abb adjustable frequency drives

ABB

Technical Catalog

ACS 100 Adjustable

ACS 140 Frequency

ACS 400 Drives

ABB Automation Inc.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

http://www.clrwtr.com/ABB-Drives.htm

ACS 100

1/6 - 3 HP, 200 - 240 V both Single and Three Phase Protected Chassis Standard with Optional NEMA 1 Enclosure Kit Available Operator Panel Standard Flange, Wall or DIN Rail Mounting Heatsinkless Models

ACS 140

1/6 - 3 HP, 200 - 240 V both Single and Three Phase 1/2 - 3 HP, 380 - 480 V Protected Chassis Standard with Optional NEMA 1 Enclosure Kit Available Operator Panel Standard Flange, Wall or DIN Rail Mounting Heatsinkless Models RS232 Modbus Serial Communications PID Setpoint Control Standard

ACS 400

3 - 40 HP, 200 - 240 V 3 - 50 HP, 380 - 480 V NEMA 1 Enclosure Standard with Optional NEMA 4 and NEMA 12 Enclosures Available

RS485 Modbus Serial Communication Standard PID Setpoint Control standard

The ACS 100, ACS 140 and ACS 400 are microprocessor-based pulse width modulated (PWM) adjustable frequency AC drives. These drives take advantage of sophisticated microprocessor control and advanced IGBT power switching technology to deliver excellent performance control of AC motors for a wide range of applications.

Product Overview


Standard Features

Input PowerVoltage: (ACS 100, ACS 140) 1-phase and 3-phase,

200 to 240 V, ±10 %, (ACS 140, ACS 400)

3-phase, 380 to 480 V, ±10 %

Frequency: 48 to 63 Hz

Power Factor: approx. 0.98

Motor connectionVoltage: 3-phase, from 0 to U

SUPPLY

Frequency: (ACS 100/140) 0 to 300 Hz,

(ACS 400) 0 to 250 Hz

Continuous loading capability (constant torque at a max. ambient temperature of 40°C): Rated output current I2.

Overload capacity (at a max. ambient temp. of 40°C):

at constant torque 1.5 x I2N

, for 1 minute every

10 minutes

at constant torque 1.25 x I2N

, for 2 minutes every

10 minutes

Switching frequency:(ACS 100/140) Standard 4 kHz, Low-noise 8 kHz,

Silent 16 kHz*,

(ACS 400) Standard 4 kHz, Low-noise: 8 kHz

Acceleration time: 0.1 to 1800 s

Deceleration time: 0.1 to 1800 s

Programmable control connectionsTwo analog inputs (only one in ACS 100): Voltage signal: 0 (2) to 10 V, 200 kΩ single-ended

Current signal: 0 (4) to 20 mA, 500 Ω single-ended

Potentiometer reference value:

10 V ±2 % max. 10 mA, 1 kΩ ≤ R ≤ 10 kΩ

Response time: ≤ 60 ms

Resolution: 0.1 %

Accuracy: ±1 %

Analog output (ACS 140/400): 0 (4) to 20 mA, load <500 Ω

Auxiliary voltage (ACS 100/140): 12 V DC, max. 100 mA

(ACS 400): 24 V, max. 250 mA

Five digital inputs (only three in ACS100): 12 V… 24 V DC with internal or external supply,

PNP and NPN

In ACS 100 ABB standard, 3-wire or alternate

Input impedance: 1.5 kΩ

Response time: ≤ 9 ms

Two relay outputs (only one fault relay in ACS 100): Switching voltage: 12 to 250 VAC or max 30 VDC/0.5 A

Maximum continuous current: 10 mA to 2 A

Control Panel

Environmental limitsAmbient temperatures: Output current = I

2, f

switch = 4 kHz: 0 to 40 °C

ACS 100/140 additionally: Output current = 0,8 · I

2, f


Output current = I2, f


Output current = 0.9 · I2, f



switch = 16 kHz: 0 to 30°C 1)

ACS 400 additionally: Output current = 0.9 · I

2, f




Altitude: Output current = I

2: 0 to 1000 m

Output current reduced by 1 % per 100 m over 1000 m

to 2000 m

Relative humidity: less than 95 % (non-condensing)

