about catalog 2016... · 2020. 2. 4. · gencon engineering company is the air pollution control...

2 Environmental Care

About usCompany Profile

GENCON ENGINEERING CO., LTD. was established in 1995 by the merger of the team which has expertise in chemical and environmental aspect as a specialist in chemical resistance products and Air Pollution Control System. Since the beginning, our company has actively concerned in importance of environment. We are providing complete solution for corrosion and air pollution problems both in government and industry sector.

With the knowledge and experience more than 20 years, we have earned the customer's support and trust constantly both in domestic and foreign markets. That is because we adhere to proceed all projects with our highest standard and focus on the needs of customers and environment significantly.

Furthermore, our company has a team of specialist and quality manufacturing which all processes are certified under ISO 9001:2008, enabling customers to ensure quality of management system and efficiency in all processes of our work.

Head Office59/1 Moo 12, Soi Mitraphap, Bangna - Trad K.M. 6 Rd., Bangkaew, Bangplee, Samuthprakarn 10540 ThailandTel. +66 2312 0888 Fax. +66 2312 0889

Factory999/9 Moo 7, Lieb Klong,Suvarnabhumi Road, Bangpla,Bangplee, Samuthprakarn 10540 ThailandTel. +66 2170 6176Fax. +66 2170 6177

3Environmental Care

Our GoalCertification

VisionWe aim to become a reputable leader in the aspect of air pollution control both in domestic and foreign countries.

MissionWe will develop the quality of products and services to create the highest customer's satisfaction with the lowest cost.

Certification

GENCON ENGINEERING CO., LTD. received the ISO 9001 : 2000 certification for the quality management system from the external organization (URS) in March 2007 and up - grade our quality system to ISO 9001 : 2008 certification in October 2009.

The quality procedure manuals of our company which cover all aspects of design, manufacturing, installation and service for quality assurance.


Our ProductsGencon Engineering Company is the air pollution control specialist company that has been solving industrial problems more than 20 years. We are expert in consult, design, manufacturing , installation and maintenance. Our experiences serve customers for both in local and foreign countries.

Air Pollution Control System

Storage Tank / Chemical Tank

- Wet Scrubber System

- Activated Carbon System

- Bio Scrubber System

- Bio Filter System

- Odor Control System

- Dust Collector System

- Bag Fillter System

- FRP Tank

- SUS Tank

- Steel Tank

- Galvanized Tank

- PP & PE Tank

FRP Lining / CoatingFume Hood Cupboard Laboratory Furniture

Ducting System- FRP Duct

- SUS 304 Duct

- Galvanized Duct

- Steel Duct

- PP, PVC Duct

Centrifugal Blower- FRP Blower

- SUS 304 Blower

- Steel Blower

- PP Blower

5Environmental Care

Air Pollution ControlSystem

GENCON ENGINEERING CO., LTD. is a leading manufacture and installation of Air Pollution Control System in the industrial factory. We have extensive experience in the design of air pollution control system for such as Wet scrubber, Activated carbon, Bio scrubber, Bio filter, Odor Control and other systems .


Wet ScrubberSystem

Wet Scrubber System is used for the removal of acid gases and vapors , fumes of chemicals, smoke or mist.

Our wet scrubbers are made of FRP (Fiberglass Reinforced Plastic). Their strengths are corrosive resistance,

durable and long usage life. It is relatively suited to applications in the variety of industry such as chemical,

pulp & paper, gloves , rubber , electronics , automotive, petrochemical, waste water treatment and food

industry.

In this type, gas stream is upward while liquid stream is downward

through the packing. According to the shape of the scrubber, it

requires less installation area but requires higher space.

Counter Flow Scrubber

In this type, gas stream passes horizontally through the packing

section while liquid stream is downward. This type requires more

installation area but shorter space is needed.

Cross Flow Scrubber

is mainly used for cooling down of gas, gas pre - absorption, and

dust pre - collecting. In order to adjust your installation conditions,

we are able to propose either horizontal or vertical type.

Spray Tower / Quencher

7Environmental Care

Wet ScrubberSystem

Wet scrubber will be designed by our

professional engineers to support the

difference of pollution problems and

able to suit with the requirement and

customer's plant .

