abr - commissioning 8061gb 200905

8/12/2019 ABR - Commissioning 8061GB 200905

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RoomMaster ABR-2Commissioning


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Flkt Woods 8061 GB 2009.05 2 Specifications are subject to alteration without further notice.

RoomMaster ABR-2 COMMISSIONING

GENERALLocking of operating mode keys ..............................................................................................................3

Control panel ...............................................................................................................................................3

Function of operating mode keys, operating menu ...............................................................................3

Activation of setting keys ..........................................................................................................................4

Locking of setting keys ....................................................................................................................... ........4

Setting menu structure ...............................................................................................................................4

Function of setting keys .............................................................................................................................4

START-UPFactory settings on delivery ......................................................................................................................5

Calibration of unit .......................................................................................................................................3Interrupted calibration ...............................................................................................................................5

Unit self-test .................................................................................................................................................5

Alarm ............................................................................................................................................................5

Selecting operating mode STOP................................................................................................................5

Example: Changing standard flow ...........................................................................................................5

Program version ..........................................................................................................................................6

Checking prior to commissioning ............................................................................................................6

Commissioning applicable to program version R2d .............................................................................6

PROCEDURE - SETTING

Setting of temperature regulation of desired value for temperature ..................................................7Setting of exhaust air flow, standard and reduced flowand supply air/exhaust air flow ratio ......................................................................................................8

Reading actual values (Window 20) ......................................................................................................... 8

Setting operating times and operating mode in weekly rhythm (Window 30) .................................9

Setting operating times and operating mode in weekly rhythm (Window 40) ...............................10

Setting clock (Window 50) ................................................................................................................. ......11

Activation of summer night-time cooling (Window 60) .....................................................................12

Calibration of unit (Window 71b) ........................................................................................................... 13

Self-test of unit (Window 71a) ................................................................................................................. 13

Reset default values (Window 71c) ........................................................................................................14

Activation (blocking) of operating mode keys .....................................................................................15Activation of electric coil and cooling coil ............................................................................................15

Program version (Window 77) ................................................................................................................ 16

PRESENCE SENSOR Setting operating times and operating mode in annual rhythm .................16

Alarm and fault-finding ...........................................................................................................................17

Menu Structure .............................................................................................................. ............................18

List of parameters .....................................................................................................................................19

Content


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Fig. 20

STOP

OVERTIME

(h:m)3:00

AIRING

(min) 15

AUTOMATICCalibration

AUTOAUTOMATIC

Weekly rhythm Std flow

AUTOMATIC

Annual rhythm Std flow

" Red.flow " Red.flow " Red.flow

Stop " Stop " Stop

AUTOMATIC

Presence Std flow

AUTOMATIC

Demand control

AUTOMATIC

Self-test Heat exchanger

AUTOMATIC

Calibration

" Electric coil

Filter

AUTOMATIC

Central clock Std flow

AUTOMATIC

Night-time cooling

Locking of operating mode keysThe operating mode keys Overtime operation, Ven-tilation and Stop can be blocked individually, if re-quired; see also page 13, Activation (blocking) of operat-ing mode keys.

Control panelThe control panel is equipped with a 2 x 20 characterwindow of the LED backlight type, where the operatingstatus, air flow, temperatures and other setting valuesand parameters are displayed in clear text; see Fig. 20.

Four operating mode keys are used to select the de-sired operating status. The current operating status isshown in the operating menu in the window.

Each operating status can be interrupted at any timefor a new operating status by pressing the appropriateoperating mode key.

Five setting keys are provided to set and read the airflows and temperatures, etc., to increase and reduce thevalues, and to move around in the menu structure. Thevalues are displayed in the setting menu on the window.

The red LED on the panel will flash in the event ofa fault function. The fault function is displayed in thealarm menu in the window.

Function of operating mode keys, operating menu

Symbol Function Operating menu

Locking and function of operating mode keys

Window

Alarm

Operatingmodekeys (4)

Settingkeys (5)

Automatic mode, in which the unit is control-led by the following alternatives:* Internal annual clock (weekly rhythm,

annual rhythm)* Presence sensor, CO2 sensor* Night-time cooling* Self-test or CalibrationMenu shows the current operating mode forthe unit.Possible operating modes are: Standard flow;

Reduced flow; Variable flow; Shut-down unit;Night-time cooling and Self-test.