Protection class: (ACS 100/140) Protected Chassis,

(ACS 400) NEMA 1

Paint color: NCS 1502-Y, RAL 9002, PMS 420 C

Contamination levels: no conductive dust, corrosive liquids

or gases (IEC 721-3-3)

Product compliance Low Voltage Directive 73/23/EEC with supplements

EMC Directive 89/336/EEC with supplements

Quality assurance system ISO 9001 and ISO 14001

CE, UL, cUL and C-Tick approvals

Options

NEMA 1 Enclosure Kit for ACS 100 and ACS 140

NEMA 4 and NEMA 12 Enclosures for ACS 400

Extended Control Panel Cable

EMC input fi lters for First Environment

Braking units and choppers

ACS 140/400: RS 485/232 adapter

DriveWindow Light ACS 400:

DDCS adapter for fi eldbus modules

1) Except ACS 143-1K1-3 and ACS 143-2K1-3 where

output current = 0.55 x I2 , f

SWITCH =16 kHz: 0 to 30 °C


Specifi cations

Input ConnectionVoltage (VIN): 230 V Units (ACS 100/140 1/6 - 3 HP) - 1 Phase 200 - 240 V ±10%

230 V Units (ACS 100/140 1/6 - 3 HP) - 3 Phase 200 - 240 V ±10%

230 V Units (ACS 400 3 - 40 HP) - 3 Phase 200 - 240 V ±10%

480 V Units (ACS 140 1/2 - 3 HP, ACS 400 3 - 40 HP) - 3 Phase 380 - 480 V ±10 %

Frequency: 48 to 63 Hz

Power Factor (for Fundamental): 0.98

Motor connectionVoltage: 3-phase, from 0 to V

IN(V

MAX at Field Weakening Point)

Output Frequency: 0 to 250 Hz (ACS 100/140 - 300 Hz)

Frequency Resolution: 0.1 Hz Digital, 10 bit Analog Input 1 & 2

Switching Frequency fS: 4.0, 8.0 or 16.0 kHz

Continuous Output Current: Constant Torque: Rated IN (IN: Rated Current), fs = 4kHz

Overload Capacity: Constant Torque: 1.5 X IN, for 1 minute every 10 minutes

Field Weakening Point: (ACS 400) 30 to 250 Hz, (ACS 100/140) 300 Hz

Acceleration Time: 0.1 to 1800 seconds

Deceleration Time: 0.1 to 1800 seconds

Enclosure: (ACS400) NEMA Type 1, NEMA Type 12 and NEMA Type 4,

(ACS100/140) Protected Chassis

Environmental Limits:Ambient Operating Temperature (fS = 4 kHz): Variable Torque (NEMA Type 1 & NEMA Type 12): 32 to 104 °F (0 to 40 °C)

Storage Temperature: 4 to 158 °F (-20 to 70 °C)

Cooling Method: (ACS 400) Integral Fan(s), (ACS 100/140) Natural Convection up to 1.5 HP

Relative Humidity: max 95%, no condensation allowed

Altitude Maximum: 3300 ft. (1000 m) above sea level (100% load) 1 % derating every 330 ft. above 3300 ft.

Agency Approval: UL, cUL, CE

External Control ConnectionsTwo Programmable Analog Inputs (ACS 140/400): Voltage Reference: 0 (2) to 10 V, 200 k, Single Ended

Current Reference: 0 (4) to 20 mA, 500 , Single Ended

Potentiometer: 10 VDC, 10 mA (1k to 10 k)

Auxiliary Voltage: (ACS 400) 24 VDC, max 250 mA, (ACS 100/140) 12 VDC, max 100 mA

Five Programmable Digital Inputs: (ACS 400) 24 VDC, (ACS 100/140) 12 VDC

Response Delay: < 8 ms

One Programmable Analog Output: (ACS 140/400) 0 (4) to 20 mA, 500 max.