Counter Flow Scrubber

ModelCapacity

( m3 / min )ID

(mm)H

( mm )Inlet A( mm )

Outlet B( mm )

PT-30 7 300 2180 100 100

PT-40 14 400 3220 200 200

PT-60 30 600 3470 300 300

PT-80 55 800 3570 350 350

PT-100 80 1000 3650 400 400

PT-120 130 1200 3700 300x750 500

PT-140 170 1400 3700 300x1100 600

PT-160 230 1600 3800 300x1450 700

PT-180 290 1800 3975 300x1500 800

PT-200 360 2000 4100 400x1650 850

PT-220 440 2200 4100 450x1700 950

PT-240 520 2400 4300 450x1950 1050

PT-260 600 2600 4350 450x2200 1100

PT-280 700 2800 4500 500x2200 1200

PT-300 800 3000 5180 600x2200 1300

PT-320 920 3200 5280 650x2200 1350

PT-340 1050 3400 5500 800x2200 1400

PT-360 1160 3600 5700 900x2300 1500

PT-380 1300 3800 5750 900x2500 1600

PT-400 1450 4000 5900 1000x2500 1650

PT-420 1600 4200 6000 1000x2750 1700

Cross Flow Scrubber

ModelCapacity

( m3 / min )W x H( mm )

L( mm )

D( mm )

PB-50 80 850x1750 2835 400

PB-80 120 1100x2000 3125 500

PB-120 200 1300x2200 3100 650

PB-160 265 1500x2400 3255 750

PB-200 330 1650x2550 3440 800

PB-240 400 1800x2700 3615 900

PB-280 480 2000x2900 3755 1000

PB-320 540 2100x3000 3760 1050

PB-360 600 2250x3150 4135 1100

PB-400 690 2350x3400 4520 1200

Standard Specification


Activated CarbonSystem

Activated Carbon System (Absorber) is in the process of absorption of activated Carbon to separate the waste gases or vapors of organic contaminants off the air. It is relatively suited to applications in the variety of industry such as chemical, rubber, electronics , automotive, petrochemical, waste water treatment, fertilizer, and printing industry.

Activated Carbon is derived from natural or organic matter

which containing of Carbon and Hydrogen through an

activated process. The structure is porous and high

surface which has the high ability to absorb sustain

productively.

9Environmental Care

Bio ScrubberSystem

Bio Scrubber System is relatively suited to applications in the variety of industry such as food, petrochemical, waste water treatment, and biogas industry.

Bio Scrubber System is one of an Air pollution Control by Biological processes. This process is to eliminate VOCs (Volatile Organic Compound; VOC) from Waste Water Plant or high concentration gas such as Hydrogen Sulfide (H2S) by using microbial biodegradation processes to eliminate pollution from the air.


FRP Blower

Design Features

FRP Blower for industrial jobs under the brand ASIA BLOWER, FRP Blower is designed in order to draw several of chemical fumes. The FRP blower is highly resistant to chemical corrosion. We have wide range size of blower for laboratory fume hoods to industrial systems depend on appropriate capacity of system and area for installation in order to suit the customer application. The FRP blower is ideally suited to apply in the chemical, pulp and paper, wastewater - treatment, fertilizer, pharmaceutical, electronics, battery, rubber gloves, galvanizes and steel industries.

14 sizes : 180, 200, 250, 300, 450, 500, 600, 700, 800, 900, 1000, 1200 and 1400 mm. wheel diameters are provided.

Capacities up to 84,000 CFM.

Static pressures up to 12" WG.

Temperatures resistance up to 100 °C.

In addition, we are able to provide the steel blower, stainless blower and high pressure blower in order to suit with the system of customers.

11Environmental Care

FRP BlowerStandard Specification

Model

Performance range Motor Connection flange Weight

TransmissionType

Flow rate( Q )

( m3 / s )

Head( Ht )

( mm.Wg )

RunningSpeed( RPM )

Power consumtion requirementsInlet

( mm )Outlet( mm )

