156 867 1301 755 1510 4) 1500 2130 950 69 20,7 4650 R12iACA 610-1710-6 - 1710 1435 1076 1614 1007 2014 4) 2000 2130 1200 69 25,7 6200 2xR11iACA 610-2125-6 - 2120 1777 1333 1999 1283 2566 5) 3000 2130 1900 71 31,8 9300 2xR12iACA 610-2545-6 - 2540 2129 1597 2395 1511 3022 5) 3000 2130 1900 71 38,1 9300 2xR12iACA 610-2800-6 - 2800 2344 1758 2637 1710 3420 5) 4000 2130 2400 71 42,0 12400 4xR11iACA 610-3350-6 - 3350 2809 2107 3160 2014 4028 5) 4000 2130 2400 71 50,3 12400 4xR11iACA 610-3880-6 - 3880 3251 2438 3657 2564 5128 6) 6000 2130 3800 72 58,2 18600 4xR12iACA 610-5140-6 - 5140 4300 3225 4838 3020 6040 6) 6000 2130 3800 72 77,1 18600 4xR12i

UN = 380...500 Volts

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ABB Motors/Cat. BA/M2RA GB 98-08 11

Dynamic Braking Section

Type Marking Chopper Unit Width Weight Resistor Unit Width Weight R E R Pbr,max (NBRA-6xx) (mm) (kg) (SAFUR) (mm) (kg) (ohm) (kJ) (kW)

UN = 380...415 VoltsACA 62x-0210-3 NBRA-658 400 110 2xSAFUR210F575 800 230 1,7 8400 230ACA 62x-0320-3 NBRA-659 400 110 2xSAFUR180F460 800 230 1,2 12000 353ACA 62x-0640-3 2xNBRA-659 800 220 2x(2xSAFUR180F460) 1600 460 2x(1,20) 24000 706ACA 62x-0960-3 3xNBRA-659 1200 330 3x(2xSAFUR180F460) 2400 690 3x(1,20) 36000 1058ACA 62x-1280-3 4xNBRA-659 1600 440 4x(2xSAFUR180F460) 3200 920 4x(1,20) 48000 1411ACA 62x-1600-3 5xNBRA-659 2000 550 5x(2xSAFUR180F460) 4000 1150 5x(1,20) 60000 1764ACA 62x-1920-3 6xNBRA-659 2400 660 6x(2xSAFUR180F460) 4800 1380 6x(1,20) 72000 2117

UN = 440...500 VoltsACA 62x-0260-5 NBRA-658 400 110 2xSAFUR125F500 800 230 2 7200 268ACA 62x-0400-5 NBRA-659 400 110 2xSAFUR200F500 800 230 1,35 10800 403ACA 62x-0800-5 2xNBRA-659 800 220 2X(2xSAFUR200F500) 1600 460 2x(1,35) 21600 806ACA 62x-1200-5 3xNBRA-659 1200 330 3x(2xSAFUR200F500) 2400 690 3x(1,35) 32400 1208ACA 62x-1600-5 4xNBRA-659 1600 440 4x(2xSAFUR200F500) 3200 920 4x(1,35) 43200 1611ACA 62x-2000-5 5xNBRA-659 2000 550 5x(2xSAFUR200F500) 4000 1150 5x(1,35) 54000 2014ACA 62x-2400-5 6xNBRA-659 2400 660 6x(2xSAFUR200F500) 4800 1380 6x(1,35) 64800 2417

UN = 525...690 VoltsACA 62x-0400-6 NBRA-669 400 110 2xSAFUR200F500 800 230 1,35 10800 404ACA 62x-0800-6 2xNBRA-669 800 220 2x(2xSAFUR200F500) 1600 460 2x(1,35) 21600 807ACA 62x-1200-6 3xNBRA-669 1200 330 3x(2xSAFUR200F500) 2400 690 3x(1,35) 32400 1211ACA 62x-1600-6 4xNBRA-669 1600 440 4x(2xSAFUR200F500) 3200 920 4x(1,35) 43200 1615ACA 62x-2000-6 5xNBRA-669 2000 550 5x(2xSAFUR200F500) 4000 1150 5x(1,35) 54000 2019ACA 62x-2400-6 6xNBRA-669 2400 660 6x(2xSAFUR200F500) 4800 1380 6x(1,35) 64800 2422

Regenerative BrakingA regenerative Thyristor Supply Sections with an AUTOTRANSFORMERoffers improved line commutation in weak networks.

Note!Please ask your local ABB officemore about the autotransformersolution.

U V W

Auto-Transformer

DCChoke

SupplyTerminals

4-Quadrant Thyristor Bridge

DCBusbars

U2 / U1=1,2

R = Resistance value for the listed resistor type. Note: This is alsothe minimum allowed resistance value for the braking resistor.

ER = Energy pulse that the resistor assembly will withstand with the400 seconds duty cycle. This energy will heat the resistorelement from 40 °C to the maximum allowable temperature.