Two Programmable Relay (Form C) Outputs: (ACS 100) One Fault Relay Output

Max. Switching Voltage: 30 VDC / 250 VAC

Max. Switching Current: 8 A / 24 VDC, 8 A / 250 VAC

Max. Switching Power: 2000 VA / 250 VAC

Max. Continuous Current: 2 A

Response Delay: < 10 ms

Protections: Overcurrent Trip Limit: 3.5 x IN instantaneous (ACS 100 1.5 x IN, ACS 140 2.25 x IN)

Adjustable Current Regulation Limit: 1.1 x IN (RMS) max

Overvoltage Trip Limit: 1.35 x VR

Undervoltage Trip Limit: 0.65 x VN

Overtemperature (Heatsink): 203 °F (95 °C) (ACS 100/140: 194 °F (90 °C))

Auxiliary Voltage: Short Circuit Protected

Ground Fault: Protected

Short Circuit: Protected

Microprocessor Fault: Protected

Motor Stall Protection: Protected

Motor Overtemperature Protection (I2t): Protected

Input Power Loss of Phase: Protected

Loss of Reference: Protected

Short Circuit Current Rating: 65,000 RMS Symmetrical Amperes (ACS 400 ONLY)

Input Line Impedance: 3% with Standard Internal Reactors (ACS 400 ONLY)


standard feature ACS 100 ACS 140 ACS 400

Functions

Start; normal/fl ying/torque boost

Start; premagnetizing

IR compensation

Stop; ramp/coasting

Stop; DC brake

DC hold

U/f -ratio; linear/square

Acceleration/deceleration 1 (s) 0.1 … 1800 0.1 … 1800 0.1 … 1800

Acceleration/deceleration 2 (s) 0.1 … 1800 0.1 … 1800

S-ramp; fast/medium/slow

Preset speeds 1 7 7

Critical frequencies 2 2

Slip compensation

Application Macros

Factory

ABB Standard

3-wire

Alternate

Motor potentiometer

Hand/Auto Control

PID Control (process)

Premagnetize

Pump and Fan Control (PFC)

Protection, fault functions

Overload protection

Stall protection

Output overcurrent

Output short circuit

Ground fault, motor cable

Under load

Network failure

Low input signal level (AI<min)

Panel fault

Over voltage

Under voltage

External fault

Automatic fault reset, under voltage

Automatic fault reset, over voltage, over current, AI<min

Fault history 1 3 3

Supervision functions (programmable) 1)

Speed

Current

Torque

Output power

Reference setpoint

1) Many other signals can also be monitored, please refer to the appropriate user's manual.

Parameters, Macros and Protection


Technical Data1-phase Supply Voltage 200 - 240 V ± 10 %

Mounting options, standard series

In addition to the conventional wall mounting and

time-saving DIN rail mounting, ACS 100/140 Drives

also offer fl ange-mounting. The heat sink is located

outside the enclosure and the majority of the power

loss is external to the enclosure, thus reducing the size

of the enclosure signifi cantly.

wall mountingmounting on DIN rail

Nominal ratings Over- Power losses

Order Nominal Frame Input Output Max. Over- temp. Line Power Control

code motor size/ current current output current (heat fuse2) circuit circuit

ACS 101- P N 3) weight I 1N I 2N current (peak) sink)

ACS 141- HP lbs. A A A4) A oC A W W

H18-1 0.16 H/1.76 2.7 1.0 1.5 3.2 90 6 7 8

H25-1 0.25 H/1.76 4.4 1.4 2.1 4.5 90 6 10 10

H37-1 0.33 H/1.76 5.4 1.7 2.6 5.5 90 10 12 12

H75-1 0.5 H/1.76 3.2 2.2 3.3 7.1 90 10 13 14

1H1-1 0.75 H/1.76 9.0 3.0 4.5 9.7 90 10 19 16

1H6-1 1.0 H/1.76 10.8 4.3 6.5 13.8 90 16 27 17

Nominal ratings Over- Power losses

Order Nominal Frame Input Output Max. Over- temp. Line Power Control

code motor size/ current current output current (heat fuse2) circuit circuit

ACS 101- P N 3) weight current (peak) sink)

ACS 141- HP lbs. A A A4) A oC A W W

K18-1 0.16 A/1.98 2.7 1.0 1.5 3.2 90 6 7 8

K25-1 0.25 A/1.98 4.4 1.4 2.1 4.5 90 6 10 10

K37-1 0.33 A/1.98 5.4 1.7 2.6 5.5 90 10 12 12

K75-1 0.5 A/1.98 3.2 2.2 3.3 7.1 90 10 13 14

1K1-1 0.75 A/1.98 9.0 3.0 4.5 9.7 90 10 19 16

1K6-1 1.0 B/2.64 10.8 4.3 6.5 13.8 90 16 27 17

2K1-1 1.5 C/3.52 14.8 5.9 8.9 19.0 95 16 39 18

2K7-1 2.0 C/3.52 18.2 7.0 10.5 23.5 95 20 48 19

4K1-1 3.0 D/4.18 22.0 9.0 13.5 34.5 95 25 70 20

Standard series

Heatsinkless series

The Drives in the heatsinkless series are minimized

in volume in order to save space. They are built with

a base plate and need to be installed on an external

sink to dissipate the heat generated, please refer to the

power circuit losses table below.