Overtime operation; the unit operates for 3hours outside ordinary operating time. Op-erating status is standard flow. Menu showsremaining time.

Ventilation; the unit is forced to max. flow(max. controlled voltage) for 15 minutes. Thedesired value for the supply air temperature isalways 15C. Menu shows remaining time.

Stop; the unit stops.


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Setting menu structure

The menu structure has 3 levels: a main menu plus sub-menus 1 and 2. The main menu is numbered in tens - 10,20, etc., and the windows in sub-menu 1 beneath window10 in the main menu are numbered singly - 11, 12, etc. Cer-tain sub-menus also include a sub-menu 2. The windowsin sub-menu 2 under window 12 in sub-menu 1 are identi-

fied with a letter in addition to the number - 12a, 12b, etc.Moving around in the same menu level is done with

the Next key . Moving down one step to a sub-menuis done with the Enter key . Moving up one step, e.g.from a sub-menu to the main menu, is done with the Es-cape key .

The Plus and Minus keys are used tochange a numerical or text parameter. The parameter val-ue then begins to flash at the same time as it is changed.Acknowledgement of the value is done with the Enterkey . The parameter value then stops flashing.

Fig. 21

10

50

20

40

80

60

3070

11

14

12

17

13

15

12d

Huvudmeny

Undermeny 1

Undermeny 2

12e

12b

12a

12c

16

Function of setting keys

Sub-menu 2

Sub-menu 1

Main menu

Fig. 22. Main menu and sub-menu.

Next. Used to move to the next window at thesame menu level.

Escape. Used to escape from a current measureand to move up one level in the menu.

Minus. Used to reduce and change the value ofnumerical and text parameters.

Plus. Used to increase and change the value ofnumerical and text parameters.

Enter. Used to enter the content of the currentwindow, or to initiate the measure described inthe window.

AUTO

AUTOMATICWeekly rhythm Std.flow

STOP

Window

Alarm

Operatingmodekeys (4)

Setting

keys(5)

Activation of setting keysPress down the setting keyssimultaneously for 5 seconds.

Activation is confirmed by a new text and a number ap-pearing in the display. The window contains the number10 and the text Set desired value. It is now possible tochange the desired value and operating times, etc.

Locking of setting keysThe setting keys can be blocked via a terminal on thecontrol card. The lock is activated by jumping terminals23 and 24.

Activation, locking and function of setting keys


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Program versionThese instructions are applicable to program version 1.0.Information about the type of program version in a unitcan be found in window 77 and/or on the control card.

Checking prior to commissioningIn order to obtain a functionally reliable system, a simplecheck is necessary in conjunction with commissioning anew unit and modifying a previously selected setting. Seealso Commissioning below.

Choice of language in text window

The program contains three different languages to bechosen between with keys on the control panel.See further page 16, window 81.

Commissioning applicable to program version 1.0

What to do?See page

Windownumber

See PROCEDURE - SETTING if other settings and operating data are required.

What must always be done/checked ?

1. Check that the installation is correctly executed

2. Open the unit and check that nothing has been left lying inside the unit

3. Push the plug into an earthed wall socket

4. Activate the setting keys 3

5. Choice of language in text window 14 81

6. Perform setting of: Standard flow and Reduced flow 7 11 and 12

7. Perform setting of: Operating time per weekday, weekly rhythm 8 30

(without presence sensor)

8. If a presence sensor is fitted, set annual rhythm period 1 14 41

9. Check year, date, weekday and time 10 51,52,53,54

10. Select summer night-time cooling 11 60

11. Check/select electric heater and cooling coil 14 75 and 76

12. Start calibration. N.B. THIS MUST ALWAYS BE DONE 12 71b

13. Select AUTO operating mode (after completed calibration)

Are there any other settings that may be changed, if required ?