Pbr,max = Maximum braking power of the NBRA-6xx chopper andSAFUR resistor combination. The chopper will withstand thisbraking power for one minute every ten minutes. Note: Thebraking energy transmitted to the resistor during any periodshorter than 400 seconds may not exceed ER. Thus, thestandard resistor withstands continuous braking of Pbr,max

typically 20 to 40 seconds (t = ER / Pbr,max).

AC Drive

MultiDrive Section

ACS 600 Product Family

Section Type2_ = Dynamic Braking Section

- 1 = NBRA-6xx choppers only- 2 = NBRA-6xx chopeers and SAFUR resistors

Size

Voltage Rating3 = 380, 400, 415 V5 = 440, 460, 480, 500 V6 = 525, 550, 575, 600, 660, 690 V

ACA 6xx - xxxx - x

Dynamic Braking SectionsBraking choppers in combination with a diode bridge offer an idealsolution for conducting the occasional braking energy of a system toresistors.

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12 ABB Motors/Cat. BA/M2RA GB 98-08

The roller table motors are squirrel cage motors,specially designed for use with PWM frequencyconverters. The motors, designated HRT and M2RA, arerobust in construction and fully sealed to suit the severeconditions of a rolling mill.

The HRT and M2RA motors are low speed motorsintended for direct connection to the table's rolls. Theability to select the pole number and frequency avoidsthe use of a gearbox, thus saving maintenance costsand increasing the overall efficiency of the drive.However, on request, M2RA motor is available,integrated to a gear box.

The following mechanical solutions have been designedto take into account the arduous conditions within a rollingmill.

Standard shaft end is of cylindrical construction. Conicalshaft end, as well as double shaft extensions, areavailable on request.

Robust die-cast aluminium squirrel cage rotors, which arehighly wear-resistant, are used throughout the motorrange. The rotor slot design is optimised for PWMfrequency converter applications.

General

Mechanical design

Assembly dimensions and shaft heights of the HRTand M2RA motors are in accordance with IEC 72-1.The normal mounting position for the motor isB3/IM1001.

The motor's enclosure is protected to IP55. Higherdegrees of protection, up to IP 65, is also available.If required, the M2RA motor's stator frame can bepressurised by air to prevent any water ingress.

Frames and bearing end shields are made of cast iron(GRS 200). Spheroidal graphite cast iron (GRP 400) isused as standard on frame sizes 355-400, and isavailable on request for smaller frame sizes. All fixingscrews and bolts are locked.

The HRT and M2RA motors are totally enclosed,frame cooled motors, with no external cooling fan inaccordance with IEC 34-6, IC 410. Stator frames havecrosswise vertical cooling ribs, allowing optimum heatflow away from the motor surface.A water cooled version is available on request forM2RA motors.

The Roller Table Motors HRT and M2RA

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ABB Motors/Cat. BA/M2RA GB 98-08 13

BearingsThe HRT and M2RA motors are fitted with 63-seriessingle row deep groove ball bearings. Alternatively, acylindrical roller bearing can be used at the D-end ofthe motor, if required.

The bearings are axially spring loaded, thuseliminating the bearing clearance. This improves thebearing resistance to vibrations while allowing fornormal thermal expansion. The D-end of the motor isequipped with a fixed bearing.

Motor sizes HRT 112 and 132 are provided with sealedbearings which are lubricated for life.Bearings for IEC-sizes 160 - 400 are provided withregreasable bearings.

As standard, motor sizes M2RA 355 and 400 areprovided with SPM-nipples for checking the bearing'scondition using the shock-impulse measurementmethod.

The arrows indicate lubrication flow direction

Sealing of bearingsThe bearings are sealed by using labyrinth sealing atthe D-end , where grease is used as an additionalsealant (see drawing), while the N-end is totallyenclosed.

Bearing types

Motor size D-end D-end N-endBall bearing Roller bearing Ball bearing

HRT 112 6307Z/C3 NU 307Z/C3 6307Z/C3HRT 132 6308Z/C3 NU 308Z/C3 6308Z/C3HRT 160 6309/C3 NU 309/C3 6309/C3M2RA 180 6310/C3 NU 310/C3 6309/C3M2RA 200 6312/C3 NU 312/C3 6312/C3M2RA 225 6313/C3 NU 313/C3 6313/C3M2RA 250 6315/C3 NU 315/C3 6315/C3M2RA 280 6316/C3 NU 316/C3 6316/C3M2RA 315 6319/C3 NU 319/C3 6316/C3M2RA 355 6322/C3 NU 322/C3 6319/C3M2RA 400 6322/C3 NU 322/C3 6319/C3

HRT 160 andM2RA 180...250 M2RA 280...400

Grease

M2RA 180...400

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14 ABB Motors/Cat. BA/M2RA GB 98-08

The values in the above table are based on 100oCbearing temperature and must be halved for every 15oCrise in bearing temperature. If the bearing temperaturedoes not exceed 85oC, the values in the table can bedoubled.