These drives are typically used in machines, where

space is limited or increased fl exibility in installations

is required.



1) Heatsinkless versions also available, see page 7.

Order code type: ACS 141-xHx-1.

2) Fuse type: UL class CC or T (symbol KTK-R, JJN or JJS). For non-UL installations IEC269 gG.

Use 140 °F (60 °C) rated power cable (164 °F (75 °C) if Tamb

above 113 °F (45 °C)).

3) The power ratings in HP apply to most 2- and 4-pole motors. The current ratings are the same

regardless of the supply voltages. The rated current of the Drive must be higher than or equal to

the rated motor current to achieve the rated motor power given in the table.

4) Overload current allowed for one minute every 10 minutes.

Nominal ratings Protection limits

Nominal Frame Input Cont. Max Nominal Input Cont. Max Line Power losses

Order motor size/ current output output motor HP current output output fuse2) Power Control

code HP 3) weight current current Constant current current circuit circuit

Variable VT torque CT

Torque

ACS 143-1) HP lbs. A A A HP A A A A W W

K75-1 0.5 A/1.76 3.2 2.2 3.3 0.5 3.2 2.2 3.3 6 13 14

1K1-1 0.75 A/1.76 4.2 3.0 4.5 0.75 4.2 3.0 4.5 6 19 16

1K6-1 1.0 B/2.42 5.3 4.3 6.5 1.0 5.3 4.3 6.5 6 27 17

2K1-1 1.5 C/3.30 7.2 5.9 8.9 1.5 7.2 5.9 8.9 10 39 18

2K7-1 2.0 C/3.30 8.9 7.0 10.5 2.0 8.9 7.0 10.5 10 48 19

4K1-1 3.0 D/3.74 12.0 9.0 13.5 3.0 12.0 9.0 13.5 16 70 20

ACS 401-

0004-2-X 3.0 R1/12.8 10.6 10.6 11.7 2.0 7.5 7.5 11.3 15 70 6

0005-2-X 5.0 " 16.7 16.7 18.4 3.0 10.6 10.6 15.9 25 110 6

0006-2-X 7.5 R2/14.8 24.2 24.2 26.2 5.0 16.7 16.7 25.1 30 165 6

0009-2-X 10.0 " 30.8 30.8 33.9 7.5 24.2 24.2 36.3 40 220 6

0011-2-X 15 R3/40.8 46.2 46.2 50.8 10.0 30.8 30.8 46.2 60 330 6

0016-2-X 20 " 59.4 59.4 65.3 15.0 46.2 46.2 69.3 80 450 6

0020-2-X 25 R4/59.5 74.8 74.8 82.3 20.0 59.4 59.4 89.1 100 600 6

0030-2-X 30 " 88.0 88.0 96.8 25.0 74.8 74.8 112.2 110 740 6

0041-2-X 40 " 114.0 114.0 125.4 30.0 88.0 88.0 132 150 900 6

Switching frequency (in kHz):

ACS 143-: 4 (Standard), 8 (Low-noise), 16 (silent)

ACS 401-: 4 (Standard), 8 (Low-noise)

Protection limits/Overvoltage

Trip limits

- Running V DC: 842 (corr. to 595 V input)

- Start inhibit V DC: 661 (corr. to 380 - 415 V input)

765 (corr. to 440 - 480 V input)

Protection limits/Undervoltage:



505 (corr. to 440 - 480 V input)



1) Heatsinkless versions also available, see page 7.

Order code type: ACS 143-xHx-3.

2) Fuse type: UL class CC or T (symbol KTK-R, JJN or JJS). For non-UL installations IEC269 gG.

Use 140 °F (60 °C) rated power cable (164 °F (75 °C) if Tamb

above 113 °F (45 °C)).