TotalSet

( kg )KW HP Volt Phase Poles

GC - 180D 0.06 / 0.11 8.0 / 28 1450 / 2800 0.37 0.5 380 3 2,4 180 180 22 Direct

GC - 200D 0.07 / 0.15 10.0 / 40 1450 / 2800 0.37 0.5 380 3 2,4 200 200 26 Direct

GC - 250D 0.15 / 0.31 15 / 55 1450 / 2800 0.75 1 380 3 2,4 250 250 33 Direct

GC - 300D 0.30 / 0.81 25 / 65 1450 / 2800 1.50 2 380 3 2,4 300 300 40 Direct

GC - 180A 0.10 25 2600 0.37 0.5 380 3 2,4 180 180 25 Belt

GC - 180B 0.08 30 2600 0.37 0.5 380 3 2,4 180 180 25 Belt

GC - 200A 0.14 30 2600 0.37 0.5 380 3 2,4 200 200 28 Belt

GC - 200B 0.12 35 2600 0.37 0.5 380 3 2,4 200 200 28 Belt

GC - 250A 0.28 45 2600 0.75 1 380 3 2,4 250 250 35 Belt

GC - 250B 0.20 65 2600 0.75 1 380 3 2,4 250 250 35 Belt

GC - 300A 0.50 65 2600 1.5 2 380 3 2,4 300 300 45 Belt

GC - 300B 0.40 80 2600 1.5 2 380 3 2,4 300 300 45 Belt

GC - 350A 0.72 90 2450 2.2 3 380 3 2,4 350 350 85 Belt

GC - 350B 0.58 100 2450 2.2 3 380 3 2,4 350 350 85 Belt

GC - 450A 1.80 120 2250 4 5.5 380 3 2,4 450 450 95 Belt

GC - 450B 0.85 155 2250 4 5.5 380 3 2,4 450 450 95 Belt

GC - 500A 2.36 125 2100 11 15 380 3 4 500 350 x 500 310 Belt

GC - 500B 1.29 160 2100 11 15 380 3 4 500 350 x 500 310 Belt

GC - 600A 3.39 130 1750 15 20 380 3 4 600 420 x 600 385 Belt

GC - 600B 1.46 170 1750 15 20 380 3 4 600 420 x 600 385 Belt

GC - 700A 4.76 135 1550 18.5 25 380 3 4 700 520 x 700 455 Belt

GC - 700B 2.64 175 1550 18.5 25 380 3 4 700 520 x 700 455 Belt

GC - 800A 6.66 150 1450 22 30 380 3 4 800 560 x 800 490 Belt

GC - 800B 4.11 185 1450 22 30 380 3 4 800 560 x 800 490 Belt

GC - 900A 8.86 170 1350 30 40 380 3 4 900 700 x 900 580 Belt

GC - 900B 5.46 200 1350 30 40 380 3 4 900 700 x 900 580 Belt

GC - 1000A 11.26 180 1250 37 50 380 3 4 1000 720 x 1000 640 Belt

GC - 1000B 6.93 215 1250 37 50 380 3 4 1000 720 x 1000 640 Belt

GC - 1200A 13.91 135 900 50 75 380 3 4 1200 815 x 1220 780 Belt

GC - 1200B 8.67 160 900 50 75 380 3 4 1200 815 x 1220 780 Belt

GC - 1400A 28.20 145 850 75 100 380 3 4 1447 820 x 1423 1040 Belt

GC - 1400B 15.70 160 850 75 100 380 3 4 1447 820 x 1423 1040 Belt


Air VentilationSystem

Air Ventilation System is designed for exhausting acid smell or synthesis vapor from origin in to the duct line and ventilating those air pollutions to outside work area by the stack. Pollution air will not have effect with the operation of users. Then, the fresh air from outside will circulate into the working area to make good environment in factory area. This system is widely used in chemical, fertilizer, textile, dip, pharmaceutical and petrochemical industries.

FRP Ducting System & StackFRP ducting system and stack are resistant to chemical corrosion from acid and chemical steam for the long usage life in the system. We have a variety of sizes to support and match with the system’s capacity. Shape of FRP duct and stack are round by molding with filament winding machine according to ASTM C-582 standard.

Our design engineering team will design the appropriate size and material used for ducts and stacks in order to suit the type of air pollution such as FRP, Steel, Stainless Steel, Hot-Dip Galvanize and etc., depend on the customer's requirement and working area.


FRP Storage Tank

FRP Tank is assembles by Filament Winding machine and has been designed according to BS4994 and ASTMD - 3299 standard. All of our FRP Tanks are strictly controlled quality of production by professional engineers.

Design Criteria for FRP Tank

As for the storage tank in the industry work, we have the engineer team to advice appropriate diameter and material for our customers whether for FRP tanks, steel tanks, stainless tank or galvanized tank etc.

Especially for FRP tank, we have expertise to select the grade of resin in order to fit the temperature and chemical type including engineering calculations. This is to certify that our customers will receive the highest quality products from our company.