Note: The highest operating temperature of the grease mustnot be exceeded.

Protection against corrosionScrews, steel and cast iron parts are treatedaccordingly to give reliable anti-corrosion protectionunder severe environmental conditions.

Two-pack epoxy is used as both primer and finishingpaint.

Standard paint is moisture and tropic proof (to DIN50016) and coloured blue (Munsel colour code 8B 4.5/3.25, corresponding RAL 5014). Other shades areavailable on request.

LubricationHRT 160 and all M2RA Roller Table Motors are providedwith grease nipples so the motor can be lubricated whilerunning. If the bearings cannot be lubricated whilerunning, please follow the procedure detailed in themaintenance leaflet (BA/ABB Motors/Add. Info M2RA).For slowly rotating and/or highly loaded bearings,Lithium Complex (EP-greases) are recommended.

Lubrication intervals for ball bearings (horizontal motors)

For HRT motors the lubrication instruction is providedon the main name plate.A lubrication instruction plate for M2RA motors isfitted to the NDE-end shield of all motors, stating thetype of grease and lubrication interval. D-end bearingmust be lubricated so that new grease is coming outfrom the labyrinth channels totally replacing the oldgrease.

Lubrication intervals in running hoursn n n n

Motor size 1000 750 250...500 ...250r/min r/min r/min r/min

HRT 160 9300 11000 - -M2RA 180 3600 4200 6000 8000M2RA 200 3400 4000 5500 7500M2RA 225 3400 4000 5500 7500M2RA 250 3200 3800 5000 7000M2RA 280 3200 3800 5000 7000M2RA 315 2800 3500 4500 6500M2RA 355 2800 3500 4500 6500M2RA 400 2800 3500 4500 6500

Note: Lubrication intervals for NU-bearings or vertical motors are half the values shownabove.

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ABB Motors/Cat. BA/M2RA GB 98-08 15

Drain holesAll motors are provided with drain holes and plugswhich, depending on the motor's mounting position, arelocated at the lowest point. The plugs are in the openposition when the motors are delivered.

Terminal boxThe terminal box is located on the top of the motor andcan be rotated 4 x 90o . Terminal boxes positionedeither on the left or right side of the motor are availableon request.

Cable glands are fitted to the terminal box according totable on page 21 as standard. Deviations from standardcable glands are available on request.

Stator windingThe high number of poles (6 to 12) means the statorwinding is extremely strong and mechanically resistantas a result of winding ends being very short and tightlyterminated.

The stator winding insulation meets Class Frequirements (temperature limit + 155oC). Class Hinsulation (temperature limit 180oC) is available onrequest.

The stators are wound with Class H enamel wire and thewinding is then trickle impregnated with polyester orepoxy resin (VPI for HRT 112-160). Gaps between

individual conductors are effectively filled with theimpregnated material resulting in good thermalconductivity and superior mechanical strength.

An effective way of protecting the stator winding againstoverheating is by direct supervision of the windingtemperature. As standard, M2RA motors are equippedwith three PTC-thermistors embedded in the statorwinding's overhang. Six thermistors (for warning andtripping), bimetallic relays or Pt-100 measuring resistorsare also available on request.

Open

Cable glands

Terminal box for motors HRT 112...160 Terminal box for motors M2RA 180...400

The terminal board consists of three terminals for powerleads and one terminal for earthing. All motors areprovided with an external earthing stud on the motorframe.

Terminals forthermistors

3 mainterminals

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16 ABB Motors/Cat. BA/M2RA GB 98-08

Electrical design

0

500

1000

1500

2000

2500

3000

3500

0102030405060708090100

T/Nm

s / %

The nominal frequency (field weakening point) of theHRT and M2RA is optimised according to the requiredspeed range.

Technical performance dataThe following tables on pages 18 and 19 indicate themost commonly needed technical data for selecting thecorrect M2RA roller table motor.

The effective torque Trms in the table is the availableconstant torque in the speed range 0...n (nominal speed)

Prms = effective output power (kW)n = motor speed (r/min)Trms = effective torque (Nm)Tmax = breakdown torque (Nm)Tacc = max. allowed acceleration torque

approx. 0.75*Tmax (Nm)Io = no-load current (A)

Typical torque-speed curve of a M2RA Roller Table Motor

The non-sinusoidal supply voltage of the PWMfrequency converter has been taken into account in themotor's electrical design of the motor. The nominalvoltage range is from 380V to 690V.

The data is valid for 6- and 8-pole M2RA 180...250motors rated 400V, 50Hz and also for 10- and 12-poleM2RA 200...400 motors rated 400V, 35 Hz.

The temperature rise is in accordance with Class F(max. 110oK by resistance method).