14. Choice of temperature control (change to supply air regulation) 6 14

15. Setting of room temperature for room control (default value 20C) 6 15a

16. Setting of lowest supply air temperature for room control (default value 19C) 6 15b

17. Setting of supply air temperature for supply air control (default value 19C) 6 15c

18. Locking (blocking) of Overtime,Ventilation and Stopoperating mode keys 14 72,73,74

19. Locking of setting keys (parameter lock) 3

Commissioning - start-up


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Setting temperature regulation and desired temperature valueThe setting ranges are shown after the current window. The default value is underlined.

1. Press the keys at the same time for approx. 5 seconds. Window 10 is displayed

2. Press the key. Window 11 is displayed

3. Press the key 3 times until window 14 is displayed Room regulation- Supply air regulation

4. Select Room regulationor Supply air regulationwith , and confirm with (cursor stops flashing)


6. Press the key. Window 15a is displayed 10.0 30.0C 20.0C

7. Change to the desired value with , and confirm with (cursor stops flashing)

8. Press the key. Window 15b is displayed 15.0 25.0C 19.0C

9. Change to the desired value with , and confirm with (cursor stops flashing)

10. Press the key. Window 15c is displayed 10.0 30.0C 19.0C

11. Change to the desired value with and confirm with (cursor stops flashing)

12. Press the key 3 times to return to the operating window.

13. The unit will now operate with the new set values.

10Set desired value

11 Standard flow

exhaust air: 200 l/s

14 Temperature

regulation: Room reg.

15b Min supp.air.tem.

(Room reg.) 19,0oC

15a Room temp.

(room.reg. 19oC

15

Set temperature

15c Suppl. air temp.

(suppl air reg)19,0oC

Procedure - setting


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Setting operating times and operating mode in weekly rhythm (Window 40)The setting ranges are shown after the current window. The default value is underlined.


2. Press the key (3 times) until window 40 is displayed


4. Press the key. Window 41a is displayed No effect- Standard flow - Reduced flow - Stop

5. Change to the desired activity with , and confirm with (cursor stops flashing)

6. Press the key. Window 41b is displayed Setting of month and day

7. Change to the desired starting time for period 1 with , and confirm with (cursor stops flashing)

8. Press the key. Window 41c is displayed Setting of month and day

9. Change to the desired stop time for period 1 with , and confirm with (cursor stops flashing)



12. Repeat the above procedure to set the desired operating times and operating modes for periods 2, 3, 4 and 5.


Periods 2, 3, 4 and 5 have the same default value as period 1.

N.B. For normal air handling, it is recommended that the unit is operated continuously. In order to be able to select the Stopactivity, i.e. if the unit is stopped during the night, dampers are required in the outdoor air and the extract air duct.

Presence sensor (accessory)The following settings should be made for period 1 when connecting a presence sensor.

See also PRESENCE SENSOR on page 16.

10Set desired value

40Set annual rhythm

41 Set time/activityfor period 1

41a Activity period 1:Reduced flow

41b Starting timeperiod 1: 01-01

41c Finishing timeperiod 1: 01-01



41a Activity period 1:

Reduced flow

41b Starting time

period 1: 01-0141c Finishing time

period 1: 01-01

Procedure - setting


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Setting clock (Window 50)



3. Press the key. Window 51 is displayed Year

4. Set the year with , and confirm with (cursor stops flashing)

5. Press the key. Window 52 is displayed Month - Day

6. Set the date with , and confirm with (cursor stops flashing)

7. Press the key. Window 53 is displayed Weekday

8. Set the weekday with , and confirm with (cursor stops flashing)

9. Press the key. Window 54 is displayed Hours - Minutes

10. Set the time with , and confirm with (cursor stops flashing)


10

Set desired value

50Set clock

51 Set year1996

52 Set date2-10 (m-d)

53 Set weekday:Friday

54 Set time:

16:19 (h:m)

Procedure - setting


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Activation of summer night-time cooling (Window 60)The setting ranges are shown after the current window. The default value is underlined



3. Press the key. Window 61 is displayed No - Yes

4. Activate summer night-time cooling with , and confirm with (cursor stops flashing)

5. Press the key. Window 62 is displayed 0.0 10.0C 5.0C

6. Change to the desired temperature with , and confirm with (cursor stops flashing)


8. Change to the desired temperature with , and confirm with cursor stops flashing)


10. Change to the desired temperature with , and confirm with (cursor stops flashing)



Windows 62, 63, 64 and 65 have no effect if summer night-time cooling is not activated in window 61