3) The power ratings in HP apply to most 2- and 4-pole IEC 34 motors. The current ratings are the

same regardless of the supply voltages. The rated current of the Drive must be higher than or

equal to the rated motor current to achieve the rated motor power given in the table.

4) Overload current allowed for one minute every 10 minutes.

Nominal ratings Protection limits

Nominal Frame Input Cont. Max Nominal Input Cont. Max Line Power losses

Order motor size/ current output output motor HP current output output fuse2) Power Control

code HP weight current current Constant current current circuit circuit

Variable VT torque CT

torque

ACS 143-1) HP lbs. A A A HP A A A A W W

K75-3 0.5 A/1.76 2.0 1.2 1.8 0.5 2.0 1.2 1.8 6 14 14

1K1-3 0.75 A/1.76 2.8 1.7 2.6 0.75 2.8 1.7 2.6 6 20 16

1K6-3 1.0 B/2.64 3.6 2.0 3.0 1.0 3.6 2.0 3.0 6 27 17

2K1-3 1.5 C/4.84 4.8 2.8 4.2 1.5 4.8 2.8 4.2 6 39 18

2K7-3 2.0 C/4.84 5.8 3.6 5.4 2.0 5.8 3.6 5.4 10 48 19

4K1-3 3.0 D/6.05 7.9 4.9 7.4 3.0 7.9 4.9 7.4 10 70 20

ACS 401-

0004-3-X 3.0 R1/17.8 6.2 6.6 7.3 2.0 4.7 4.9 7.4 10 90 6

0005-3-X 5.0 " 8.3 8.8 9.7 3.0 6.2 6.6 9.9 10 120 6

0006-3-x 7.5 " 11.1 11.6 12.8 5.0 8.8 8.8 13.2 16 170 6

0009-3-X 10.0 R2/19.8 14.8 15.3 16.8 7.5 11.1 11.6 17.4 16 230 6

0011-3-X 15 " 21.5 23 25.3 10.0 14.8 15.3 23 25 330 6

0016-3-X 20 R3/40.8 29 30 33 15.0 21.5 23 34 35 450 6

0020-3-X 25 " 35 38 42 20.0 29 30 45 50 560 6

0025-3-X 30 R4/59.5 41 44 48 25 35 38 57 50 660 6

0030-3-X 40 " 56 59 65 30 41 44 66 60 900 6

0041-3-X 50 " 68 72 79 40 56 59 88 80 1100 6

Switching frequency (in kHz):

ACS 143-: 4 (Standard), 8 (Low-noise),16 (silent)

ACS 401-: 4 (Standard), 8 (Low-noise)

Protection limits/Overvoltage

Trip limits



765 (corr. to 440 - 480 V input)

Protection limits/Undervoltage:



505 (corr. to 440 - 480 V input)


Technical DataConnection Diagrams ACS 100 & ACS 140

DI confi guration

ABB standard

DI confi guration

3-wire

The supply voltage may be switched on only after the cover has been refi tted and snapped into place.

Please refer to the appropriate User’s Manual for detailed connection instructions.

ACS 100 ACS 140

Frequency reference value

from an external current

source

DI confi guration

default (0)

DI confi guration

default (1)

Frequency reference value

from an external current

source


Technical DataConnection Diagrams ACS 400

ACS 400

X3

RS485 Multidrop application

J2

RS485

interf.

Other Modbus

devices

The supply voltage may be switched on only after the cover has been refi tted and snapped into place.

Please refer to the ACS 400 User’s Manual for detailed connection instructions.

ACS 400 ACS 400

DI confi guration

NPN connected (sink)

DI confi guration

PNP connected (source)

Signal termination is

selected by jumper J2

not terminated.


ACS100-PAN control panel for

ACS 100/140/400

ACS 100/140 drives are provided with a detachable

control panel as standard.

The ACS-100-PAN can also be used for copying

parameters from one ACS 100 to another or from one

ACS 140 to another. Firmware versions for each drive

must be the same.

