a productivity centre for - crown equipment corporation · every picking operation involves data...
TRANSCRIPT
GPC 3000SERIES
Focus on the entire picking process – that’s what sets the
GPC 3000 Series apart. It’s the result of Crown’s exhaustive research
into the smallest details of order picking – walking, picking, loading,
labelling, counting, wrapping, transporting, housekeeping and
administrative tasks. Order picking applications can be more varied
and demanding than any other task in the warehouse. Whatever the
job requires, the GPC 3000 Series delivers enhanced productivity,
safety and durability through innovative design, advanced technology
and robust construction. To achieve top performance you need a lift
truck perfectly matched to your specific demands. The GPC 3000
Series meets these challenges with a comprehensive range of options
and Work Assist™ accessories to fit the exact requirements of your
application and your operators.
The GPC 3000 Series – a Productivity Centre for your warehouse.
Step up the action with the
GPC 3000 Series.
Every picking operationinvolves data transfer. Whetheryou’re using a paper-basedsystem, data monitors, scan guns or RFID, it is important that these tools areconveniently located, securelymounted and protected fromdamage or loss. Crown’s flexible Work Assist™
accessories can be adapted to suit any system of choice.
Picking efficiency and safetymay become an issue with a product just out of reach. The GPC 3000 Series answers the challenge with a convenient fold-down stepthat can be used to reachproducts quickly and easily.
The GPC 3000 Series offersintuitive controls that are easy to activate, whether theoperator walks along with the truck or drives from the platform. The benefits continue with powerful, reliable and customisable features that contribute toperformance and productivitydown the line.
Order picking – a material handling process that is critically dependent on the operator.
The GPC 3000 provides superior driving performance and fatigue-reducing comfort,
both of which are important to operator efficiency. Process studies show, however,
that up to 90 percent of typical picking cycle tasks are performed off the truck.
Therefore Crown has focused on a significant number of features which reduce
and simplify the operator’s movement while performing tasks off, but in conjunction
with, the truck. The result – a real improvement in operator efficiency and lower
operating costs for your company.
100% efficiency for every
picking task.
Studies of picking applications show three broad categories of operator tasks: walking, handling products and driving. The walking category includeswalking between the rack and truck and completingstretch wrap, weighing and other off-truck tasks.Handling products includes picking and loading tasks. Driving includes both in-aisle positioning and transporting to and from the distribution point.
Pick Position Control™ allowsthe operator to “walk” thetruck to the next pick locationthereby eliminating the extrasteps and delays needed toenter and exit the driver’splatform. Acceleration andtravel speed are carefully tuned to precisely match operator motion without hesitation.
Picking and Loading30-45 percent
Walking30-45 percent
Driving10-30 percent
When the operator is alignedwith the next pick location,Pick Position Control automatically brings the truck to a controlled stopwith the load positioned for placing the picked item.
Operators spend as much as 45 percent of their timewalking to and from the pick location. A surprisinglyhigh percentage of this timeis spent backtracking or walking ahead of the truck.The GPC 3000 Series reducesthese unnecessary movementswith responsive controls thatmake repositioning the truckfaster and easier.
Electric steering, contouredbackrest, cushioned knee pad and a fully suspendedfloorboard are just some of the features of the GPC 3000 Series that reducefatigue to help your operatorsmaintain a higher level of productivity throughout the work shift.
Total Picking Cycle
Other5-10 percent
Operators are constantly moving from one side of thetruck to the other to pick orstack the load. The low, no-trip floorboard, wide walk-through area and contouredsurfaces make this as easy as walking down the aisle.
Ergonomic advantagesdistinguish the GPC 3045as well. Designed for single pallet use, it elevates a load capacity of 1,200 kgup to 960 mm, while providing
Scissors Lift
excellent manoeuvrability.Operators can quickly andeasily position forks at theoptimum picking height toenhance productivity andreduce the possibility ofproduct damage.
The GPC 3055 offersseveral importantadvantages in highthroughput applications.Especially designed forheavy, bulky products, it lifts two pallets, each with a capacity of 1000 kg, toheights of 850 mm. Theforks can be lowered orraised to minimise lifting andbending for the operator,which reduces fatigue and contributes to steady pickrates the entire work shift.With loads positioned at aconvenient height, there’salso less chance of damageresulting from productsbeing dropped onto a pallet.