10Set desired value

60 Set summernight-time cooling

61 Summer night-time cooling: Yes

62 Exhaust air temp.

outd.air temp>=:5,0oC

63 Exhaust air temp

greater than: 22,0oC

64 Temp reduction

in the room: 2,0oC

65 Outdoor temp.not below: 12,0oC

Procedure - setting


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Calibration of unit (Window 71b)




4. Press the key. Window 71a is displayed

5. Press the key, once. Window 71b is displayed

6. Press the key Calibration is activated

Calibration is complete when the calibration text disappears from the operating window.

The time required for calibration is approx. 5 minutes.

Self-test of unit (Window 71a)





5. Press the key. Self-test is activated

6. The operating windows and will be displayed during the self-test.

The self-test is complete when the self-test and filter test text disappears.The time required for the self-test is approx. 20 minutes.

10Set desired value

70 Test /Default value

/ Configuration

71a Self-test

71 Test /Calibration/ Default value

71b Calibration

10Set desired value

70 Test /Default value/ Configuration


71a Self-test

Automatic

Filter test

Automatic

Self-test

Procedure - setting


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Reset default values (Window 71c)





5. Press the key, (2 times). Until window 71c is displayed

6. Press the key the values are reset to default values according to the list below.

Window Description Default value

No.

11 Standard flow: Exhaust air 200 l/s

12 Reduced flow: Exhaust air 100 l/s

13 Ratio: Supply air/Exhaust air 1

14 Temperature regulation Room regulation

15a Room temperature (Room reg.) 20 oC (Room reg.)

15b Min supply air tem. (Room reg.) 19 oC " 15c Supply air tem. (Supply air reg.) 19 oC (Suuply air reg.)

16a Temp.reg. P-band 1,0 oC

16b Temp.regl. I-time 5,0 min

16c Compensation factor k1 4,2 (Room regl.)

16d Compensation factor k2 3,2 "

16e Compensation factor k3 0,3 "

31a Change-over time 1 Monday 8,00 (Weekly rhythm)

31b Activity1 Monday Standard flow "

31c Change-over time 2 Monday 17.00 "

31d Activity2 Monday Reduced flow "

32a Change-over time 1 Tuesday 8,00 "

32b Activity 1 Tuesday Standard flow "

32c Change-over time 2 Tuesday 17.00 "

32d Activity2 Tuesday Reduced flow "

33a Change-over time 1 Wedn.day 8,00 "

33b Activity 1 Wednesday Standard flow "

33c Change-over time 2 Wedn.day 17.00 "

33d Activity 2 Wednesday Reduced flow "

34a Change-over time 1 Thursday 8.00 "

34b Activity 1 Thursday Standard flow "

34c Change-over time 2 Thursday 17.00 "

34d Activity 2 Thursday Reduced flow "

Window Description Default value

No.

35a Change-over time 1 Friday 8.00 (Weekly rhythm)

35b Activity 1 Friday Standard flow "

35c Change-over time 2 Friday 17.00 "

35d Activity 2 Friday Reduced flow "

36a Change-over time 1 Saturday 8,00 (Weekly rhythm)

36b Activity 1 Saturday Reduced flow " 36c Change-over time 2 Saturday 17.00 "

36d Activity 2 Saturday Reduced flow "

37a Change-over time 1 Sunday 8,00 "

37b Activity 1 Sunday Reduced flow "

37c Change-over time 2 Sunday 17.00 "

37d Activity 2 Sunday Standard flow "

41a Activity period 1 No effect (Annual rhythm)

42a Activity period 2 No effect "




61 Summer night-time cooling No

62 Exhaust air temp.-outd. temp. 5,0 oC (Summer cooling)

63 Exhaust aur temp.greater than 22,0 oC "

64 Temp. reduction in room 2,0 oC "

65 Outdoor temp. not below 12,0 oC "

75 Electric coil installed Yes

77 Program version R2d ABR2 SV

N.B. This setting is used only if it is wished to revert to the default data of the control and regulation system necessary in

order to be able to run the unit. The default values are stored in an erasable programmable read only memory (EPROM) and

CANNOT be changed via the control panel.