OptionsControl Panels

control

modes

fault

indicator

display

modes

start/stop

direction

units

shaft

direction

menu

enter

up/down

ACS-PAN-A control panel for

ACS 400

ACS-PAN-A is a detachable multi-lingual alphanu-

meric control panel with LCD display. The control

panel can be used for copying parameters between

ACS 400 drives. Firmware versions for each drive

must be the same.

control modes

display

modes

menu

green LED

red LED

reset

run

indicator

shaft

direction

up/down

enter

start/stop

LOC/REM direction


This option includes:

Gasket, 10 ft. (3 m) connection

cable ACS...panel, drilling

template and all materials

needed to mount the panel.

Mounting Plate or Door

Mounting Screws

with Sleeve

Clamp for Cable

Control Panel

GasketCable Hole

Plastic Clamp with Tape

Panel Extension Cable Kit for ACS 100/140/400

OptionsDriveWindow Light

Comp-AC set-up and control tool - Win95, Win98, WinNT compatible

Windows-based, user-friendly

ABB's DriveWindow Light is an easy-to-use tool for

commissioning and control of drives.

It provides even more fl exibility and operating

possibilities for the ACS 140 and ACS 400. It

has features for programming, monitoring, trouble

shooting and maintenance. It is also an excellent

training tool. DriveWindow Light is free of charge and

can be downloaded.

DriveWindow Light operates both off- and on-line.

No additional PC hardware required. DriveWindow

Light uses the PC's RS-232/485 port and Modbus

serial communication protocol.

DriveWindow Light features

• All software included for drive to screen

operation in one package.

• Off- and on-line viewing and changing of

drive parameters.

• Backup and restore parameters. In a fault

situation the parameters can be reloaded

resulting in time savings.

• Monitoring of actual signal values.

• Datalogger for fast and accurate

measurements.

• Fault logger. DriveWindow Light indicates

the reason for the fault, and also collects

fault history data from the drive.


RS485 terminal X2

RS485 bus

termination

jumpers S2

and S3

RS232/RS485

mode select jumper

S5

communication

speed setting

DIP-switch S1

RS232 terminal X4

RS485 terminal X3

LEDs:RxDTxDpower

3 (A)

2 (C)

1 (B)

3 (A)

2 (C)

1 (B)

15

OptionsFieldbus Control

Fieldbus Control Highlights

Greater Manufacturing Flexibility

Drive ControlThe drive Control Word (16 bit) provides a wide vari-

ety of functions from Start, Stop and Reset to Ramp

Generator control. Typical setpoint values like Speed

and Torque can be transmitted to the drive with 15

bit accuracy.

Drive MonitoringFrequency and current can be monitored and used to

provide control data for the manufacturing process.

Drive DiagnosticsAccurate and reliable diagnostic information can be

obtained via the drive Alarm and Fault Words, help-

ing to cut drive down-time and production losses.

Drive Parameter HandlingTotal integration of the drives into the production

process is achieved by drive parameter reading and

writing.

Reduced Installation and Engineering Effort

Connection

A single twisted pair replaces the large amount of

control cabling required in conventional systems.

This reduces costs and increases system reliability.

Commissioning and Assembly

The modular machine confi guration allows pre-

commissioning of single machine sections and

provides easy and fast assembly of the complete

installation.

ABB AC Drives can connect to all major automa-

tion systems. This is achieved with a dedicated gate-

way concept between the fi eldbus systems and ABB

Distributed Drive Communication System1) (DDCS).

DDCS is a high speed optical link combining fast data

transfer and excellent noise immunity.

The wide range of fi eldbus gateways means that the

automation system can be chosen independently of

the drives.

1) Available as an option for ACS 400

RS232/485 adapter for ACS 140/400

When an RS 232/485 adapter is used, several

ACS 140 or ACS 400 drives can be controlled using

Modbus protocol.

ACS 140 Gateways

RS 232/485


Gateway Module Technical Data

Power supplySupply voltage: 24 VDC ±10 %

Current consumption: 60..160 mA

ConnectionsBus-line: Screw terminals

Drive link: Fiber optics

Environmental limitsAmbient temperature: 0..50 °C

Altitude: up to 2000 m ASL

EnclosureDegree of protection: IP 20

Drive interfaceProtocol: DDCS

Baudrate: 4 Mbit/s

N.A. = Not Applicable

Fieldbus

Profi bus

InterBus-S

Modbus

Modbus Plus1)

DeviceNet

CANopen2)

Protocol Mode

FMS. DP

I/O. PCP

RTU

N.A.