The GPC 3000 Seriesfamily also includes aplatform lift option toposition operators foreasier second-levelpicking. Operators benefitfrom a stable platform thatcan be raised to heights of950 mm. The backrest ispadded, giving operators aconvenient and comfortable
Platform Liftlean pad for additional stability during picking tasks.The platform option meetsthe needs of applicationswith frequent second-levelpicking tasks.
Fork Lift
An optional fold-downstep provides a practicaland economical way toextend the reach of theoperator. The safety-interlocked step features a wide tread for two-footstability, complemented by a grab handle on the back-rest. Operators benefit froma faster, easier and saferway to handle out-of-reach product without steppingonto racks or products.Warehouse managers benefit by saving valuable
space – potentially doublingpick slots by expandingupward – while enhancingproductivity and safety. The GPC 3000 Series also includes single- anddouble-length lifting forksand platform lifts to address your specific application needs.
The GPC 3000 Series simplifies the
most difficult picking tasks. A variety of
configurations ideally position workers and
products, providing a valuable solution for
taller or heavier loads and second-level picking.
Move picking to a
The GPC 3000 Series vastlyimproves the operator’s abilityto reach the top of high palletloads or perform second-levelpicking, typically in the range of two metres. Researchdemonstrates that the fold-down step doubles the numberof picking tasks characterisedas easy, while dramaticallydecreasing the number of difficult tasks.
� Difficult to reach� Moderate effort to reach� Easy to reach
higherlevel.
10 percent
30 percent
60 percent
30 percent
40 percent
30 percent
®
What’s the difference between picking at
1 and 17 metres? To Crown engineers –
nothing at all. The same solid engineering
philosophy for performance and reliability
that distinguishes the award-winning
TSP turret order picker is found in
the GPC 3000 Series.
Engineered for reliable
performance.
Crown’s exclusiveAccess 1 2 3Comprehensive SystemControl provides smooth,safe operational control andindustry-leading diagnostics.The system continuously
analyses factors thatcan influence
performance andsafety, such as load,
travel speed and steeringangle and responds with optimis ed performance as conditions change.
Operators and service technicians benefit frominformation communicatedthrough the intuitive display.This includes system indicators, operational warnings, programmableperformance settings anddiagnostics. Access 1 2 3technology is complementedby the InfoPoint™ System,which follows a logical,easy-to-understand troubleshooting process for faster, simpler and higher-quality service.
In addition to the solid,durable design, you canexpect higher levels of performance. The GPC 3000 Series providesfaster, smoother accelerationto full speed than the leading trucks in its class.Performance settings –including three operator levelsand time/distance settings forPick Position Control™ – canfurther improve efficiency andproductivity for specific application needs.
Stronger, higher-levelperformance with lowerenergy consumption.That was the technical challenge Crown engineersmet with the GPC 3000 Series.It’s the result of matchingCrown’s Access 1 2 3Comprehensive SystemControl and efficient AC motors – and then tuning them to perfection.
Technology thatlooks ahead.The GPC 3000 Series features Crown’s exclusive
Access 1 2 3® Comprehensive System Control
and e-GEN™ Braking System, which enhance
safe performance, productivity and long-term
value by anticipating real-world needs.
The GPC 3000 Series features electronic steeringon all models for effortless,precise and predictable control. The award-winning X10® control handle places all truckfunctions at your fingertipsfor right or left hand operation and minimisedupper body fatigue througha design that doesn’trequire you to shift handpositions to reach controls.
Distance required to accelerate to top speed. Powerful AC motors get you to 12.5 km/h faster.
0 5 10 15 20 25 30 35 40Metres
Crown 23.8 metres
Competitor 1 38.1 metres
Competitor 2 38.5 metres
The GPC 3000 Seriesfeatures a robust, reliable design drivenby real-world application needs.Like all Crown products, it’s proven through extensiveand rigorous testing on individual components andentire truck systems, both inthe lab and in the warehouse.
The fast-paced world oforder picking is a harsh andoften abusive environment.Repairing or replacing damaged covers and the
expensive componentsbehind them can be a significant part of your totalcost of truck ownership.That’s one reason why you’llfind up to 200 kg more steelon the GPC 3000 Seriesthan on the leading competitive trucks in its class.
The intelligent e-GEN™
Braking System uses the powerful torque of theAC motor to provide consistent, reliable, long-term performance. This maintenance-free, frictionless braking systemeliminates adjustments,while reducing numerousparts, linkages and otherwear points.