Settings (system-dependent data) that are made via the control panel on delivery from the factory and in conjunction with

installation are stored in a RAM with battery back-up and a real time clock (annual clock).

10Set desired value



71a Self-test

71c Calibration

Procedure - setting


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Activation (blocking) of operating mode keys





5. Select Yes or No with , and confirm with (cursor stops flashing)

6. Press the key, once. Window 73 is displayed No - Yes


8. Press the key, once. Window 74 is displayed No - Yes


10. Press the key twice to return to the operating window.

Activation of electric coil and cooling coil




4. Press the key (4 times) until window 75 is displayed No - Yes


6. Press the key. Window 76 is displayed No - Recycling - Cooling coil/recycling



STOP

10Set desired value



72 Overtime buttonactivated Yes

73 Ventilation button

activated Yes

74 Stop buttonactivated Yes

10

Set desired value

70 Test /Default value

/ Configuration


75 Electrical coil

installed Yes

76 Cooling No

Procedure - setting


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Program version (Window 77)


2. Press th key (6 times) until window 70 is displayed




PRESENCE SENSOR Setting operating times and operating mode in annual rhythm

The setting ranges are shown after the current window. The default value is underlined





No effect - Standard flow - Reduced flow - Stop

5. Press the key until window 41a shows

6. Press the key to confirm

Press the key twice to return to the operating window.

Function:The unit operates at reduced flow when the presence sensor does NOT sense any movement in the room.

N.B.

For normal air handling, it is recommended that the unit is operated continuously. In order to be able to select the Stopactivity, i.e. if the unit is stopped during the night, dampers are required in the outdoor air and the extract air duct.

10Set desired value



77 Program version

1.0

10Set desired value

40Set annual rhythm


41a Activity period 1:

Reduced flow

41a Activity period 1:Reduced flow

Choice of language (Window 81)



3. Press the key. Window 81 is displayed English, German, French

4. Choose language with and confirm with (cursor stops flashing)


10Set desired value

80Choose language

81 Language:English

Procedure - setting


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Alarm and fault-findingThe alarm message is displayed in the window in clear text at the same time as a red LED flashes on the control panel.

Alarm message Operation Cause Remedy

Unit stops Power supply to motor interrupted. Contact a service engineer. Check

the motor connections, any integral overheating protection and the

motor.

Unit stops Power supply to motor interrupted. Contact a service engineer. Check

themotor connections, any integral overheating protection and the

rotor.

Unit stops Sensor signal to control card Contact a service engineer to check

interrupted or unacceptable. the sensors.

Unit in operation Sensor signal to control card Contact a service engineer to check

Room regulation interrupted or unacceptable. the sensors.

switched automatically

to supply air regulation

Unit stops Supply air temperature has fallen Check the exhaust air temperature

below the set desired value by 10 (see window 21).

degrees for more than 15 minutes. Check the setting of the lowest

This may occur if there is a fault in: supply air temperature

heat exchanger, electric coil. 15c). (see windows 15b or

It may also be due to low room Check the heat exchanger and electric

temperature and setting of operating coil (see Alarm, heat exchanger and

data, such as: stopping the unit electric coil).

without a damper, lowest supply air Check that an electric coil is installed

temp. too high, electric heater not (see window 75).

connected. Check setting of operating mode (see

If a presence sensor is fitted, the windows 30 and 40).

unit will stop if the "no effect" Check whether a damper is fitted in

activity is selected for period 1 the outdoor air duct, and setting of

(see window 41a) activity.

Unit in operation No output or low efficiency from Check that the heat exchanger drive

heat exchanger. belt is sound and fully tensioned.

Unit in operation Power supply interrupted. Check the electric coil connections

Overheating protection tripped. and overheating protection.

Reset the overheating protection

on the electric coil.

Unit in operation Block filters. Replace the filter and re-calibrate.

An alarm with clean filters indicates

that calibration was NOT carried out

during installation.