N.A.

N.A.

Device Profi le

Adjustable Speed

Drives

ABB Drives

ABB Drives

ABB Drives

AC Drives,

DC Drives

Drives and Motion

Control

Baudrate

(min.-max.)

9.6-1500 kbit/s

500 kbit/s

1.2-19.2 kbit/s

1000 kbit/s

125-500 kbit/s

1000 kbit/s

Service Channel

(Parameter R/W)

Supported

Supported

Supported

Supported

Supported

Supported

DDCS adapter for ACS 400 allows

connection of fi eldbus modules.

The ACS 400 provides a Modbus RS 485 connection.

In addition, the following gateways are available for

use with the optional DDCS module.

1) Software version 1.3 or later is compatible with ACS 400.2) Fieldbus module version 1.2 or later is compatible with ACS 400.

DDCS

OptionsACS 400 Gateways


OptionsEMC Filters

Series ACS 100/140-IFxx-x

ABB ACS 100, ACS 140 and ACS 400 drives meet the

requirements of the Second Environment as standard.

An appropriate EMC fi lter is required only when oper-

ating in the First Environment.

Product Standard EN6180003 defi nes the First Envi-

ronment as an installation that includes domestic prem-

ises. It also includes establisments connected directly,

without intermediate transformers, to a low voltage

power supply network which supplies buildings used

for domestic purposes. A Second Environment instal-

lation includes all others than those connected directly

to a low voltage power supply network which supports

buildings used for domestic purposes.

Filters are provided in a fi nger-safe protected chassis (IP 20)

Drive Model # Filter Model # A B C D E F G H I Max. Motor Cable length ft./m

ACS 101/141- in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm Switching Frequency

4 kHz 8 kHz 16 kHz

K18-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10

K25-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10

K37-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10

K75-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10

1K1-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10

1K6-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 8.48/217 1.65/42 90/30 60/20 30/10

2K1-1 ACS 100/140-1FCD-1 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.19/81 11.26/2867.37/200 1.65/42 90/30 60/20 30/10

2K7-1 ACS 100/140-1FCD-1 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.19/81 11.26/2867.37/200 1.65/42 90/30 60/20 30/10

4K1-1 ACS 100/140-1FCD-1 2.28/58 10.71/272 1.0/25 2.28/58 9.25/235 3.19/81 11.26/2868.15/207 1.65/42 90/30 60/20 30/10

1-phase supply voltage 200 - 240 V, 0.16 - 3 HP

3-phase supply voltage 380 - 480 V, 0.5 - 3 HP

Drive Model # Filter order code A B C D E F G H I Max. Motor Cable length ft./m

ACS 143- in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm Switching Frequency

4 kHz 8 kHz 16 kHz

K75-3 ACS 140-1FAB-3 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 7.52/191 1.65/42 90/30 60/20 30/10

1K1-3 ACS 140-1FAB-3 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 7.52/191 1.65/42 90/30 60/20 30/10

1K6-3 ACS 140-1FAB-3 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 8.98/228 1.65/42 90/30 60/20 30/10

2K1-3 ACS 140-1FAB-3 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.14/81 11.26/286 8.31/211 1.65/42 90/30 60/20 30/10

2K7-3 ACS 140-1FCD-3 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.14/81 11.26/286 8.31/211 1.65/42 90/30 60/20 30/10

4K1-3 ACS 140-1FCD-3 2.28/58 10.71/272 1.0/25 2.28/58 9.25/235 3.14/81 11.26/286 8.58/218 1.65/42 90/30 60/20 30/10


Selection table and dimensions for IP 20 EMC fi lters

3-phase supply voltage 380 - 480 V, 3.0 - 37 kW

OptionsEMC Filters

Series ACS 400-IFx1-3

Always use RFI Ferrite ACS-CHK-A or ACS-CHK-C with series ACS400-IFx1-3 EMC fi lters. The

motor cable, including the shield, must be fed through the hole in the ferrite. Ferrites ACS-CHK-A

or ACS-CHK-C are supplied in the same package as the input fi lter.