In = nominal current corresponding Prms (A)Iacc = acceleration current corresponding Tacc (A)cosϕo = no-load power factorcosϕn = nominal power factorcosϕacc = acceleration power factorJrt = moment of inertia of the rotorm = motor weight

T = f(s), M2RA 315 LB 12, Prms = 30 kW, Un = 400 V, fn = 35 Hz, Trms = 828 Nm,

n = 346 r/min, Tacc = 2400 Nm, Tmax = 3200 Nm

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ABB Motors/Cat. BA/M2RA GB 98-08 17

The type designation of the HRT Roller Table Motor:

HRT 160LB 10 B3 1 2 3 4 5

Position 14Generation codeA, B, C...

Position 15Variant codes014 = Class H insulation122 = 3 bimetallic relays in the stator winding436 = 3 PTC-thermistors in the stator winding

(standard in all M2RA motors)445 = 3 Pt-100 measuring resistors in the stator

winding035 = Assembly of coupling half supplied by customer037 = Roller bearing at D-end043 = SPM-nipples (standard in motor sizes M2RA

355...400)069 = Two standard cylindrical shaft ends070 = One or two special shaft ends (e.g. conical

shaft end)114 = Finishing paint in other colour than standard149 = Testing according to separate test specification179 = Surface treatment according to special

specification183 = Pulse sensor mounted according to

specification403 = Protection by enclosure higher than standard405 = Special insulation for high voltage levels418 = Separate terminal box for connecting of

temperature detectors441 = 6 PTC-thermistors in the stator winding

(3 for tripping, 3 for warning)473 = Leine&Linde hollow-shaft pulse tachometer

(pulse number 2048 ppm)701 = Insulated NDE-bearing

Type designations and product code

Positions 1 and 23G = Business area ABB Motors

Position 3Enclosure and material of stator frameR =Totally enclosed frame cooled motor with castiron frame

Position 4Rotor typeA = Squirrel cage rotor

Positions 5 and 6IEC-frame size18 = 180 20 = 200 22 = 225 25 = 25028 = 280 31 = 315 35 = 355 40 = 400

Position 7Speed (pole pairs)1 = 2 poles 2 = 4 poles 3 = 6 poles 4 = 8 poles5 = 10 poles 6 = 12 poles 7 = > 12 poles

Positions 8-10Running number series

Position 11 - Dash

Position 12Mounting arrangementA = Foot mountedB = Flange mountedH = Foot and flange mounted

Position 13Voltage codeB = 380 V D = 400 V E = 500 V H = 415 VT = 660 V U = 690 V X = other

The type designation of the M2RA Roller Table Motor:

M2RA 315LB 12 B3 1 2 3 4 5 6 7

The product code (valid only for M2RA motors)

3G RA 316520 - ABA, 032,042,etc. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 = general designation2 = roller table motor3 = squirrel cage rotor4 = IEC-frame size5 = symbol for stator core length6 = number of poles7 = mounting arrangement

1 = designation for roller table motor2 = IEC-frame size3 = symbol for stator core length4 = number of poles5 = mounting arrangement

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18 ABB Motors/Cat. BA/M2RA GB 98-08

Technical data

Roller table motors HRT and M2RA 400 V 50 Hz

750 r/min 8-poles

1000 r/min 6-poles1) HRT 112 -

2 HRT 132 MD - 970 20 63 46 3 5 11 0.08 0.71 0.81 0.03 85

4 HRT 160 LD - 975 39 129 95 5 9 20 0.10 0.75 0.81 0.09 150

7 M2RA 180 LA 183 510- * 984 68 250 185 6 14 38 0.10 0.83 0.85 0.20 175

10 M2RA 200 LA 203 510- * 985 97 360 270 6.5 19 56 0.08 0.86 0.86 0.43 24511 M2RA 200 LB 203 520- * 988 106 480 360 8 21 73 0.08 0.85 0.86 0.52 270

12.5 M2RA 225 MB 223 320- * 990 121 570 430 10 24 86 0.08 0.85 0.86 0.66 31515 M2RA 225 MC 223 330- * 990 145 750 560 13 29 112 0.08 0.84 0.85 0.78 340

18 M2RA 250 MB 253 320- * 992 173 980 730 17 36 145 0.08 0.81 0.85 1.59 4551) M2RA 280 MB 283 320- *1) M2RA 280 MC 283 330- *1) M2RA 315 LA 313 510- *1) M2RA 315 LB 313 520- *1) M2RA 315 LC 313 530- *1) M2RA 355 SA 353 110- *1) M2RA 355 SB 353 120- *1) M2RA 355 LA 353 510- *1) M2RA 400 MA 403 310- *

1) HRT 112 -1) HRT 132 -3 HRT 160 LD - 730 39 133 98 5 8 16 0.09 0.69 0.81 0.09 150

5.5 M2RA 180 LA 184 510- * 738 71 240 180 8 13 30 0.08 0.71 0.81 0.20 175

8 M2RA 200 LA 204 510- * 740 103 380 290 8 16.5 46 0.08 0.80 0.83 0.43 2459 M2RA 200 LB 204 520- * 740 116 500 380 10.5 19 60 0.08 0.79 0.83 0.52 270