FRP Vertical Tank

Standard SpecificationCapacity (Cu.m) Diameter (D) Height (H) Head (A)

1.0 1000 1350 1952.0 1200 1850 2352.0 1400 1400 2703.0 1400 2050 2703.0 1600 1600 3105.0 1600 2600 3105.0 1800 2050 3508.0 1800 3250 3508.0 2000 2650 390

10.0 2000 3280 39010.0 2200 2750 45010.0 2400 2300 46515.0 2200 4050 45015.0 2400 3400 46515.0 2600 2900 50020.0 2400 4500 46520.0 2600 3850 50025.0 2600 4800 50025.0 2800 4150 54030.0 2800 4950 54030.0 3000 4350 58040.0 3000 5750 58040.0 3200 5050 62050.0 3200 6300 62050.0 3400 5600 68050.0 3600 5000 70050.0 3800 4500 73560.0 3400 6700 68060.0 3600 6000 70060.0 3800 5400 73570.0 3400 7800 68070.0 3600 6970 70070.0 3800 6250 73580.0 3600 7950 70080.0 3800 7150 735100.0 3600 9900 700100.0 3800 8900 735120.0 4000 9650 775150.0 4000 12000 775

A

H

D


FRP Horizontal Tank

Capacity (Cu.m) Diameter (D) Length (L) Head (A)

1.0 1000 1350 200

1.5 1000 1950 200

1.5 1200 1350 240

2.0 1200 1800 240

2.0 1400 1350 275

3.0 1400 2000 275

3.0 1600 1400 275

4.0 1400 2600 275

4.0 1600 1900 275

5.0 1600 2400 275

5.0 1800 1800 360

6.0 1600 2900 275

6.0 1800 2200 360

8.0 1800 3100 390

8.0 2000 2400 390

10.0 2000 3100 380

10.0 2400 2000 465

15.0 2400 3150 465

15.0 2600 2600 500

20.0 2600 3600 500

20.0 2800 3000 540

25.0 2800 3900 540

25.0 3000 3300 590

30.0 2800 4700 540

30.0 3000 4000 590

40.0 2800 6300 540

40.0 3000 5400 590

50.0 2800 8000 540

50.0 3000 6850 590


ALA

D


FRP Special Tank

Accessories

Level Indicator Safety Ring

BitumenScrubber

Ladder & Round Bar

Agitator

The special design of FRP Tank for various applications can be provided in order to fit all customer‘s requirement such as the square tank or mixing tank etc. Resin can be appropriately chosen with chemical types and temperature for corrosion protection. We emphasize on the quality of production and reasonable price.

Accessories for our high standard tank fit to all types of demand.


FRP Roof/Canopy Hood

FRP roofs are designed to be used for covering the pond. Mostly, FRP roofs are used for wastewater treatment with acid vapors or chemical fumes from chemical degradation process of the bacteria such as waste water treatment in petrochemical, tapio starch, ethanol from cassava, palm oil mill, beverage and other industries

We have expert designers to assist and advice for the pressure in order to select the appropriate thickness of resin for FRP roof.

FRP Roof

Canopy Hood


FRP LiningFRP Lining is the surface coating with FRP to resist the chemical corrosion that is high acid or alkali condition. Gencon has the expertise in selecting appropriate resin grade to suit customer's requirement with reasonable price.

FRP lining can be coated on both concrete and steel surface that are not able to resist the chemical corrosion or deteriorated surface. We are ready to serve FRP lining service for all types of flat surface, pond surface and curved surface inside the storage tank.

In addition, our services include surface condition adjustment to be ready for lining such as grinding and sand blasting in order to deliver the best efficient service for our customers.

FRP Lining for Internal Steel Tank

Concrete Floor Lining with FRP

Corrosive Protection


FRP Lining

Corrosion Barrier – The Corrosion Barrier is to apply Chopped Strand Material Layer of Fiberglass, mixing with resin to get corrosion chemical resistance. The type of resin will be selected properly for each type of chemical and application.

Finishing Coat – Also known as the Top Coat, this layer will apply glossy and polish coat on the surface. The top coat will show the attractive surface for material.

*Refer to TABLE 5 Visual Acceptance Criteria of Standard ASTM C582 - 02

Structure Layer – The Structure Layer is to apply Chopped Strand Material Layer of Fiberglass, mixing with resin to get layer thickness and strength for the lining process.

Primer Layer – The Primer Layer is the first layer that applied resin with substrate to get stronger bond for the next layer.

Substrate – If the surface is in steel material, sandblasting is needed to prepare the surface before laying up on FRP. For Concrete, the surface needs to prepare concrete substrate in order to get enough cleaning surface for assuring a strong permanent bond of FRP on the surface.