Selection table and

dimensions for

NEMA 1 (IP 21) /

NEMA 12 (IP 54)

EMC fi lter covers

EMC fi lter type NEMA 12 protection Cable J K L M N

ACS 401- cover model # diameter in/mm in/mm in/mm in/mm in/mm

-IF11-3 IFC-99-001 9-16 1.38/35 1.77/45 max. 1.50/38 max. 1.50/38 max. 21/533.5

IFC-99-002 13-20

-IF21-3 IFC-99-002 13-20 1.38/35 1.77/45 max. 1.50/38 max. 1.50/38 max. 24.92/633

IFC-99-003 18-25

-IF31-3 IFC-99-004 13-20 2.56/65 3.35/85 max. 1.85/47 max. 1.85/47 max. 23.39/594

IFC-99-005 18-25

IFC-99-006 25-31

-IF41-3 IFC-99-005 18-25 2.56/65 3.35/85 max. 1.85/47 max. 1.85/47 max. 25.35/644

IFC-99-006 25-31

IFC-99-007 32-38

Drive Filter Model # A B C D E F G H H I Max.1) Motor Cable length ft./m

Model # ACS 401- NEMA 1 NEMA 12 Switching Frequency

ACS 401- in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm 4 kHz 8 kHz

0004 IF11-3 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 300/100 -

0005 IF11-3 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 300/100 -

0006 IF11-3 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 300/100 -

0009 IF21-3 3.54/90 18.15/461 1.38/35 3.86/98 16.42/417 4.72/120 18.78/477 11.06/281 12.32/313 2.36/60 300/100 300/100

0011 IF21-3 3.54/90 18.15/461 1.38/35 3.86/98 16.42/417 4.72/120 18.78/477 11.06/281 12.32/313 2.36/60 300/100 300/100

0016 IF31-3 5.51/140 12.99/330 1.97/50 3.86/98 20.79/528 6.69/170 13.78/350 - - 3.15/80 300/100 300/100

0020 IF31-3 5.51/140 12.99/330 1.97/50 3.86/98 20.79/528 6.69/170 13.78/350 - - 3.15/80 300/100 300/100

0025 IF41-3 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 - - 3.15/80 300/100 300/100

0030 IF41-3 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 - - 3.15/80 300/100 300/100

0041 IF41-3 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 - - 3.15/80 300/100 300/100

Converter A B C D Max motor cable length

type fsw = 4 kHz, fsw = 8 kHz

ACS 401- in/mm in/mm in/mm in/mm ft./m

0004 17.83/453 4.02/102 3.43/87 4.57/116 30/10

0005 17.83/453 4.02/102 3.43/87 4.57/116 30/10

0006 17.83/453 4.02/102 3.43/87 4.57/116 30/10

0009 21.77/553 4.49/114 3.43/87 4.57/116 30/10

0011 21.77/553 4.49/114 3.43/87 4.57/116 30/10

Series ACS 400-IF22-3

Dimensions for regular NEMA 1/

IP 21 EMC fi lter for ACS 400

frequency converter


OptionsDynamic Braking Units

Braking unit Frequency converter Resistor Continuous Max. output

order code input voltage OHM output W 20 s W

ACS-BRK-A 200 – 240 VAC 400 150 350

380 – 480 VAC 1000

ACS-BRK-B 200 – 240 VAC 150 400 1000

380 – 480 VAC 2400

ACS-BRK-C 200 – 240 VAC 32 2000 4500

380 – 480 VAC 12000

ACS-BRK-D 200 – 240 VAC 10.5 7000 14000

380 – 480 VAC 42000

ACS-BRK-F 200 – 240 VAC 50 400 2400

–

Braking unit technical data

Braking unit Width Height Depth H1 W1 Weight

order code in/mm in/mm in/mm in/mm in/mm lbs./kg

ACS-BRK-A 3.54/90 9.45/240 7.09/180 7.72/196 2.64/67 2.65/1.2

ACS-BRK-B 3.54/90 11.81/300 11.22/285 9.06/230 2.64/67 3.31/1.5

ACS-BRK-C 5.91/150 19.69/500 13.66/347 19.13/486 3.35/136 16.53/7.5

ACS-BRK-D 10.63/270 23.62/600 17.72/450 22.91/582 9.92/252 45.19/20.5

ACS-BRK-F 3.54/90 11.81/300 11.22/285 9.06/230 2.64/67 3.31/1.5

Dimensions

Compact-sized

braking units with

braking chopper

and resistor.


abb adjustable frequency drives

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