10 M2RA 225 MB 224 320- * 742 129 570 430 13.5 22 67 0.07 0.74 0.82 0.66 31512.5 M2RA 225 MC 224 330- * 742 161 730 550 17 28 86 0.07 0.72 0.82 0.78 340

15 M2RA 250 MB 254 320- * 744 193 980 730 21 34 114 0.07 0.72 0.82 1.59 455

1) M2RA 280 MB 284 320- *1) M2RA 280 MC 284 330- *

1) M2RA 315 LA 314 510- *1) M2RA 315 LB 314 520- *1) M2RA 315 LC 314 530- *

1) M2RA 355 SA 354 110- *1) M2RA 355 SB 354 120- *1) M2RA 355 LA 354 510- *

1) M2RA 400 MA 404 310- *

1)Technical data on request

*See product code positions on page 17; mounting arrangements and voltage as follows:

Output Motor Product Speed Torque Current Power factorPrms type code n Trms Tmax Tacc I0 In Iacc cos ϕo cos ϕn cos ϕacc Jrt m WeightkW 3G RA r/min Nm Nm Nm A A A kgm² kg

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ABB Motors/Cat. BA/M2RA GB 98-08 19

Output Motor Product Speed Torque Current Power factorPrms type code n Trms Tmax Tacc Io In Iacc cos ϕo cos ϕn cos ϕacc Jrt m WeightkW M2RA 3G RA r/min Nm Nm Nm A A A kgm² kg

Roller table motors M2RA

Technical data

400 V 35 Hz

350 r/min 12-poles

420 r/min 10-poles

4 200 LA 205 510- * 415 92 400 300 10 12 29 0.06 0.58 0.80 0.43 2454.5 200 LB 205 520- * 415 104 510 380 12 14.5 36 0.06 0.54 0.80 0.52 270

5 200 LC 205 530- * 415 115 600 450 15 17.5 42 0.06 0.50 0.80 0.58 285

6 225 MC 225 330- * 415 138 680 510 17 20 48 0.06 0.51 0.79 0.82 3258 225 MD 225 300- * 415 184 900 670 23 27 64 0.06 0.50 0.78 0.87 360

14 250 MC 255 330- * 415 322 1250 940 30 39 85 0.05 0.59 0.78 1.67 470

18 280 MB 285 320- * 415 414 1650 1240 30 43 108 0.05 0.68 0.81 2.6 62022 280 MC 285 330- * 415 506 2050 1540 35 53 135 0.05 0.67 0.81 3.0 690

30 315 LA 315 510- * 416 689 2800 2100 44 69 180 0.04 0.70 0.81 5.1 87036 315 LB 315 520- * 416 826 3200 2400 46 79 205 0.04 0.79 0.81 5.9 95042 315 LC 315 530- * 416 964 3900 2930 53 92 255 0.04 0.72 0.81 6.9 1060

48 355 SA 355 110- * 417 1100 5000 3750 85 120 325 0.03 0.63 0.80 10 155060 355 SB 355 120- * 417 1374 6300 4730 105 148 400 0.03 0.64 0.80 12 175072 355 LA 355 510- * 417 1648 7900 5930 130 183 500 0.03 0.62 0.80 14 2000

100 400 MA 405 310- * 417 2290 10600 7950 160 240 675 0.03 0.65 0.80 22 2500

3.3 200 LA 206 510- * 345 91 400 300 11 12.5 26 0.07 0.48 0.79 0.43 2454 200 LB 206 520- * 345 111 510 380 12.5 14 31 0.07 0.50 0.79 0.52 270

4.5 200 LC 206 530- * 345 125 580 435 14 16 35 0.07 0.50 0.79 0.58 285

5 225 MC 226 330- * 345 138 650 485 16 19 40 0.06 0.47 0.77 0.82 3256 225 MD 226 300- * 345 166 810 610 22 24 50 0.06 0.45 0.76 0.87 360

11 250 MC 256 330- * 345 304 1200 900 30 37 78 0.05 0.50 0.74 1.67 470

15 280 MB 286 320- * 345 415 1550 1160 37 47 90 0.05 0.53 0.74 2.6 62018.5 280 MC 286 330- * 345 512 1950 1460 45 57 115 0.05 0.53 0.74 3.0 690

25 315 LA 316 510- * 346 690 2700 2030 43 63 150 0.04 0.66 0.81 5.1 87030 315 LB 316 520- * 346 828 3200 2400 48 72 180 0.04 0.67 0.81 5.9 95035 315 LC 316 530- * 346 966 4000 3000 60 86 220 0.04 0.66 0.81 6.9 1060

40 355 SA 356 110- * 347 1100 4900 3680 85 112 270 0.03 0.58 0.78 10 155050 355 SB 356 120- * 347 1376 5900 4430 95 131 325 0.03 0.61 0.79 12 175060 355 LA 356 510- * 347 1650 7800 5850 135 172 435 0.03 0.56 0.78 14 2000

