aarhus industrial technologies conference 2012 19th june 2012 insight into spire

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Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

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Page 1: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Aarhus Industrial Technologies Conference 2012

19th June 2012

Insight into SPIRE

Page 2: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

CMI: 200-years of industrial experience

CMI, thousands of tailor-made solutions for ever more sustainable, more efficient and more reliable equipment.

Page 3: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

CMI Energy

Scope of supply

• Heat Recovery Steam Generators for steam/gaz powerplants – vertical technology (<2002)

• Heat Recovery Steam Generators for steam/gaz powerplants – horizontal technology (2004-acquisition)

• Boilers for thermo-solar powerplants (2009-organic)

More than 500 CMI Heat Recovery Steam Generators in the world

Page 4: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

CMI Industry (1/2)

Processing lines • Coating and Processing lines for the steel

industry (<2002)• International project main contractor for

industrial equipment (2010- organic)

Thermal treatments• Reheating furnaces for hot rolling mills

(<2002)• Furnaces and thermal solutions for

industrial equipment (2005-3 acquisitions)

Chemical treatments• Surface treatment equipment, acid

regeneration plant (2004/2005-3 acquisitions)

Achieved >2002

Page 5: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

CMI Industry (2/2)

Rolling Mills

• Cold rolling mills complex (2008-acquisition)

Environmental solutions

• Energy efficiency solutions for industrial processes (2010-organic)

• Industrial Effluent Treatment (2012)

OEM for industrial equipment projects - Complex for the downstream steel industry

Page 6: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Special interventions and services on industrial equipment

• Steel Industry (<2002)

• Conventional powerplants (<2002)

• Rail (<2002)

• Nuclear powerplants (2009-organic)

• Windturbines (2008-organic)

Local maintenance & repairs in the mechanical, welding, piping fields

CMI Services

Achieved >2002

>15 acquisitions of SME since 2002>1700 specialists dedicated to industrial equipment

Page 7: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Resource and energy efficiency innovations

Sustainable technologies developed :

• Boilers for thermosolar powerplant (2009)

• Windturbines : assembly and maintenance on & offshore (2008)

• Range of solutions to reduce energy consumption and harmful emission of plants (2010)

• Torrefaction furnaces : wood becomes a substitute for coal (2010)

• Industrial Effluent Treatment (2012)

Page 8: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

8

A few examples

Cust

om

er/

Pro

cess Rotary

Hearth Furnace for high quality pipes

Obje

ctiv

es

Thermal and mechanical revamping Pe

rform

ance

s

+ 20 % output20% of energy savings

BEFORE MODIFICATION

AFTER MODIFICATION

Page 9: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

A few examples

(*) Calculations based on a natural gas price of 35€/MWhH

Heat recovery on the waste gases of a continuous annealing line furnace

Return On Investment (*)

Less than 1.5 year 7.6 tons/hour of saturated steam

Page 10: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

10 CMI Group Presentation – April 2008

Welcome to the CMI Group

Page 11: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

A few exemples

Full environmental design of a hot dip galvanizing line

Yearly gain vs. Conventional

solutions:

57 GWh i.e. > 5,000 T.O.E.

Regenerative flameless and low NOx burners

Page 12: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

EUnited: European Engineering Industries Association

Cleaning

Metallurgy

Municipal

Robotics

Valves

5 sectors - more than 100 specialised companies >10billion euros

Page 14: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

SPIRE: Sustainable Process IndustryWhat is SPIRE ?• SPIRE = Sustainable Process Industry in Resource

and Energy Efficiency

• European Industrial Competitiveness

• A proposal for a European Private Public Partnership (PPP) dedicated to innovation in resource and energy efficiency in the process industries

Its objective:

• To develop the enabling technologies and solutions along the value chain, required to reach long term sustainability for Europe in terms of global competitiveness, ecology and employment.

SPIRE

Sustainable Process Industry

European Industrial Competitiveness through Resource and Energy Efficiency

Page 15: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Origin of SPIRE – Prima Mobile

Industry’s response to real, tangible and urgent needs

• Together with policy makers, Industry has a responsibility and unique ability to respond to the challenges to manage resources and energy, especially when rare or finite, by providing adapted solutions

• More specifically SPIRE is addressing three fundamental European challenges:

1. urgency to create growth and increase the competitiveness of Europe in a global market,

2. need to rejuvenate the European process industry that is the basis of the European economy in terms of turnover, employment and generation of technologies for all industrial sectors

3. imperative to reduce resource and energy inefficiency and the environmental impact of industrial activities.

Page 16: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Cross sectoral participation

Strong industry engagement, large participation, commitment cross sectors and boundaries

• 10 industry sectors have contributed to the development of SPIRE

Steel Chemicals Minerals Glass Metals Water… • European Technology Platforms and Industry Associations• Big & small companies

have joined forces for innovations in resource and energy efficiency

• SPIRE will develop into a practical roadmap, to help ensure that EU innovation projects address the right needs and achieve optimal impact from 2013 to 2018.

Page 17: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Association SPIRE: Confirmed Members

Associations

Science

Industry

Page 18: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Groundbreaking proposal: 2 ambitions

SPIRE has two ambitions by 2030:

1. Reduction in fossil energy intensity of up to 30% from current levels

2. Reduction in non-renewable, primary raw material intensity of up to 20% from current levels

Both ambitions will contribute to efficiency improvement in CO2-equivalent footprints of up to 40% by 2030.

Potential improvements extend beyond “industry”

Page 19: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Commitment to match ambitions

SPIRE is an effective driver to:

• Involve large corporate, top-academia and high-tech SMEs to activate the value chain and facilitate effective uptake of the PPP results in the market.

• Modernize the European industrial landscape

• Bring manufacturing back to Europe

• Make solutions available for SMEs or less performing sectors with the aim to make the EU process industry the n°1 global competitor.

Page 20: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Focused on innovation answers

SPIRE is focused on innovation and answers to a wide range of major EU policies

• It is a good, pertinent vehicle to flesh out various political strategies e.g.

• SPIRE ambitions will bring huge benefits to the European economy, society and environment. It will help Europe become more sustainable and competitive at global scale.

InnovationUnion

Resource Efficiency

Low carboneconomy

New industrialpolicies

Page 21: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Long term positive impact

Achieving SPIRE’s ambitions will have long-term, positive impact on EU economy:• More than 450 thousand enterprises, large and small • Over 6.8 million employees• More than 1,600 billion € turnover• Involves 20% of the European Economy

Breakthrough developments will have wide-ranging implications for:• Business stimulate entrepreneurship in Europe, create new markets• Employment create more jobs in the process industries• Academia encourage world class research and a better transformation of its

results into marketed products • High-tech SMEs provide new eco-efficient process technologies

A twin gain for Europe: • industry will pursue exploitation of generated intellectual property and

technology first in Europe.

Page 22: Aarhus Industrial Technologies Conference 2012 19th June 2012 Insight into SPIRE

Conclusion: CMI & EUnited in Spire

• SPIRE, a way to pursue bilateral partnerships in your supply chain

• A driving force across the main industry sectors

• A common challenge towards Europe’s 20/20 goals

• Engage with SPIRE www.spire2030.com