Visual Acceptance Criteria

Instruments

Check Item Accepted STD

Crack

ASTM C582 - 02Table 5

Dry Patches

Wrinkle

Crazing Fine Resin - rich Surface Cracks

Air Bubble

Blisters

Pits / Pinhole

Exposure of cut edges

Scratches

Foreign matter

Moisture Tester Thickness Gauge Hardness Tester Holiday Detector


Laboratory FurnitureFurniture laboratory is another product under GENCONLAB brand designed layout by professional engineer team in order to suit with the laboratory in the modern style. Moreover, furniture surface is well elaborately decorated, chemical resistance, endure, maintain elegance, durable and long usage life. Besides, we also supply other involved equipments in chemical laboratory such as chemical storage cabinet and shower for washing chemical etc.

Attractive & Modern Design


Laboratory FurnitureAccessories

The laminar flow cabinet is the vital instrument for scientific laboratory especially biological aspect. For the laboratory, laminar flow cabinet is commonly used for specialized work such as spin coating to eliminate airborne contamination that would otherwise interfere with experimental processes and harm with users. The most common application of the laminar flow cabinet is to create a particle - free working environment by taking air through HEPA filter and exhausting it across a work surface in a laminar or unidirectional air stream.

We can provide variety safety levels of laminar flow cabinet that is suitable for customer's applications.

Fume Hood Cupboard Laminar Flow

FRP SinkArm Hood

Drying Racks

Gas & Water Valve and Bottle Traps

Shower & Eye Wash


Fume HoodCupboard

Sash fully raised Sash lowered

Fume hood cupboard for installation in the laboratory is used for ventilating acid mist and synthesis that might be harmful with users away from scientific laboratory. Customers can choose the sizes of fume hood cupboard as per appropriation of usage and work area in the laboratory. Fume hood cupboard GENCONLAB is made of fiberglass both interior and exterior which is rust - proof throughout work duration. For these reasons, it is longer duration and easy maintenance.

เปิดกระจกขึ้น ปิดกระจกลง

Chemical Resistance

Air Flow Diagram

Standard Model Touch One Model


Fume HoodCupboard

ModelDimension(WxDxH)

Duct Blower Motor

GL - 100 1000 x 600 x 1150 mm. Dia. 150 mm. GC - 300F 1 HP 3 Phase




ModelDimension(WxDxH)

Duct Blower Motor

TGL - 120 1200 x 800 x 2350 mm. Dia. 200 mm. GC - 300F 1 HP 3 Phase

TGL - 150 1500 x 800 x 2350 mm. Dia. 250 mm. GC - 300F 1 HP 3 Phase


Specification for Touch One Model

Accessories

FRP Centrifugal Blower

Double Fiberglass

FRP Wet Scrubber

Safety Sash

FRP Ducting System

Control Timer


Our ServicesTest Run and Commissioning

After the installation customer's project, we can provide the test run & commissioning service for your system. We have skilled engineers and modern instruments to proceed the test run & commissioning process in order to check and correct the air flow rate of your system according to the regulations of Ministry of Industry

Our engineer team will offer instructions on proper operation and maintenance the system and ready to support and find the solution to solve your air pollution problems. We offer after sales service free of charge during warranty period .


Our ServicesPreventive maintenance is another service that we are offer to our valued customer. We have the experienced maintenance staffs to serve both in local and foreign countries. Our maintenance services are following;

Cleaning scrubber and packing media

Changing activated carbon powder

Check and adjust air flow rate

Performance test and commissioning

Preventive Maintenance ( PM )

Service Contract

Repair works such as Blower, Tank, Lining, Pump, Motor, Bearing, and other spare parts


Our ServicesAccessories and Spare parts

We are able to provide various accessories of spare parts in Air Pollution Control System.

Packing Media

Spray Nozzle

Packing Support

Activated Carbon Powder

Piping System

Damper & Flange

Mist Eliminator

Electrical Control

Chemical Pump

Y Strainer

FRP Grating

Sump Tank


Quality AssuranceWith the knowledge and experience gained 20 years, we have earned the trust of our customers both in domestic and foreign markets. That is because we adhere to the standard of work that takes into account the needs of customers and the environment significantly. The company has a team of specialist and quality manufacturing which all processes are certified under ISO 9001: 2008, enabling customers to ensure quality and efficiency in the manufacturing process of our work.

To maintain our company standard, we have Quality Control team who inspect the products before deliver to customers including giving inspection at the site. This is to ensure that customers will receive the most quality and efficiency products from our company.

Gencon Engineering Co., Ltd. is willing to support all safety standard requirements for all industrials including working in any confined spaces conditions. We always realize that safety is our most priority which our team are trained for and willing to work in any customer's safety conditions.

about catalog 2016... · 2020. 2. 4. · gencon engineering company is the air pollution control...

Documents