85 400 MA 406 310- * 348 2332 10500 7880 150 216 570 0.03 0.63 0.79 22 2500100 400 LA 406 510- * 348 2744 13000 9800 220 290 725 0.03 0.54 0.77 26 2850

* See product code positions on page 17; mounting arrangements and voltage as follows:

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20 ABB Motors/Cat. BA/M2RA GB 98-08

P rmsx ≈ Prms (constant)nx ≈ (fx/fn) × nTrmsx ≈ (fn/fx) × Trms

Tmax x ≈ Tmax (constant)Taxx x ≈ Tacc (constant)Iox ≈ (Un/Ux) × (fx/fn) × Io

Inx ≈ (Un/Ux) × √fx/fn × In

Iaccx ≈ (Un/Ux) × (fx/fn) ×Iacc

cos ϕox ≈ cos ϕo (constant)cos ϕnx ≈ √fn/fx × cos ϕn

cos ϕaccx ≈ cos ϕacc(constant)

Application 2:- max. speed n = 572 r/min- rms-torque Trms = 1100 Nm- needed acceleration torque Tacc = 5000 Nm- network voltage 500 V 50 Hz

The maximum torque of the motor must be at leastTmax ≈ 5000 Nm/0.75 ≈ 6670 Nm and the rms-powermust be at least Prms = 2 ⋅π ≈ 1.1 ≈ 572/60 kW≈ 66 kW. A 10-pole, M2RA 355LA 10 motor, fulfilsboth requirements with the following performance data:

U = 500 Vf = (572/417) ⋅ 35 Hz ≈ 48 HzPrms = 72 kWn ≈ (48/35) ⋅ 417 r/min ≈ 572 r/minTrms ≈ (35/48) ⋅ 1648 Nm ≈ 1202 NmTmax ≈ 7900 NmTacc ≈ 5930 NmIo ≈ (400/500) ⋅ (48/35) ⋅ 130 A ≈ 143 AIn ≈ (400/500) √ 48/35 ⋅ 183 A ≈ 171 A

Iacc ≈ (400/500) ≈ (48/35) ≈ 500 A ≈ 550 A

(this current is based on accelerationtorque of 5930 Nm, required accele-ration torque is 5000 Nm → in practiceIacc is lower than 550 A)

cos ϕo ≈ 0.03cos ϕn ≈ √35/48 ≈ 0.62 ≈ 0.53cos ϕacc ≈ 0.80

How to use performance data with different voltagesand frequencies

When f x > fn the following formulae are valid: When f x < fn the following formulae are valid:

The following formulae can be used to calculateperformance data of the HRT and M2RA motors atdifferent field weakening points (voltage/frequency).

Note: these formulae provide an estimate. Accuratecalculations will be carried out by ABB Motors.

P rmsx ≈ (fx/fn) × Prms

nx ≈ (fx/fn) × nTrmsx ≈ Trms (constant)Tmaxx ≈ Tmax (constant)Taccx ≈ Tacc (constant)Iox ≈ (Un/Ux) × (fx/fn) × IoInx ≈ (Un/Ux) × (fx/fn) × InIaccx ≈ (Un/Ux) × (fx/fn) × Iacc

cos ϕox ≈ cos ϕo (constant)cos ϕnx ≈ cos ϕn (constant)cos ϕaccx ≈ cos ϕacco (constant)

Examples of motor selection

U = 660 V f = 28 HzPrms ≈ (28/35) ⋅ 30 kW ≈ 24 kWn ≈ (28/35) ⋅ 346 r/min ≈ 277 r/minTrms ≈ 828 NmTacc ≈ 2400 NmTmax ≈ 3200 NmIo ≈ (400/660) ⋅ (28/35) ⋅ 48 A ≈ 23 AIn ≈ (400/660) ⋅ (28/35) ⋅ 72 A ≈ 35 AIacc ≈ (400/660) ⋅ (28/35) ⋅ 180 A ≈ 87 A

(this current is based on accelerationtorque of 2400 Nm, required accele-ration torque is 2200 Nm → in practice

Iacc is lower than 87 A)

cos ϕo ≈ 0.04cos ϕn ≈ 0.67cos ϕacc ≈ 0.81

Field weakening point: Ux/fx(motor wound for Ux/fx so as to maintain thesame magnetic flux as stated in the motor tables)

Application 1:- max. speed n = 275 r/min- rms-torque Trms = 750 Nm- needed acceleration torque Tacc = 2200 Nm- network voltage 660 V 50 Hz

In consideration of the required acceleration torque,rms-torque and the max. speed, a 12-pole, M2RA315LB 12 motor, is chosen. With a 12-pole motor thefrequency is 28 Hz. The performance data of theselected motor will be, approximately, as follows:

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ABB Motors/Cat. BA/M2RA GB 98-08 21