Studies prove that productivity and accuracy dramaticallyincrease when toolsand materials areorganised for the task.Operators need a convenient place to storetools for a number of tasks.Foil for stretch wrappingshould be close at hand and easy to dispense. Whileretrieving an item from highpallet loads or second-levelpick slots, operators need a secure place to steadythemselves or position abox. Paperwork and shipping labels should bereadily accessible, yet not at risk of blowing away. This is why operators oftendevelop their own improvisedsolutions. Operators alsoneed a convenient place
to store personal effects, abottle of water and trash sothey won’t leave the truck orimmediate work area as often.
Only the GPC 3000 Seriesoffers the innovative andeasily tailored Work Assistaccessories to solve all ofthese workplace challenges.The universal mounting system makes it easy toattach and combine itemssuch as storage pockets,clip pads, trash bag holderor drink holder. You can also add front and rear loadtrays, stretch foil holder,scan gun holders and data monitors.
Rear tube withsmall clip pad,scan gun holderand adjustable armfor WMS monitor
Rear load tray for liftingplatform
Rear tube with twostorage pouches and double stretchfoil holder
Rear tube with load tray
With Crown’s Work Assist™ accessories youcan create the perfectmobile work station foryour application.
A wide selection of
Work Assist™ accessories adds to the exceptional
performance and productivity advantages of the GPC 3000
Series. Crown engineers analysed the complete range
of picking tasks and then designed Work Assist
accessories which can be
application-tailored to enhance convenience, comfort, safety
and productivity.
Desktop work surface, front tubewith load tray
Simplify tasks with
WorkAssistaccessories.
Front tube withlarge see-throughclip pad and scangun holder
Front tube with medium clip pad, trash bag holder,beverage holder and storage pouch
Additional rear storagecompartment (GPC 3040/3060)
Lifting platform and picking guard (GPC 3040/3060)
Extended platform
Fold-down step
Front bumper
Load backrest(GPC 3040/3060)
Fixed load backrest(GPC 3020/3050)
Pallet entry rollers
Pick Position Control™(GPC 3020/3050)
You can achieve additional
productivity advantages
with the many options
available for the
GPC 3000 Series.
Adjustable lean seat(GPC 3040/3060)
Pick Position Control™(GPC 3040/3060)
Clean power supply for electronic tools
Extend youroptions. Your productivity
centre solutions.
The GPC 3060 model with 2700 kg capacity is loaded with standard features aimed at making the operator as productive as possible.
The GPC 3040 model with2000 kg capacity is packedwith features for increasedoperator performance andcomfort.
The GPC 3020 model with 2000 kg capacity delivers full performance in a standardpackage that can be customisedfor specific needs.
The GPC 3050 model offers thesame performance and featurecontent as the GPC 3020 butwith the power and strength to handle 2500 kg.
The GPC 3000 Series offers a complete
line of low-level order pickers to meet
any application challenge. All models
feature 12.5 km/h travel speed, e-GEN
braking, electronic steering and a host
of options and accessories.
The GPC 3055 model elevates two pallets, eachwith a capacity of 1000 kg, to heights of 850 mm,offering optimal positioning to reduce productdamage and improve productivity.
The GPC 3045 model elevatespallet loads weighing as muchas 1200 kg up to 960 mm, providing ergonomic and productivity advantages.
Crown Gabelstapler GmbH & Co. KGMoosacher Strasse 5280809 Munich, GermanyTel +49(0)89-93002-0Fax +49(0)89-93002-133www.crown.com
Because Crown is continually improving its products,specifications are subject to change without notice.
Crown, the colour beige, the Momentum symbol, X10, TheX10 Handle, the stylised X10 logo, Access 1 2 3 ®, e-Gen,Pick Position Control, InfoPoint and Work Assist are trademarks of Crown Equipment Corporation.
Copyright 2007 Crown Equipment CorporationGPC 3000 BROCH GB 05/12, 10 – M01354-006-02Printed in Germany
Printed on elemental chlorine free andsustainably forested paper.
Crown Gabelstapler GmbH & Co. KGMoosacher Strasse 5280809 Munich, GermanyTel +49(0)89-93002-0Fax +49(0)89-93002-133www.crown.com
Because Crown is continually improving its products,specifications are subject to change without notice.
Crown, the colour beige, the Momentum symbol, X10, TheX10 Handle, the stylised X10 logo, Access 1 2 3 ®, e-Gen,Pick Position Control, InfoPoint and Work Assist are trademarks of Crown Equipment Corporation.
Copyright 2007 Crown Equipment CorporationGPC 3000 BROCH GB 05/12, 10 – M01354-006-02Printed in Germany
Printed on elemental chlorine free andsustainably forested paper.