Acknowledgement of alarm text is done by pressing once; the alarm text disappears, and the LED continues to flash.

Press once more to activate selftest.

AUTO

AUTO

ALARM

Fan, supply air

ALARM

Fan, exhaust air

ALARM

Temp.sensor supp air

ALARM

Temp.sensor exh. air

ALARM

Low supply air temp.

ALARM

HE- rotor not work.

ALARM

Elec.Coil not working

ALARM

Replace air filter

Procedure - setting


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Wind. Description Default Own No. value setting

36 Set time/activity Saturday

36a Change-over time 1 Saturday 8:00

36b Activity 1 Saturday Standard flow

36c Change-over time 2 Saturday 17:00

36d Activity 2 Saturday Reduced flow

37 Set time/activity Sunday

37a Change-over time 1 Sunday 8:00

37b Activity 1 Sunday Reduced flow

37c Change-over time 2 Sunday 17:00

37d Activity 2 Sunday Reduced flow

Annual rhythm

40 Main menu Set annual rhythm

41 Set time/activity period 1

41a Activity period 1 No effect

41b Starting time period 1 01-01

41c Stopping time period 1 01-01

















Clock

50 Main menu Set clock

51 Set year Current year

52 Set date Current date

53 Set weekday Current day

54 Set time Current time

Summer night-time cooling

60 Main menu Set summer night-time cooling61 Summer night-time cooling No

62 Exhaust air temp. - outd.temp. 5,0oC

63 Exhaust air temp. greater than 22,0oC

64 Temp.reduction in room 2,0oC

65 Outdoor temp. not below 12,0oC

Test / Calibration / Default values

70 Main menu Test/Default

71 Self-test

72 Calibration

73 Set default values

75 Electric coil installed No

76 Cooling coil installed No

77 Program version 1.0

Language80 Main menu Select language

81 Language English

Procedure - setting

Wind. Description Default Own No. value setting

Air flow

10 Main menu Set desired value

11 Standard flow: exhaust air 200 l/s

12 Reduced flow: exhaust air 100 l/s

13 Ratio: Supply/Exhaust 1.0

Temperature regulation

14 Temperature regulation Room regul.

15 Set room temperature

15a Room temperature (room regul.) 20oC

15b Loweat supply air temp. (room reg.) 19C

15c Supply air temp (supply air regul.) 19C

16 Set supply air regulation parameters146a Temp.reg. P-band 1,0oC

16b Temp.reg. I-time 5,0 Min.

16c Compensation factor k1 4,2

16d Compensation factor k2 3,2

16e Compensation factor k3 0,3

Actual values

20 Main menu Read actual values Value read off

21 Temperature, exhaust air (oC) "

22 Temperautre, supply air (oC) "

23 Air flow, exhaust air (l/a) "

24 Air flow, supply air (l/a) "

25 Heat exch. rotor speed(U/min) "

26 Electric coil output (%) "

27 Control for cooling coil (V) "Weekly rhythm

30 Main menu Set weekly rhythm

31 Set time/activity Monday

31a Change-over time 1 Monday 8:00

31b Activity 1 Monday Standard flow

31c Change-over time 2 Monday 17:00

31d Activity 2 Monday Reduced flow

32 Set time/act ivity Tuesday

32a Change-over time 1 Tuesday 8:00

32b Activity 1 Tuesday Standard flow

32c Change-over time 2 Tuesday 17:00

32d Activity 2 Tuesday Reduced flow

33 Set time/activity Wednesday

33a Change-over time 1 Wednesday 8:0033b Activity 1 Wednesday Standard flow

33c Change-over time 2 Wednesday 17:00

33d Activity 2 Wednesday Reduced flow

34 Set time/activity Thursday

34a Change-over time 1 Thursday 8:00

34b Activity 1 Thursday Standard flow

34c Change-over time Thursday 17:00

34d Activity 2 Thursday Reduced flow

35 Set time/activity Friday

35a Change-over time 1 Friday 8:00

35b Activity 1 Friday Standard flow

35c Change-over time 2 Friday 17:00

35d Activity 2 Friday Reduced flow

List of parameters


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