Type GD H HA K Bearing X HD L D N

HRT 112 M 7 112 18 12 6307Z/C3 6307Z/C3 2) 282 350HRT 132 M 8 132 20 12 6308Z/C3 6308Z/C3 2) 328 425HRT 160 L 8 160 26 15 6309/C3 6309/C3 2) 410 590M2RA 180 L_ 9 1801) 26 15 6310/C3 6309/C3 Pg21 435 630M2RA 200 L_ 10 2001) 30 19 6312/C3 6312/C3 Pg21 530 690M2RA 225 M_ 11 2251) 32 19 6313/C3 6313/C3 Pg21 590 755M2RA 250 M_ 11 2501) 40 24 6315/C3 6315/C3 Pg29 637 829M2RA 280 M_ 12 2801) 40 24 6316/C3 6316/C3 Pg29 700 930M2RA 315 L_ 14 315 50 30 6319/C3 6316/C3 Pg36 820 1110M2RA 355 S_ 16 355 56 35 6322/C3 6319/C3 Pg42 934 1246M2RA 355 L_ 16 355 56 35 6322/C3 6319/C3 Pg42 934 1405M2RA 400 M_ 16 400 60 35 6322/C3 6319/C3 Pg48 1020 1520M2RA 400L_ 16 400 60 35 6322/C3 6319/C3 Pg48 1020 1565

Type A AA AB AC B BA BB C D Tol. E EB EC F G

HRT 112M 190 48 230 221 140 47 180 70 28 k6 60 M10 22 8 24HRT 132M 216 48 256 258 178 47 218 89 38 k6 80 M12 28 10 33HRT 160L 254 58 300 300 254 52 298 108 42 k6 110 M16 36 12 37M2RA 180 L_ 279 58 324 332 279 52 316 121 48 k6 110 M16 36 14 42.5M2RA 200 L_ 318 65 378 395 305 75 364 133 55 m6 110 M20 40 16 49M2RA 225 M_ 356 65 416 460 311 85 360 149 60 m6 140 M20 40 18 53M2RA 250 M_ 406 80 473 510 349 90 422 168 65 m6 140 M20 40 18 58M2RA 280 M_ 457 85 530 575 419 125 550 190 75 m6 140 M20 40 20 67.5M2RA 315 L_ 508 105 590 645 508 160 640 216 90 m6 170 M24 48 25 81M2RA 355 S_ 610 120 700 748 500 175 680 254 100 m6 210 M24 48 28 90M2RA 355 L_ 610 120 700 748 630 175 810 254 100 m6 210 M24 48 28 90M2RA 400 M_ 686 140 820 828 630 180 810 280 100 m6 210 M24 48 28 90M2RA 400 L_ 686 140 820 828 710 180 810 280 100 m6 210 M24 48 28 90

1) Tolerances: 2) On request H 180L - 250M 0, - 0,5 280 M 0, - 1,0

Dimension drawing

Foot-mountedIM B3 Roller table motors

HRT 112...160M2RA180L_...400L_

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22 ABB Motors/Cat. BA/M2RA GB 98-08

Notes

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ABB Motors/Cat. BA/M2RA GB 98-08 23

OutputMotor type/application IEC frame sizes

kWkWkWkWkWkWkWkWkW

0.10.180.180.550.18

750.150.250.75

---------

56 - 40063 - 40063 - 40080 - 40063 - 400

250 - 35563 - 100

71 - 40080 - 132

ABB Motors product range

Three-phase, IP 55 motorsEx nA motorsEEx e motorsEEx d/EEx de motorsMarine motorsIP 23 open drip proof motorsSingle-phase motorsBrake motorsIntegral motors

Catalogues and brochures forthese motors are available from:

ABB MotorsBusiness Area Marketing CommunicationsP.O.Box 633FIN-65101 Vaasa, Finlandtel. +358 (0)10 22 4000fax +358 (0)10 22 43575www.abb.com/motors

7106303906306308002.27107.5

Basic alternatives- aluminium, steel and cast iron frames available

- LV motors up to 1000 V

- standard versions of all types kept in stock

- larger LV and HV motors can also be supplied

- motors according to NEMA-standard

Special types/alternatives- special variable speed AC drives

- high speed motors, over 3000 r/min

- traction motors

- generators for wind turbines

- roller tables and mines

- water cooled motors

- slip-ring motors

- motors with vertical hollow shaft

- smoke venting design

- stator/rotor units

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AustraliaABB Industrial SystemsPty LimitedP.O.Box 126Lilydale, VIC 3140tel. +61 (0) 3 9735 7222fax + 61 (0) 3 9735 7282

AustriaABB Industrie& Gebäudesysteme GmbHWienerbergstrasse 11 BA-1810 Wientel. +43 (0) 1 601 09 0fax +43 (0) 1 601 09 8305

BelgiumAsea Brown Boveri S.A.-N.V.Hoge Wei 27B-1930 Zaventemtel. +32 (0) 2 718 6311fax +32 (0) 2 718 6657

BrazilAsea Brown Boveri LtdaP.O.Box 0097506020-902 Osasco -SPtel. +55 (0) 11 704 9111fax +55 (0) 11 702 1991

CanadaAsea Brown Boveri, Inc.200 Chisholm Dr.,Milton, Ontario L9T 5E7tel. +1 905 875 4500fax +1 905 875 0077

China*ABB Yuejin Motors (Shanghai)Company Limited8 Guang Xing Rd.,Rong BeiTown, Songjiang County,Shanghai 201613tel. +86 21 5774 2188fax +86 21 5774 2364

ChileAsea Brown Boveri S.A.P.O.Box 581-3Santiagotel. +56 (0) 2 5447 100fax +56 (0) 2 5447 405

Denmark*ABB Motors A/SPetersmindevej 1DK-5000 Odense Ctel. +45 66 147 096fax +45 65 912 912

ABB MotorsBusiness Area Marketing CommunicationsP.O.Box 633FIN-65101 Vaasa Finlandtel. +358 (0) 10 22 4000fax +358 (0) 10 22 47375www.abb.com/motors

Finland*ABB Motors OyP.O.Box 633FIN-65101 Vaasatel. +358 (0) 10 22 4000fax +358 (0) 10 22 47372

FranceABB Industrie15, rue SullyF-69153 Décines CharpieuCedextel. +33 (0) 472 054 040fax +33 (0) 472 020 345

GermanyABB Elektromotoren GmbHP.O.Box 10 03 46D-68003 Mannheimtel. +49 (0) 621 3810fax +49 (0) 621 381 6820

Hong KongAsea Brown Boveri Ltd3 Dai Hei StreetTai Po Industrial EstateTai Po New TerritoriesHong Kongtel. +852 292 938 38fax +852 292 935 05

India*Asea Brown Boveri LtdP.O.Box 16Faridabad 121 001tel. +91 (0) 129 233 313fax +91 (0) 129 234 288

IndonesiaP.T. Abdibangun BuanaP.O.Box 3781Jakarta 10002tel. +62 (0) 21 314 9115fax +62 (0) 21 315 3963

IrelandAsea Brown Boveri LtdComponents DivisionBelgard RoadTallaght, Dublin 24tel. +353 (0) 1 405 7300fax +353 (0) 1 405 7327

Italy*ABB Industria S.p.a.Motor DivisionViale Edison 50I-20099 Sesto S. Giovanni,Milanotel. +39 02 262 321fax +39 02 262 32723

JapanABB Industry K.K.2-39, Akasaka 5-ChomeMinato-KuTokyo 107tel. +81 (0) 3 556 38605fax +81 (0) 3 556 38615

KoreaABB Industrial Systems Co.Ltd.Oksan Bldg, 12 Fl,157-33, Samsung-dong,Kangnam-Ku, Seoul 135-090tel. + 82 2 528 2327fax.+ 82 2 528 3490

Mexico*ABB Sistemas, S.A. de C.V.P.O.Box M-243406000 Mexico D.F.tel. +52 5 328 1400fax +52 5 328 1694

The NetherlandsABB Componenten B.V.P.O.Box 532NL-2900 AM Capelle a/d Ijsseltel. +31 (0) 10 258 2250fax +31 (0) 10 4586559

New ZealandABB Service DivisionP.O.Box 22167Otahuhu, Aucklandtel. + 64 (0) 9 276 6016fax + 64 (0) 9 276 1303

NorwayABB Industri ASP.O.Box 6540 RodelökkaN-0501 Oslo 5tel. +47 22 872 000fax +47 22 872 541

SingaporeAsea Brown Boveri Pte LtdP.O.Box 95Pasir Panjang Post OfficeSingapore 9111tel. +65 775 3777fax +65 778 0222

Spain*ABB Motores S.A.P.O.Box 81E-08200 Sabadelltel. +34 93 728 8500fax +34 93 728 8554

Sweden*ABB Motors ABS-721 70 Västeråstel. +46 (0) 21 329 000fax +46 (0) 21 124 103

SwitzerlandABB Normelec AGBadenerstrasse 790PostfachCH-8048 Zürichtel. +41 (0) 1 435 6666fax +41 (0) 1 435 6603

TaiwanAsea Brown Boveri LtdP.O.Box 81-54Taipeitel. +886 (0) 2 579 9340fax + 886 (0) 2 577 9434

ThailandAsea Brown Boveri LtdP.O.Box 2087Bangkok 10501tel. +66 (0) 2 249 4825fax +66 (0) 2 249 8479

The United KingdomABB Motors LtdSouth PointSutton Court RoadSutton, Surrey SM1 4 TYtel. +44 (0) 181 395 8585fax +44 (0) 181 395 8991

USAABB Industrial Systems Inc.Drive Products & SystemsP.O.Box 372MilwaukeeWI 53201-0372tel. +1 414 785 3416fax +1 414 785 0397

VenezuelaAsea Brown Boveri S.A.P.O.Box 6649Carmelitas,Caracas 1010Atel. +58 (0) 2 238 2422fax +58 (0) 2 239 6383

ABB MotorsManufacturing sites (*) and some of the biggest sales companies.

Catalogue BA/M2BA GB 98-08

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